Self-priming Flexible Impeller Pumps - Johnson Pump
Self-priming Flexible Impeller Pumps For Commercial Marine and Industrial Applications
Index
Johnson Pump – The One Choice for Marine and Industrial Applications ............................ 3
Self-priming Flexible Impeller Pumps ......................................................... 4
Compact Multipurpose Heavy Duty Bronze Pumps, FB-8 series .................................................................................................... 5
Extra Heavy Duty Multipurpose Bronze Pumps, FB-3000 series .............................................................................................. 6
Automatically Controlled Heavy Duty Bronze Pumps, FB-5001 series .............................................................................................. 8
Manually Controlled Heavy Duty Bronze Pumps, FB-5001-MC series ...................................................................................... 9
Automatically Controlled Extra Heavy Duty Bronze Pumps, FB-5000 series ............................................................................................ 10
Heavy Duty Stainless Steel and Bronze Pumps with AC-motor, FIP-series .................................................................................................... 12
Accessories; Vacuum Switch and Spare Impellers .................................. 14
Copyright 2000 Johnson Pump AB
2
Johnson Pump – The One Choice for Marine and Industrial Applications Johnson Pump develops, manufactures and markets pumps for marine and industrial use. We belong to the market leaders in welldefined niches through focus on product development and marketing.
specific needs of each customer. That is why leading manufacturers of marine engines, commercial and pleasure boats have chosen Johnson Pump products year after year.
Join thousands of industrial customers The moment you buy a pump from Johnson Pump, you join thousands of industrial customers who rely
Johnson Pump has a decentralised, world-wide and experienced organisation always ready to offer the
on our pump technology. Their main interest is not the pump itself, but
customers high quality products and aftersales
smooth, high-quality, uninterrupted production
service.
– at a lower cost.
The group comprises five business units, 13 marketing companies and a world-wide net of
Our aim is to work closely together with our customers to make this possible.
distributors. Johnson Pump AB in Örebro, Sweden, is the
ISO 9001 – of course
business unit responsible for all the marine and
Since high quality has always been the trademark of
industrial impeller pumps from Johnson Pump
Johnson Pump, quality assurance requirements are
Group.
nothing new to us. Attention to quality has always been at base of
Comprehensive understanding of the marine industry
what we do for a very simple reason.
Over a quarter century on the market, Johnson
a commitment to continued product development
Pump has aquired a comprehensive understanding
and constant improvement both of
of the marine industry.
human resources and the production
This knowledge always enables us to find the
To meet the needs of customers in today’s market,
process is absolutely essential.
technical and financial solutions that meet the
3
Self-priming Flexible Impeller Pumps Flexible impeller pumps provide an efficient solu-
For most Johnson Pump flexible impeller pumps,
tion to most marine and indusrial pumping needs.
two different impeller materials are available. For
The primary advantage of a flexible impeller pump
general raw or fresh water applications, the standard
is its self-priming capability. As the vanes of the
long lasting neoprene rubber impeller is used.
impeller are depressed and rebound, they create
However, for pumping fuels or oily water, the oil
their own vacuum drawing fluid into the pump.
resistant nitrile impeller will provide better service.
A dry pump can lift water up to as much as five
A common feature of all flexible impeller pumps
metres. Thus a flexible impeller pump being used for
is that they cannot be permitted to run dry for more
bilges, deck washdown or engine cooling need not
than 30 seconds. Both the impeller and the seals
be located below the water line or manually primed.
depend upon the water for lubrication and will soon
An added feature of flexible impeller pumps is that
burn out if run dry. Wearing parts are easily replace-
they can pass fairly large solids without clogging or
able, and service kits are available for all standard
damaging the pump. This reduces the need for filter-
models.
ing the incoming fluid.
Operating Principle
A vacuum is created as the flexible impeller vanes straighten upon leaving the cam, drawing liquid into the pump.
4
The rotating impellers carries liquid from the inlet to the outlet port. As a consequence of their design, flexible impeller pumps can pass fairly large solids.
When the flexible impeller vanes regain contact with the cam, they bend and the liquid is discharged from the pump in a uniform flow. Liquids can be pumped in the opposite direction by reversing the rotation of the pump.
Compact Heavy Duty Multipurpose Bronze Pumps FB-8 series Typical applications • Marine Engine cooling, bilge pumping, wash-down, emptying holding tanks. Q
• Industry Liquid circulation and transfer, emptying tanks and sump drainage, handling of solids in suspension. G E
Design features
Lip seal
Body: Impeller: Shaft:
Bronze Neoprene or nitrile Stainless steel The shaft is mounted with two permanently lubricated double ball bearings Shaft seal: F35B-8 – F7B-8: Lip or mechanical seal F8B-8: Mechanical seal Cam: Full or reduced Connection: See dimensional table
F
T
F5/F7/F8B-8
16
(NPTF ports on request) ø17k6
Capacity range
F35/F4B-8
Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 2.50
F7B
11 A B
F8B C
ø12k6
D
2.25 F5B
2.00
F35-8
1.75 1.50
P
1.25
H
F5/F7/F8B-8
L K
F4B
N
P
H
F35B
1.00
K
0.75
F4B-8
L
L K K
0.50 0.25
P
0.00 0
20
40
60
80
100
120
140
160
180
H
200 l/min
Dimensional table Pump
Art. No.
