Novotegra for Flat Roofs
Novotegra for Flat Roofs Layout of the elevated-closed configuration
Wind deflector Module support 13° Module mounted in landscape Module anchor set (front) Mounting screw Base profile
Separation layer Insulation
Base profile
Mounting screw
e. g. Trapezoidal metal or concrete roof
Base trough Flat roof skin (foil or bitumen)
Elevated-Closed configuration
E asy, sta b l e , a n d f l e x i b l e
a dva n tage s
Novotegra is our in house mounting system with exceptional qualities: It is easy to install, can be used on a wide variety of roof types and is e xtremely stable. Countless wind tunnel tests have demonstrated the safety and overall stability of the Novotegra for Flat Roofs system. Thanks to the newly designed components of our mounting system family, there are three different options to choose from to ensure the optimal mounting configuration for your flat roof. Whether installed in an open or closed e levated configuration, or in the space-optimising east-west configuration, the Novotegra system can be adapted to the individual needs of specific roof conditions.
• No penetration of the roof membrane
L i gh t a n d Sec u re : E l evat e d - C lo s e d Co nf i g u r at i o n — The Low Ba l l ast Opt i o n On flat roofs that have minimal load reserves mounting systems are needed that can be securely installed with a minimum of ballast. In the “Elevated-Closed” configuration, the substructure of the system is arranged in a cross rail configuration with a module mounting rail connected to a base trough that is laid onto the roof surface. The trough serves as both a fixing point for module rail and as a place to load ballast. The module mounting rail consists of our renowned base profile from the Novotegra family. This base profile is attached directly to the base trough using mounting screws that are specially designed for use on flat roofs. The next step is easy: simply attach specially designed module clamps directly to the holes already on the module frame, lay the solar module horizontally into the base profile and attach the upper side to the base trough using the module support set. The elevated-closed configuration positions the modules at a set 13° angle. The final step involves attaching the wind deflector to the back side of the module supports with our flat roof mounting screws. Installation has never been so easy—or secure! Note: Modules without mounting holes in the frame (box-section frame) can not be installed in an elevated configuration with the Novotegra system.
Errors and changes reserved. Please follow the product documentation provided by the manufacturer. Version: May 2013/GH
• E xtremely low ballast needs due to optimised aerodynamics • C an be installed within 0.5 m of roof edge • Optimised elevation angle of 13° • O ptimal attachment of modules at their mounting holes • Individually adjustable to the conditions of each roof • C ost efficient due to the efficient use of fewer materials than comparable systems • U tilises the proven components of the Novotegra system • Wind tunnel tested • 10 year product guarantee
Flat Roofs | Elevated mounting closed
Description
Material
Pieces/Pkg.
Part No.
Fixing Parts Flat roof mounting screw
connects the base profile onto the base trough
A2SS
500
218030
Flat roof mounting screw chipless
connects the base profile onto the base trough, chipless
A2SS
500
218032
Mounting Rails Base trough 150-30 6.00 m
connects the base profile flat on the roof and serves as ballast
Alu
36
218005
Base trough 150-30 with seperation layer 5.00 m
pre-assembled with separation layer; connects the base profile flat on the roof and serves as ballast
Alu/PE
36
218081
Base trough 150-30 with seperation layer 6.00 m
pre-assembled with separation layer; connects the base profile flat on the roof and serves as ballast
Alu/PE
36
218082 218010
Base trough connector 150-30
for the extension of the base trough
Alu
50
Base trough connector set 150-30 B/V 3°
for the extension of the base trough at burr and valley
Alu
50
218011
Base trough expansion joint 150-30
connector for expansion joints with the base trough
Alu
50
218012
Base trough 230-90 5.00 m
connects the base profile flat on the roof with gravel ballast
Alu
36
218051
Base trough 230-90 6.00 m
connects the base profile flat on the roof with gravel ballast
Alu
36
218052
Base profile 6.12 m
for the elevated installation of modules
Alu
28
215505
Base profile 5.06 m
for the elevated installation of modules
Alu
28
215506
Base profile 3.37 m
for the elevated installation of modules
Alu
28
215507
Base profile connector
for extension of the base profile at elevation
Alu
50
215512
Base profile expansion joint
connector for expansion joints with the base trough flat on the roof
Alu
50
215514
Base profile connector burr 3°
for the extension of the base trough
Alu
50
218013
Base profile connector valley 3°
for the extension of the base trough
Alu
50
218014
Supports and Module Brackets Module bracket set front
pre-assembled with all necessary mounting hardware; 2 per module required
A2SS/Alu
50
210030
Module support set 13° 34–42 mm
pre-assembled module supports for elevated installation; includes clamps for module installation; 2 required per module
A2SS/Alu
25
218015
Module support set 13° 43–52 mm
pre-assembled module supports for elevated installation; includes clamps for module installation; 2 required per module
A2SS/Alu
25
218020
Wind deflector 13° 1.72 m
to protect the elevated modules against wind load
Self-locking cable tie
with clip to attach to module frame, UV stabilized and weatherproof
Ballast trough 120-30 530 mm
to be connected to the base trough; optional for a large amount of ballast and/or wide ballast
Alu Alu
10
218000
100
213600
50
218025
Note: Modules without mounting holes in the frame (box-section frame) can not be installed in an elevated configuration with the Novotegra system.
