FLUROPIPE® POLYFLURON®-PTFE lined Steel Pipes and Fittings DIN
Process Technology
Broad Base. Best Solutions.
C
Carbon is Future. SGL Group – The Carbon Company.
Process Technology The Business Unit Process Technology is a premium technology provider for chemical and related industry process systems, equipment and after sales services. Our focus are high-tech materials for demanding chemical applications. With smart and sustainable solutions for an increasing number of industry we give proof of our strong innovation culture. Broad Base
Carbon has unique properties. It is indispensable in the production of steel, aluminum and solar energy systems. Carbon increases the performance of wind turbines and reduces the weight of airplanes, cars and sports equipment.
Carbon substitutes other materials and contributes to a reduction in CO2 emissions.
SGL Group is one of the leading manufacturers of carbonbased products and has the broadest product and technology portfolio, a global sales network and state-of-the-art production sites in Europe, North America and Asia.
Our range of materials: E graphite E SiC E PTFE E reactive metals E steel Our range of services: E process design E engineering E project management E production and assembly E commissioning E after sales services. With 9 manufacturing sites in 8 countries and a continually growing worldwide sales and service network, we are always close to our customers.
Reliability. Efficiency. Sustainability.
Powered by our Broad Base of competencies, products and services, we offer Best Solutions to our customers. For the Business Unit Process Technology, those solutions are characterized by reliability, efficiency and sustainability. Best Solutions E
Reliability
In a business that strongly depends on reliability we never compromise on quality and safety. Our products deliver dependable results; our services are fast and competent. The long-standing loyalty of our customers proves that we keep our promises – on-time, on-spec, on-budget.
E
Efficiency
Tailor made, innovative solutions and an integrated approach on chemistry, materials, technology and design, ensure outstanding efficiency and improved customer value: higher yields, lower operating cost, lower service and maintenance cost, longer service intervals and less downtimes, and the extended product lifetime sum up to significant lower total cost of ownership and to a higher return on investment for our customers.
E
Sustainability
In all industries that deal with resource- and energy- consuming processes sustainability is of crucial importance. Based on innovative solutions, more than 60 % of our sales contribute to the saving of resources and energy and to the reduction of greenhouse gases.
Contents Dr. Schnabel - PTFE in the Process Industry
4
PTFE Lined Reducing Crosses
14
Our Range of Pipe Systems
5
PTFE Lined Instrument Tees
16
Technical Specifications
6
PTFE Lined Reducers
17
PTFE Lined Pipes
8
PTFE Lined Reducing Flanges
18
PTFE Lined Elbows
10
PTFE and PTFE Lined Spacers
20
PTFE Lined Tees
11
PTFE Lined Blind Flanges
22
PTFE Lined Reducing Tees
12
Quality Management and After Sales Service
23
PTFE Lined Crosses
13
Process Technology – Our Products
24 3
Dr. Schnabel - PTFE in the Process Industry
Many years ago Dr. Schnabel became the first company in Europe to manufacture paste extruded PTFE lined steel pipe systems. Our POLYFLURON® products have proved reliable in long term operation in many countries of the world. The following pages provide information on available products, dimensions and design options, as well as the materials used and permitted operating conditions. This brochure deals exclusively with pipes & fittings up to a diameter of DN 600. Larger dimensions up to DN 3000 for columns and vessels are covered by a separate brochure, which is available on request. POLYFLURON® PTFE POLYFLURON® PTFE is a virginal paste extruded PTFE processed in-house. Components made from it are characterized by very low permeation rates, substantial wall thicknesses and long service lives. 3-D bent pipes Single-component, multi-bent pipes are available in diameters of DN 25 up to DN 100 and overall lengths of up to 6 m. Please ask us for more information. Full service Besides supplying lined components for pipe systems, we are also able to prepare isometric drawings and material take-offs and plan the replacement of existing pipework. This full service from a single source will save you time and money.
4
Safety We increase the safety of the plant, operators and fitters by using: Top-quality linings Lugs on each pipe and thereby prevent an uncontrolled movement of loose flanges over the pipe length during assembly Safety shields and tapes Pressure equipment directive Many pipes and fittings need to be tested differently based on the European Pressure Equipment Directive. We offer you our components and complete systems that match the requirements of this directive.
Our Range of Pipe Systems
More than 50 years experience has allowed us to develop a full range of POLYFLURON® PTFE lined pipe systems. These systems offer the best cost/benefit ratio for our customers‘ particular applications because of the different PTFE lining thicknesses used:
Economy Corrosion resistant, thin walled lining for minor applications. This kind of lining is used at fairly low temperatures with low-permeation media. Standard Corrosion resistant and permeation reducing lining for aggressive media processed at moderate pressures and temperatures. This product series meets the standards of the chemical industry for paste extruded PTFE linings. Heavy duty Suitable for long term operation with highly permeable media processed at high pressures and temperatures. Dr. Schabel’s range of pipe & fittings From our many years experience, we recommend the use of standardized pipe lengths. These reduce inventory costs and allow greater flexibility in assembly. Our product range includes pipes of the following dimensions: Nominal diameters: Lengths:
from DN 25 to DN 600 from 100 mm up to 8000 mm, depending on the nominal diameter
5
Technical Specifications
Materials The standards given below are EN/ DIN standards. If you require pipes and fittings according to ANSI standards, please refer to our respective ANSI brochure.