Shaft seal
A
B
C
D
E
F
G
H
K
L
N
P
Q
F35B-8 F35B-8 F4B-8 F4B-8 F5B-8 F5B-8 F7B-8 F7B-8 F8B-8
10-24569-01 10-24569-13 10-24570-01 10-24570-13 10-24571-01 10-24571-13 10-24572-01 10-24572-13 10-13001-1
Mech. Seal Lip seal Mech. Seal Lip seal Mech. Seal Lip seal Mech. Seal Lip seal Mech. seal
30 30 30 30 40 40 40 40 50
53.7 53.7 76.7 76.7 81 81 81 81 81.5
93.7 93.7 94.2 94.2 130 130 138.2 138.2 177.5
108.5 108.5 110.5 110.5 151 151 170 170 217
11 11 17.5 17.5 14.3 14.3 14.3 14.3 27
30 30 50 50 50 50 50 50 65
BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/4" BSP 3/4" BSP 1" BSP 1" BSP 11/2"
ø7 (2x) ø7 (2x) ø8.6 (2x) ø8.6 (2x) ø9 (4x) ø9 (4x) ø9 (4x) ø9 (4x) ø10.5 (4x)
53 53 52/57.2 52/57.2 70 70 70 70 80
66 66 75 75 90 90 90 90 105
– – – – 30 30 30 30 45
23 23 25 25 50 50 50 50 70
80 80 80 80 106 106 120 120 160
Weight 0.5 0.5 0.8 0.8 1.6 1.6 1.9 1.9 5.9
kg kg kg kg kg kg kg kg kg
5
Extra Heavy Duty Multipurpose Bronze Pumps FB-3000 series Typical applications • Marine Engine cooling, bilge pumping, wash-down, emptying holding tanks. • Industry Liquid circulation and transfer, emptying tanks and sump drainage, handling of solids in suspension.
Design features Body: Impeller: Shaft:
Bronze Neoprene or nitrile Stainless steel The shaft is mounted with two permanently lubricated double ball bearings Shaft seal: Mechanical seal Cam: Full or reduced Connection: See dimensional table
Capacity range Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 2.50
F9B
F8B
F7B
F95B
2.25 F5B
2.00 1.75
(NPTF ports on request)
1.50 1.25 1.00
Port adaptor kit for VF and TSS • 09-43112 F8B-3000-TSS, BSP 11/2"
0.75
• 09-46557-01 F9B-3000-TSS, BSP 2"
0.25
0.50
0.00 0
50
100
150
200
250
300
350
400 l/min
Dimensional table Pump F5B-3000
Art.No. 10-24210-1
A 93
B 64
C 195
D 106
F7B-3000
10-24209-1
F8B-3000-VF
10-13024-1
F8B-3000-TSS
101
64
213
136
112
255
10-13175-01
136
151
255
200
F9B-3000 F9B-3000-VF
10-13026-1 10-13225-01
148 148
122 122
282 282
192 152.4
F9B-3000-TSS
10-13177-01
148
151
282
200
F95B-3000
10-13121-01
199
158
354
246/295
*) Port adaptor kit included.
6
E BSP 3/4"
F 70
120
BSP 1"
70
90
152
Flange/ BSP 11/2" Flange/ BSP 11/2"
80
105
80
105
80 80
BSP 2" Flange/ BSP 2" Flange/ BSP 2" BSP 21/2" *)
G 90
H 8
J ø9 (4x)
K 81
L 30
M 50
P 40
Q –
R 50
S –
Weight 2.9 kg
8
ø9 (4x)
81
30
50
40
–
50
–
3.1 kg
10
ø10.5 (4x)
82
45
70
50
–
80
–
7.6 kg
10
ø10.5 (4x)
82
45
70
50
114
80
–
7.6 kg
105 105
10 10
ø10.5 (4x) ø10.5 (4x)
82 82
45 45
70 70
50 50
– –
80 80
– –
9.3 kg 9.3 kg
80
105
10
ø10.5 (4x)
82
45
70
50
114
80
–
9.3 kg
80
105
12
ø11(4x)
81
70
110
49
161
80
201/226 17.2 kg
F8B/F9B-3000-VF
F5/F7/F8/F9B-3000
F8B/F9B-3000-TSS D
D
D
Q
E
B B
B R
R
R
H
F8B-3000 – 3/8" F8B-3000-TSS – M10
M10 2.6 ø8
0.5 ø9
45°
45°
16
27
ø42
8
ø57
H
H
ø24
ø17
R1
R1
2.7
1
J
M L P K
A F
C
G
F95B-3000 D D Q
27
8
E ø24 S S B
R
H P K J
A C
L
M
F G
7
Automatically Controlled Heavy Duty Bronze Pumps FB-5001 series Typical applications • Marine Bilge pumping, wash-down for decks and equipment, emergency fire-fighting, fish tank circlation, fish washing. • Industry and agriculture For circulation and transfer of liquids where the drive unit operates continuously and the pump is only required for intermittent duty. Also ideal for mounting at the power take-off of tractors and road graders for irrigation and washing.
F
H
E O N
A G
B
Design features
D
Body: Impeller: Shaft:
Bronze Neoprene Stainless steel The shaft is mounted with two permanently lubricated double ball bearings Shaft seal: Mechanical seal Cam: Full or reduced Clutch: Electro-magnetic 12 or 24 V DC, 2xA or 1xB pulley Connection: See dimensional table
C
ø178
T
(NPTF ports on request)
Capacity range Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 2.50
F7B
F8B
M
N
P
O
B-groove
2.25
L
2.00 1.75 1.50 1.25
J
K
A-groove
1.00 0.75
Choice of electro-magnetic clutch
0.50 0.25 0.00 0
50
100
150
Dimensional table
8
200
250
300
350
400 l/min
Electro-magnetic clutch
New Art. No.
Old Art. No.
