June 5, 2014 Presentations by 2014 ML Award Winners
PACCAR Flexible Engine Machining Line
Lex Lemmers Senior Engine Program Manager
• Flexible Cylinder Head and Block Machining Process • Batch-Size-One per Engine Model • Low Impact Plug & Play Capacity Expansion
• In-line Gaging • •
Confirming Critical-to-Quality Dimensions Automatic Feedback and Correction Machining Process
• Vision Systems to Check Correct Assembly of Critical Components
• Statistical Process Control • 2D Data Matrix Code for Automated Product Identification • MES System for Built-to-Order and Full Part Tracking thru Every Operation in Machining and Engine Assembly
• Electronic SPC Instructions • Individual Data Captured for Engine Gynecology • Collective Data for Process Capability Trending