OWNER OPERATOR'S MANUAL BCS Buddy Cart ...
OWNER OPERATOR’S MANUAL BCS Buddy Cart 92193040 Manual P/N: 6000181 Revision: 9/2016 Distributed by: BCS America, LLC 5001 N Lagoon Avenue Portland, OR 97217 [email protected]
Please read and understand this manual and all instructions prior to operating or servicing this attachment. 1-800-543-1040
bcsamerica.com
Safety Rules This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Read and understand all safety rules and operating instructions before using this attachment. Follow all safety rules and operating instructions provided by your tractor manual. Never allow children or untrained persons to operate tractor and attachment. Reduce tractor speed and allow extra stopping distance when moving heavy loads. Reduce tractor speed and weight when operating on slopes. Operate up and down slopes, never across the face of slopes. Do not carry passengers on tractor or attachment. Avoid sudden turns or maneuvers. Do not remove warning decal from product. Check product for worn, loose, or damaged parts before each use. If any damage is present, repair the product before using. Check product for loose or missing fasteners before each use. Tighten or replace fasteners as needed before using. Do not exceed tractor speed of 2.8 miles per hour when using Buddy Cart. Do not exceed Buddy Cart rated weight capacity of 450 pounds. Do not attempt to disconnect Buddy Cart from tractor with a load.
1
1-800-543-1040
bcsamerica.com
Carton 5Contents 6 (x1) (x1)
Carton Contents 9 (x1)
11 (x2)
25 (x1) 8 (x2)
23 (x1)
2 (x2)
22 (x2)
12 (x2)
1 (x1) 3 (x4)
21 (x12)
19 (x32)
20 (x34) 4 (x1)
7 (x2)
TOOLS REQUIRED FOR ASSEMBLY: •
6 (x1)
34 24 (x2) (x2)
10 (x4)
Large Flat Screwdriver
•
1/2" Wrench or Socket
2
5 (x1)
9
9 (x1) 11 (x2)
25 (x1)
2325(x1) (x1)
Inst
6000030 Tongue Hitch
23 (x1) 22 (x2)
12 (x2) 33 (x1)
19 (x32)
21 (x12)
20 (x34)
3000036 Flat Washer
TOOLS REQUIRED FOR ASSEMBLY: 29• (x1) Large Flat Screwdriver
•
1/2" Wrench or Socket 24 (x2)
3000095 Hitch Bolt 17 (x2)
3000095 Hitch 2 Bolt
32 (x1) 28 (x2)
24 (x2) 31 (x1)
10 (x4)
6000030 Drop Hitc 27 (x2)
3000036 Flat Washer
3000036 Flat Washer
26Tongue (x2)Spring 6000021
18 (x2)
3000065 Spherical Washer Set
Tools Required for Assembly:
• Large Flat Screwdriver • 19mm Wrench 1-800-543-1040
• 1/2” Wrench or Socket • 15/16” Wrench (qty 2) or Socket bcsamerica.com
2
Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions
11 1
Attach Front Support and Latch Angle loosely to Brace Supports
Attach Front Support and Latch AngleSupports loosely to Brace Supports as shown using Attach Front Attach Support and Latch Angle loosely to Brace as shown using supplied hardware. Front Support and Latch Angle loosely to Brace Supports as shown using supplied hardware. hardware. assupplied shown using supplied hardware. 4
4
8
8
19
2 2
20
4
20
20
8 6
19 19
5
5
Attach Undercarriage Axle Supports loosely to body Attach Undercarriage Axle Supports loosely to body with 20 Attach Undercarriage Axle Supports loosely to body with hardware as shown. with hardware shown. Axle Supports loosely to body hardware as as shown. Attach Undercarriage
2
with hardware as shown.
SCREW * NO SCREW
* NO SCREW
1
2
1
6
6
2
5
20 2
2
1
1
21
21
19
19
2 3 1 Attach Front Support Assembly loosely to body with hardware as shown. Attach Front Attach Support Assembly loosely to body with hardware ashardware shown. Front Support Assembly loosely to body with as shown. 3
3
Attach Front Support Assembly loosely to body with hardware as shown.