12 V, 2xA pulley 24 V, 2xA pulley 12 V, 1xB pulley 24 V, 1xB pulley
0.3454.001 0.3454.002 0.3454.003 0.3454.004
05-32-1 05-32-2 05-32-3 05-32-4
*) Article No. refers to pump without clutch
Pump F7B-5001
Art. No. *) 10-24577-99
Shaft seal Mech. Seal
A 70
B 90
C 50
D 14.3
E 20
F 120
G BSP 1"
H ø9 (4x)
J 15.75
K 56
L 182
M 64
N 30
O 50
P 27
T 6
Weight 5.8 kg
F8B-5001
10-13022-99
Mech. Seal
80
105
65
27
25
160
BSP 11/2"
ø10.5 (4x)
15.75
55
229
63
45
70
51
10
9.9 kg
Manually Controlled Heavy Duty Bronze Pumps FB-5001-MC series Typical applications • Marine Bilge pumping, wash-down for decks and equipment, emergency fire-fighting, fish tank circulation, fish washing. • Industry and agriculture For circulation and transfer of liquids where the drive unit operates continuously and the pump is only required for intermittent duty. Also ideal for mounting at the power take-off of tractors and road graders for irrigation and washing.
H
O
N
Design features
A E
B
Body: Impeller: Shaft:
Bronze Neoprene Stainless steel The shaft is mounted with two permanently lubricated double ball bearings Shaft seal: Mechanical seal Cam: Full or reduced Clutch: Manual, 1xA pulley Connection: See dimensional table
G D
C T F
(NPTF ports on request)
Capacity range Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 2.50
F8B
F7B
V
2.25 2.00
A-groove
1.75 1.50 Y
1.25
X
1.00 0.75 0.50 K
0.25
M
N
P
O L
0.00 0
50
100
150
200
250
300
350
400 l/min
Dimensional table Pump F7B-5001-MC
Art. No. Shaft seal 10-24578-03 Mech. Seal
A 70
B 90
C 50
D 14.3
E 20
F 120
F8B-5001-MC
10-24559-01 Mech. Seal
80 105
65
27
25
160
G BSP 1"
H ø9 (4x)
K 72
L M 228 67
N 30
O 50
P 5
T 6
V 191
X ø100
Y ø110
Weight 5.5 kg
BSP 11/2" ø10.5 (4x) 72
265 58
45
70
51
10
191
ø100
ø110
9.5 kg
9
Automatically Controlled Extra Heavy Duty Bronze Pumps FB-5000 series Typical applications • Marine Bilge pumping, wash-down for decks and equipment, emergency fire-fighting, fish tank circulation, fish washing. • Industry and agriculture For circulation and transfer of liquids where the drive unit operates continuously and the pump is only required for intermittent duty. Also ideal for mounting at the power take-off of tractors and road graders for irrigation and washing.
Capacity range Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 2.50
Design features
F9B
F8B
F7B
F95B
2.25
Body: Impeller: Shaft:
Bronze Neoprene Stainless steel The shaft is mounted with two permanently lubricated double ball bearings Shaft seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron bearing house with permanently lubricated double ball bearings Clutch: Electro-magnetic 12 or 24 V DC, 2xA or 1xB groove Connection: See dimensional table (NPTF ports on request)
2.00 1.75 1.50 1.25 1.00 0.75 0.50 0.25 0.00 0
Choice of electro-magnetic clutch
50
100
150
200
250
300
350
400 l/min
Port adaptor kit for VF and TSS
Electro-magnetic clutch
New Art. No.
Old Art. No.
12 V, 2xA pulley 24 V, 2xA pulley 12 V, 1xB pulley 24 V, 1xB pulley
0.3454.001 0.3454.002 0.3454.003 0.3454.004
05-32-1 05-32-2 05-32-3 05-32-4
• 09-43112 F8B-3000-TSS, BSP 11/2" • 09-46557-01 F9B-3000-TSS, BSP 2"
Dimensional table Pump
Art.No. *)
A
B
C
D
E
F
G
H
J
L
M
Q
R
S
F7B-5000
10-24116-99
101
64
226
120
BSP 1"
70
90
8
ø9 (4x)
30
50
–
50
–
6.9 kg
F8B-5000-VF
10-13025-99
136
112
265
152
80
105
10
ø10.5 (4x)
45
70
–
80
–
11.9 kg
F8B-5000-TSS
10-13176-99
136
151
266
200
Flange/ BSP 11/2" Flange/ BSP 11/2"
80
105
10
ø10.5 (4x)
45
70
114
80
–
11.9 kg
F9B-5600 F9B-5600-VF
10-13027-99 10-13226-99
148 148
122 122
290 290
192 152
80 80
105 105
10 10
ø10.5 (4x) ø10.5 (4x)
45 45
70 70
– –
80 80
– –
13.2 kg 13.2 kg
F9B-5600-TSS
10-13178-99
148
151
290
200
BSP 2" Flange/ BSP 2" Flange/ BSP 2"
80
105
10
ø10.5 (4x)
45
70
114
80
–
13.2 kg
F95B-5000
10-13143-99
191
158
358
246/295
BSP 21/2" **)
80
105
12
ø11 (4x)
70
110
161
80
201/226
21 kg
*) Article No. refers to pump without clutch. **) Port adaptor kit Included.
10
Weight
F8B-5000-TSS, F9B-5600-TSS
F8B-5000-VF, F9B-5600-VF
F7/F8-5000, F9B-5600
D
D
D
Q
E
B B
B R
R
H
R
H
H
45°
0.5 ø9
ø178
45°
ø42
M10 2.6 ø8
ø57
F8B-5000 – 3/8" F8B-5000-TSS – M10
R1
R1
2.7
1
J B-groove 62.5
A C
M L
F G A-groove 15.75
54.5
F95B-5000 D D Q
E
B
ø178
S S
R
H B-groove 57
A C
J
L M A-groove 15.75
54.5
F G
11
Heavy Duty Stainless Steel and Bronze Pumps with AC-motor FIP-series Typical applications • Marine Stainless steel pumps are the ideal choice for emptying holding tanks onboard or on shore side, and for applications which are best served with a stainless steel pump. Bronze version is used for saltwater applications such as bilge pumping, wash-down for decks and equipment, emergency fire-fighting, fish tank circulation, fish washing. • Industry Stainless steel pumps for general purpose, non-hygienic applications, such as transfering of liquid soap, pastes, glues, glycerine, lotions, brine, etc. Bronze version for mineral oil, slurries and abrasive liquids and applications where chemical resistance is of less importance.
