PARTS MANUAL
270 BURNISHER
Version 1.0
R.P.S. Corporation P.O. Box 241 Racine, Wisconsin 53401
Phone: Fax:
1-800-450-9824 1-866-632-6961
TABLE OF CONTENTS Casters and Upright ........................................................................ 4 Deck and Actuator ........................................................................... 6 Actuator Slide .................................................................................. 7 Burnisher Deck ................................................................................ 8 Transaxle and Central Command .................................................. 10 Pad Assist ...................................................................................... 12 Central Command ......................................................................... 14 Batteries and Charger ................................................................... 16
TOC
4
Casters and Upright
16 28
8
1
7
16
19
2
6
16
16
24 24
17
12 23
16
26
15
22
9
16
10 20 18
16
15
25
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16
23
27
14
20 10
4
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16 21
14
12
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20
25 13 11
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5 16 16
270 Burnisher Parts Manual V1.0
Casters and Upright
Item Part No. 1 170-3030 2 190-3030 3 200-1000 4 200-1002 5 200-1005 6 200-2001 7 270-1009 8 270-1010 9 390-1225 10 4-124 11 H-01201 12 H-0127296 13 H-0129154 14 H-0170996 15 H-70860 16 H-70861 17 H-70862 18 H-70925 19 H-71017 20 H-72399 21 H-73907 22 H-74418 23 H-74420 24 H-74429 25 H-74430 26 H-74436 27 H-74443 28 H-NJ06C
270 Burnisher Parts Manual V1.0
Part Description CASTER, NON-MARKING 4.0" WHEEL (GRAY) 270 MAIN FRAME REAR UPRIGHT SUPPORT ARM FRAME STIFFENER REAR SUPPORT BRACKET - RH REAR SUPPORT BRACKET - LH 11" SS HINGE LATCH GROMMET 1.0" LOOP CLAMP JAM NYLOK #10-24 SS JAM NYLOK #8-32 SS NYLOK 1/4"- 20 SS NYLOK 5/16" - 18 SS NYLOK 3/8"-16 SS KN 1/4-20 S/S FW 3/8 ID X 7/8 OD SS PPH #8-32 X 5/8" S/S FHSCS 5/16"- 18 X 3/4" SS CB 1/4"- 20 X 5/8" S/S CB 1/4"- 20 X 1.0" SS CB 5/16"- 18 X 3/4" SS CB 5/16"- 18 X 1" SS CB 3/8"- 16 X 1.0" SS CB 3/8"- 16 X 4.0" SS JNYL 3/8- 16 SS
Qty. 2 4 1 1 1 1 1 1 1 2 2 2 2 4 5 20 6 2 8 4 1 1 2 10 7 6 2 2
5
5
6
Deck and Actuator
6
13
10 7 9 9
3 1
5
4
12
2
8
11
11
Item Part No. 250-0116 1 270-8440 2 903 3 4 H-0129159 5 H-0427617 6 H-15237 H-63917 7 H-70111 8 H-70861 9 H-70862 10 H-73907 11 H-RUE14 12 13 H-ZCP170
6
Part Description MOTOR VENT HOSE ADJUSTABLE LATERAL ARM SUB #903 200 ACTUATOR SLIDE ASSEMBLY JNYL, 1/2"-13, 18-8 SS CLAMP 2" - 3" HCS 1/2"- 13 X 13" GRADE 8 SLEEVE, .50 OD X .375 ID X 1.0 LG HCS 3/8"- 16 X 2" SS NYLOK 5/16" - 18 SS NYLOK 3/8"-16 SS FHSCS 5/16"- 18 X 3/4" SS 3/8" RUE RING COTTER CLEVIS PIN, 3/8" X 2"
Qty. 1 1 1 1 4 1 1 1 6 1 4 1 1
270 Burnisher Parts Manual V1.0
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Actuator Slide
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7
1
4 8 2
9
12
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10
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11 11
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9