20
20
21
21
20
2219
19
3
3 1-800-543-1040
3
NOTE: THESE 22 ARE THE (2) 1” BOLTS WITH WASHERS.
21 bcsamerica.com
20
A
Assembly Instructions
4 4
Assembly Instructions
Attach holders toaxle the axle supports as shown the supplied Attach twotwo axleaxle holders to the supports as shown using using the supplied hardware hardware.
20 3
19
* NOTE: LOOSELY TIGHTEN BOLTS AT THIS TIME
55
Attach latch angle to drawbar assembly with supplied hardware as shown
Insert axle into undercarriage halfway as shown. Attach spacer, tongue, Insert axle into undercarriage and spacer.halfway as shown. 19 Attach spacer, drawbar assembly, and spacer
11
9
2
8
24
25
20
5
6
Insert axle into undercarriage halfway as shown. Attach spacer, drawbar assembly, and spacer 4
11
9
1-800-543-1040
Assembly Step 5
bcsamerica.com
4
6
Assembly Instructions Assembly Instructions
Assembly Instructions
SlideSlide axleaxle completely through undercarriage. Aligndrawbar tonguewith with the front support completely through undercarriage. Align drawbar the Slide axle completely through undercarriage. Align with the Insert axle into und and front pullfront handle to and latch. Attach washers and washers spacersand as shown. support and pullpull handle toto latch. and spacers support handle latch.Attach Attachwashers spac ersasasshown. shown.Attach spacer, draw
7
6
1010 1212
* NOTE: TIGHTEN ALL HARDWARE AT THIS TIME
wheels and washers onto axle and secure with hairpins as shown. 7 8SlideSlide wheels and washers onto axle and secure with hairpins asshown. shown. Slide wheels and washers onto axle and secure with hairpins as Slide wheels and washers onto axle and secure with hairpins as
shown.
* NOTE: LOOSELY TIGHTEN BOLTS AT THIS TIME
* NOTE: MAKE SURE VALVE STEM IS OUT * FACING NOTE: MAKE SURE VALVE STEM IS FACING OUT
ch latch angle to drawbar assembly with supplied CHECK TIRE PRESSURE: 30 PSI
24 10 34 24 7 10
19
7
8
9
8
Assembly Step 6
20 Install hitch bolt and nut to secure25 to attachment drop hitch.
Install hitch bolt and nut to secure to attachment drop hitch.
Assembly Step 7 Install hitch bolt and nut to secure to attachment drop hitch. Install hitch bolt, washer and nut to secure attachment to drop hitch. The attachment can be secured to the drop hitch in one position only.
5
Attach latchto angle to drawbar assembly Install hitch bolt and nut to secure attachment drop hitch. with supplied hardware as shown Install hitch bolt and nut to secure to attachment drop hitch.
2
5
tloB hctiH 5900003
6000030 Drop Hitch
WRONG!
3000095 Hitch Bolt
WRONG!
hardware as shown
3000095 Hitch Bolt
24
5 hardware as shown Attach latch angle to drawbar assembly with supplied
Attach latch angle to
29
5
6000030 Drop Hitch
33
31 Assembly Step 8 325
6000030 Drop Hitch
5
1-800-543-1040 5
5
bcsamerica.com Assembly Step 8
Assembly Step 8
Operating Instructions Before Using Dump Cart: 1. Check tire pressure and inflate to 30 psi if needed. 2. Read all Safety Rules found on page 1. How to Use Buddy Cart: 1. Attach Buddy Cart to your tractor using the supplied drop hitch, bolt, washer and nut. 2. Before loading the Buddy Cart for initial use, allow a few minutes to become familiar with steering the cart while mounted to a BCS tractor. The Buddy Cart requires the operator to assist with maintaining a straight path. WARNING: Excessively sharp turns or hurried maneuvering may result in a “jack-knife” effect. If this occurs, engage the tractor’s Reverse and re-position the cart directly in front of the tractor prior to resuming normal operation. 3. Do not exceed 450 pounds when loading material into the cart body. 4. Distribute the weight of the load as evenly as possible in the cart body for best handling. 5. When hauling heavy loads, verify that your tractor has adequate braking capacity. 6. Do not exceed 2.8 miles per hour when transporting Buddy Cart. 7. Do not attempt to disconnect with a load in Buddy Cart How to Empty Buddy Cart: 1. Pull hand lever forward to release the latch mechanism. 2. Angle cart body as desired to guide the material to preferred location. 3. Lower the body and guide the latch into the drawbar and relatch. Periodic Maintenance: • Tighten fasteners as needed before each use. • Check tire pressure before each use. • Inspect parts for damage and replace if necessary.