Design features Body: Impeller:
Bronze or SS Neoprene with splined bronze hub in bronze version or double flat SS hub in SS version Shaft: Stainless steel Shaft seal: Mechanical seal Cam: Full Mounting: Flange or pedestal Motor: Flanged version to be closed coupled to standard IEC motor, 220 V 1-ph or 220/380 V, 3-ph Pedestal version for attachment to external power unit Connection: See dimensional table
Capacity range Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 4.0 FIP20 FIP25 FIP40
Motor recommendations at 1400 rpm
3.5 3.0
Pump
IEC motor size Flanged versions B3/B4
FIP20
80
kW
2.5
0.75
2.0
FIP25
80
0.75
FIP40
90
1.5
FIP50
100
5.5
FIP65
Pedestal Motor only
FIP65
FIP50 1.5
1.0 0.5
0.0
12
0
50
100
150
200
250
300
350
400
450
500 l/min
Stainless steel Industrial Version (SI) – Flange P C
B
R
B C
A
D
E F
N
K
J M
L
Stainless steel Industrial Version (SI) – Pedestal V C
R
U
B
U
P T
T
B C
A D
M J
E G
F
H
K L
FIP SI – Flange versions Pump
Art. No. *)
FIP20SI FIP25SI FIP40SI FIP50SI
10-13211-000 10-13212-000 10-13214-000 10-13218-000
A
B
C
D
E
F
J
K
L
M
N
P
R
IEC motor size
80 80 90 100
70 76 87 110
2.5 2 5 6.5
ø10 ø10 ø10 ø12
125 125 140 160
150 150 167 188
100 100 100 140
123 133 157 208
114 133 155.5 214
126 126 127 167
41 50 55 69
ø31.8 ø38 ø55 ø67
BSP 3/4" BSP 1" BSP 11/2" BSP 2"
80 80 90 100
Weight pump + motor 10.5 11.8 16.7 29.5
kg kg kg kg
*) Art. No. for pump only. Motor requirements to be specified for pump/motor unit
FIP SI - Pedestal versions Pump
Art. No. **)
FIP20SI FIP25SI FIP40SI FIP50SI FIP65SI
10-24544-000 10-24546-000 10-24548-000 10-13219-000 10-13220-000
A
B
C
D
E
F
G
H
J
K
L
M
P
R
T
U
V
Weight pump
80 80 90 100 112
70 76 87 110 115
2.5 2 5 6.5 10
ø9 ø9 ø10.5 ø11 ø11
70 70 80 75 100
90 90 105 105 130
40 40 50 70 70
41 41 24.5 25 45
30 30 45 75 70
48 58 84 91.5 97.5
200 219 259 331 357
50 50 70 105 100
ø31.8 ø38 ø55 ø67 ø84
BSP 3/4" BSP 1" BSP 11/2" BSP 2" BSP 21/2"
ø17 ø17 ø24 ø28 ø28
16 16 27 31 31
– – 8 8 8
2.4 kg 2.7 kg 5 kg 9 kg 13.5 kg
**) Art. No. for pump only
Bronze Version (B) – Flange
Bronze Version (B) – Pedestal
B2
R P
C
R P
T
T
B2
B1
U
B1
U
V
C
A
A
E F
D
N
K
J M
D E F
L
G
H
M J
K L
FIP Bronze – Flange versions Pump
Art. No. *)
A
B1
B2
C
D
E
F
J
K
L
M
N
P
R
IEC motor size
Weight pump + motor
FIP25B FIP40B
10-45874-01 10-45880-01
80 90
68 85
75 85
13 16
ø10 ø10
125 140
150 167
100 100
140 165
140 167
126 127
50 58
ø38 ø63
BSP 1" BSP 11/2"
80 90
12.8 kg 18.2 kg
*) Art. No. for pump only. Motor requirements to be specified for pump/motor unit
FIP SI - Pedestal Pump
Art. No. **)
A
B1
B2
C
D
E
F
G
H
J
K
L
M
P
R
T
U
V
Weight pump
FIP25B FIP40B
10-45875-01 10-45881-01
80 90
68 85
75 85
13 16
ø9 ø10.5
70 80
90 105
40 50
41 24.5
30 45
66 93
227 270
50 70
ø38 ø63
BSP 1" BSP 11/2"
ø17 ø24
16 24
– 8
3.4 kg 6.4 kg
**) Art. No. for pump only
13
Accessories Vacuum Switch 09-45053
Spare Impellers
For automatic shut off operation.
A worn or damaged impeller can cause system
To prevent pump damage.
failure or engine breakdown. Johnson Pump
The vacuum switch works with all self-priming
maximum flow and long life. With a genuine spare
impeller pumps and should
impeller from Johnson Pump, you can also be sure
be used for e.g. bilge
that you are getting the quality required.
pumping/ emptying of tanks to prevent the pump from running dry. The vacuum switch will automatically shut the pump off when the bilge/tank is dry. With the switch fitted, you can start the pump by remote push button or manually by depressing lever on the switch.