Pipes/Fittings: Material code
Standard
Material number
P235TR2
DIN EN 10216-1
1.0254
P235GH
DIN EN 10216-2
1.0305
P265GH
DIN EN 10028-1+2
1.0425
GP240GH
DIN EN 10213-2
1.0619
Material code
Standard
Material number
S235JRG2
DIN EN 10025 DIN EN 1092-1
1.0038
P250GH
DIN EN 10273
1.0460
P355NL1
DIN EN 10028-3
1.0566
Flanges:
Subject to technical changes
Stainless steel materials are available on request. Vacuum: Lining:
POLYFLURON® PTFE white (virginal paste-extruded PTFE) meeting DIN 2874. POLYFLURON® PTFE black (virginal paste-extruded PTFE with graphite content) antistatic, conductive lining meeting DIN 2874.
Field of use
6
Temperatures:
-10° up to +200°C (-263 K up to 473 K)
Pressure load:
10 bar (10 Pa) (PN 10) Please ask us for information on higher pressure ratings (e.g. PN 25; PN 40).
6
Full vacuum (-1 barg) for all dimensions up to DN 100 and 150 °C. Vacuum-resistant versions for larger dimensions and higher temperatures on request.
Options Antistatic (conductive) lining for all components Vent hole extensions Stainless steel with PTFE lining 3-D bent pipes Flared steel pipes Insulation clips Earthing lugs
Technical Specifications
Pipe dimensions
DN
Steel pipe
The following table gives the standard wall thicknesses of steel pipes meeting DIN EN 10220.
DN
Steel pipe
Outside diam. x
Outside diam. x
wall thickness
wall thickness
mm
mm
mm
mm
25
33.7 x 2.6
150
168.3 x 4.5
32
42.4 x 2.6
200
219.1 x 6.3
40
48.3 x 2.6
250
273 x 6.3
50
60.3 x 2.9
300
323.9 x 7.1
65
76.1 x 2.9
350
355.6 x 8
80
88.9 x 3.2
400
406.4 x 8.8
100
114.3 x 3.6
500
508 x 11
125
139.7 x 4
600
610 x 12.5
Subject to technical changes
Flange dimensions Flange details are given in the table below. DN
Flange diam.
Seal. surf.
Bolt circle diam.
D
d4
k
mm
mm
mm
mm
Number
mm
mm
mm
25
115
68
85
4
14
19
31
32
140
78
100
4
18
19
31
40
150
88
110
4
18
19
31
50
165
102
125
4
18
21
33
65
185
122
145
4
18
22
34
80
200
138
160
8
18
24
38
100
220
158
180
8
18
25
39
125
250
188
210
8
18
27
41
150
285
212
240
8
22
27
41
200
340
268
295
8
22
29
45
250
395
320
350
12
22
31
49
300
445
370
400
12
22
32
54
350
505
430
460
16
22
32
56
400
565
482
515
16
26
32
62
500
670
585
620
20
26
34
70
600
780
685
725
20
30
34
76
nx
d2 Bolt holes
B1
B2
Flange B1 thicknessB2 incl. Flanschdicke inkl. Bund collar
Subject to technical changes 7
PTFE Lined Pipes
The standardized diameters and lengths of POLYFLURON® PTFE lined steel pipes are given in DIN standard 2848. We can supply all items listed in this standard. For larger diameters up to DN 2500, please refer to our separate brochure entitled "Columns and Vessels". DN
L min
L max
Lining wall thickness Heavy Duty
Flange diam.
Lined
S
S
S
d4
pipe
mm
mm
mm
kg/m
mm
mm
mm
25
100
6000
2
100
6000
100
6000
100
6000
100
6000
100
6000
100
6000
100
6000
100
6000
100
6000
100
6000
100
6000
100
6000
100
6000
100
6000
110
6000
110
6000
110
6000
110
6000
110
6000
110
6000
110
6000
110
6000
110
6000
120
6000
120
6000
120
6000
130
6000
130
6000
130
6000
130
4000
130
4000
40
50
65
80
100
125
150
200
250
Order no.