1-800-543-1040
bcsamerica.com
6
Warranty If this product fails due to a defect in material or workmanship within 3 YEARS from the date of purchase, we will at our option repair or replace it free of charge. This warranty excludes tires and wheels, which are expendable and become worn during normal use. This warranty does not cover: • Repairs necessary because of operator abuse or negligence. • Equipment used for commercial or rental purposes. • Paint that is worn or faded due to normal use or exposure. To arrange for product repair call 1-800-543-1040, or return this product to place of purchase for replacement. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. This warranty applies only while this product is in use in the United States and Canada. In the space below, record the purchase date of your Buddy Cart. Model Number: 92193040 Purchase Date: Serial Number: Keep this Owner’s Manual and your receipt in a safe place for future reference. After the three year warranty period, all replacement parts may be ordered by calling 1-800-543-1040. When ordering replacement parts, always give the following information: • Product:
Buddy Cart
• Model Number: 92193040 • Part Number: • Part Description:
7
1-800-543-1040
bcsamerica.com
Illustrated Parts List
IDID
ID
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PARTNO NO DESCRIPTION DESCRIPTION PART
6000180 1 1 6000180 6000028 2 2 6000028 NO 6000029 3 3 PART 6000029 6000025 4 4 6000025 6000180 6000022 5 5 6000022
6000028 6000023 6 6 6000029 6000023 6000182 7 7 6000025 6000182 6000024 8 8 6000024 3000080 9 9 6000022 3000080
1010
CARTBODY BODY CART AXLESUPPORT SUPPORT AXLE DESCRIPTION AXLEHOLDER HOLDER AXLE FRONTSUPPORT SUPPORT FRONT CART BODY FRONTSUPPORT SUPPORTBRACE BRACE FRONT
AXLE SUPPORT ANGULAR SUPPORT ANGULAR SUPPORT AXLE HOLDER WHEEL ( including bushings) ) WHEEL ( including bushings FRONT SUPPORT LATCHANGLE ANGLE LATCH FRONT BRACE AXLE3/4 3/4" SUPPORT " AXLE
3000721 WASHER WASHER3/4 3/4" SAE " SAE 3000721
6000023 6000105 1111 6000105 6000182 6000106 1212 6000106 4011115 13136000024 4011115 3001310 14143000080 3001310 3000053 15153000721 3000053
ANGULAR SUPPORT SPACER3/4 3/4" X " X1.25 1.25" " SPACER WHEEL ( including bushings ) SPACER3/4 3/4" X " X0.625 0.625" " SPACER LATCH ANGLE LATCHPOST POST LATCH SPRING, LATCH SPRING, LATCH AXLE 3/4 " HEX BOLT 3/8 -16 X4 4" " HEX BOLT 3/8 -16 WASHER 3/4 "XSAE
3000061 1616 3000061 3000074 17176000105 3000074 3000065 18186000106 3000065 3000054 19194011115 3000054 6000418 2020 6000418
HEXLOCK LOCKNUT NUT3/8 3/8- 16 - 16 HEX SPACER 3/4 XXX1.25 HEXBOLT BOLT1/2 1/2- 13 -"13 3.75" "" HEX 3.75 DRAWBAR SPHERICAL WASHERS DRAWBAR SPHERICAL WASHERS SPACER 3/4 " X 0.625 " 5/16-1818XX3/4 3/4" SLOTTED " SLOTTEDSCREW SCREW 5/16LATCH POST 5/16- 18 - 18FLANGED FLANGEDGRIP GRIPNUT NUT 5/16
3001310 SPRING, LATCH HEX BOLT 3/8 3000711 WASHER WASHER 5/16USS USS-16 X 4 " 21213000053 3000711 5/16 2222
3000537 5/16 5/16-18 -18XX1 1" SLOTTED " SLOTTEDSCREW SCREW 3000537
3000061 3000074 3000065
IDID
PARTNO NO PART
DESCRIPTION DESCRIPTION
2323 2424 2525 2626 2727
6000021 6000021 3000012 3000012 ID 6000030 6000030 6000021 6000021 23 3000017 3000017