Wiring diagram Indicator light
Push button
Wheel house
Engine room
Fuses
Vacuum switch Magnetic clutch
14
impellers are developed and manufactured for
Nastagatan 19. P.O. Box 1436, SE-701 14 Örero, Sweden. Tel. +46 19 21 83 00. Fax +46 19 27 23 72. E-mail: [email protected]
JP-505/02 GB (0012)
Johnson Pump Orebro AB
Index
Johnson Pump – The One Choice for Marine and Industrial Applications ............................ 3
Self-priming Flexible Impeller Pumps ......................................................... 4
Compact Multipurpose Heavy Duty Bronze Pumps, FB-8 series .................................................................................................... 5
Extra Heavy Duty Multipurpose Bronze Pumps, FB-3000 series .............................................................................................. 6
Automatically Controlled Heavy Duty Bronze Pumps, FB-5001 series .............................................................................................. 8
Manually Controlled Heavy Duty Bronze Pumps, FB-5001-MC series ...................................................................................... 9
Automatically Controlled Extra Heavy Duty Bronze Pumps, FB-5000 series ............................................................................................ 10
Heavy Duty Stainless Steel and Bronze Pumps with AC-motor, FIP-series .................................................................................................... 12
Accessories; Vacuum Switch and Spare Impellers .................................. 14
Copyright 2000 Johnson Pump AB
2
Johnson Pump – The One Choice for Marine and Industrial Applications Johnson Pump develops, manufactures and markets pumps for marine and industrial use. We belong to the market leaders in welldefined niches through focus on product development and marketing.
specific needs of each customer. That is why leading manufacturers of marine engines, commercial and pleasure boats have chosen Johnson Pump products year after year.
Join thousands of industrial customers The moment you buy a pump from Johnson Pump, you join thousands of industrial customers who rely
Johnson Pump has a decentralised, world-wide and experienced organisation always ready to offer the
on our pump technology. Their main interest is not the pump itself, but
customers high quality products and aftersales
smooth, high-quality, uninterrupted production
service.
– at a lower cost.
The group comprises five business units, 13 marketing companies and a world-wide net of
Our aim is to work closely together with our customers to make this possible.
distributors. Johnson Pump AB in Örebro, Sweden, is the
ISO 9001 – of course
business unit responsible for all the marine and
Since high quality has always been the trademark of
industrial impeller pumps from Johnson Pump
Johnson Pump, quality assurance requirements are
Group.
nothing new to us. Attention to quality has always been at base of
Comprehensive understanding of the marine industry
what we do for a very simple reason.
Over a quarter century on the market, Johnson
a commitment to continued product development
Pump has aquired a comprehensive understanding
and constant improvement both of
of the marine industry.
human resources and the production
This knowledge always enables us to find the
To meet the needs of customers in today’s market,
process is absolutely essential.
technical and financial solutions that meet the
3
Self-priming Flexible Impeller Pumps Flexible impeller pumps provide an efficient solu-
For most Johnson Pump flexible impeller pumps,
tion to most marine and indusrial pumping needs.
two different impeller materials are available. For
The primary advantage of a flexible impeller pump
general raw or fresh water applications, the standard
is its self-priming capability. As the vanes of the
long lasting neoprene rubber impeller is used.
impeller are depressed and rebound, they create
However, for pumping fuels or oily water, the oil
their own vacuum drawing fluid into the pump.
resistant nitrile impeller will provide better service.
A dry pump can lift water up to as much as five
A common feature of all flexible impeller pumps
metres. Thus a flexible impeller pump being used for
is that they cannot be permitted to run dry for more
bilges, deck washdown or engine cooling need not
than 30 seconds. Both the impeller and the seals
be located below the water line or manually primed.
depend upon the water for lubrication and will soon
An added feature of flexible impeller pumps is that
burn out if run dry. Wearing parts are easily replace-
they can pass fairly large solids without clogging or
able, and service kits are available for all standard
damaging the pump. This reduces the need for filter-
models.
ing the incoming fluid.
Operating Principle
A vacuum is created as the flexible impeller vanes straighten upon leaving the cam, drawing liquid into the pump.
4
The rotating impellers carries liquid from the inlet to the outlet port. As a consequence of their design, flexible impeller pumps can pass fairly large solids.
When the flexible impeller vanes regain contact with the cam, they bend and the liquid is discharged from the pump in a uniform flow. Liquids can be pumped in the opposite direction by reversing the rotation of the pump.
Compact Heavy Duty Multipurpose Bronze Pumps FB-8 series Typical applications • Marine Engine cooling, bilge pumping, wash-down, emptying holding tanks. Q
• Industry Liquid circulation and transfer, emptying tanks and sump drainage, handling of solids in suspension. G E
Design features
Lip seal
Body: Impeller: Shaft:
Bronze Neoprene or nitrile Stainless steel The shaft is mounted with two permanently lubricated double ball bearings Shaft seal: F35B-8 – F7B-8: Lip or mechanical seal F8B-8: Mechanical seal Cam: Full or reduced Connection: See dimensional table
F
T
F5/F7/F8B-8
16
(NPTF ports on request) ø17k6
Capacity range
F35/F4B-8
Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 2.50
F7B
11 A B
F8B C
ø12k6
D
2.25 F5B
2.00
F35-8
1.75 1.50
P
1.25
H
F5/F7/F8B-8
L K
F4B
N
P
H
F35B
1.00
K
0.75
F4B-8
L
L K K
0.50 0.25
P
0.00 0
20
40
60
80
100
120
140
160
180
H
200 l/min
Dimensional table Pump
Art. No.