Flange
kg
68 3
68 4
2 3 2
1RO0025101* 2.6
2.5
1RO0025113*
78
1RO0032101* 3.3
3.6
78 88
4 2 3 4 3.5 2.5
4.2
1RO0040113* 1RO0050101* 5.4
5.3
1RO0050113*
122
1RO0065101* 6.9
6.4
122 138
4 3 4.5 3.5 4.5
1RO0065113*
4.5
1RO0080101* 9
8.2
1RO0080113* 1RO0100101* 13
9
1RO0100113*
188
1RO0125101* 16.4
13
188 212
6 4.5 5 5
1RO0125113* 1RO0150101* 23.5
16
1RO0150107* 1RO0150113*
268
1RO0200101* 41
23.2
268 320
8
1RO0125107*
212 268
8
1RO0100107*
158
212 5
1RO0080107*
158
188 6
1RO0065107*
138 158
5
1RO0050107*
102
138 3.5
1RO0040107*
88
122 4
1RO0040101* 3.9
102 102
2.5
1RO0032107* 1RO0032113*
88 3
1RO0025107*
68 78
4
* Please indicate length with order 8
Weight
Standard
mm
32
PTFE
Economy
320
1RO0200107* 1RO0200113*
51.5
31
1RO0250101* 1RO0250107* Subject to technical changes
PTFE Lined Pipes
The standardized diameters and lengths of POLYFLURON® PTFE lined steel pipes are given in DIN standard 2848. We can supply all items listed in this standard. For larger diameters up to DN 2500, please refer to our separate brochure entitled „Columns and Vessels“. DN
L min
L max
mm
mm
mm
300
150
3500
150
3500
150
3500
150
2500
200
2500
200
2200
200
2000
200
1800
250
1600
250
1600
350 400 500 600
Lining wall thickness
PTFE
Weight
Order no.
Economy
Standard
Heavy Duty
Flange diam.
Lined
S
S
S
d4
pipe
mm
mm
mm
mm
kg/m
kg
370
68.5
38.4
* Please indicate length with order
5.5 8 5.5
370 430
8 5.5 5.5 6
51.2
685
1RO0350101* 1RO0350107*
102
65.2
1RO0400101* 1RO0400107*
158
90
585 685
8
82
482 585
8
1RO0300101* 1RO0300107*
430 482
8
Flange
1RO0500101* 1RO0500107*
210
116
1RO0600101* 1RO0600107* Subject to technical changes
9
PTFE Lined Elbows
Elbows are manufactured with angles of 90°, 60°, 45° or 30°. Other angles are available on request. Please ask us for more information. 90° elbows are supplied with one fixed and one loose flange as standard. All 45° elbows come with fixed flanges. Alternatives are available on request. Products up to DN 250 are manufactured in one part. Items of DN 300 or above come in two parts. DN
L 90°
45°
PTFE
PTFE
S
d4
Weight 90°
Elbow
Elbow
mm
mm
mm
mm
mm
white 90°
white 45°
25
110
70
3
68
3.5
2.6
B 90 (45) / 25
1BG0025102
1BG0025101
32
130
80
3
78
4.5
3.8
B 90 (45) / 32
1BG0032102
1BG0032101
40
150
90
3
88
6
4.3
B 90 (45) / 40
1BG0040102
1BG0040101
50
120
80
3
102
7.7
5.7
B 90 (45) / 50
1BG0050102
1BG0050101
65
140
85
3.5
122
10
7
B 90 (45) / 65
1BG0065102
1BG0065101
approx. kg
80
165
100
3.5
138
12
8.7
B 90 (45) / 80
1BG0080102
1BG0080101
100
205
115
4.5
158
13
11
B 90 (45) / 100
1BG0100102
1BG0100101
125
245
135
4.5
188
18
15
B 90 (45) / 125
1BG0125102
1BG0125101
150
285
150
5
212
26
22
B 90 (45) / 150
1BG0150102
1BG0150101
200
365
190
5
268
44
34
B 90 (45) / 200
1BG0200102
1BG0200101
250
450
225
5
320
64
48
B 90 (45) / 250
1BG0250102
1BG0250101
300
525
260
5.5
370
128
82
B 90 (45) / 300
1BG0300102
1BG0300101
350
600
290
5.5
430
177
105
B 90 (45) / 350
1BG0350102
1BG0350101
400
680
325
5.5
482
238
174
B 90 (45) / 400
1BG0400102
1BG0400101
500
830
390
5.5
585
385
198
B 90 (45) / 500
1BG0500102
1BG0500101
600*
640
265
6
685
435
280
B 90 (45) / 600
1BG0600102
1BG0600101
* not included in DIN 2848
10
Order no.
45°
Subject to technical changes
PTFE Lined Tees
T-pieces up to DN 100 are available with either of two different linings. The POLYFLURON® PTFE lined variant is supplied with a high performance flange connection of well-proven design (see drawing A). As an alternative, PFA-lined tees are available as shown on drawing B. PFA is a tetrafluorethylene-based copolymer with chemical and thermal properties comparable to those of PTFE. Fixed flanges are supplied as standard. Loose flanges are, however, also available on request. DN
L
Weight
Best.-Nr. Order no.
PTFE
PFA
mm
mm
approx. kg
approx. kg
PTFE
PFA
25
110
5.2
4
1TE0025116
1TE0025100
32
130
7.5
6
1TE0032116
1TE0032100
40
150
9.6
7
1TE0040116
1TE0040100
50
120
12
10
1TE0050116
1TE0050100
65
140
17.5
14
1TE0065116
1TE0065100
80
165
19
16
1TE0080116
1TE0080100
100
205
25
22
1TE0100116
1TE0100100
125
245
38
1TE0125100
150
285
42
1TE0150100
200
365
74
1TE0200100
250
450
108
1TE0250100
300
525
150
1TE0300100
350
600
235
1TE0350100
400
680
320
1TE0400100
500
830
530
1TE0500100
600*
640
550
1TE0600100
* not included in DIN 2848
Subject to technical changes
Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7.