TONGUE TONGUE 1/2CUSHION CUSHIONWASHER WASHER 1/2 PART NO TONGUE HITCH DESCRIPTION TONGUE HITCH TONGUESPRING SPRING TONGUE 6000021 TONGUE FLATWASHER WASHER1/2 1/2" " FLAT
24 3000024 3000024 25 3000095 3000095 26 6000812 6000812 27 3000036 3000036
3000012 1/2 CUSHION WASHER HEX LOCKNUT NUT1/2 1/2 " -13 HEX LOCK " -13 6000030 TONGUE HITCH HEX BOLT, HITCH 5/8 " -11 x 4.5GRADE GRADE8 8 HEX BOLT, HITCH 5/8 " -11 x 4.5 6000021 TONGUE SPRING KIT3/4" 3/4"POLY POLYBUSHINGS BUSHINGS( set ( setofof4 4) ) KIT 3000017 FLAT WASHER 1/2 " FLAT WASHER,HITCH HITCH5/8 5/8" " FLAT WASHER,
3333 3434 3535 3636 3737
28 6000036 6000036 29 3000084 3000084 30 2 58057703 58057703 58057724 58057724 31 58057715 58057715 32
DROPHITCH HITCH DROP 3000095 HEX BOLT, HITCH 5/8 " -11 x HAIRPIN HAIRPIN 6000812 KIT 3/4" DECAL ( Logo)Cart Cart Sides DECAL ( Logo) Sides ) )POLY BUSHINGS ( DECAL ( ReadOwners Owners Manual DECAL ( Read Manual )) 3000036 FLAT WASHER, HITCH 5/8 DECAL (Logo ) Front DECAL (Logo ) Front 3000055 LOCK NUT, HITCH 5/8 "-11
3838 3939
6000181 6000181 33 6000108 6000108
4040
92257851 92257851 35
2828 2929 3030 3131 3232
4141 4242 4343 4444
HEX LOCK NUT 3/8 - 16 HEX BOLT 1/2 - 13 X 3.75 " 1-800-543-1040 DRAWBAR SPHERICAL WASHERS
3000055 3000055
34
LOCKNUT, NUT,HITCH HITCH5/8 5/8"-11 "-11 LOCK
3000024
HEX LOCK NUT 1/2 " -13
OWNERSMANUAL MANUAL OWNERS 6000036 BOLT DROP HARDWARE BOLT BAG HARDWARE BAG
HITCH 3000084 HAIRPIN Optional (not included) MALETANG TANGKIT KIT ( Not ( Not Required / Option) MALE Required / Option) 58057703 DECAL ( Logo) Cart Sides ) 58057724 DECAL ( Read Owners Manu MALE TANG MALE TANG 58057715 DECAL (Logo ) Front SCREW M12XX4545 SCREW M12
36 51357851 51357851 37 31152123 31152123 31423130 WAVEY WAVEYWASHER WASHER,LOCK ,LOCKM12 M12 31423130 31241120 NUT,SELF NUT,SELFLOCKING LOCKINGM12 M12 31241120 38 6000181 39 6000108 bcsamerica.com
OWNERS MANUAL HARDWARE BOLT BAG 8
NOTES: ______________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________
BCS Buddy Cart (92193040) 9
1-800-543-1040
bcsamerica.com
Please read and understand this manual and all instructions prior to operating or servicing this attachment. 1-800-543-1040
bcsamerica.com
Safety Rules This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Read and understand all safety rules and operating instructions before using this attachment. Follow all safety rules and operating instructions provided by your tractor manual. Never allow children or untrained persons to operate tractor and attachment. Reduce tractor speed and allow extra stopping distance when moving heavy loads. Reduce tractor speed and weight when operating on slopes. Operate up and down slopes, never across the face of slopes. Do not carry passengers on tractor or attachment. Avoid sudden turns or maneuvers. Do not remove warning decal from product. Check product for worn, loose, or damaged parts before each use. If any damage is present, repair the product before using. Check product for loose or missing fasteners before each use. Tighten or replace fasteners as needed before using. Do not exceed tractor speed of 2.8 miles per hour when using Buddy Cart. Do not exceed Buddy Cart rated weight capacity of 450 pounds. Do not attempt to disconnect Buddy Cart from tractor with a load.