Shaft seal
A
B
C
D
E
F
G
H
K
L
N
P
Q
F35B-8 F35B-8 F4B-8 F4B-8 F5B-8 F5B-8 F7B-8 F7B-8 F8B-8
10-24569-01 10-24569-13 10-24570-01 10-24570-13 10-24571-01 10-24571-13 10-24572-01 10-24572-13 10-13001-1
Mech. Seal Lip seal Mech. Seal Lip seal Mech. Seal Lip seal Mech. Seal Lip seal Mech. seal
30 30 30 30 40 40 40 40 50
53.7 53.7 76.7 76.7 81 81 81 81 81.5
93.7 93.7 94.2 94.2 130 130 138.2 138.2 177.5
108.5 108.5 110.5 110.5 151 151 170 170 217
11 11 17.5 17.5 14.3 14.3 14.3 14.3 27
30 30 50 50 50 50 50 50 65
BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/4" BSP 3/4" BSP 1" BSP 1" BSP 11/2"
ø7 (2x) ø7 (2x) ø8.6 (2x) ø8.6 (2x) ø9 (4x) ø9 (4x) ø9 (4x) ø9 (4x) ø10.5 (4x)
53 53 52/57.2 52/57.2 70 70 70 70 80
66 66 75 75 90 90 90 90 105
– – – – 30 30 30 30 45
23 23 25 25 50 50 50 50 70
80 80 80 80 106 106 120 120 160
Weight 0.5 0.5 0.8 0.8 1.6 1.6 1.9 1.9 5.9
kg kg kg kg kg kg kg kg kg
5
Extra Heavy Duty Multipurpose Bronze Pumps FB-3000 series Typical applications • Marine Engine cooling, bilge pumping, wash-down, emptying holding tanks. • Industry Liquid circulation and transfer, emptying tanks and sump drainage, handling of solids in suspension.
Design features Body: Impeller: Shaft:
Bronze Neoprene or nitrile Stainless steel The shaft is mounted with two permanently lubricated double ball bearings Shaft seal: Mechanical seal Cam: Full or reduced Connection: See dimensional table
Capacity range Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 2.50
F9B
F8B
F7B
F95B
2.25 F5B
2.00 1.75
(NPTF ports on request)
1.50 1.25 1.00
Port adaptor kit for VF and TSS • 09-43112 F8B-3000-TSS, BSP 11/2"
0.75
• 09-46557-01 F9B-3000-TSS, BSP 2"
0.25
0.50
0.00 0
50
100
150
200
250
300
350
400 l/min
Dimensional table Pump F5B-3000
Art.No. 10-24210-1
A 93
B 64
C 195
D 106
F7B-3000
10-24209-1
F8B-3000-VF
10-13024-1
F8B-3000-TSS
101
64
213
136
112
255
10-13175-01
136
151
255
200
F9B-3000 F9B-3000-VF
10-13026-1 10-13225-01
148 148
122 122
282 282
192 152.4
F9B-3000-TSS
10-13177-01
148
151
282
200
F95B-3000
10-13121-01
199
158
354
246/295
*) Port adaptor kit included.
6
E BSP 3/4"
F 70
120
BSP 1"
70
90
152
Flange/ BSP 11/2" Flange/ BSP 11/2"
80
105
80
105
80 80
BSP 2" Flange/ BSP 2" Flange/ BSP 2" BSP 21/2" *)
G 90
H 8
J ø9 (4x)
K 81
L 30
M 50
P 40
Q –
R 50
S –
Weight 2.9 kg
8
ø9 (4x)
81
30
50
40
–
50
–
3.1 kg
10
ø10.5 (4x)
82
45
70
50
–
80
–
7.6 kg
10
ø10.5 (4x)
82
45
70
50
114
80
–
7.6 kg
105 105
10 10
ø10.5 (4x) ø10.5 (4x)
82 82
45 45
70 70
50 50
– –
80 80
– –
9.3 kg 9.3 kg
80
105
10
ø10.5 (4x)
82
45
70
50
114
80
–
9.3 kg
80
105
12
ø11(4x)
81
70
110
49
161
80
201/226 17.2 kg
F8B/F9B-3000-VF
F5/F7/F8/F9B-3000
F8B/F9B-3000-TSS D
D
D
Q
E
B B
B R
R
R
H
F8B-3000 – 3/8" F8B-3000-TSS – M10
M10 2.6 ø8
0.5 ø9
45°
45°
16
27
ø42
8
ø57
H
H
ø24
ø17
R1
R1
2.7
1
J
M L P K
A F
C
G
F95B-3000 D D Q
27
8
E ø24 S S B
R
H P K J
A C
L
M
F G
7
Automatically Controlled Heavy Duty Bronze Pumps FB-5001 series Typical applications • Marine Bilge pumping, wash-down for decks and equipment, emergency fire-fighting, fish tank circlation, fish washing. • Industry and agriculture For circulation and transfer of liquids where the drive unit operates continuously and the pump is only required for intermittent duty. Also ideal for mounting at the power take-off of tractors and road graders for irrigation and washing.
F
H
E O N
A G
B
Design features
D
Body: Impeller: Shaft:
Bronze Neoprene Stainless steel The shaft is mounted with two permanently lubricated double ball bearings Shaft seal: Mechanical seal Cam: Full or reduced Clutch: Electro-magnetic 12 or 24 V DC, 2xA or 1xB pulley Connection: See dimensional table
C
ø178
T
(NPTF ports on request)
Capacity range Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 2.50
F7B
F8B
M
N
P
O
B-groove
2.25
L
2.00 1.75 1.50 1.25
J
K
A-groove
1.00 0.75
Choice of electro-magnetic clutch
0.50 0.25 0.00 0
50
100
150
Dimensional table
8
200
250
300
350
400 l/min
Electro-magnetic clutch
New Art. No.
Old Art. No.
