MASTER A4 XRP 210x297 V2 amazonaws com
FULLY AUTOMATED MACHINING
FABRICATOR XRP The complete plate processing system with independent sub-axes drilling technology – designed to produce complex parts, to finished quality, straight off the table. The Fabricator XRP is Farley Laserlab’s flagship, next generation complete plate processing system, designed to achieve a new level of production efficiency. It combines the very best cutting, marking and drilling technologies to produce complex parts without the need for 2 nd and 3rd operations. This flexible, user-friendly, multi-carriage, multi-torch machine is for the big industry players looking for a fully automated, integrated system that eliminates downtime between processes, is simple enough for one operator to setup and run and provides an impressive return on investment. While achieving the very best cutting performance from Hypertherm’s new HPR400XD HyDefinition plasma systems (capable of piercing 50mm MS), it is the innovative sub-axes drilling capability that sets a new industry standard.
Sub-axes for accurate, faster machining times The Fabricator XRP delivers faster machining times because the sub-axes allows the drill head to reposition the tool for continuous, uninterrupted machining - without retracting the clamp and without moving the machine main axis. Advantages of the sub-axes technology: Drilling speed can be increased by 100%. Milling operations now give the operator the choice of drilling or machining large diameter holes or slots. Ability to accurately machine diameters up to 350mm, while plate is clamped.
Precision cutting & marking systems With the new Hypertherm HPR400XD HyDefinition plasma system and 5-axis bevel head, oxy-fuel and marking options, parts are cut to finished quality, eliminating the need for further processing – saving time and money.
FARLEY LASERLAB ¤
• BT40 drill head with 40 station tool magazine • Automatic tool changer • Large pneumatic clamp for stable & accurate machining • Sub-Axes enables high speed repositioning during machining operations independent of main machine X & Y axes • 250mmx250mm sub-axes • Through spindle coolant for greater chip evacuation during drilling operations • External coolant minimises swarf accumulation during drilling operations • Mill accurate, well finished holes up to 350mm
CUTTING & MARKING • New Hypertherm HPR 400XD HyDefinition plasma system • 5-Axis Bevel Head • Oxy-Fuel torches • Arcwriter marking • Pinstamper This part was drilled, milled, tapped, counterbored, marked, plasma cut & bevelled in one setup, by one operator, on one machine.
www.farleylaserlab.com.au
40 station tool changer
5-axis bevel head
The tool repositions with the clamp down for continuous, uninterrupted operation
contact us to discuss how the FABRICATOR XRP works to increase production
Cutting Performance Profiling Speed
Up to 20m/min
Traverse Speed
Up to 50m/min
Machine Accuracy
+/-0.15mm (0.006”)
Repeatability
+/-0.1mm (0.004”)
Machining Performance Spindle Speed
100-6000 rpm
Spindle Power
27 Kw (36 HP) @ 60% duty cycle
Smallest Hole
3mm
Largest Hole (helical machined)
350mm diameter
Machining Envelope
250mmx250mm without foot reposition
Mechanical Bearings
Linear bearings on precision prismatic ways
Rails
Trapezoidal, low profile, fabricated & machined
Beam
Dual beam, fabricated & machined as one piece
Drive System X & Y Axis
Helical rack & double pinion, 3Kw X axis, 5Kw Y axis
Drive System Z Axis
Ballscrew 3.8Kw
Machining Y Axis
Ballscrew 2.3Kw
Machining X Axis
Helical rack & double pinion 3Kw
Tool Changer capacity
BT40 tools
Tool Diameter
75mm all pockets full, 130mm alternate pocket empty
Electrical/Electronic CNC
Farley 32 bit CNC
Communication
Ethernet on LAN, USB
Programming
Word address format (G Code)
Configuration Cutting Width
2m-5m (6’-16’)
Cutting Length
3m-50m (10’-150’)
Material Thickness
3mm-125mm (1/8”-5”)
Torch Carriages
Up to 6
Tools per Carriage
Up to 4
Plasma
HyDefinition up to 400amp
Oxy Fuel
Capacitive height control, Automatic torch ignitor, peck pierce
Marking
Plasma, indent, powder, inkjet, engraving, Pinstamping Due to ongoing product development, Farley Laserlab reserves the right to change specifications without notice. All representations about performance are subject to operating conditions.
HEAD OFFICE
INTERNATIONAL OFFICES
Farley Laserlab Co. Pty Ltd 47-51 Export Drive Brooklyn, Victoria 3012 Australia Ph 61 3 9931 9300 Fax 61 3 9931 9301
Farley Laserlab USA 4635 Colt Road, Rockford, IL 61109, U.S.A Ph 1 815 874 1400 Fax 1 815 874 1700
www.farleylaserlab.com.au
www.farleylaserlab.com
Farley Laserlab China 508/125 Tianshan Road West Changning District Shanghai, 200335 Ph 86 21 6238 5221 Fax 86 21 6238 5221 www.farleylaserlab.com.au
Farley Laserlab China Huagong University Science Park East Lake Hi Tech Development Zone Wuhan, P.R. China, 430223 Ph 86 27 8718 0253 Fax 86 27 8718 0271 www.farleylaserlab.com.au
© Farley Laserlab 2009
Tool Options
FABRICATOR XRP The complete plate processing system with independent sub-axes drilling technology – designed to produce complex parts, to finished quality, straight off the table. The Fabricator XRP is Farley Laserlab’s flagship, next generation complete plate processing system, designed to achieve a new level of production efficiency. It combines the very best cutting, marking and drilling technologies to produce complex parts without the need for 2 nd and 3rd operations. This flexible, user-friendly, multi-carriage, multi-torch machine is for the big industry players looking for a fully automated, integrated system that eliminates downtime between processes, is simple enough for one operator to setup and run and provides an impressive return on investment. While achieving the very best cutting performance from Hypertherm’s new HPR400XD HyDefinition plasma systems (capable of piercing 50mm MS), it is the innovative sub-axes drilling capability that sets a new industry standard.