PTFE lined T-pieces Drawing A
PFA-lined T-pieces Drawing B 11
PTFE Lined Reducing Tees
All reducing tees are available with fixed flanges as standard. Loose flanges can also be supplied on request. PFA lined variants are also available up to DN 100. Intermediate sizes and special dimensions are supplied on request. Dimensions meet DIN 2848. PTFE lining
DN2
L1
L2
mm
mm
mm
mm
approx. kg
32
25
130
110
6.2
1RT0032150
5.1
1RT0032100
40
25
150
110
6.7
1RT0040126
5.4
1RT0040100
50
40
120
150
10
1RT0050142
9.4
1RT0050102
25
120
110
7.9
1RT0050140
8
1RT0050100
50
140
120
13
1RT0065140
12
1RT0065100
40
140
150
12
1RT0065141
11
1RT0065101
50
165
120
15
1RT0080143
14
1RT0080101
40
165
150
14
1RT0080144
13
1RT0080102
25
165
120**
13
1RT0080189
12
1RT0080200
80
205
165
21
1RT0100142
19
1RT0100080
50
205
150*
20
1RT0100144
18
1RT0100102
25
205
150**
18
1RT0100251
17
1RT0100192
100
245
205
29
1RT0125100
80
245
165
28
1RT0125101
100
285
205
36
1RT0150101
80
285
205*
35
1RT0150139
150
365
285
65
1RT0200100
100
365
205
60
1RT0200101
200
450
365
101
1RT0250100
150
450
285
92
1RT0250101
250
525
450
144
1RT0300100
200
525
365
137
1RT0300101
150
525
285
127
1RT0300102
300
600
525
198
1RT0350100
250
600
450
183
1RT0350101
200
600
365
170
1RT0350102
350
680
600
283
1RT0400100
300
680
525
250
1RT0400101
250
680
450
236
1RT0400102
400
830
680
455
1RT0500100
350
830
600
425
1RT0500101
Weight
65 80
100
125 150 200 250 300
350
400
500
600*
Order no.
approx. kg
300
830
525
392
1RT0300102
500
640*
640*
470
1RT0600100
400
640*
640*
440
1RT0600101
350
640*
640*
410
1RT0600102
* not included in DIN 2848 ** not included in DIN standard 12
PFA lining Best.-Nr. Gewicht Weight Order no.
DN1
Subject to technical changes
PTFE lined reducing T-piece
PFA lined reducing T-piece
PTFE Lined Crosses
All crosses are available with fixed flanges as standard. Loose flanges can also be supplied on request. PFA lined variants are also available up to DN 100. Dimensions meet DIN 2848. Order no. Order number
DN
L
Weight PTFE
PFA
mm
mm
approx. kg
approx. kg
25
110
7.7
32
130
40 50
PTFE PTFE
PFA PFA
6
1KR0025153
1KR0025100
12
10
1KR0032192
1KR0032100
150
15
12
1KR0040116
1KR0040100
120
19
16
1KR0050116
1KR0050100
65
140
25
21
1KR0065116
1KR0065100
80
165
30
25
1KR0080116
1KR0080100
100
205
37
31
1KR0100116
1KR0100100
125
245
48
1KR0125100
150
285
63
1KR0150100
200
365
115
1KR0200100
250
450
162
1KR0250100
300
525
218
1KR0300100
350
600
330
1KR0350100
400
680
445
1KR0400100
500
830
720
1KR0500100
600*
640
733
1KR0600100
* not included in DIN 2848
Subject to technical changes
Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7.
PTFE lined cross 13
PTFE Lined Reducing Crosses
All crosses are available with fixed flanges as standard. Loose flanges can also be supplied on request. Dimensions meet DIN 2848. Order no.
DN1
DN2
L1
L2
PTFE
PFA
mm
mm
mm
mm
approx. kg
approx. kg
PTFE
PFA
32
25
130
110
7.2
5.8
1KR0032180
1KR0032130
40
25
150
110
9.1
6.2
1KR0040158
1KR0040132
50
40
120
150
14
11
1KR0050166
1KR0050126
25
120
110
10
10
1KR0050164
1KR0050124
50
140
120
17
14
1KR0065172
1KR0065132
40
140
150
15
12
1KR0065173
1KR0065133
50
165
120
21
17
1KR0080176
1KR0080134
40
165
150
19
15
1KR0080177
1KR0080135
25
165
120
16
12
-
1KR0080217
80
205
165
30
22
1KR0100175
1KR0100133
50
205
150
26
19
1KR0100177
1KR0100135
25
205
150
24
12
-
100
245
205
40
1KR0125116
80
245
165
36
1KR0125117
100
285
205
47
1KR0150117
80
285
205
44
-
150
365
285
82
1KR0200116
100
365
205
72
1KR0200117
200
450
365
130
1KR0250116
150
450
285
110
1KR0250117
250
525
450
179
1KR0300116
200
525
365
166
1KR0300117
150
525
285
147
1KR0300118
300
600
525
256
1KR0350116
250
600
450
226
1KR0350117
200
600
365
200
1KR0350118
350
680
600
374
1KR0400116
300
680
525
307
1KR0400117
250
680
450
278
1KR0400118
400
830
680
572
1KR0500116
350
830
600
510
1KR0500117
300
830
525
445
1KR0500118
500
640*
640
605
1KR0600116
65 80
100
125 150 200 250 300
350
400
500
600*
Weight
* nicht 400 in DIN640* 2848 640 enthalten 560 350
640*
640
500
* not included in DIN 2848 14
1KR0600117 1KR0600118 Subject to technical changes
Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7.