Module support set 13° for module clamping and cable storage
Base trough and base profile in cross-rail c onfiguration
Wind deflector improves the aerodynamics of the solar array
Novotegra for Flat Roofs Layout of the elevated-open configuration
Module anchor set (back) Module mounted in landscape
Module support
Module anchor set (front) Mounting screw
Base profile Base profile
Ballast (e. g. concrete blocks)
Separation layer Insulation
Base trough
e. g. Trapezoidal metal or concrete roof
Flat roof skin (foil or bitumen)
Elevated-Open configuration
P r oven a n d F l e x i b l e : E l evat e d - Open Co nf i g u r a t i o n —The Ba l l ast e d Opt i o n
A dva n tage s
The installation of the substructure can be completed without penetrating the roof membrane. The principle is the same as in the closed configura tion—the base trough acts as both an anchor for the module mounting rail and as a ballast container. There are three different module support length options available for this configuration allowing the angle of the modules to be adjusted from between 13° and 25° elevation. This allows the modules of the solar array to be adjusted to the optimum angle. The specially designed module clamps are attached directly to the mounting holes on the module frame, the module is laid horizontally into the base profile and is attached to the module supports on the upper side. Minimal components and rapid installation make this configuration simply ingenious!
• No penetration of the roof membrane
P r oven Sa fet y
• Adjustable elevation angle of 13°–25°
Regardless of whether you choose the open or the closed configuration, all Novotegra for Flat Roof solutions have been thoroughly tested under a variety of wind conditions in wind tunnels. The results have confirmed the proven safety and stability of the entire mounting system.
• U tilises the proven components of the Novotegra system
Note: Modules without mounting holes in the frame (box-section frame) can not be installed in an elevated configuration with the Novotegra system.
Errors and changes reserved. Please follow the product documentation provided by the manufacturer. Version: May 2013/GH
• E xtremely low ballast needs due to optimised aerodynamics • C an be installed within 0.5 m of roof edge • O ptimal attachment of modules at their mounting holes • Individually adjustable to the conditions of each roof • C ost efficient due to the reduced quantity of materials required
• Wind tunnel tested • 10 year product guarantee
Flat Roofs | Elevated mounting open
description
Material
Pieces/Pkg.
Part No.