Sub-axes for accurate, faster machining times The Fabricator XRP delivers faster machining times because the sub-axes allows the drill head to reposition the tool for continuous, uninterrupted machining - without retracting the clamp and without moving the machine main axis. Advantages of the sub-axes technology: Drilling speed can be increased by 100%. Milling operations now give the operator the choice of drilling or machining large diameter holes or slots. Ability to accurately machine diameters up to 350mm, while plate is clamped.
Precision cutting & marking systems With the new Hypertherm HPR400XD HyDefinition plasma system and 5-axis bevel head, oxy-fuel and marking options, parts are cut to finished quality, eliminating the need for further processing – saving time and money.
FARLEY LASERLAB ¤
• BT40 drill head with 40 station tool magazine • Automatic tool changer • Large pneumatic clamp for stable & accurate machining • Sub-Axes enables high speed repositioning during machining operations independent of main machine X & Y axes • 250mmx250mm sub-axes • Through spindle coolant for greater chip evacuation during drilling operations • External coolant minimises swarf accumulation during drilling operations • Mill accurate, well finished holes up to 350mm
CUTTING & MARKING • New Hypertherm HPR 400XD HyDefinition plasma system • 5-Axis Bevel Head • Oxy-Fuel torches • Arcwriter marking • Pinstamper This part was drilled, milled, tapped, counterbored, marked, plasma cut & bevelled in one setup, by one operator, on one machine.
www.farleylaserlab.com.au
40 station tool changer
5-axis bevel head
The tool repositions with the clamp down for continuous, uninterrupted operation
contact us to discuss how the FABRICATOR XRP works to increase production
Cutting Performance Profiling Speed
Up to 20m/min
Traverse Speed
Up to 50m/min
Machine Accuracy
+/-0.15mm (0.006”)
Repeatability
+/-0.1mm (0.004”)
Machining Performance Spindle Speed
100-6000 rpm
Spindle Power
27 Kw (36 HP) @ 60% duty cycle
Smallest Hole
3mm
Largest Hole (helical machined)
350mm diameter
Machining Envelope
250mmx250mm without foot reposition
Mechanical Bearings
Linear bearings on precision prismatic ways
Rails
Trapezoidal, low profile, fabricated & machined
Beam
Dual beam, fabricated & machined as one piece
Drive System X & Y Axis
Helical rack & double pinion, 3Kw X axis, 5Kw Y axis
Drive System Z Axis
Ballscrew 3.8Kw
Machining Y Axis
Ballscrew 2.3Kw
Machining X Axis
Helical rack & double pinion 3Kw
Tool Changer capacity
BT40 tools
Tool Diameter
75mm all pockets full, 130mm alternate pocket empty
Electrical/Electronic CNC
Farley 32 bit CNC
Communication
Ethernet on LAN, USB
Programming
Word address format (G Code)
Configuration Cutting Width
2m-5m (6’-16’)
Cutting Length
3m-50m (10’-150’)
Material Thickness
3mm-125mm (1/8”-5”)
Torch Carriages
Up to 6
Tools per Carriage
Up to 4
Plasma
HyDefinition up to 400amp
Oxy Fuel
Capacitive height control, Automatic torch ignitor, peck pierce
Marking
Plasma, indent, powder, inkjet, engraving, Pinstamping Due to ongoing product development, Farley Laserlab reserves the right to change specifications without notice. All representations about performance are subject to operating conditions.
HEAD OFFICE
INTERNATIONAL OFFICES
Farley Laserlab Co. Pty Ltd 47-51 Export Drive Brooklyn, Victoria 3012 Australia Ph 61 3 9931 9300 Fax 61 3 9931 9301
Farley Laserlab USA 4635 Colt Road, Rockford, IL 61109, U.S.A Ph 1 815 874 1400 Fax 1 815 874 1700
www.farleylaserlab.com.au
www.farleylaserlab.com
Farley Laserlab China 508/125 Tianshan Road West Changning District Shanghai, 200335 Ph 86 21 6238 5221 Fax 86 21 6238 5221 www.farleylaserlab.com.au
Farley Laserlab China Huagong University Science Park East Lake Hi Tech Development Zone Wuhan, P.R. China, 430223 Ph 86 27 8718 0253 Fax 86 27 8718 0271 www.farleylaserlab.com.au
© Farley Laserlab 2009
Tool Options