PTFE Lined Instrument Tees
Instrument tees are used to connect manometers or thermometers, and also for sampling. Instrument tees up to DN 250 are supplied with a PFA lining. PFA is a tetrafluorethylene-based copolymer with chemical and thermal properties comparable to those of PTFE. Products of DN 300 or above are available in POLYFLURON® PTFE lined steel (see table and drawings below). Dimensions meet DIN 2848.
≤ DN 250
≥ DN 300
DN1
DN2
L1
L2
Weight
Order no.
mm
mm
mm
mm
approx. kg
PFA/*PTFE
25
25
50
90
1.9
1ME0025100
32
25
50
100
2.8
1ME0032100
40
40
75
110
4.4
1ME0040101
25
50
110
2.4
1ME0040100
50
90
115
8.1
1ME0050102
40
75
115
6.2
1ME0050101
25
50
115
3.2
1ME0050100
50
90
125
11
1ME0065102
40
75
125
9
1ME0065101
25
50
125
5
1ME0065100
50
90
135
14
1ME0080102
40
75
135
8.3
1ME0080101
25
50
135
4.3
1ME0080100
50
65
80
* not included in DIN 2848
Subject to technical changes
Large diameters are shown on the next page. 15
PTFE Lined Instrument Tees
DN1
DN2
L1
L2
Weight
Order no.
mm
mm
mm
mm
approx. kg
PFA/*PTFE
100
50
90
150
17.5
1ME0100102
40
75
150
10
1ME0100101
25
50
150
5.5
1ME0100100
50
90
160
22
1ME0125102
40
75
160
14
1ME0125101
25
50
160
9
1ME0125100
50
90
180
24
1ME0150102
40
75
180
15
1ME0150101
25
50
180
7.7
1ME0150100
50
90
210
26
1ME0200102
40
75
210
18
1ME0200101
25
50
210
11
1ME0200100
50
90
240
28
1ME0250102
40
75
240
24
1ME0250101
25
50
240
15
1ME0250100
50
120
340
30
1ME0300102 *
40
110
340
29
1ME0300101 *
25
90
340
27
1ME0300100 *
50
120
375
44
1ME0350102 *
40
110
375
43
1ME0350101 *
25
90
375
42
1ME0350100 *
50
120
390
51
1ME0400102 *
40
110
390
49
1ME0400101 *
25
90
390
48
1ME0400100 *
50
120
450
66
1ME0500102 *
40
110
450
65
1ME0500101 *
25
90
450
64
1ME0500100 *
50
120
500
74
1ME0600102 *
40
110
500
73
1ME0600101 *
25
90
500
71
1ME0600100 *
125
150
200
250
300
350
400
500
600 **
* not included in DIN 2848 ** not included in DIN standard
16
Subject to technical changes
PTFE Lined Reducers
Reducers are used to reduce/ enlarge the pipe diameters in order to improve liquid flow. Eccentric reducers often allow better emptying of pipe systems. Dimensions meet DIN 2848. Weight
Order no. Best.-Nr.
