Rhino-Rack - Fitting Instructions - Roof Rack ... - SubiSpeed.com
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Rhino 2500FMP - Two Crossbar System Important:
Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations. Check the contents of kit before commencing fitment and report any discrepancies. Place these instructions in the vehicle’s glove box after installation is complete.
Maximum carrying capacity: 75kg (165lbs) evenly distributed over crossbars. Please refer to your vehicle manufacturers handbook and DK Specification sheet for maximum roof loading. Always use the lower of the two figures. Recommendations: It is essential that all bolt connections be checked after driving a short distance when you first install your crossbars. Bolt connections should be checked again at regular intervals (probably once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the crossbars each time they are refitted. Make sure to fasten your load securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible. Use only non-stretch fastening ropes or straps. Load Ratings When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to be found in the vehicles User Manual) should be halved. For example, if the vehicles maximum roof load rating is 70kgs (subtract 5kg - weight of crossbar and legs), these racks, when fitted to this vehicle should have no more than 35kgs loaded. Caution: The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons we recommend you exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when cornering and braking.Please remove crossbars when putting vehicle through an automatic car wash. Note for Dealers and Fitters: It is your responsibility to ensure instructions are given to the end user or client. Rhino-Rack 3 Pike Street, Rydalmere, NSW 2116, Australia. (Ph) (02) 9638 4744 (Fax) (02) 9638 4822
Document No: R083 Prepared By: Kayle Everett Authorised By: Chris Murty
Fit Time 30min Issue No: 06 Issue Date: 20/01/2016
These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.
Page 1 of 7
Rhino 2500FMP Two Crossbar System
!
!
!
X
km/h
!
? kg
NOT Recommended
When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to be found in the vehicles User Manual) should be halved. Do not forget to subtract 5kg from your maximum carrying capacity due to the weight of the crossbars and legs.
70kg load rating (Urban road)
WARNING! Important Load Carrying Instructions With utility vehicles, the cabin and the canopy move independently. Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy. Instead, rigidly fix to either the cabin roofracks or the canopy roofracks.
X
NO
Page 2 of 7
=
35 kg load rating (Off road - 70kg / 2)
YES
YES
Rhino 2500FMP Two Crossbar System
+
+ Parts List
Item
Qty
Part No.
1
Attachment stud (kit specific)
Component Name
4
-
2
Fastening knob
4
M554
2
3
Rear mount bracket
4
C564
3
4
10mm hex spanner
1
CA1026
5
Front mount bracket
4
C565
6
M6 spring washer
4
W004
7
M6 x 12.5mm flat washer
4
W003
8
M6 x 20mm security screw
4
B062
9
M6 nyloc nut
4
N013
4 5 6 7 8 9
10
M6 hex bolt (kit specific)
4
-
10
11
FMP pad (kit specific)
4
-
12
1
R083
11
Fitting instruction
Tools required: Security Allen key, provided. Hex spanner, provided. Tape measure Torque wrench Scissors
1
Refer to DK specification sheet for correct roof rack placement on your vehicle.
Discard parts shown below from RLKVA.
x
4
A RLKV
Page 3 of 7
Rhino 2500FMP Two Crossbar System
1
2
Remove M8 bolt and M8 nut.
Attach hardware. Item 2 Item 5
Item 6 Item 8
Item 3 Item 7
Item 3
Item 9 Item 10
3
Clip rubber pad onto foot plate. Pad central locator lug and end tabs must fully locate into the foot plate. Note: Certain rubber pad sets have a DK supplement sheet to show correct orientation.
Central locator lug pushes through.
VA ot plate arrow rection
OUT
Rear Right Pad/ Clamp
Rear Left Pad/ Clamp
M365 114490
M365 114490
Arrow FORWARD M365 114490
Measur strip le per s
181m
End tabs.
M365 114490
Central locator lug End tabs clip in.
example only.