1
1-800-543-1040
bcsamerica.com
Carton 5Contents 6 (x1) (x1)
Carton Contents 9 (x1)
11 (x2)
25 (x1) 8 (x2)
23 (x1)
2 (x2)
22 (x2)
12 (x2)
1 (x1) 3 (x4)
21 (x12)
19 (x32)
20 (x34) 4 (x1)
7 (x2)
TOOLS REQUIRED FOR ASSEMBLY: •
6 (x1)
34 24 (x2) (x2)
10 (x4)
Large Flat Screwdriver
•
1/2" Wrench or Socket
2
5 (x1)
9
9 (x1) 11 (x2)
25 (x1)
2325(x1) (x1)
Inst
6000030 Tongue Hitch
23 (x1) 22 (x2)
12 (x2) 33 (x1)
19 (x32)
21 (x12)
20 (x34)
3000036 Flat Washer
TOOLS REQUIRED FOR ASSEMBLY: 29• (x1) Large Flat Screwdriver
•
1/2" Wrench or Socket 24 (x2)
3000095 Hitch Bolt 17 (x2)
3000095 Hitch 2 Bolt
32 (x1) 28 (x2)
24 (x2) 31 (x1)
10 (x4)
6000030 Drop Hitc 27 (x2)
3000036 Flat Washer
3000036 Flat Washer
26Tongue (x2)Spring 6000021
18 (x2)
3000065 Spherical Washer Set
Tools Required for Assembly:
• Large Flat Screwdriver • 19mm Wrench 1-800-543-1040
• 1/2” Wrench or Socket • 15/16” Wrench (qty 2) or Socket bcsamerica.com
2
Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions
11 1
Attach Front Support and Latch Angle loosely to Brace Supports
Attach Front Support and Latch AngleSupports loosely to Brace Supports as shown using Attach Front Attach Support and Latch Angle loosely to Brace as shown using supplied hardware. Front Support and Latch Angle loosely to Brace Supports as shown using supplied hardware. hardware. assupplied shown using supplied hardware. 4
4
8
8
19
2 2
20
4
20
20
8 6
19 19
5
5
Attach Undercarriage Axle Supports loosely to body Attach Undercarriage Axle Supports loosely to body with 20 Attach Undercarriage Axle Supports loosely to body with hardware as shown. with hardware shown. Axle Supports loosely to body hardware as as shown. Attach Undercarriage
2
with hardware as shown.
SCREW * NO SCREW
* NO SCREW
1
2
1
6
6
2
5
20 2
2
1
1
21
21
19
19
2 3 1 Attach Front Support Assembly loosely to body with hardware as shown. Attach Front Attach Support Assembly loosely to body with hardware ashardware shown. Front Support Assembly loosely to body with as shown. 3
3
Attach Front Support Assembly loosely to body with hardware as shown.
