Series 44 45 v13 Imperial
DelVal SERIES 44/45 and 47/48 Double Eccentric High Performance Butterfly Valves Wafer and Lug
DelTech
Sizes 2 ½” to 24” ASME Class150 & Class 300
Leading the Industry with Innovation by Design
DelTech Controls is pleased to offer top-of-the-line products in pipeline flow control. The DelVal Series 44/45, 47/48 has been developed with extensive application, design and manufacturing expertise. These products are produced by employing modern manufacturing practices under a robust quality assurance system. These practices ensure consistent product quality and dependable performance. The DelVal Series 44/45, 47/48 has been designed to include state-of-the-art features that are described in this bulletin.
Features Top Flange The top flange is drilled as per EN ISO 5211 to accommodate direct mounting of a wide range of actuators.
Stem The high -strength stem is SS 316 or 17-4 ph stainless steel that provides maximum strength for high torque applications.
Body One-piece wafer body style or full lug style for dead end service. Both body styles offer bidirectional sealing as standard in conformance with full ASME class 150 and class 300 rating.
Extended Neck Extended neck allows for 2” of pipeline insulation and easy access to stem packing adjustment and actuator mounting.
Pin Pins are offset from the center of the stem which places them in compression rather than shear thus eliminating potential for failure. The pins are precision fit and wedge types which provide positive mechanical attachment of disc to stem. Disc Stop The disc stop is a machined position stop on the body that locates the disc in the seat to achieve maximum seat and seal life. The disc stop is designed to prevent disc from rotating in to the wrong direction and minimizing possible seat damage. Seat Retainer Retains seat in the body and is supplied in the same material as the body. Stem Seal Stem assembly is “live loaded” with two Bellville Spring Washers. This ensures continuous compression of packing and sealing contact at the stem and body. Rocker shaped gland bridge compensates for uneven adjustment of gland bolts.
Blow-out proof stem Retainer circlip provides blow -out proof stem.
Bearings Top and bottom bearings, consisting of a 316 stainless steel /TFE glass fabric liner bearing surface, securely support the stem. Disc The disc has been engineered to maximize flow and minimize resistance to provide a high flow coefficient (Cv). The standard disc material is 316 stainless steel. Seat The unique seat design utilizes a flexible lip seal concept. When the disc closes, this action causes a slight deflection in the seat, energizing the seat. During this energized position, the seat has a stored energy force constantly pushing against the disc. In addition to this ”energized” force, when pressure is on the insert side, the pressure pushes under the lip which further amplifies the sealing force between the disc and the seat. Bi-Directional Dead End Service All lug valves are suitable for dead-end service to pull ANSI pressure rating, bidirectionally.
Adjustable Stem Packing The stem packing system features a pull down gland with easy access to the adjusting hex head nuts without removal of the actuator.
Engineering
ØG
J
H
SEE CHART FOR ACTUATOR MOUNTING FLANGE DRILLING
E
45°
ØF
K
KEY
BC LUG VALVE
ØA
For 14" & Above Bottom View
For 14" & Above
B
DIMENSIONS (Inch)
ASME CLASS 150 (Series 44/45) Valve Size
ØA
2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
4.13 5.00 6.18 7.32 8.50 10.63 12.76 15.00 16.65 18.50 21.02 23.00 27.24
*
Top Flange Drilling B
1.81 1.88 2.12 2.25 2.25 2.50 2.81 3.19 3.62 4.00 4.50 5.00 6.06
E 5.75 5.94 6.77 7.40 8.23 9.41 11.02 12.20 13.19 16.02 16.81 17.71 20.87
ØF
BC
No. of holes
Hole Dia.
4 4 4 4 4 4 4 4 4 4 4 4 8
0.39 0.39 0.39 0.39/0.47 0.39/0.47 0.55 0.55 0.55 0.55/0.83 0.83 0.83 0.83 0.71
4.00 2.76 4.00 2.76 4.00 2.76 4.92 2.76/4.01 4.92 2.76/4.01 6.00 4.92 6.00 4.92 6.00 4.92 8.27 4.92/6.50 6.50 8.27 6.50 8.27 6.50 8.27 11.81 10.00
ØG
H
J
0.63 0.63 0.63 0.75 0.75 0.87 1.18 1.38 1.57 1.97 2.16 2.36 2.75
0.43 0.43 0.43 0.51 0.51 0.63 0.87 0.94 -
1.25 1.25 1.25 1.25 1.25 1.25 2.00 2.00 2.00 2.50 2.50 4.00 4.00
Key Size
K
-
0.47x0.31 0.47x0.39 0.63x0.39 0.71x0.43 0.79x0.47
2.1 2.6 3.4 4.5 5.5 7.3 9.2 11.7 12.7 14.6 16.4 18.35 21.8
Lug Bolting Data No. of
BC
holes
5.50 6.00 7.50 8.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 29.50
4 4 8 8 8 8 12 12 12 16 16 20 20
Weights In Lbs
Lug Wafer Threads UNC/UN-2B (Series 44) (Series 45)
5/8-11 5/8-11 5/8-11 3/4-10 3/4-10 3/4-10 7/8-9 7/8-9 1-8 1-8 1 1/8-8 1 1/8-8 1 1/4-8
8.8 10.8 15.8 19.6 24.8 25.6 61.0 111.1 136.7 205.0 233.2 252.0 507.1
10.8 13.2 24.5 29.5 35.5 47.0 89.9 126.1 182.3 248.0 306.4 412.9 701.5
* Face to Face dimension "B", generally conforming to MSS SP 68 TABLE 1 / API 609 Category B / BS EN 558-1 / ISO 5752 / ASME B 16.10 All bolt holes 1 1 ¤ 8” and larger have an 8-UN thread series as per MSS SP 68 & API 609.