12 V, 2xA pulley 24 V, 2xA pulley 12 V, 1xB pulley 24 V, 1xB pulley
0.3454.001 0.3454.002 0.3454.003 0.3454.004
05-32-1 05-32-2 05-32-3 05-32-4
*) Article No. refers to pump without clutch
Pump F7B-5001
Art. No. *) 10-24577-99
Shaft seal Mech. Seal
A 70
B 90
C 50
D 14.3
E 20
F 120
G BSP 1"
H ø9 (4x)
J 15.75
K 56
L 182
M 64
N 30
O 50
P 27
T 6
Weight 5.8 kg
F8B-5001
10-13022-99
Mech. Seal
80
105
65
27
25
160
BSP 11/2"
ø10.5 (4x)
15.75
55
229
63
45
70
51
10
9.9 kg
Manually Controlled Heavy Duty Bronze Pumps FB-5001-MC series Typical applications • Marine Bilge pumping, wash-down for decks and equipment, emergency fire-fighting, fish tank circulation, fish washing. • Industry and agriculture For circulation and transfer of liquids where the drive unit operates continuously and the pump is only required for intermittent duty. Also ideal for mounting at the power take-off of tractors and road graders for irrigation and washing.
H
O
N
Design features
A E
B
Body: Impeller: Shaft:
Bronze Neoprene Stainless steel The shaft is mounted with two permanently lubricated double ball bearings Shaft seal: Mechanical seal Cam: Full or reduced Clutch: Manual, 1xA pulley Connection: See dimensional table
G D
C T F
(NPTF ports on request)
Capacity range Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 2.50
F8B
F7B
V
2.25 2.00
A-groove
1.75 1.50 Y
1.25
X
1.00 0.75 0.50 K
0.25
M
N
P
O L
0.00 0
50
100
150
200
250
300
350
400 l/min
Dimensional table Pump F7B-5001-MC
Art. No. Shaft seal 10-24578-03 Mech. Seal
A 70
B 90
C 50
D 14.3
E 20
F 120
F8B-5001-MC
10-24559-01 Mech. Seal
80 105
65
27
25
160
G BSP 1"
H ø9 (4x)
K 72
L M 228 67
N 30
O 50
P 5
T 6
V 191
X ø100
Y ø110
Weight 5.5 kg
BSP 11/2" ø10.5 (4x) 72
265 58
45
70
51
10
191
ø100
ø110
9.5 kg
9
Automatically Controlled Extra Heavy Duty Bronze Pumps FB-5000 series Typical applications • Marine Bilge pumping, wash-down for decks and equipment, emergency fire-fighting, fish tank circulation, fish washing. • Industry and agriculture For circulation and transfer of liquids where the drive unit operates continuously and the pump is only required for intermittent duty. Also ideal for mounting at the power take-off of tractors and road graders for irrigation and washing.
Capacity range Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 2.50
Design features
F9B
F8B
F7B
F95B
2.25
Body: Impeller: Shaft:
Bronze Neoprene Stainless steel The shaft is mounted with two permanently lubricated double ball bearings Shaft seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron bearing house with permanently lubricated double ball bearings Clutch: Electro-magnetic 12 or 24 V DC, 2xA or 1xB groove Connection: See dimensional table (NPTF ports on request)
2.00 1.75 1.50 1.25 1.00 0.75 0.50 0.25 0.00 0
Choice of electro-magnetic clutch
50
100
150
200
250
300
350
400 l/min
Port adaptor kit for VF and TSS
Electro-magnetic clutch
New Art. No.
Old Art. No.
12 V, 2xA pulley 24 V, 2xA pulley 12 V, 1xB pulley 24 V, 1xB pulley
0.3454.001 0.3454.002 0.3454.003 0.3454.004
05-32-1 05-32-2 05-32-3 05-32-4
• 09-43112 F8B-3000-TSS, BSP 11/2" • 09-46557-01 F9B-3000-TSS, BSP 2"
Dimensional table Pump
Art.No. *)
A
B
C
D
E
F
G
H
J
L
M
Q
R
S
F7B-5000
10-24116-99
101
64
226
120
BSP 1"
70
90
8
ø9 (4x)
30
50
–
50
–
6.9 kg
F8B-5000-VF
10-13025-99
136
112
265
152
80
105
10
ø10.5 (4x)
45
70
–
80
–
11.9 kg
F8B-5000-TSS
10-13176-99
136
151
266
200
Flange/ BSP 11/2" Flange/ BSP 11/2"
80
105
10
ø10.5 (4x)
45
70
114
80
–
11.9 kg
F9B-5600 F9B-5600-VF
10-13027-99 10-13226-99
148 148
122 122
290 290
192 152
80 80
105 105
10 10
ø10.5 (4x) ø10.5 (4x)
45 45
70 70
– –
80 80
– –
13.2 kg 13.2 kg
F9B-5600-TSS
10-13178-99
148
151
290
200
BSP 2" Flange/ BSP 2" Flange/ BSP 2"
80
105
10
ø10.5 (4x)
45
70
114
80
–
13.2 kg
F95B-5000
10-13143-99
191
158
358
246/295
BSP 21/2" **)
80
105
12
ø11 (4x)
70
110
161
80
201/226
21 kg
*) Article No. refers to pump without clutch. **) Port adaptor kit Included.
10
Weight
F8B-5000-TSS, F9B-5600-TSS
F8B-5000-VF, F9B-5600-VF
F7/F8-5000, F9B-5600
D
D
D
Q
E
B B
B R
R
H
R
H
H
45°
0.5 ø9
ø178
45°
ø42
M10 2.6 ø8
ø57
F8B-5000 – 3/8" F8B-5000-TSS – M10
R1
R1
2.7
1
J B-groove 62.5
A C
M L
F G A-groove 15.75
54.5
F95B-5000 D D Q
E
B
ø178
S S
R
H B-groove 57
A C
J
L M A-groove 15.75
54.5
F G
11
Heavy Duty Stainless Steel and Bronze Pumps with AC-motor FIP-series Typical applications • Marine Stainless steel pumps are the ideal choice for emptying holding tanks onboard or on shore side, and for applications which are best served with a stainless steel pump. Bronze version is used for saltwater applications such as bilge pumping, wash-down for decks and equipment, emergency fire-fighting, fish tank circulation, fish washing. • Industry Stainless steel pumps for general purpose, non-hygienic applications, such as transfering of liquid soap, pastes, glues, glycerine, lotions, brine, etc. Bronze version for mineral oil, slurries and abrasive liquids and applications where chemical resistance is of less importance.