20
20
21
21
20
2219
19
3
3 1-800-543-1040
3
NOTE: THESE 22 ARE THE (2) 1” BOLTS WITH WASHERS.
21 bcsamerica.com
20
A
Assembly Instructions
4 4
Assembly Instructions
Attach holders toaxle the axle supports as shown the supplied Attach twotwo axleaxle holders to the supports as shown using using the supplied hardware hardware.
20 3
19
* NOTE: LOOSELY TIGHTEN BOLTS AT THIS TIME
55
Attach latch angle to drawbar assembly with supplied hardware as shown
Insert axle into undercarriage halfway as shown. Attach spacer, tongue, Insert axle into undercarriage and spacer.halfway as shown. 19 Attach spacer, drawbar assembly, and spacer
11
9
2
8
24
25
20
5
6
Insert axle into undercarriage halfway as shown. Attach spacer, drawbar assembly, and spacer 4
11
9
1-800-543-1040
Assembly Step 5
bcsamerica.com
4
6
Assembly Instructions Assembly Instructions
Assembly Instructions
SlideSlide axleaxle completely through undercarriage. Aligndrawbar tonguewith with the front support completely through undercarriage. Align drawbar the Slide axle completely through undercarriage. Align with the Insert axle into und and front pullfront handle to and latch. Attach washers and washers spacersand as shown. support and pullpull handle toto latch. and spacers support handle latch.Attach Attachwashers spac ersasasshown. shown.Attach spacer, draw
7
6
1010 1212
* NOTE: TIGHTEN ALL HARDWARE AT THIS TIME
wheels and washers onto axle and secure with hairpins as shown. 7 8SlideSlide wheels and washers onto axle and secure with hairpins asshown. shown. Slide wheels and washers onto axle and secure with hairpins as Slide wheels and washers onto axle and secure with hairpins as
shown.
* NOTE: LOOSELY TIGHTEN BOLTS AT THIS TIME
* NOTE: MAKE SURE VALVE STEM IS OUT * FACING NOTE: MAKE SURE VALVE STEM IS FACING OUT
ch latch angle to drawbar assembly with supplied CHECK TIRE PRESSURE: 30 PSI
24 10 34 24 7 10
19
7
8
9
8
Assembly Step 6
20 Install hitch bolt and nut to secure25 to attachment drop hitch.
Install hitch bolt and nut to secure to attachment drop hitch.
Assembly Step 7 Install hitch bolt and nut to secure to attachment drop hitch. Install hitch bolt, washer and nut to secure attachment to drop hitch. The attachment can be secured to the drop hitch in one position only.
5
Attach latchto angle to drawbar assembly Install hitch bolt and nut to secure attachment drop hitch. with supplied hardware as shown Install hitch bolt and nut to secure to attachment drop hitch.
2
5
tloB hctiH 5900003
6000030 Drop Hitch
WRONG!
3000095 Hitch Bolt
WRONG!
hardware as shown
3000095 Hitch Bolt
24
5 hardware as shown Attach latch angle to drawbar assembly with supplied
Attach latch angle to
29
5
6000030 Drop Hitch
33
31 Assembly Step 8 325
6000030 Drop Hitch
5
1-800-543-1040 5
5
bcsamerica.com Assembly Step 8
Assembly Step 8
Operating Instructions Before Using Dump Cart: 1. Check tire pressure and inflate to 30 psi if needed. 2. Read all Safety Rules found on page 1. How to Use Buddy Cart: 1. Attach Buddy Cart to your tractor using the supplied drop hitch, bolt, washer and nut. 2. Before loading the Buddy Cart for initial use, allow a few minutes to become familiar with steering the cart while mounted to a BCS tractor. The Buddy Cart requires the operator to assist with maintaining a straight path. WARNING: Excessively sharp turns or hurried maneuvering may result in a “jack-knife” effect. If this occurs, engage the tractor’s Reverse and re-position the cart directly in front of the tractor prior to resuming normal operation. 3. Do not exceed 450 pounds when loading material into the cart body. 4. Distribute the weight of the load as evenly as possible in the cart body for best handling. 5. When hauling heavy loads, verify that your tractor has adequate braking capacity. 6. Do not exceed 2.8 miles per hour when transporting Buddy Cart. 7. Do not attempt to disconnect with a load in Buddy Cart How to Empty Buddy Cart: 1. Pull hand lever forward to release the latch mechanism. 2. Angle cart body as desired to guide the material to preferred location. 3. Lower the body and guide the latch into the drawbar and relatch. Periodic Maintenance: • Tighten fasteners as needed before each use. • Check tire pressure before each use. • Inspect parts for damage and replace if necessary.