Cv VALUES - VALVE SIZING COEFFICIENT Disc Position (degrees) 10 20 30 40 50 60 70 80 90
Valve Size 2.5" 2.6 9 19 34 53 79 105 139 153
3" 4.1 14 32 57 87 124 163 200 207
4" 8.4 29 63 115 173 249 327 401 413
5" 13 42 89 163 285 376 518 684 752
6" 26 74 147 248 375 559 789 1070 1227
8" 48 145 285 488 735 1098 1587 2116 2432
10" 76 231 471 793 1193 1782 2534 3431 3909
12" 114 340 689 1150 1734 2595 3689 5010 5744
Rated Cv = The volume of water in USgpm that will pass through a given valve at a pressure drop of 1 Psi.
14" 133 421 862 1448 2186 3246 4599 6315 7254
16" 181 556 1125 1880 2891 4283 6072 8353 9544
18" 171 592 1388 3047 3926 5685 7755 10185 10950
20" 204 734 1731 3149 4872 7045 8575 12750 13960
24" 278 1090 2570 4586 7265 10560 14275 19050 21025
Engineering
ØG
J
H
SEE CHART FOR ACTUATOR MOUNTING FLANGE DRILLING
E
45°
ØF
K
KEY
BC LUG VALVE
ØA
For 14" & Above Bottom View
For 14" & Above
B
DIMENSIONS (Inch)
ASME CLASS 300 (Series 47/48) Top Flange Drilling
Valve Size
ØA
*
2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
4.13 5.00 6.18 7.32 8.50 11.02 13.22 15.35 16.26 18.50 21.46 23.00 27.24
1.81 1.88 2.12 2.31 2.31 2.88 3.25 3.62 4.62 5.25 5.88 6.25 7.12
B
E 5.75 5.94 6.77 7.60 8.66 10.43 11.80 13.39 14.76 16.73 18.70 19.88 22.83
ØF
BC
4.00 2.76 4.00 2.76 4.00 2.76 4.92 2.76/4.01 6.00 4.92 6.00 4.92 6.00 4.92 8.27 4.92/6.50 6.50 8.27 6.50 8.27 11.81 10.00 11.81 10.00 13.78 11.73
No. of holes
Hole Dia.
4 4 4 4 4 4 4 4 4 4 8 8 8
0.39 0.39 0.39 0.39/0.47 0.55 0.55 0.55 0.55/0.83 0.83 0.83 0.71 0.71 0.82
ØG
H
J
0.63 0.63 0.63 0.75
0.43 0.43 0.43 0.51
0.87 1.18 1.38 1.57 2.17 2.17 2.75 3.50 4.00
0.63 0.87 0.94 1.14 -
1.25 1.25 1.25 1.25 1.25 1.25 2.00 2.00 2.50 2.50 4.00 5.25 5.25
Key Size 0.63x0.39 0.63x0.39 0.79x0.47 0.88x0.62 1.00x0.75
Lug Bolting Data
K
BC
2.1 2.6 3.4 4.5 5.5 7.1 9.0 10.7 12.1 13.7 15.6 17.2 20.6
5.88 6.63 7.88 9.25 10.63 13.00 15.25 17.75 20.25 22.50 24.75 27.00 32.00
Weights In Lbs
Lug Wafer Threads holes UNC/UN-2B (Series 47) (Series 48) 3/4-10 8 8.8 15.0 No. of
8 8 8 12 12 16 16 20 20 24 24 24
3/4-10 3/4-10 3/4-10 3/4-10 7/8-9
1-8 1 1/8-8 1 1/8-8 1 1/4-8 1 1/4-8 1 1/4-8 1 1/2-8
10.8 15.8 20.2 31.3 53.1 88.6 151.7 285.9 337.5 391.3 508.8 735.0
18.1 24.9 31.3 68.8 79.1 116.4 201.1 326.3 403.0 515.4 737.4 1015.9
* Face to Face dimension "B", generally conforming to MSS SP 68 TABLE 1 / API 609 Category B / BS EN 558-1 / ISO 5752 / ASME B 16.10 All bolt holes 1 1 ¤ 8” and larger have an 8-UN thread series as per MSS SP 68 & API 609.
Cv VALUES - VALVE SIZING COEFFICIENT Disc Position (degrees) 10 20 30 40 50 60 70 80 90
Valve Size 2.5" 2.6 9 19 34 53 79 105 139 153
3" 4.1 14 32 57 87 124 163 200 207
4" 8.4 29 63 115 173 249 327 401 413
5" 13 42 89 163 285 376 518 684 752
6" 20 70 139 245 374 538 727 934 1021
8" 37 115 248 432 661 976 1363 1770 1956
10" 53 167 361 639 968 1437 2011 2646 2922
12" 77 237 510 887 1351 2005 2832 3809 4214
Rated Cv = The volume of water in USgpm that will pass through a given valve at a pressure drop of 1 Psi.