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Part Description Item Part No. DOWN PRESSURE STICKER 1 200-0999 2 200-1081 ACTUATOR SLIDE 3 200-2240 2 INCH STROKE 36 VOLT ACTUATOR 4 275-0999 HANDLE 275-1083 ACTUATOR SPRING AJUSTMENT BRACKET 5 3/8" X 5" CLEVIS PIN H-04804 6 SLEEVE, .50 OD X .375 ID X 1.0 LG H-63917 7 HN 3/8"-16 SS H-70712 8 FW 3/8 ID X 7/8 OD SS H-71017 9 CB 3/8"- 16 X 3.0" SS H-74441 10 SPRING, 4-1/8" LG, 9/16" OD H-96544 11 3/8" RUE RING COTTER H-RUE14 12 270 Burnisher Parts Manual V1.0
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8
Burnisher Deck
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2
17 28 17
9
18 16
7 3
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23 20 29 9 20 15
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20 9
1
9
28 23 14
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4
27 30 24 17
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31
11 25 22 13
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270 Burnisher Parts Manual V1.0
Burnisher Deck
Item Part No. Part Description Qty 1 200-1006 SCRUB DECK 1 2 200-1241 27" LIFT ARM 1 3 255-9501 Motor, 36V, 2000 rpm, 3-1/2 hp, 95 AMP 1 4 275-0001 27" BURNISHER SHROUD 1 5 275-0016 SHROUD CURTAIN 1 6 275-1201 1-1/4 NPT TO 2" OD ADAPTER 2 7 275-9501 MOTOR COVER 1 8 275-9576 27" DRIVER PLATE 1 9 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 4 10 290-1246 1/2" ID X 5/8" OD X 1/2" LG FLANGED BEARING 2 11 40-434B DRIVER SCREW IN PAD LOCK 1 12 H-00222 FW 3/4" ID X 1 1/8" OD X 3/32" SS 1 13 H-70091 HCS 5/16"- 24 X 3/4" SS 1 14 H-70102 HCS 3/8"-16 X 5/8" SS 4 15 H-70110 HCS 3/8"- 16 X 1-3/4" SS 2 16 H-70712 HN 3/8"-16 SS 2 17 H-70860 NYLOK 1/4"- 20 SS 8 18 H-70862 NYLOK 3/8"-16 SS 2 19 H-71009 FW #10 SS 4 20 H-71017 FW 3/8 ID X 7/8 OD SS 4 21 H-71059 LW #10, SS 4 22 H-71065 LW 5/16" SS 1 23 H-71067 LW 3/8" SS 6 24 H-71212 FNW 1/4 ID X 1.0 OD SS 4 25 H-71213 FNW 5/16 ID X 1-1/4 OD SS 1 26 H-72515 PPH #10-32 X 1/2" S/S 4 27 H-73753 BHSCS 1/4 - 20 X 5/8" SS 9 28 H-74420 CB 1/4"- 20 X 1.0" SS 6 29 H-96544 SPRING, 4-1/8" LG X 9/16" OD (42E) 2 30 H-NJ04C JNYL 1/4" - 20 SS 9 31 SEE COMMON 27" BURNISHER PAD 1 WEAR PARTS
270 Burnisher Parts Manual V1.0
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Transaxle and Central Command
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270 Burnisher Parts Manual V1.0
Transaxle and Central Command
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Part No. 200-1001 200-1171 200-3000 200-3010 200-9505 21-1010 21-2230 250-0116 250-0116 253-1470 255-1102 255-1106 270-1104 270-1106 290-0115 290-0115 290-1506 349-0014 370-0014 390-1225 4-101 4-124 4-124 4-260 5-212A 5-218 8-262 H-0170996 H-0427617 H-41007 H-70710 H-70858 H-70860 H-70861 H-71013 H-71063 H-72399 H-72536 H-73755 H-74429 H-74430 H-9307K74 H-9307K74
270 Burnisher Parts Manual V1.0