1-800-543-1040
bcsamerica.com
6
Warranty If this product fails due to a defect in material or workmanship within 3 YEARS from the date of purchase, we will at our option repair or replace it free of charge. This warranty excludes tires and wheels, which are expendable and become worn during normal use. This warranty does not cover: • Repairs necessary because of operator abuse or negligence. • Equipment used for commercial or rental purposes. • Paint that is worn or faded due to normal use or exposure. To arrange for product repair call 1-800-543-1040, or return this product to place of purchase for replacement. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. This warranty applies only while this product is in use in the United States and Canada. In the space below, record the purchase date of your Buddy Cart. Model Number: 92193040 Purchase Date: Serial Number: Keep this Owner’s Manual and your receipt in a safe place for future reference. After the three year warranty period, all replacement parts may be ordered by calling 1-800-543-1040. When ordering replacement parts, always give the following information: • Product:
Buddy Cart
• Model Number: 92193040 • Part Number: • Part Description:
7
1-800-543-1040
bcsamerica.com
Illustrated Parts List
IDID
ID
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PARTNO NO DESCRIPTION DESCRIPTION PART
6000180 1 1 6000180 6000028 2 2 6000028 NO 6000029 3 3 PART 6000029 6000025 4 4 6000025 6000180 6000022 5 5 6000022
6000028 6000023 6 6 6000029 6000023 6000182 7 7 6000025 6000182 6000024 8 8 6000024 3000080 9 9 6000022 3000080
1010
CARTBODY BODY CART AXLESUPPORT SUPPORT AXLE DESCRIPTION AXLEHOLDER HOLDER AXLE FRONTSUPPORT SUPPORT FRONT CART BODY FRONTSUPPORT SUPPORTBRACE BRACE FRONT
AXLE SUPPORT ANGULAR SUPPORT ANGULAR SUPPORT AXLE HOLDER WHEEL ( including bushings) ) WHEEL ( including bushings FRONT SUPPORT LATCHANGLE ANGLE LATCH FRONT BRACE AXLE3/4 3/4" SUPPORT " AXLE
3000721 WASHER WASHER3/4 3/4" SAE " SAE 3000721
6000023 6000105 1111 6000105 6000182 6000106 1212 6000106 4011115 13136000024 4011115 3001310 14143000080 3001310 3000053 15153000721 3000053
ANGULAR SUPPORT SPACER3/4 3/4" X " X1.25 1.25" " SPACER WHEEL ( including bushings ) SPACER3/4 3/4" X " X0.625 0.625" " SPACER LATCH ANGLE LATCHPOST POST LATCH SPRING, LATCH SPRING, LATCH AXLE 3/4 " HEX BOLT 3/8 -16 X4 4" " HEX BOLT 3/8 -16 WASHER 3/4 "XSAE
3000061 1616 3000061 3000074 17176000105 3000074 3000065 18186000106 3000065 3000054 19194011115 3000054 6000418 2020 6000418