14" 91 283 625 1099 1632 2378 3336 4465 4901
16" 145 428 873 1494 2298 3479 4994 7195 8022
18" 117 498 1188 2151 3313 4809 6554 8625 9606
20" 134 580 1360 2488 3855 5588 7588 9860 10829
24" 211 898 2127 3879 6019 8713 11738 15600 17103
Torque Maximum Seating and Unseating Torques for ASME class 150
Maximum Seating and Unseating Torques for ASME class 300
Soft Seat Design
Soft Seat Design Maximum Torques Lbs - Inch
Valve Size
Maximum Torques Lbs - Inch
Differential Pressure (Psi)
Valve Size
Differential Pressure (Psi)
Inch
DN
50
100
150
230
285
Inch
DN
150
285
360
585
740
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
243 284 384 518 778 1313 1705 2080 3442 4391 5715 7624 11548
249 295 409 571 842 1431 1941 2526 4262 5473 7152 9623 14587
260 304 434 616 920 1548 2158 2977 5125 6588 8546 11467 17773
270 327 472 690 1025 1765 2509 3659 6505 8285 10835 14720 22639
284 358 601 734 1094 1893 2785 4117 7398 9523 12471 16791 26178
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
260 304 434 781 1062 2015 2992 4186 6407 7776 10049 13280 18112
284 358 601 982 1363 2658 4081 5653 9359 11238 14617 19389 26366
302 389 656 1087 1551 3015 4686 6456 11130 13205 17126 23053 30846
373 476 839 1427 2075 4066 6468 8866 15992 19301 24652 33283 45141
420 534 956 1649 2436 4825 7752 10526 19419 23407 29838 40615 54495
Fire Safe Seat Design
Fire Safe Seat Design Maximum Torques Lbs - Inch Valve Size
Maximum Torques Lbs - Inch
Differential Pressure (Psi)
Valve Size
Differential Pressure (Psi)
Inch
DN
50
100
150
230
285
Inch
DN
150
285
360
585
740
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
482 607 751 849 1424 2340 3523 5248 6229 7188 9148 12944 20391
501 630 796 917 1548 2590 3916 6035 7140 8350 11408 16447 24109
515 646 835 999 1681 2787 4368 6796 8009 9683 13900 19817 28074
541 677 895 1127 1881 3145 5058 7931 9554 11620 17523 25626 34394
555 706 948 1209 1998 3425 5561 8826 10534 13051 20223 29348 38251
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
515 646 835 1093 1817 2980 4479 7302 8197 9934 15287 21287 34193
555 706 948 1284 2182 3646 5396 9537 10679 13406 22589 32025 50493
587 727 1071 1389 2398 4011 5917 10639 12052 15312 26735 37587 59313
624 771 1278 1713 3009 5099 7420 14300 16168 21296 38803 55613 85917
653 812 1433 1920 3439 5832 8527 16816 21993 25401 47426 67082 104127
Metal Seat Design
Metal Seat Design Maximum Torques Lbs - Inch Valve Size
Maximum Torques Lbs - Inch
Differential Pressure (Psi)
Valve Size
Differential Pressure (Psi)
Inch
DN
50
100
150
230
285
Inch
DN
150
285
360
585
740
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
603 747 946 1053 1780 2949 4333 6613 7787 8985 11527 16050 25488
616 788 1003 1137 1936 3263 4817 7484 9032 10479 14488 20395 30378
649 808 1036 1269 2085 3484 5525 8529 10017 12079 17202 24682 35022
676 833 1110 1407 2342 3948 6261 9894 11919 14641 22176 32192 43151
700 875 1190 1516 2477 4266 7032 11099 13141 16272 25037 36717 47680
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
649 808 1036 1377 2253 3734 5552 9201 10145 12324 19109 26830 42587
700 875 1190 1590 2731 4520 6725 11802 13349 16724 28469 39922 63621
734 905 1326 1733 3006 5068 7331 13371 15075 19137 33146 47359 74195
786 956 1582 2133 3773 6380 9197 17803 20380 26630 48096 69850 107276
810 1015 1787 2382 4323 7244 10622 21188 23770 31753 58836 83685 130200
Note :- Above torque values are indicative and defined for flow in preferred direction i.e. Seat retainer upstream. Torque values for flow in non-preferred direction i.e. seat retainer downstream, multiply the above values by 1.25
Feature and Selection Double Offset Disc Design
Seat Pressure / Temperature
CENTER OF VALVE
800 BODY
DISC OPEN
1st Offset
DISC CLOSED SEAT
STEM
2 nd Offset
The offset disc produces a cam-like action, pulling the disc from the seat. This action reduces seat wear and eliminates seat deformation when the disc is in the open position. The disc does not contact the seat when the valve is in the open condition; therefore, seat service life is extended and torques are reduced. As the valve closes, the cam-like action converts the rotary motion of the disc to a linear type motion effectively pushing the disc onto the seat.
700 600 500
CLASS 300 CARBON STEEL BODY
400
UHMWP
Differential Pressure (Psi)
CENTER OF DISC & STEM
PT FE
300
RT FE
UL TR A SATURATED STEAM
200 100 0 -20 0
CLASS 150 CARBON STEEL BODY
100
200
300
400
500
600
Temperature °F
Seat Designs
Special Applications ULTRA seat
Disc
Disc
Body
Teflon Seat Teflon Seat : Flexible lip seat design retains its original shape and maintain a seal against the disc regardless of the flow direction
Body
Seat Ring
Seat Ring
Seat
Metal Seat Metal Seat : Flexible metal seat offers a very high sealing capability with low leakage rates. The mechanical properties and the shape of the metal seat allows it to flex and maintain a constant positive sealing against the disc.
NACE service All valves conform to NACE MRO 103 standard. These valves are well suited for oil and gas industry applications requiring resistant materials to sulfide stress cracking. Steam
Seat Ring
Disc
Body
An engineered fluorocarbon polymer that is rated o for 500 F. Excellent for handling aggressive fluids at high pressures. Ultra is recommended for extended service in hostile environments involving chemical, thermal, and mechanical stress . Ultra has excellent thermal stability and is ideal for steam, hot gases, and a variety of process chemicals where service can be also be subject to pressure cycling.