Fixing Parts Flat roof mounting screw
connects the base profile onto the base trough
A2SS
500
218030
Flat roof mounting screw chipless
connects the base profile onto the base trough, chipless
A2SS
500
218032
Mounting Rails Base trough 150-30 6.00 m
connects the base profile flat on the roof and serves as ballast
Alu
36
218005
Base trough 150-30 with seperation layer 5.00 m
pre-assembled with separation layer; connects the base profile flat on the roof and serves as ballast
Alu/PE
36
218081
Base trough 150-30 with seperation layer 6.00 m
pre-assembled with separation layer; connects the base profile flat on the roof and serves as ballast
Alu/PE
36
218082 218010
Base trough connector 150-30
for the extension of the base trough
Alu
50
Base trough connector set 150-30 B/V 3°
for the extension of the base trough at burr and valley
Alu
50
218011
Base trough expansion joint 150-30
connector for expansion joints with the base trough
Alu
50
218012
Base trough 230-90 5.00 m
connects the base profile flat on the roof with gravel ballast
Alu
36
218051
Base trough 230-90 6.00 m
connects the base profile flat on the roof with gravel ballast
Alu
36
218052
Base profile 6.12 m
for the elevated installation of modules
Alu
28
215505
Base profile 5.06 m
for the elevated installation of modules
Alu
28
215506
Base profile 3.37 m
for the elevated installation of modules
Alu
28
215507
Base profile connector
for extension of the base profile at elevation
Alu
50
215512
Base profile expansion joint
connector for expansion joints with the base trough flat on the roof
Alu
50
215514
Base profile connector burr 3°
for the extension of the base trough
Alu
50
218013
Base profile connector valley 3°
for the extension of the base trough
Alu
50
218014
Supports and Module Brackets Module bracket set front
pre-assembled with all necessary mounting hardware; 2 per module required
A2SS/Alu
50
210030
Module bracket set back
pre-assembled with all necessary mounting hardware; 2 per module required
A2SS/Alu
50
210035
Module support set 200 mm
to support and elevate the modules, 2 per module required
Alu
25
210010
Module support set 280 mm
to support and elevate the modules, 2 per module required
Alu
25
210012
Module support set 360 mm
to support and elevate the modules, 2 per module required
Alu
25
210014
Self-locking cable tie
with clip to attach to module frame, UV stabilized and weatherproof
100
213600
Ballast trough 120-30 530 mm
to be connected to the base trough; optional for a large amount of ballast and/or wide ballast
50
218025
Alu
Note: Modules without mounting holes in the frame (box-section frame) can not be installed in an elevated configuration with the Novotegra system.
Adjustable module supports for elevated-open c onfiguration
BayWa r.e. Solarsysteme GmbH Eisenbahnstrasse 150 72072 Tübingen, Germany Telephone +49 7071 98987-0 Fax +49 7071 98987-10 [email protected] www.baywa-re.com
Base trough and base profile of the Novotegra family
Module supports with threading for fine adjustement
Wind deflector Module support 13° Module mounted in landscape Module anchor set (front) Mounting screw Base profile
Separation layer Insulation
Base profile
Mounting screw
e. g. Trapezoidal metal or concrete roof
Base trough Flat roof skin (foil or bitumen)
Elevated-Closed configuration
E asy, sta b l e , a n d f l e x i b l e
a dva n tage s
Novotegra is our in house mounting system with exceptional qualities: It is easy to install, can be used on a wide variety of roof types and is e xtremely stable. Countless wind tunnel tests have demonstrated the safety and overall stability of the Novotegra for Flat Roofs system. Thanks to the newly designed components of our mounting system family, there are three different options to choose from to ensure the optimal mounting configuration for your flat roof. Whether installed in an open or closed e levated configuration, or in the space-optimising east-west configuration, the Novotegra system can be adapted to the individual needs of specific roof conditions.
• No penetration of the roof membrane
L i gh t a n d Sec u re : E l evat e d - C lo s e d Co nf i g u r at i o n — The Low Ba l l ast Opt i o n On flat roofs that have minimal load reserves mounting systems are needed that can be securely installed with a minimum of ballast. In the “Elevated-Closed” configuration, the substructure of the system is arranged in a cross rail configuration with a module mounting rail connected to a base trough that is laid onto the roof surface. The trough serves as both a fixing point for module rail and as a place to load ballast. The module mounting rail consists of our renowned base profile from the Novotegra family. This base profile is attached directly to the base trough using mounting screws that are specially designed for use on flat roofs. The next step is easy: simply attach specially designed module clamps directly to the holes already on the module frame, lay the solar module horizontally into the base profile and attach the upper side to the base trough using the module support set. The elevated-closed configuration positions the modules at a set 13° angle. The final step involves attaching the wind deflector to the back side of the module supports with our flat roof mounting screws. Installation has never been so easy—or secure! Note: Modules without mounting holes in the frame (box-section frame) can not be installed in an elevated configuration with the Novotegra system.