Design features Body: Impeller:
Bronze or SS Neoprene with splined bronze hub in bronze version or double flat SS hub in SS version Shaft: Stainless steel Shaft seal: Mechanical seal Cam: Full Mounting: Flange or pedestal Motor: Flanged version to be closed coupled to standard IEC motor, 220 V 1-ph or 220/380 V, 3-ph Pedestal version for attachment to external power unit Connection: See dimensional table
Capacity range Neoprene impeller – 1400 rpm – Full cam – Water at 20°C Bar 4.0 FIP20 FIP25 FIP40
Motor recommendations at 1400 rpm
3.5 3.0
Pump
IEC motor size Flanged versions B3/B4
FIP20
80
kW
2.5
0.75
2.0
FIP25
80
0.75
FIP40
90
1.5
FIP50
100
5.5
FIP65
Pedestal Motor only
FIP65
FIP50 1.5
1.0 0.5
0.0
12
0
50
100
150
200
250
300
350
400
450
500 l/min
Stainless steel Industrial Version (SI) – Flange P C
B
R
B C
A
D
E F
N
K
J M
L
Stainless steel Industrial Version (SI) – Pedestal V C
R
U
B
U
P T
T
B C
A D
M J
E G
F
H
K L
FIP SI – Flange versions Pump
Art. No. *)
FIP20SI FIP25SI FIP40SI FIP50SI
10-13211-000 10-13212-000 10-13214-000 10-13218-000
A
B
C
D
E
F
J
K
L
M
N
P
R
IEC motor size
80 80 90 100
70 76 87 110
2.5 2 5 6.5
ø10 ø10 ø10 ø12
125 125 140 160
150 150 167 188
100 100 100 140
123 133 157 208
114 133 155.5 214
126 126 127 167
41 50 55 69
ø31.8 ø38 ø55 ø67
BSP 3/4" BSP 1" BSP 11/2" BSP 2"
80 80 90 100
Weight pump + motor 10.5 11.8 16.7 29.5
kg kg kg kg
*) Art. No. for pump only. Motor requirements to be specified for pump/motor unit
FIP SI - Pedestal versions Pump
Art. No. **)
FIP20SI FIP25SI FIP40SI FIP50SI FIP65SI
10-24544-000 10-24546-000 10-24548-000 10-13219-000 10-13220-000
A
B
C
D
E
F
G
H
J
K
L
M
P
R
T
U
V
Weight pump
80 80 90 100 112
70 76 87 110 115
2.5 2 5 6.5 10
ø9 ø9 ø10.5 ø11 ø11
70 70 80 75 100
90 90 105 105 130
40 40 50 70 70
41 41 24.5 25 45
30 30 45 75 70
48 58 84 91.5 97.5
200 219 259 331 357
50 50 70 105 100
ø31.8 ø38 ø55 ø67 ø84
BSP 3/4" BSP 1" BSP 11/2" BSP 2" BSP 21/2"
ø17 ø17 ø24 ø28 ø28
16 16 27 31 31
– – 8 8 8
2.4 kg 2.7 kg 5 kg 9 kg 13.5 kg
**) Art. No. for pump only
Bronze Version (B) – Flange
Bronze Version (B) – Pedestal
B2
R P
C
R P
T
T
B2
B1
U
B1
U
V
C
A
A
E F
D
N
K
J M
D E F
L
G
H
M J
K L
FIP Bronze – Flange versions Pump
Art. No. *)
A
B1
B2
C
D
E
F
J
K
L
M
N
P
R
IEC motor size
Weight pump + motor
FIP25B FIP40B
10-45874-01 10-45880-01
80 90
68 85
75 85
13 16
ø10 ø10
125 140
150 167
100 100
140 165
140 167
126 127
50 58
ø38 ø63
BSP 1" BSP 11/2"
80 90
12.8 kg 18.2 kg
*) Art. No. for pump only. Motor requirements to be specified for pump/motor unit
FIP SI - Pedestal Pump
Art. No. **)
A
B1
B2
C
D
E
F
G
H
J
K
L
M
P
R
T
U
V
Weight pump
FIP25B FIP40B
10-45875-01 10-45881-01
80 90
68 85
75 85
13 16
ø9 ø10.5
70 80
90 105
40 50
41 24.5
30 45
66 93
227 270
50 70
ø38 ø63
BSP 1" BSP 11/2"
ø17 ø24
16 24
– 8
3.4 kg 6.4 kg
**) Art. No. for pump only
13
Accessories Vacuum Switch 09-45053
Spare Impellers
For automatic shut off operation.
A worn or damaged impeller can cause system
To prevent pump damage.
failure or engine breakdown. Johnson Pump
The vacuum switch works with all self-priming
maximum flow and long life. With a genuine spare
impeller pumps and should
impeller from Johnson Pump, you can also be sure
be used for e.g. bilge
that you are getting the quality required.
pumping/ emptying of tanks to prevent the pump from running dry. The vacuum switch will automatically shut the pump off when the bilge/tank is dry. With the switch fitted, you can start the pump by remote push button or manually by depressing lever on the switch.
Wiring diagram Indicator light
Push button
Wheel house
Engine room
Fuses
Vacuum switch Magnetic clutch
14
impellers are developed and manufactured for
Nastagatan 19. P.O. Box 1436, SE-701 14 Örero, Sweden. Tel. +46 19 21 83 00. Fax +46 19 27 23 72. E-mail: [email protected]
JP-505/02 GB (0012)
Johnson Pump Orebro AB