DN1
DN2
L
Lining
mm
mm
mm
mm
approx. kg
Type K
Type E
25
20
125
3
2.5
1RK0025101
1RE0025101
40
25
145
3
3.4
1RK0040101
1RE0040101
50
25
160
3-4*
4.2
1RK0050100
1RE0050100
40
165
3.5
4.9
1RK0050102
1RE0050102
25
180
3-4*
6
1RK0080145
1RE0080100
40
185
3-4*
77
1RK0080100
1RE0080101
50
190
4
7.5
1RK0080102
1RE0080102
65
190
3.5
8
1RK0080103
1RE0080103
50
200
3-4*
9.7
1RK0100100
1RE0100100
65
200
5
10.5
1RK0100101
1RE0100101
80
205
4.5
11
1RK0100102
1RE0100102
80
250
4-5*
18
1RK0150100
1RE0150100
100
250
5
19
1RK0150101
1RE0150101
100
270
5**
24
1RK0200100
1RE0200100
150
270
5
26
1RK0200102
1RE0200102
150
305
4.5
33
1RK0250101
1RE0250101
200
310
5
38
1RK0250102
1RE0250102
150
330
6-8**
47
1RK0300100
1RE0300100
200
335
6-8
50
1RK0300101
1RE0300101
250
340
5.5
54
1RK0300102
1RE0300102
200
465
6-8**
60
1RK0350100
1RE0350100
250
465
6-8**
63
1RK0350101
1RE0350101
300
465
5.5
66
1RK0350102
1RE0350102
250
495
6-8**
78
1RK0400100
1RE0400100
300
495
5.5**
81
1RK0400101
1RE0400101
350
495
5.5
87
1RK0400102
1RE0400102
300
650
6-8**
129
1RK0500100
1RE0500100
350
650
6-8**
135
1RK0500101
1RE0500101
s
80****
100
150 200 250 300
350
400
500
400
650
6-8**
140
1RK0500102
1RE0500102
600**** 350
750
6-8***
145
1RK0600100
1RE0600100
400
750
6-8**
150
1RK0600101
1RE0600101
500
750
6-8
160
1RK0600102
1RE0600102
Type K
Type E Single-part paste-extruded PTFE lining * isostatic PTFE or PFA lining ** two-part paste-extruded PTFE lining *** three-part paste-extruded PTFE lining ****not included in DIN 2848
Subject to technical changes
17
PTFE lined Reducing Flanges
Reducing flanges are provided with holes as shown below (smaller diameter flanges are always threaded): Type A: With clearance holes for larger nominal diameters Type B: With threaded holes for both nominal diameters Type C: With threaded holes, holes on small diameter side are not straddled Connections to DN 32, 65 and 125, as well as larger dimensions and diameter combinations not stated here, but can also be supplied on request.
Type A
Type B
Type C
DN2
L s
d41
d42
D
k1
n x d21
k2
n x d22
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
approx. kg
25
20
35
3
68
58
115
85
4 x M 12
75
4 x M 12
3.0
C
1RF0025101
40
25
35
3
88
68
150
110
4 x M 16
85
4 x M 12
3.9
C
1RF0040101
50
25
35
3
102
68
165
125
4 x M 16
85
4 x M 12
4.9
B
1RF0050101
40
35
4
102
88
165
125
4 x M 16
110
4 x M 16
4.5
C
1RF0050103
25
35
3
138
68
200
160
8 x 18
85
4 x M 12
7.0
A
1RF0080100
40
35
4
138
88
200
160
8 x M16
110
4 x M 16
6.5
B
1RF0080102
50
35
4
138
102
200
160
8 x M16
125
4 x M 16
6.4
B
1RF0080103
25
45
3
158
68
220
180
8 x 18
85
4 x M 12
11
A
1RF0100100
40
45
4
158
88
220
180
8 x 18
110
4 x M 16
11
A
1RF0100102
50
45
4
158
102
220
180
8 x M16
125
4 x M 16
11
B
1RF0100103
80
45
5
158
138
220
180
8 x M16
160
8 x M 16
10
C
1RF0100105
25
45
3
212
68
285
240
8 x 22
85
4 x M 12
19
A
1RF0150100
40
45
4
212
88
285
240
8 x 22
110
4 x M 16
18
A
1RF0150102
50
45
4
212
102
285
240
8 x 22
125
4 x M 16
17
A
1RF0150103
80
45
5
212
138
285
240
8 x 22
160
8 x M 16
16
A
1RF0150105
100
45
5
212
158
285
240
8 x M 20
180
8 x M 16
15
B
1RF0150106
80
100
150
PTFE
* not included in DIN 2848
18
Metal
Weight
Type
Best.-Nr. Order no.
DN1
PTFE
Subject to technical changes
PTFE lined Reducing Flanges
DN2
L s
d41
d42
D
k1
n x d21
k2
n x d22
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
approx. kg
200
40
45
4
268
88
340
295
8 x 22
110
4 x M 16
28
A
1RF0200100
50
45
4
268
102
340
295
8 x 22
125
4 x M 16
27
A
1RF0200101
80
45
5
268
138
340
295
8 x 22
160
8 x M 16
25
A
1RF0200103
100
45
5
268
158
340
295
8 x 22
180
8 x M 16
23
A
1RF0200104
150
45
5
268
212
340
295
8 x M 20
240
8 x M 20
21
B
1RF0200106
50
45
4
320
102
395
350
12 x 22
125
4 x M 16
38
A
1RF0250100
250
300
350
400
500
600 *
PTFE
Metal
Weight
Type
Best.-Nr. Order no.