Errors and changes reserved. Please follow the product documentation provided by the manufacturer. Version: May 2013/GH
• E xtremely low ballast needs due to optimised aerodynamics • C an be installed within 0.5 m of roof edge • Optimised elevation angle of 13° • O ptimal attachment of modules at their mounting holes • Individually adjustable to the conditions of each roof • C ost efficient due to the efficient use of fewer materials than comparable systems • U tilises the proven components of the Novotegra system • Wind tunnel tested • 10 year product guarantee
Flat Roofs | Elevated mounting closed
Description
Material
Pieces/Pkg.
Part No.
Fixing Parts Flat roof mounting screw
connects the base profile onto the base trough
A2SS
500
218030
Flat roof mounting screw chipless
connects the base profile onto the base trough, chipless
A2SS
500
218032
Mounting Rails Base trough 150-30 6.00 m
connects the base profile flat on the roof and serves as ballast
Alu
36
218005
Base trough 150-30 with seperation layer 5.00 m
pre-assembled with separation layer; connects the base profile flat on the roof and serves as ballast
Alu/PE
36
218081
Base trough 150-30 with seperation layer 6.00 m
pre-assembled with separation layer; connects the base profile flat on the roof and serves as ballast
Alu/PE
36
218082 218010
Base trough connector 150-30
for the extension of the base trough
Alu
50
Base trough connector set 150-30 B/V 3°
for the extension of the base trough at burr and valley
Alu
50
218011
Base trough expansion joint 150-30
connector for expansion joints with the base trough
Alu
50
218012
Base trough 230-90 5.00 m
connects the base profile flat on the roof with gravel ballast
Alu
36
218051
Base trough 230-90 6.00 m
connects the base profile flat on the roof with gravel ballast
Alu
36
218052
Base profile 6.12 m
for the elevated installation of modules
Alu
28
215505
Base profile 5.06 m
for the elevated installation of modules
Alu
28
215506
Base profile 3.37 m
for the elevated installation of modules
Alu
28
215507
Base profile connector
for extension of the base profile at elevation
Alu
50
215512
Base profile expansion joint
connector for expansion joints with the base trough flat on the roof
Alu
50
215514
Base profile connector burr 3°
for the extension of the base trough
Alu
50
218013
Base profile connector valley 3°
for the extension of the base trough
Alu
50
218014
Supports and Module Brackets Module bracket set front
pre-assembled with all necessary mounting hardware; 2 per module required
A2SS/Alu
50
210030
Module support set 13° 34–42 mm
pre-assembled module supports for elevated installation; includes clamps for module installation; 2 required per module
A2SS/Alu
25
218015
Module support set 13° 43–52 mm
pre-assembled module supports for elevated installation; includes clamps for module installation; 2 required per module
A2SS/Alu
25
218020
Wind deflector 13° 1.72 m
to protect the elevated modules against wind load
Self-locking cable tie
with clip to attach to module frame, UV stabilized and weatherproof
Ballast trough 120-30 530 mm
to be connected to the base trough; optional for a large amount of ballast and/or wide ballast
Alu Alu
10
218000
100
213600
50
218025
Note: Modules without mounting holes in the frame (box-section frame) can not be installed in an elevated configuration with the Novotegra system.
Module support set 13° for module clamping and cable storage
Base trough and base profile in cross-rail c onfiguration
Wind deflector improves the aerodynamics of the solar array
Novotegra for Flat Roofs Layout of the elevated-open configuration
Module anchor set (back) Module mounted in landscape
Module support
Module anchor set (front) Mounting screw
Base profile Base profile
Ballast (e. g. concrete blocks)
Separation layer Insulation
Base trough
e. g. Trapezoidal metal or concrete roof
Flat roof skin (foil or bitumen)
Elevated-Open configuration
P r oven a n d F l e x i b l e : E l evat e d - Open Co nf i g u r a t i o n —The Ba l l ast e d Opt i o n
A dva n tage s
The installation of the substructure can be completed without penetrating the roof membrane. The principle is the same as in the closed configura tion—the base trough acts as both an anchor for the module mounting rail and as a ballast container. There are three different module support length options available for this configuration allowing the angle of the modules to be adjusted from between 13° and 25° elevation. This allows the modules of the solar array to be adjusted to the optimum angle. The specially designed module clamps are attached directly to the mounting holes on the module frame, the module is laid horizontally into the base profile and is attached to the module supports on the upper side. Minimal components and rapid installation make this configuration simply ingenious!