4
Clip foot plate onto base of the leg with the arrow facing In or Out according to your vehicle listed in the DK specification sheet. DK spec sheet. DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction DK001 Rhino-Rack
,GHQWL¿FDWLRQ
IDENTIFICATION CHART VA crossbar IDENTIFICATION CHART
AERO crossbar
FRONT CROSSBAR
VA crossbar
EURO crossbar
AERO crossbar
EURO crossbar
VA Date
Crossbar
Front Right Pad/ Clamp
EURO
AERO
HD crossbar
REAR CROSSBAR
AERO
Vehicle
HD crossbar
REAR CROSSBAR
FRONT CROSSBAR
AERO
HD
VA
EURO
AERO
HD
Rear Rear Front Foot plate Measurement Foot plate Measurement Measurement Measurement Measurement Measurement Right Left Left Distance HD arrow Distance HD arrow strip length VA strip length strip length VA strip length Pad/ Pad/ Pad/ EURO EURO direction (x) direction per side (x) per side per side per side Clamp Clamp Clamp Rear Rear Front Front Foot plate Measurement Foot plate Measurement Measurement Measurement Measurement Measurement Right M365 Right M365 Left M367 Left arrow Distance arrow strip length Distance strip length strip length strip length Pad/ Pad/ 114490 Pad/ 114490 Pad/ direction (x) direction per side (x) per side per side per side 114500 Clamp Clamp Clamp Clamp 181mm 68mm 1010mm OUT 181mm 68mm 1010mm OUT
M367 Vehicle Date Crossbar 114500 Ford Focus 5dr 05-11 1260mm Hatch LS/LV Arrow M367 M367 FORWARD 114500 114500 Ford Focus 5dr 05-11 1260mm 181mm 68mm 1010mm M367 M367 Hatch LS/LV Arrow 114500 114500 Mitsubishi 380 FORWARD 191mm 05-08 1260mm 78mm 1030mm OUT 4dr Sedan DB Arrow M367 M367 FORWARD 114500 114500 Mitsubishi 380 05-08 1260mm 191mm 78mm 1030mm M367 M367 4dr Sedan DB Arrow Mitsubishi 114500 114500 FORWARD 191mm Galant 4dr 04-07 1260mm 78mm 1030mm OUT Arrow Sedan M367 M367 FORWARD Mitsubishi 114500 114500 Galant 4dr 04-07 1260mm 191mm 78mm 1030mm Arrow Sedan FORWARD
Arrow M365 M365 FORWARD 114490 114490 OUT 181mm 68mm 1010mm M365 M365 Arrow 114490 114490 FORWARD168mm 55mm 984mm OUT Arrow M365 M365 FORWARD 114490 114490 OUT 168mm 55mm 984mm M365 M365 Arrow 114490 114490 FORWARD168mm 55mm 984mm OUT Arrow M365 M365 FORWARD 114490 114490 OUT 168mm 55mm 984mm Arrow FORWARD
OUT
OUT
OUT
Page 1 of 2
Page 1 of 2
R
HD
VA
urement tance x)
Foot plate arrow direction
0mm
OUT
Rear Right Pad/ Clamp
Rear Left Pad/ Clamp
M365 114490
M365 114490
Arrow FORWARD M365 114490
M365 114490
example only.
Page 4 of 7
Measur strip le per s
181m
5
Insert crossbar rubber.
Rhino 2500FMP Two Crossbar System
6
Cut for Front & Rear. Refer DK sheet and DA kit for parts. 1.
2.
42,1/8”
OUT
M365 114496
M365 114496
Pad Arrow FORW RWARD
Measurement strip length per side
---mm
90
1070mm /
Rear Left Pad/ Clamp
Measurem strip leng per sid
70
---mm
Rear Right Pad/ Clamp
80
---mm
Foot plate arrow direction
60
Measurement Distance (x)
40
Measurement strip length per side
EURO 50
Measurement strip length per side
VA
20
7
HD
30
M365 4496
3.
DA
EURO
10
Front Left f Pad/ Clamp
DA
VA
---mm
Slide into each end of crossbar until it stops. 1.
2. 90 80 70 60
40
50
20
30
10
90 80 70 60
40
50
20
30
10
8
Tighten M6 screw with Allen key provided to 4 Nm (35 lbf.in). Push strip up against end of cut out.
AERO
nt ft d/ mp
67 500
VA
EURO
Measurement strip length per side
Measurement strip length per side
181mm
68mm
D 67 500
HD Measure Distan (x)
1010m
DK spec sheet. example only.
Locate nut into crossbar.
Length of measurement strip is very important to ensure proper fitment of racks.
9 1.
2.
3.
Page 5 of 7
Rhino 2500FMP Two Crossbar System
10
Attach location decals.
FR
RR FL
11
Attach 4 studs. Tighten using fingers only.
Item 1
1.
12
RL
2.
Attach crossbars. FR
RR FL
Page 6 of 7
RL
Rhino 2500FMP Two Crossbar System
13
Locate M6 screw into stud. Tighten plastic bolt housing alternately both sides. Tighten 3-4 Nm, 26-35 lbf.in. Ensure rubber gasket flares evenly and no edges are tucked under.
14
Tighten M6 Nyloc nut against underside of metal bracket. 1-2 Nm, 9-18 lbf.in. Do not over tighten.
15
16
Fit end caps.
Attach front cover.
Check Racks are secure.
Front cover key or
Open
Closed
Note: SX100 pictured.