DN1
PTFE
80
45
5
320
138
395
350
12 x 22
160
8 x M 16
36
A
1RF0250102
100
45
5
320
158
395
350
12 x22
180
8 x M 16
34
A
1RF0250103
150
45
5
320
212
395
350
12 x 22
240
8 x M 20
31
A
1RF0250105
200
45
5
320
268
395
350
12 x M 20
295
8 x M 20
29
B
1RF0250106
50
50
4
370
102
445
400
12 x 22
125
4 x M 16
60
A
1RF0300100
80
50
5
370
138
445
400
12 x 22
160
8 x M 16
58
A
1RF0300101
100
50
5
370
158
445
400
12 x 22
180
8 x M 16
56
A
1RF0300102
150
50
5
370
212
445
400
12 x 22
240
8 x M 20
51
A
1RF0300104
200
50
5
370
268
445
400
12 x 22
295
8 x M 20
46
A
1RF0300105
250
50
5
370
320
445
400
12 x M 20
350
12 x M 20
41
B
1RF0300106
100
50
5
430
158
505
460
16 x 22
180
8 x M 16
62
A
1RF0350100
150
50
5
430
212
505
460
16 x 22
240
8 x M 20
59
A
1RF0350102
200
50
5
430
268
505
460
16 x 22
295
8 x M 20
55
A
1RF0350103
250
50
5
430
320
505
460
16 x 22
350
12 x M 20
50
A
1RF0350104
300
50
5
430
370
505
460
16 x M 20
400
12 x M 20
43
B
1RF0350105
150
50
5
482
212
565
515
16 x 26
240
8 x M 20
76
A
1RF0400101
200
50
5
482
268
565
515
16 x 26
295
8 x M 20
72
A
1RF0400102
250
50
5
482
320
565
515
16 x 26
350
12 x M 20
66
A
1RF0400103
300
50
5
482
370
565
515
16 x 26
400
12 x M 20
59
A
1RF0400104
350
50
5
482
430
565
515
16 x M 24
460
16 x M 20
51
B
1RF0400105
150
50
5
585
212
670
620
20 x 26
240
8 x M 20
136
A
1RF0500100
200
50
5
585
268
670
620
20 x 26
295
8 x M 20
131
A
1RF0500101
250
50
5
585
320
670
620
20 x 26
350
12 x M 20
124
A
1RF0500102
300
50
5
585
370
670
620
20 x 26
400
12 x M 20
115
A
1RF0500103
350
50
5
585
430
670
620
20 x 26
460
16 x M 20
105
A
1RF0500104
400
50
5
585
482
670
620
20 x 26
515
16 x M 24
94
A
1RF0500105
200
50
5
685
268
780
725
20 x 30
295
8 x M 20
182
A
1RF0600100
250
50
5
685
320
780
725
20 x 30
350
12 x M 20
175
A
1RF0600101
300
50
5
685
370
780
725
20 x 30
400
12 x M 20
166
A
1RF0600102
350
50
5
685
430
780
725
20 x 30
460
16 x M 20
156
A
1RF0600103
400
50
5
685
482
780
725
20 x 30
515
16 x M 24
145
A
1RF0600104
500
50
5
685
585
780
725
20 x 30
620
20 x M 24
117
A
1RF0600105
* not included in DIN 2848
Subject to technical changes
19
PTFE and PTFE lined Spacers
Spacers are used to compensate for deviations in the assembly of pipe systems. Depending on their size, they can be manufactured either from massive PTFE or PTFE lined steel. The different designs are named Type F, G and H. Their specific designs are shown in the illustrations below. Please refer to the table below and on the opposite page for dimensional details of the three spacer types. Nominal diameters of DN 32, 65 and 125 are also available.
Type F1 Type F2 (massive PTFE) DN 1
Type G
Type H
Length of
PTFE
Weight
Order no. Best.-Nr.
Type F 1 / 2 *
Type G
Type H
s
d4
d5
mm
mm
mm
mm
mm
mm
mm
approx. kg
PTFE
25
10
70
0.1
1PA0025100
25
3
70
0.5
1PA0025103
50
3
70
1.2
1PA0025106
0.7
1PA0025108
0.1
1PA0040100
75 40
92 25
3
92
1
1PA0040103
50
3
92
1.8
1PA0040106
1.1
1PA0040109
107
0.1
1PA0050100
3
88
10 25
3
107
1.4
1PA0050103
50
3
107
2.3
1PA0050106
1.6
1PA0050109
142
0.2
1PA0080100
75 80
68
10
75 50
3
3
102
10 25
3.5
142
2.1
1PA0080103
50
3.5
142
3.6
1PA0080106
75
3.5
138
2.8
1PA0080188
100
3.5
3
1PA0080111
* please state F 1 or F 2 20 * not included in DIN 2848 *
138
Subject to technical changes
PTFE and PTFE lined Spacers
DN 1
Length of
PTFE
Weight
Order no. Best.-Nr.