Part Description 200/240 COVER SHOCK ABSORPTION PAD 36V TRANSAXLE WHEEL 270 DECAIL AXLE MOUNT MICRO SWITCH MOTOR VENT HOSE MOTOR VENT HOSE BATTERY TRAY BRACKET FILTER BAG VAC BOX LID VAC BOC BRACKET ACTIVE VAC BOX RIGHT SIDE DUST HOSE LEFT SIDE DUST HOSE 36 VOLT STICKER CUP HOLDER CUP HOLDER 11" SS HINGE SERIAL NUMBER PLATE CLIP, LATCH LATCH CONNECTOR, GREY 50 FAN COVER 48 VOLT COOLING FAN HOUR METER JAM NYLOK #8-32 SS CLAMP 2" - 3" AB4-3A BLIND RIVET HN 1/4"- 20 SS NYLOK #10-32 SS NYLOK 1/4"- 20 SS NYLOK 5/16" - 18 SS FW 1/4 ID X 5/8 OD SS LW 1/4" SS PPH #8-32 X 5/8" S/S PPH #10-32 X 1" S/S BHSCS 1/4 - 20 X 1" SS CB 5/16"- 18 X 3/4" SS CB 5/16"- 18 X 1" SS GROMMET, 1" ID X 1-3/4" OD BUNA-N GROMMET, 2" ID X 2-5/8" OD BUNA-N
Qty. 1 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2 4 2 4 8 2 4 8 24 8 4 2 4 4 4 2 2
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Pad Assist
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270 Burnisher Parts Manual V1.0
Pad Assist
Item Part No. Part Description 1 170-1270 TRACTION SPACER 2 170-3030 CASTER, NON-MARKING 3 200-1170 AXLE 4 200-3011 WHEEL 5 21-7570 BACK UP WHEEL (GREY) 6 270-7220 TIP BACK SWITCH ARM 7 5-223 LIMIT SWITCH 8 H-0175687 1/4-20 X 3/4" U-BOLT 9 H-28679 PPH #4-40 X 1" 10 H-33376 SET SCREW SHAFT COLLAR, 3/4" ID X 9/16 LG 11 H-4440024 FW 3/8" X 3/4" NYLON 12 H-70854 NYLOK #4-40 SS 13 H-70860 NYLOK 1/4"- 20 SS 14 H-70861 NYLOK 5/16" - 18 SS 15 H-70862 NYLOK 3/8"-16 SS 16 H-71017 FW 3/8 ID X 7/8 OD SS 17 H-74396 CB 1/4"- 20 X 1-3/4" SS 18 H-74429 CB 5/16"- 18 X 3/4" SS 19 H-76061 FW 1/4" NYLON 20 H-81983 5/16" X 1/4" KURL SET SCREW 21 H-NJ06C JNYL 3/8- 16 SS
270 Burnisher Parts Manual V1.0
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Central Command
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PART NUMBER 200-1015 ONLY USE ON TRACTION DRIVE MACHINES
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SECTION B-B
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SECTION A-A 270 Burnisher Parts Manual V1.0
Central Command Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Part No. 170-1040 190-1041 190-1042 190-1390 190-4855 200-1003 200-1007 200-1011 200-1015 200-1016 200-2013 200-2014 200-2890 21-4520 275-0013 290-2020 290-2310 290-234 290-7000 390-2331 390-9615 5-234 5-293 574 7-227 7-228 7-229 7-283 7-292 H-01196 H-0172518 H-03124 H-108 H-250HCN H-37408 H-70854 H-70858 H-70860 H-70923 H-70925 H-71009 H-71013 H-71015 H-71057 H-71063 H-72398 H-72486 H-72515 H-72588 H-72592 H-72684 H-72708 H-73752 H-74417 H-74423
270 Burnisher Parts Manual V1.0
Part Description HANDLE BAR RED WIRE, 16 GAGE, 12" LG YELLOW WIRE, 16 GAGE, 12" LG END CAP BATTERY METER TRACTION DRIVE CONTROL PANEL CONTROL PANEL COVER SWITCHBOARD INSULATOR TILT SWITCH TILT SWITCH BRACKET 200 CONTROL PANEL TOP STICKER 200 CONTROL PANEL SIDE STICKER CURTIS 36V CONTROLLER SPEED CONTROL KNOB, RED 0 TO 100 AMP GAUGE BRACKET FULL RECOVERY (RED) KEY SWITCH 70 AMP BREAKER 36V 200 AMP RELAY FUSE, RESETTABLE, 15 AMP, 50V DC MAX SWITCH, ROCKER, DPDT, ON/ON 15 AMP RELAY MODEL 2023 HANDLE BAR ASSEMBLY BUTTON COVER SWITCH MOUNT PLATE PUSH BUTTON SWITCH SWITCH, TOGGLE, MOM/OFF/MOM (DPDT) 5K POTENTIOMETER PROTECTIVE BOOT, TOGGLE SWITCH, (RED) CB #10-32 X 1/2" SS 1/4" ID, 3/8" OD, 3/8" LG FLANGED BEARING, NYLON HEAT SHRINK HCN 1/4"-20 KN #10-32 NYLOK #4-40 SS NYLOK #10-32 SS NYLOK 1/4"- 20 SS KN #10-32 SS KN 1/4-20 S/S FW #10 SS FW 1/4 ID X 5/8 OD SS FW 5/16 ID X 3/4 OD SS LW #8, SS LW 1/4" SS PPHMS #8-32 X 1/2" SS PPH #4-40 X 1/2" S/S PPH #10-32 X 1/2" S/S PPH 1/4-20 X 5/8" SS PPH 1/4-20 X 1" SS FHP 10-32 X 3/4" SS FHP 1/4"- 20 X 3/4" BHSCS 1/4 - 20 X 1/2" SS CB 1/4"- 20 X .5" SS CB 1/4"- 20 X 2.0" SS