Page 7 of 7
Rhino 2500FMP - Two Crossbar System Important:
Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations. Check the contents of kit before commencing fitment and report any discrepancies. Place these instructions in the vehicle’s glove box after installation is complete.
Maximum carrying capacity: 75kg (165lbs) evenly distributed over crossbars. Please refer to your vehicle manufacturers handbook and DK Specification sheet for maximum roof loading. Always use the lower of the two figures. Recommendations: It is essential that all bolt connections be checked after driving a short distance when you first install your crossbars. Bolt connections should be checked again at regular intervals (probably once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the crossbars each time they are refitted. Make sure to fasten your load securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible. Use only non-stretch fastening ropes or straps. Load Ratings When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to be found in the vehicles User Manual) should be halved. For example, if the vehicles maximum roof load rating is 70kgs (subtract 5kg - weight of crossbar and legs), these racks, when fitted to this vehicle should have no more than 35kgs loaded. Caution: The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons we recommend you exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when cornering and braking.Please remove crossbars when putting vehicle through an automatic car wash. Note for Dealers and Fitters: It is your responsibility to ensure instructions are given to the end user or client. Rhino-Rack 3 Pike Street, Rydalmere, NSW 2116, Australia. (Ph) (02) 9638 4744 (Fax) (02) 9638 4822
Document No: R083 Prepared By: Kayle Everett Authorised By: Chris Murty
Fit Time 30min Issue No: 06 Issue Date: 20/01/2016
These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.
Page 1 of 7
Rhino 2500FMP Two Crossbar System
!
!
!
X
km/h
!
? kg
NOT Recommended
When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to be found in the vehicles User Manual) should be halved. Do not forget to subtract 5kg from your maximum carrying capacity due to the weight of the crossbars and legs.
70kg load rating (Urban road)
WARNING! Important Load Carrying Instructions With utility vehicles, the cabin and the canopy move independently. Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy. Instead, rigidly fix to either the cabin roofracks or the canopy roofracks.
X
NO
Page 2 of 7
=
35 kg load rating (Off road - 70kg / 2)
YES
YES
Rhino 2500FMP Two Crossbar System
+
+ Parts List
Item
Qty
Part No.
1
Attachment stud (kit specific)
Component Name
4
-
2
Fastening knob
4
M554
2
3
Rear mount bracket
4
C564
3
4
10mm hex spanner
1
CA1026
5
Front mount bracket
4
C565
6
M6 spring washer
4
W004
7
M6 x 12.5mm flat washer
4
W003
8
M6 x 20mm security screw
4
B062
9
M6 nyloc nut
4
N013
4 5 6 7 8 9
10
M6 hex bolt (kit specific)
4
-
10
11
FMP pad (kit specific)
4
-
12
1
R083
11
Fitting instruction
Tools required: Security Allen key, provided. Hex spanner, provided. Tape measure Torque wrench Scissors
1
Refer to DK specification sheet for correct roof rack placement on your vehicle.
Discard parts shown below from RLKVA.
x
4
A RLKV
Page 3 of 7
Rhino 2500FMP Two Crossbar System
1
2
Remove M8 bolt and M8 nut.
Attach hardware. Item 2 Item 5
Item 6 Item 8
Item 3 Item 7
Item 3
Item 9 Item 10
3
Clip rubber pad onto foot plate. Pad central locator lug and end tabs must fully locate into the foot plate. Note: Certain rubber pad sets have a DK supplement sheet to show correct orientation.
Central locator lug pushes through.
VA ot plate arrow rection
OUT
Rear Right Pad/ Clamp
Rear Left Pad/ Clamp
M365 114490
M365 114490
Arrow FORWARD M365 114490
Measur strip le per s
181m
End tabs.
M365 114490
Central locator lug End tabs clip in.
example only.