• No penetration of the roof membrane
P r oven Sa fet y
• Adjustable elevation angle of 13°–25°
Regardless of whether you choose the open or the closed configuration, all Novotegra for Flat Roof solutions have been thoroughly tested under a variety of wind conditions in wind tunnels. The results have confirmed the proven safety and stability of the entire mounting system.
• U tilises the proven components of the Novotegra system
Note: Modules without mounting holes in the frame (box-section frame) can not be installed in an elevated configuration with the Novotegra system.
Errors and changes reserved. Please follow the product documentation provided by the manufacturer. Version: May 2013/GH
• E xtremely low ballast needs due to optimised aerodynamics • C an be installed within 0.5 m of roof edge • O ptimal attachment of modules at their mounting holes • Individually adjustable to the conditions of each roof • C ost efficient due to the reduced quantity of materials required
• Wind tunnel tested • 10 year product guarantee
Flat Roofs | Elevated mounting open
description
Material
Pieces/Pkg.
Part No.
Fixing Parts Flat roof mounting screw
connects the base profile onto the base trough
A2SS
500
218030
Flat roof mounting screw chipless
connects the base profile onto the base trough, chipless
A2SS
500
218032
Mounting Rails Base trough 150-30 6.00 m
connects the base profile flat on the roof and serves as ballast
Alu
36
218005
Base trough 150-30 with seperation layer 5.00 m
pre-assembled with separation layer; connects the base profile flat on the roof and serves as ballast
Alu/PE
36
218081
Base trough 150-30 with seperation layer 6.00 m
pre-assembled with separation layer; connects the base profile flat on the roof and serves as ballast
Alu/PE
36
218082 218010
Base trough connector 150-30
for the extension of the base trough
Alu
50
Base trough connector set 150-30 B/V 3°
for the extension of the base trough at burr and valley
Alu
50
218011
Base trough expansion joint 150-30
connector for expansion joints with the base trough
Alu
50
218012
Base trough 230-90 5.00 m
connects the base profile flat on the roof with gravel ballast
Alu
36
218051
Base trough 230-90 6.00 m
connects the base profile flat on the roof with gravel ballast
Alu
36
218052
Base profile 6.12 m
for the elevated installation of modules
Alu
28
215505
Base profile 5.06 m
for the elevated installation of modules
Alu
28
215506
Base profile 3.37 m
for the elevated installation of modules
Alu
28
215507
Base profile connector
for extension of the base profile at elevation
Alu
50
215512
Base profile expansion joint
connector for expansion joints with the base trough flat on the roof
Alu
50
215514
Base profile connector burr 3°
for the extension of the base trough
Alu
50
218013
Base profile connector valley 3°
for the extension of the base trough
Alu
50
218014
Supports and Module Brackets Module bracket set front
pre-assembled with all necessary mounting hardware; 2 per module required
A2SS/Alu
50
210030
Module bracket set back
pre-assembled with all necessary mounting hardware; 2 per module required
A2SS/Alu
50
210035
Module support set 200 mm
to support and elevate the modules, 2 per module required
Alu
25
210010
Module support set 280 mm
to support and elevate the modules, 2 per module required
Alu
25
210012
Module support set 360 mm
to support and elevate the modules, 2 per module required
Alu
25
210014
Self-locking cable tie
with clip to attach to module frame, UV stabilized and weatherproof
100
213600
Ballast trough 120-30 530 mm
to be connected to the base trough; optional for a large amount of ballast and/or wide ballast
50
218025
Alu
Note: Modules without mounting holes in the frame (box-section frame) can not be installed in an elevated configuration with the Novotegra system.
Adjustable module supports for elevated-open c onfiguration
BayWa r.e. Solarsysteme GmbH Eisenbahnstrasse 150 72072 Tübingen, Germany Telephone +49 7071 98987-0 Fax +49 7071 98987-10 [email protected] www.baywa-re.com
Base trough and base profile of the Novotegra family
Module supports with threading for fine adjustement