Qty 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 2 4 4 1 2 2 2 2 2 2 3 2 2 2 2 2 2 2
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15
16
Batteries and Charger
3
SEE CHARGER TABLE
6
3
5
4
4
2
5
6
16
270 Burnisher Parts Manual V1.0
Batteries and Charger
17
Charger table Model Battery Off-Board (US) Off-Board (Euro) On-Board (US) On-Board (Euro) 200/270 4-271 (185 Ah) 250-2440 250-2442 250-2445 250-2446 250-2113 (240 Ah) 250-2440 250-2442 250-2445 250-2446 250-2114 (M-Free) 250-2450 250-2451 250-2452 250-2453
Item 1 2 3 4 5 6 7
Part No. 200-1608 200-1900 270-0001 270-271 H-40031 H-400317 M-5031K12
270 Burnisher Parts Manual V1.0
Part Description BLACK HOSE, 3-1/4" LG 12 VOLT BATTERY CABLE KIT 270 BATTERY TRAY BATTERY 12 V 215 AH BATTERY BOOT TERMINAL COVER CLAMP STYLE PINCH VALVE
Qty. 1 1 1 3 6 6 1
17
STANDARD WARRANTY POLICY (RPS Corporation) RPS Corporation warrants its machines, parts and accessories to be free of manufacturer’s defects for the periods specified below. Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by R.P.S. Corporation and its vendors. This policy is effective January 1, 2010 and is subject to change on production units at a future date. COVERAGE, EXCLUSIONS AND LIMITATIONS: Coverage: All Models sold (Sweepers, Scrubbers, Burnishers) Parts: 36 months / 1,500 hours on “Power On” hour meter Labor: 12 months Travel: 3 months (150 mile maximum) Poly Tanks: 7 Years OEM Parts: 3 months Validity: Fully completed Machine Delivery Form (online or fax) is on record at RPS. Limitation: Warranty will begin on date of machine installation to end-user or 6 months after shipment from RPS Corp to the distributor if unsold at that time. This warranty includes all parts on the machine except normal wear parts. Some of these exceptions are: 1. Any Brooms, Brushes, Pads or Pad Drivers including Center Clip Retainers 2. Floor Seals, Wipers, Splash Curtains, Squeegees or Gaskets. 3. Filters, Dust Collection Bags or Screens 4. The safety pins design to fail in shear, which are a fail-safe device 5. Belts, Hoses or Tubing. 6. Caster Wheels, Tires or internal tire tubes. 7. Vacuum motors with evidence of water/foam passage or more than 450 hours 8. Lights (Strobe, Headlights or bulbs). 9. The Batteries (see below). NOT COVERED: Routine maintenance, adjustments or parts damaged from abuse, neglect, improper use of the machine, or lack of scheduled “daily, weekly, monthly” maintenance in accordance with our published PM Sheets. POLY TANKS: 7 Years Coverage against leakage due to manufacturer’s defect in materials or workmanship. NOTE: Freight coverage for 3-Years under the parts section of warranty. BATTERIES: Warranted through battery manufacturer for One (1) Year (prorated) from the date of delivery. The battery manufacturer approves or denies the warranty coverage after analysis. We rely on solely on their review. NOTE NOT COVERED: Damage from lack of water, failure to use OEM charger, or non-distilled water.