Fire Safe Seat
Fire Safe Seat : During and after fire, when the resilient material has been partially or completely destroyed, the metal seat ring provides a positive seal by remaining in constant contact with the disc in either direction of media flow.
CODES AND STANDARDS General design and manufacturing :- API 609 Category B / MSS-SP-68 / EN 593 Inspection and Testing :- API 598 / MSS-SP-68 / EN 12266-1 / AISI / FCI 70-2 Fire safe testing :- API 607 / ISO 10497 / EN 12266-2 Pressure temperature rating :- ASME B 16.34 / BS EN 12516 -1
Valves are available for saturated steam at 200 psi rating for series 44 / 45 and 450 psi for series 47 / 48. Vacuum Standard valves are rated for tight shut-off of vacuum to 2 x 10 -2 torr. Oxygen Valves for critical gaseous oxygen service are specially prepared, cleaned, inspected, assembled and tested to ensure removal of all burrs, sharp edges, dirt, hydrocarbon oil or grease and other contaminants.
Materials of Construction BODY - CARBON STEEL, ASTM A 216 WCB / ASTM A352 LCB STAINLESS STEEL, ASTM A 351 CF8M / CF8 STAINLESS STEEL, ASTM A 351 CF8M / CF8
16
STEM - ASTM A 479 SS316 (CLASS 150 up to 12”, soft seat) ASTM A 564 17-4-PH TYPE 630 (CLASS 300/150)
17
DISC -
SEAT -
18
PTFE / RTFE / ULTRA /UHMWP FIRE SAFE SEAT METAL SEAT (SS316,INCONEL)
15 STEM PACKING -
PTFE CHEVRON PACKING - STANDARD VALVE FLEXIBLE GRAPHITE RINGS- FIRE SAFE & METAL SEAT VALVE
13
OTHER MATERIALS ARE AVAILABLE, PLEASE CONSULT FACTORY FOR SPECIFIC APPLICATION
13
Sr. DESCRIPTION No.
12
01
BODY
02
DISC
03
STEM
04
SEAT
05
BODY GASKET (Up to 10”)
06
SEAT RETAINER
07
SOC. HD. CAP SCREW
08
DISC SPACER
09
BEARING
10
DISC PIN
11
STEM PACKING
12
PACKING GLAND
13
BELLVILLE WASHER
14
GLAND FOLLOWER
15
STEM RETAINER CIRCLIP
16
GLAND FLANGE
17
STUD
18
HEX NUT
19
THRUST BEARING
20 21
BOTTOM GASKET 14" AND BOTTOM FLANGE ABOVE
22
HEX BOLT
11 03 10
09
09
01
08 02 04
07
05 06 08
09 19 20 21 22
Operators
All valves can be direct mounted with pneumatic actuators or electric actuators and accessories for complete automation options such as fail open/close and positioner controlled. Valves can be mounted with manual overrides.
Valves up to size 24” can be direct mounted with gear operators for manual operation. Gear operators can also be attached with chainwheel operators for opening or closing valves located on pipelines at high elevations.
Valves upto 6” for class 150 and upto 4” for class 300 can be supplied with lever handles for manual operation. Optional accessories for hand-lever operation can be provided for various flow control requirements. Pad locking can also be provided for preventing unauthorized operation.
How to order DelVal valves Series
Size
Valve Description
Valve Description
44 : Wafer class 150 45 : Lug class 150 47 : Wafer class 300 48 : Lug class 300
025 : 2.5" 030 : 3" 040 : 4" 050 : 5" 060 : 6" 080 : 8" 100 : 10" 120 : 12"
Trim / Other Variables / Special
140 : 14" 160 : 16" 180 : 18" 200 : 20" 240 : 24"
Body
Disc
Stem
4-CF8M(SS316) 4-SS316 3- WCB 4- CF8M(SS316) 8- CF8(SS304) 6- 17-4-PH 8- CF8(SS304)
Seat
Rating
T-PTFE U-ULTRA G-UHMWP R-RTFE
5 - Class 150 6 - Class 300
Operator B-BARE L - LEVER G - GEAR
M-METAL (SS) N-METAL (INCONEL)
Special 0-NO SPECIAL REQUIREMENT S - SPECIAL REQUIREMENT AS SPECIFIED BY CUSTOMER
F-FIRE SAFE
FOR Example :- To order 300/12" , wafer body valve, Body-CF8M, Disc- CF8M, Stem-SS316, Seat-RTFE, Rating-Class 150, Gear operated, with no special requirements. 4
4
1
2
0
4
4
4
R
5
G
0
DelTech Controls LLC
DelVal Flow Controls Pvt. Ltd.
6068 Highway 73 Geismar, LA 70734 USA
(A division of DelTech Controls LLC, USA) Office & Works : Gat. No 625/1/2, Kuruli, Tal. Khed, Pune-Nasik Highway, Pune 410501, INDIA
Phone: (225) 744-4326 Fax: (225) 744-4328 Email : [email protected]
Phone : +91-2135-662700 Fax: +91-2135-662727 Email : [email protected]
Website : www.deltechcontrols.com Ó 2010 Deltech Controls. All rights reserved EDD- FT - 017
PC.BFV.004.00
Distributor
TAURUS BFV 04/10
All statements, technical information and recommendations in the bulletin are for general use only. DelTech is not responsible for suitability or compatibility of these products in relation to system requirements. Consult DelTech distributors or factory for the specific requirements and material selection for your intended application. DelTech reserves the right to change or modify product design or product without prior notice. DelVal® - Registered trademark of DelTech Controls.