4
Clip foot plate onto base of the leg with the arrow facing In or Out according to your vehicle listed in the DK specification sheet. DK spec sheet. DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction DK001 Rhino-Rack
,GHQWL¿FDWLRQ
IDENTIFICATION CHART VA crossbar IDENTIFICATION CHART
AERO crossbar
FRONT CROSSBAR
VA crossbar
EURO crossbar
AERO crossbar
EURO crossbar
VA Date
Crossbar
Front Right Pad/ Clamp
EURO
AERO
HD crossbar
REAR CROSSBAR
AERO
Vehicle
HD crossbar
REAR CROSSBAR
FRONT CROSSBAR
AERO
HD
VA
EURO
AERO
HD
Rear Rear Front Foot plate Measurement Foot plate Measurement Measurement Measurement Measurement Measurement Right Left Left Distance HD arrow Distance HD arrow strip length VA strip length strip length VA strip length Pad/ Pad/ Pad/ EURO EURO direction (x) direction per side (x) per side per side per side Clamp Clamp Clamp Rear Rear Front Front Foot plate Measurement Foot plate Measurement Measurement Measurement Measurement Measurement Right M365 Right M365 Left M367 Left arrow Distance arrow strip length Distance strip length strip length strip length Pad/ Pad/ 114490 Pad/ 114490 Pad/ direction (x) direction per side (x) per side per side per side 114500 Clamp Clamp Clamp Clamp 181mm 68mm 1010mm OUT 181mm 68mm 1010mm OUT
M367 Vehicle Date Crossbar 114500 Ford Focus 5dr 05-11 1260mm Hatch LS/LV Arrow M367 M367 FORWARD 114500 114500 Ford Focus 5dr 05-11 1260mm 181mm 68mm 1010mm M367 M367 Hatch LS/LV Arrow 114500 114500 Mitsubishi 380 FORWARD 191mm 05-08 1260mm 78mm 1030mm OUT 4dr Sedan DB Arrow M367 M367 FORWARD 114500 114500 Mitsubishi 380 05-08 1260mm 191mm 78mm 1030mm M367 M367 4dr Sedan DB Arrow Mitsubishi 114500 114500 FORWARD 191mm Galant 4dr 04-07 1260mm 78mm 1030mm OUT Arrow Sedan M367 M367 FORWARD Mitsubishi 114500 114500 Galant 4dr 04-07 1260mm 191mm 78mm 1030mm Arrow Sedan FORWARD
Arrow M365 M365 FORWARD 114490 114490 OUT 181mm 68mm 1010mm M365 M365 Arrow 114490 114490 FORWARD168mm 55mm 984mm OUT Arrow M365 M365 FORWARD 114490 114490 OUT 168mm 55mm 984mm M365 M365 Arrow 114490 114490 FORWARD168mm 55mm 984mm OUT Arrow M365 M365 FORWARD 114490 114490 OUT 168mm 55mm 984mm Arrow FORWARD
OUT
OUT
OUT
Page 1 of 2
Page 1 of 2
R
HD
VA
urement tance x)
Foot plate arrow direction
0mm
OUT
Rear Right Pad/ Clamp
Rear Left Pad/ Clamp
M365 114490
M365 114490
Arrow FORWARD M365 114490
M365 114490
example only.
Page 4 of 7
Measur strip le per s
181m
5
Insert crossbar rubber.
Rhino 2500FMP Two Crossbar System
6
Cut for Front & Rear. Refer DK sheet and DA kit for parts. 1.
2.
42,1/8”
OUT
M365 114496
M365 114496
Pad Arrow FORW RWARD
Measurement strip length per side
---mm
90
1070mm /
Rear Left Pad/ Clamp
Measurem strip leng per sid
70
---mm
Rear Right Pad/ Clamp
80
---mm
Foot plate arrow direction
60
Measurement Distance (x)
40
Measurement strip length per side
EURO 50
Measurement strip length per side
VA
20
7
HD
30
M365 4496
3.
DA
EURO
10
Front Left f Pad/ Clamp
DA
VA
---mm
Slide into each end of crossbar until it stops. 1.
2. 90 80 70 60
40
50
20
30
10
90 80 70 60
40
50
20
30
10
8
Tighten M6 screw with Allen key provided to 4 Nm (35 lbf.in). Push strip up against end of cut out.
AERO
nt ft d/ mp
67 500
VA
EURO
Measurement strip length per side
Measurement strip length per side
181mm
68mm
D 67 500
HD Measure Distan (x)
1010m
DK spec sheet. example only.
Locate nut into crossbar.
Length of measurement strip is very important to ensure proper fitment of racks.
9 1.
2.
3.
Page 5 of 7
Rhino 2500FMP Two Crossbar System
10
Attach location decals.
FR
RR FL
11
Attach 4 studs. Tighten using fingers only.
Item 1
1.
12
RL
2.
Attach crossbars. FR
RR FL
Page 6 of 7
RL
Rhino 2500FMP Two Crossbar System
13
Locate M6 screw into stud. Tighten plastic bolt housing alternately both sides. Tighten 3-4 Nm, 26-35 lbf.in. Ensure rubber gasket flares evenly and no edges are tucked under.
14
Tighten M6 Nyloc nut against underside of metal bracket. 1-2 Nm, 9-18 lbf.in. Do not over tighten.
15
16
Fit end caps.
Attach front cover.
Check Racks are secure.
Front cover key or
Open
Closed
Note: SX100 pictured.
Page 7 of 7