Type F 1 / 2 *
Type G
Type H
s
d4
d5
mm
mm
mm
mm
mm
mm
mm
approx. kg
PTFE
100
10
162
0.2
1PA0100100
25
4.5
162
2.5
1PA0100103
50
4.5
162
5
1PA0100106
75
4.5
162
3.5
1PA0100109
3.8
1PA0100112
100 150
218
0.4
1PA0150100
25
4.5
218
3.9
1PA0150103
50
4.5
218
7.2
1PA0150106
75
4.5
218
6
1PA0150109
1PA0200103
50
5
273
11
1PA0200106
5 5
273 268
15
1PA0200109
9.8
1PA0200112
25
5
328
7
1PA0250103
50
5
328
13
1PA0250106
75
5
328
18
1PA0250109
13
1PA0250112
5
320
25
5.5
378
8.2
1PA0300103
50
5.5
378
15
1PA0300106
75
5.5
378
21
1PA0300109
16
1PA0300112
5.5
370
25
5.5
438
8.5
1PA0350103
50
5.5
438
21
1PA0350106
75
5.5
438
33
1PA0350109
17
1PA0350112
5.5
430
25
5.5
488
10
1PA0400103
50
5.5
488
23
1PA0400106
75
5.5
488
37
1PA0400109
21
1PA0400112
100
5.5
482
25
5.5
594
13
1PA0500103
50
5.5
594
32
1PA0500106
75
5.5
594
50
1PA0500109
29
1PA0500112
100 600**
1PA0200100
5.3
100
500
1PA0150112
0.6
273
100
400
6.5 273
5
100
350
212
25
100
300
4.5
10
75
250
158
10
100 200
4.5
5.5
585
25
6
696
15
1PA0600103
50
6
696
34
1PA0600106
75
6
696
55
1PA0600109
31
1PA0600112
100
* please state F 1 or F 2 * * not included in DIN 2848
6
685
Subject to technical changes
21
PTFE Lined Blind Flanges
The POLYFLURON® PTFE lining is fixed to the steel surface to prevent it from separating during transport and assembly. Sealing surfaces meet DIN EN 1092-1. Dimensions meet DIN 2848. DN
L
PTFE
Weight
Order no. Best. Nr.
s mm
mm
mm
approx. kg
PTFE
25
19
3
1.3
1BF0025100
32
19
3
1.9
1BF0032100
40
19
3
2.2
1BF0040100
50
21
3
2.9
1BF0050100
65
21
3
3.8
1BF0065100
80
23
3
4.9
1BF0080100
100
23
3
5.8
1BF0100100
125
26
4
8.6
1BF0125100
150
26
4
11
1BF0150100
200
28
4
17
1BF0200100
250
30
5
25
1BF0250100
300
31
5
32
1BF0300100
350
31
5
42
1BF0350100
400
31
5
51
1BF0400100
500
33
5
78
1BF0500100
600*
33
5
95
1BF0600100
* not included in DIN 2848
22
Subject to technical changes
Quality Management and After Sales Service
After Sales Services – Anytime and Everywhere We take care of our products during the entire operational lifetime. We aim to provide the best customer service anytime and everywhere. Quality Management E
Continuous quality assurance is an integral part of the SGL Group corporate philosophy. Our quality management system is certified in accordance with ISO 9001:2008. In order to guarantee consistently high quality to our customers, we work according to a key performance indicator orientated quality management system.
Depending on specifications we are able to meet specific requirements like the Pressure Equipment Directive 97/23/EC Annex III, Module H/H1, AD 2000 Merkblatt N2 as well as ASME “U” Stamp, Section VIII, Part UIG.
E E E
aintenance – genuine spare parts supply, M failure analysis, repair, field service Fast emergency support Start-up assistance Consulting for continuous improvement
Our service specialists as well as our service centers work in a global network to support you best.
23
Process Technology Our Products
System Solutions E Syntheses E Distillation and concentration E Purification E Dilution E Absorption E Desorption E Thermal destruction and recycling E Reactors and converters E Heat storage E ...
Equipment Solutions E Graphite and SiC heat exchangers – shell & tube, block and plate type E Columns and internals E Vessels E Quenchers E Pumps E Rupture discs E PTFE piping and bellows E PTFE hoses E ...
After Sales Services E Maintenance E Emergency support E Start-up assistance E Consulting E ...
24
Regional Sales & Service Center Central and East Europe
Asia, Oceania
SGL CARBON GmbH Werner-von-Siemens-Straße 18 86405 Meitingen/Germany Phone +49 8271 83-1564 Fax +49 8271 83-2101
[email protected] SGL CARBON Far East Ltd. Shanghai 1208, Shanghai Oriental Plaza 31 Wujiang Road/China Phone +86 21 5211 0333 Fax +86 21 5211 0085
[email protected] South Europe, Middle East, Africa
India
SGL CARBON Technic S.A.S. 18, Avenue Marcel Cachin 38407 Saint Martin d‘Heres/France Phone +33 4 7625 9600 Fax +33 4 7625 6277
[email protected] SGL CARBON India Pvt. Ltd. Plot No. E-100, MIDC Ranjangaon Village: Karegaon, Taluka: Shirur Dist. Pune - 412 220/India Phone +91 21 386 122-14
[email protected] Americas SGL CARBON Technic, LLC 21945 Drake Road 44149 Strongsville, Ohio/USA Phone +1 440 572-3600 Fax +1 440 572-9570
[email protected] ® registered trademark of SGL Group companies
04 2012/0 1NÄ Printed in Germany
The data contained herein represent the current state of our product knowledge and are intended to provide general information on our products and their application spectra. In view of the variety and large number of application possibilities, these data should be regarded merely as general information that gives no guarantee of any specific properties and/or suitability of those products for any particular application. Consequently, when ordering a product, please contact us for specific information on the properties required for the application concerned. On request, our technical service will supply a profile of characteristics for your specific application requirements without delay.
Process Technology SGL CARBON GmbH Söhnleinstraße 8 65201 Wiesbaden/Germany www.sgl-processtechnology.com www.sglgroup.com