DelTech
Sizes 2 ½” to 24” ASME Class150 & Class 300
Leading the Industry with Innovation by Design
DelTech Controls is pleased to offer top-of-the-line products in pipeline flow control. The DelVal Series 44/45, 47/48 has been developed with extensive application, design and manufacturing expertise. These products are produced by employing modern manufacturing practices under a robust quality assurance system. These practices ensure consistent product quality and dependable performance. The DelVal Series 44/45, 47/48 has been designed to include state-of-the-art features that are described in this bulletin.
Features Top Flange The top flange is drilled as per EN ISO 5211 to accommodate direct mounting of a wide range of actuators.
Stem The high -strength stem is SS 316 or 17-4 ph stainless steel that provides maximum strength for high torque applications.
Body One-piece wafer body style or full lug style for dead end service. Both body styles offer bidirectional sealing as standard in conformance with full ASME class 150 and class 300 rating.
Extended Neck Extended neck allows for 2” of pipeline insulation and easy access to stem packing adjustment and actuator mounting.
Pin Pins are offset from the center of the stem which places them in compression rather than shear thus eliminating potential for failure. The pins are precision fit and wedge types which provide positive mechanical attachment of disc to stem. Disc Stop The disc stop is a machined position stop on the body that locates the disc in the seat to achieve maximum seat and seal life. The disc stop is designed to prevent disc from rotating in to the wrong direction and minimizing possible seat damage. Seat Retainer Retains seat in the body and is supplied in the same material as the body. Stem Seal Stem assembly is “live loaded” with two Bellville Spring Washers. This ensures continuous compression of packing and sealing contact at the stem and body. Rocker shaped gland bridge compensates for uneven adjustment of gland bolts.
Blow-out proof stem Retainer circlip provides blow -out proof stem.
Bearings Top and bottom bearings, consisting of a 316 stainless steel /TFE glass fabric liner bearing surface, securely support the stem. Disc The disc has been engineered to maximize flow and minimize resistance to provide a high flow coefficient (Cv). The standard disc material is 316 stainless steel. Seat The unique seat design utilizes a flexible lip seal concept. When the disc closes, this action causes a slight deflection in the seat, energizing the seat. During this energized position, the seat has a stored energy force constantly pushing against the disc. In addition to this ”energized” force, when pressure is on the insert side, the pressure pushes under the lip which further amplifies the sealing force between the disc and the seat. Bi-Directional Dead End Service All lug valves are suitable for dead-end service to pull ANSI pressure rating, bidirectionally.
Adjustable Stem Packing The stem packing system features a pull down gland with easy access to the adjusting hex head nuts without removal of the actuator.
Engineering
ØG
J
H
SEE CHART FOR ACTUATOR MOUNTING FLANGE DRILLING
E
45°
ØF
K
KEY
BC LUG VALVE
ØA
For 14" & Above Bottom View
For 14" & Above
B
DIMENSIONS (Inch)
ASME CLASS 150 (Series 44/45) Valve Size
ØA
2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
4.13 5.00 6.18 7.32 8.50 10.63 12.76 15.00 16.65 18.50 21.02 23.00 27.24
*
Top Flange Drilling B
1.81 1.88 2.12 2.25 2.25 2.50 2.81 3.19 3.62 4.00 4.50 5.00 6.06
E 5.75 5.94 6.77 7.40 8.23 9.41 11.02 12.20 13.19 16.02 16.81 17.71 20.87
ØF
BC
No. of holes
Hole Dia.
4 4 4 4 4 4 4 4 4 4 4 4 8
0.39 0.39 0.39 0.39/0.47 0.39/0.47 0.55 0.55 0.55 0.55/0.83 0.83 0.83 0.83 0.71
4.00 2.76 4.00 2.76 4.00 2.76 4.92 2.76/4.01 4.92 2.76/4.01 6.00 4.92 6.00 4.92 6.00 4.92 8.27 4.92/6.50 6.50 8.27 6.50 8.27 6.50 8.27 11.81 10.00
ØG
H
J
0.63 0.63 0.63 0.75 0.75 0.87 1.18 1.38 1.57 1.97 2.16 2.36 2.75
0.43 0.43 0.43 0.51 0.51 0.63 0.87 0.94 -
1.25 1.25 1.25 1.25 1.25 1.25 2.00 2.00 2.00 2.50 2.50 4.00 4.00
Key Size
K
-
0.47x0.31 0.47x0.39 0.63x0.39 0.71x0.43 0.79x0.47
2.1 2.6 3.4 4.5 5.5 7.3 9.2 11.7 12.7 14.6 16.4 18.35 21.8
Lug Bolting Data No. of
BC
holes
5.50 6.00 7.50 8.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 29.50
4 4 8 8 8 8 12 12 12 16 16 20 20
Weights In Lbs
Lug Wafer Threads UNC/UN-2B (Series 44) (Series 45)
5/8-11 5/8-11 5/8-11 3/4-10 3/4-10 3/4-10 7/8-9 7/8-9 1-8 1-8 1 1/8-8 1 1/8-8 1 1/4-8
8.8 10.8 15.8 19.6 24.8 25.6 61.0 111.1 136.7 205.0 233.2 252.0 507.1
10.8 13.2 24.5 29.5 35.5 47.0 89.9 126.1 182.3 248.0 306.4 412.9 701.5
* Face to Face dimension "B", generally conforming to MSS SP 68 TABLE 1 / API 609 Category B / BS EN 558-1 / ISO 5752 / ASME B 16.10 All bolt holes 1 1 ¤ 8” and larger have an 8-UN thread series as per MSS SP 68 & API 609.