HEXLOCK LOCKNUT NUT3/8 3/8- 16 - 16 HEX SPACER 3/4 XXX1.25 HEXBOLT BOLT1/2 1/2- 13 -"13 3.75" "" HEX 3.75 DRAWBAR SPHERICAL WASHERS DRAWBAR SPHERICAL WASHERS SPACER 3/4 " X 0.625 " 5/16-1818XX3/4 3/4" SLOTTED " SLOTTEDSCREW SCREW 5/16LATCH POST 5/16- 18 - 18FLANGED FLANGEDGRIP GRIPNUT NUT 5/16
3001310 SPRING, LATCH HEX BOLT 3/8 3000711 WASHER WASHER 5/16USS USS-16 X 4 " 21213000053 3000711 5/16 2222
3000537 5/16 5/16-18 -18XX1 1" SLOTTED " SLOTTEDSCREW SCREW 3000537
3000061 3000074 3000065
IDID
PARTNO NO PART
DESCRIPTION DESCRIPTION
2323 2424 2525 2626 2727
6000021 6000021 3000012 3000012 ID 6000030 6000030 6000021 6000021 23 3000017 3000017
TONGUE TONGUE 1/2CUSHION CUSHIONWASHER WASHER 1/2 PART NO TONGUE HITCH DESCRIPTION TONGUE HITCH TONGUESPRING SPRING TONGUE 6000021 TONGUE FLATWASHER WASHER1/2 1/2" " FLAT
24 3000024 3000024 25 3000095 3000095 26 6000812 6000812 27 3000036 3000036
3000012 1/2 CUSHION WASHER HEX LOCKNUT NUT1/2 1/2 " -13 HEX LOCK " -13 6000030 TONGUE HITCH HEX BOLT, HITCH 5/8 " -11 x 4.5GRADE GRADE8 8 HEX BOLT, HITCH 5/8 " -11 x 4.5 6000021 TONGUE SPRING KIT3/4" 3/4"POLY POLYBUSHINGS BUSHINGS( set ( setofof4 4) ) KIT 3000017 FLAT WASHER 1/2 " FLAT WASHER,HITCH HITCH5/8 5/8" " FLAT WASHER,
3333 3434 3535 3636 3737
28 6000036 6000036 29 3000084 3000084 30 2 58057703 58057703 58057724 58057724 31 58057715 58057715 32
DROPHITCH HITCH DROP 3000095 HEX BOLT, HITCH 5/8 " -11 x HAIRPIN HAIRPIN 6000812 KIT 3/4" DECAL ( Logo)Cart Cart Sides DECAL ( Logo) Sides ) )POLY BUSHINGS ( DECAL ( ReadOwners Owners Manual DECAL ( Read Manual )) 3000036 FLAT WASHER, HITCH 5/8 DECAL (Logo ) Front DECAL (Logo ) Front 3000055 LOCK NUT, HITCH 5/8 "-11
3838 3939
6000181 6000181 33 6000108 6000108
4040
92257851 92257851 35
2828 2929 3030 3131 3232
4141 4242 4343 4444
HEX LOCK NUT 3/8 - 16 HEX BOLT 1/2 - 13 X 3.75 " 1-800-543-1040 DRAWBAR SPHERICAL WASHERS
3000055 3000055
34
LOCKNUT, NUT,HITCH HITCH5/8 5/8"-11 "-11 LOCK
3000024
HEX LOCK NUT 1/2 " -13
OWNERSMANUAL MANUAL OWNERS 6000036 BOLT DROP HARDWARE BOLT BAG HARDWARE BAG
HITCH 3000084 HAIRPIN Optional (not included) MALETANG TANGKIT KIT ( Not ( Not Required / Option) MALE Required / Option) 58057703 DECAL ( Logo) Cart Sides ) 58057724 DECAL ( Read Owners Manu MALE TANG MALE TANG 58057715 DECAL (Logo ) Front SCREW M12XX4545 SCREW M12
36 51357851 51357851 37 31152123 31152123 31423130 WAVEY WAVEYWASHER WASHER,LOCK ,LOCKM12 M12 31423130 31241120 NUT,SELF NUT,SELFLOCKING LOCKINGM12 M12 31241120 38 6000181 39 6000108 bcsamerica.com
OWNERS MANUAL HARDWARE BOLT BAG 8
NOTES: ______________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________
BCS Buddy Cart (92193040) 9
1-800-543-1040
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