Cv VALUES - VALVE SIZING COEFFICIENT Disc Position (degrees) 10 20 30 40 50 60 70 80 90
Valve Size 2.5" 2.6 9 19 34 53 79 105 139 153
3" 4.1 14 32 57 87 124 163 200 207
4" 8.4 29 63 115 173 249 327 401 413
5" 13 42 89 163 285 376 518 684 752
6" 26 74 147 248 375 559 789 1070 1227
8" 48 145 285 488 735 1098 1587 2116 2432
10" 76 231 471 793 1193 1782 2534 3431 3909
12" 114 340 689 1150 1734 2595 3689 5010 5744
Rated Cv = The volume of water in USgpm that will pass through a given valve at a pressure drop of 1 Psi.
14" 133 421 862 1448 2186 3246 4599 6315 7254
16" 181 556 1125 1880 2891 4283 6072 8353 9544
18" 171 592 1388 3047 3926 5685 7755 10185 10950
20" 204 734 1731 3149 4872 7045 8575 12750 13960
24" 278 1090 2570 4586 7265 10560 14275 19050 21025
Engineering
ØG
J
H
SEE CHART FOR ACTUATOR MOUNTING FLANGE DRILLING
E
45°
ØF
K
KEY
BC LUG VALVE
ØA
For 14" & Above Bottom View
For 14" & Above
B
DIMENSIONS (Inch)
ASME CLASS 300 (Series 47/48) Top Flange Drilling
Valve Size
ØA
*
2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
4.13 5.00 6.18 7.32 8.50 11.02 13.22 15.35 16.26 18.50 21.46 23.00 27.24
1.81 1.88 2.12 2.31 2.31 2.88 3.25 3.62 4.62 5.25 5.88 6.25 7.12
B
E 5.75 5.94 6.77 7.60 8.66 10.43 11.80 13.39 14.76 16.73 18.70 19.88 22.83
ØF
BC
4.00 2.76 4.00 2.76 4.00 2.76 4.92 2.76/4.01 6.00 4.92 6.00 4.92 6.00 4.92 8.27 4.92/6.50 6.50 8.27 6.50 8.27 11.81 10.00 11.81 10.00 13.78 11.73
No. of holes
Hole Dia.
4 4 4 4 4 4 4 4 4 4 8 8 8
0.39 0.39 0.39 0.39/0.47 0.55 0.55 0.55 0.55/0.83 0.83 0.83 0.71 0.71 0.82
ØG
H
J
0.63 0.63 0.63 0.75
0.43 0.43 0.43 0.51
0.87 1.18 1.38 1.57 2.17 2.17 2.75 3.50 4.00
0.63 0.87 0.94 1.14 -
1.25 1.25 1.25 1.25 1.25 1.25 2.00 2.00 2.50 2.50 4.00 5.25 5.25
Key Size 0.63x0.39 0.63x0.39 0.79x0.47 0.88x0.62 1.00x0.75
Lug Bolting Data
K
BC
2.1 2.6 3.4 4.5 5.5 7.1 9.0 10.7 12.1 13.7 15.6 17.2 20.6
5.88 6.63 7.88 9.25 10.63 13.00 15.25 17.75 20.25 22.50 24.75 27.00 32.00
Weights In Lbs
Lug Wafer Threads holes UNC/UN-2B (Series 47) (Series 48) 3/4-10 8 8.8 15.0 No. of
8 8 8 12 12 16 16 20 20 24 24 24
3/4-10 3/4-10 3/4-10 3/4-10 7/8-9
1-8 1 1/8-8 1 1/8-8 1 1/4-8 1 1/4-8 1 1/4-8 1 1/2-8
10.8 15.8 20.2 31.3 53.1 88.6 151.7 285.9 337.5 391.3 508.8 735.0
18.1 24.9 31.3 68.8 79.1 116.4 201.1 326.3 403.0 515.4 737.4 1015.9
* Face to Face dimension "B", generally conforming to MSS SP 68 TABLE 1 / API 609 Category B / BS EN 558-1 / ISO 5752 / ASME B 16.10 All bolt holes 1 1 ¤ 8” and larger have an 8-UN thread series as per MSS SP 68 & API 609.
Cv VALUES - VALVE SIZING COEFFICIENT Disc Position (degrees) 10 20 30 40 50 60 70 80 90
Valve Size 2.5" 2.6 9 19 34 53 79 105 139 153
3" 4.1 14 32 57 87 124 163 200 207
4" 8.4 29 63 115 173 249 327 401 413
5" 13 42 89 163 285 376 518 684 752
6" 20 70 139 245 374 538 727 934 1021
8" 37 115 248 432 661 976 1363 1770 1956
10" 53 167 361 639 968 1437 2011 2646 2922
12" 77 237 510 887 1351 2005 2832 3809 4214
Rated Cv = The volume of water in USgpm that will pass through a given valve at a pressure drop of 1 Psi.
14" 91 283 625 1099 1632 2378 3336 4465 4901
16" 145 428 873 1494 2298 3479 4994 7195 8022
18" 117 498 1188 2151 3313 4809 6554 8625 9606
20" 134 580 1360 2488 3855 5588 7588 9860 10829
24" 211 898 2127 3879 6019 8713 11738 15600 17103
Torque Maximum Seating and Unseating Torques for ASME class 150
Maximum Seating and Unseating Torques for ASME class 300
Soft Seat Design
Soft Seat Design Maximum Torques Lbs - Inch
Valve Size
Maximum Torques Lbs - Inch
Differential Pressure (Psi)
Valve Size
Differential Pressure (Psi)
Inch
DN
50
100
150
230
285
Inch
DN
150
285
360
585
740
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
243 284 384 518 778 1313 1705 2080 3442 4391 5715 7624 11548
249 295 409 571 842 1431 1941 2526 4262 5473 7152 9623 14587
260 304 434 616 920 1548 2158 2977 5125 6588 8546 11467 17773
270 327 472 690 1025 1765 2509 3659 6505 8285 10835 14720 22639
284 358 601 734 1094 1893 2785 4117 7398 9523 12471 16791 26178
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
260 304 434 781 1062 2015 2992 4186 6407 7776 10049 13280 18112
284 358 601 982 1363 2658 4081 5653 9359 11238 14617 19389 26366
302 389 656 1087 1551 3015 4686 6456 11130 13205 17126 23053 30846
373 476 839 1427 2075 4066 6468 8866 15992 19301 24652 33283 45141
420 534 956 1649 2436 4825 7752 10526 19419 23407 29838 40615 54495
Fire Safe Seat Design
Fire Safe Seat Design Maximum Torques Lbs - Inch Valve Size
Maximum Torques Lbs - Inch
Differential Pressure (Psi)
Valve Size
Differential Pressure (Psi)
Inch
DN
50
100
150
230
285
Inch
DN
150
285
360
585
740
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
482 607 751 849 1424 2340 3523 5248 6229 7188 9148 12944 20391
501 630 796 917 1548 2590 3916 6035 7140 8350 11408 16447 24109
515 646 835 999 1681 2787 4368 6796 8009 9683 13900 19817 28074
541 677 895 1127 1881 3145 5058 7931 9554 11620 17523 25626 34394
555 706 948 1209 1998 3425 5561 8826 10534 13051 20223 29348 38251
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
515 646 835 1093 1817 2980 4479 7302 8197 9934 15287 21287 34193
555 706 948 1284 2182 3646 5396 9537 10679 13406 22589 32025 50493
587 727 1071 1389 2398 4011 5917 10639 12052 15312 26735 37587 59313
624 771 1278 1713 3009 5099 7420 14300 16168 21296 38803 55613 85917
653 812 1433 1920 3439 5832 8527 16816 21993 25401 47426 67082 104127
Metal Seat Design
Metal Seat Design Maximum Torques Lbs - Inch Valve Size
Maximum Torques Lbs - Inch
Differential Pressure (Psi)
Valve Size
Differential Pressure (Psi)
Inch
DN
50
100
150
230
285
Inch
DN
150
285
360
585
740
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
603 747 946 1053 1780 2949 4333 6613 7787 8985 11527 16050 25488
616 788 1003 1137 1936 3263 4817 7484 9032 10479 14488 20395 30378
649 808 1036 1269 2085 3484 5525 8529 10017 12079 17202 24682 35022
676 833 1110 1407 2342 3948 6261 9894 11919 14641 22176 32192 43151
700 875 1190 1516 2477 4266 7032 11099 13141 16272 25037 36717 47680
2.5 3 4 5 6 8 10 12 14 16 18 20 24
65 80 100 125 150 200 250 300 350 400 450 500 600
649 808 1036 1377 2253 3734 5552 9201 10145 12324 19109 26830 42587
700 875 1190 1590 2731 4520 6725 11802 13349 16724 28469 39922 63621
734 905 1326 1733 3006 5068 7331 13371 15075 19137 33146 47359 74195
786 956 1582 2133 3773 6380 9197 17803 20380 26630 48096 69850 107276
810 1015 1787 2382 4323 7244 10622 21188 23770 31753 58836 83685 130200
Note :- Above torque values are indicative and defined for flow in preferred direction i.e. Seat retainer upstream. Torque values for flow in non-preferred direction i.e. seat retainer downstream, multiply the above values by 1.25
Feature and Selection Double Offset Disc Design
Seat Pressure / Temperature
CENTER OF VALVE
800 BODY
DISC OPEN
1st Offset
DISC CLOSED SEAT
STEM
2 nd Offset
The offset disc produces a cam-like action, pulling the disc from the seat. This action reduces seat wear and eliminates seat deformation when the disc is in the open position. The disc does not contact the seat when the valve is in the open condition; therefore, seat service life is extended and torques are reduced. As the valve closes, the cam-like action converts the rotary motion of the disc to a linear type motion effectively pushing the disc onto the seat.
700 600 500
CLASS 300 CARBON STEEL BODY
400
UHMWP
Differential Pressure (Psi)
CENTER OF DISC & STEM
PT FE
300
RT FE
UL TR A SATURATED STEAM
200 100 0 -20 0
CLASS 150 CARBON STEEL BODY
100
200
300
400
500
600
Temperature °F
Seat Designs
Special Applications ULTRA seat
Disc
Disc
Body
Teflon Seat Teflon Seat : Flexible lip seat design retains its original shape and maintain a seal against the disc regardless of the flow direction
Body
Seat Ring
Seat Ring
Seat
Metal Seat Metal Seat : Flexible metal seat offers a very high sealing capability with low leakage rates. The mechanical properties and the shape of the metal seat allows it to flex and maintain a constant positive sealing against the disc.
NACE service All valves conform to NACE MRO 103 standard. These valves are well suited for oil and gas industry applications requiring resistant materials to sulfide stress cracking. Steam
Seat Ring
Disc
Body
An engineered fluorocarbon polymer that is rated o for 500 F. Excellent for handling aggressive fluids at high pressures. Ultra is recommended for extended service in hostile environments involving chemical, thermal, and mechanical stress . Ultra has excellent thermal stability and is ideal for steam, hot gases, and a variety of process chemicals where service can be also be subject to pressure cycling.
Fire Safe Seat
Fire Safe Seat : During and after fire, when the resilient material has been partially or completely destroyed, the metal seat ring provides a positive seal by remaining in constant contact with the disc in either direction of media flow.
CODES AND STANDARDS General design and manufacturing :- API 609 Category B / MSS-SP-68 / EN 593 Inspection and Testing :- API 598 / MSS-SP-68 / EN 12266-1 / AISI / FCI 70-2 Fire safe testing :- API 607 / ISO 10497 / EN 12266-2 Pressure temperature rating :- ASME B 16.34 / BS EN 12516 -1
Valves are available for saturated steam at 200 psi rating for series 44 / 45 and 450 psi for series 47 / 48. Vacuum Standard valves are rated for tight shut-off of vacuum to 2 x 10 -2 torr. Oxygen Valves for critical gaseous oxygen service are specially prepared, cleaned, inspected, assembled and tested to ensure removal of all burrs, sharp edges, dirt, hydrocarbon oil or grease and other contaminants.
Materials of Construction BODY - CARBON STEEL, ASTM A 216 WCB / ASTM A352 LCB STAINLESS STEEL, ASTM A 351 CF8M / CF8 STAINLESS STEEL, ASTM A 351 CF8M / CF8
16
STEM - ASTM A 479 SS316 (CLASS 150 up to 12”, soft seat) ASTM A 564 17-4-PH TYPE 630 (CLASS 300/150)
17
DISC -
SEAT -
18
PTFE / RTFE / ULTRA /UHMWP FIRE SAFE SEAT METAL SEAT (SS316,INCONEL)
15 STEM PACKING -
PTFE CHEVRON PACKING - STANDARD VALVE FLEXIBLE GRAPHITE RINGS- FIRE SAFE & METAL SEAT VALVE
13
OTHER MATERIALS ARE AVAILABLE, PLEASE CONSULT FACTORY FOR SPECIFIC APPLICATION
13
Sr. DESCRIPTION No.
12
01
BODY
02
DISC
03
STEM
04
SEAT
05
BODY GASKET (Up to 10”)
06
SEAT RETAINER
07
SOC. HD. CAP SCREW
08
DISC SPACER
09
BEARING
10
DISC PIN
11
STEM PACKING
12
PACKING GLAND
13
BELLVILLE WASHER
14
GLAND FOLLOWER
15
STEM RETAINER CIRCLIP
16
GLAND FLANGE
17
STUD
18
HEX NUT
19
THRUST BEARING
20 21
BOTTOM GASKET 14" AND BOTTOM FLANGE ABOVE
22
HEX BOLT
11 03 10
09
09
01
08 02 04
07
05 06 08
09 19 20 21 22
Operators
All valves can be direct mounted with pneumatic actuators or electric actuators and accessories for complete automation options such as fail open/close and positioner controlled. Valves can be mounted with manual overrides.
Valves up to size 24” can be direct mounted with gear operators for manual operation. Gear operators can also be attached with chainwheel operators for opening or closing valves located on pipelines at high elevations.
Valves upto 6” for class 150 and upto 4” for class 300 can be supplied with lever handles for manual operation. Optional accessories for hand-lever operation can be provided for various flow control requirements. Pad locking can also be provided for preventing unauthorized operation.
How to order DelVal valves Series
Size
Valve Description
Valve Description
44 : Wafer class 150 45 : Lug class 150 47 : Wafer class 300 48 : Lug class 300
025 : 2.5" 030 : 3" 040 : 4" 050 : 5" 060 : 6" 080 : 8" 100 : 10" 120 : 12"
Trim / Other Variables / Special
140 : 14" 160 : 16" 180 : 18" 200 : 20" 240 : 24"
Body
Disc
Stem
4-CF8M(SS316) 4-SS316 3- WCB 4- CF8M(SS316) 8- CF8(SS304) 6- 17-4-PH 8- CF8(SS304)
Seat
Rating
T-PTFE U-ULTRA G-UHMWP R-RTFE
5 - Class 150 6 - Class 300
Operator B-BARE L - LEVER G - GEAR
M-METAL (SS) N-METAL (INCONEL)
Special 0-NO SPECIAL REQUIREMENT S - SPECIAL REQUIREMENT AS SPECIFIED BY CUSTOMER
F-FIRE SAFE
FOR Example :- To order 300/12" , wafer body valve, Body-CF8M, Disc- CF8M, Stem-SS316, Seat-RTFE, Rating-Class 150, Gear operated, with no special requirements. 4
4
1
2
0
4
4
4
R
5
G
0
DelTech Controls LLC
DelVal Flow Controls Pvt. Ltd.
6068 Highway 73 Geismar, LA 70734 USA
(A division of DelTech Controls LLC, USA) Office & Works : Gat. No 625/1/2, Kuruli, Tal. Khed, Pune-Nasik Highway, Pune 410501, INDIA
Phone: (225) 744-4326 Fax: (225) 744-4328 Email : [email protected]
Phone : +91-2135-662700 Fax: +91-2135-662727 Email : [email protected]
Website : www.deltechcontrols.com Ó 2010 Deltech Controls. All rights reserved EDD- FT - 017
PC.BFV.004.00
Distributor
TAURUS BFV 04/10
All statements, technical information and recommendations in the bulletin are for general use only. DelTech is not responsible for suitability or compatibility of these products in relation to system requirements. Consult DelTech distributors or factory for the specific requirements and material selection for your intended application. DelTech reserves the right to change or modify product design or product without prior notice. DelVal® - Registered trademark of DelTech Controls.
