Service Parts List - Power Equipment Direct
BULLETIN NO.
SERVICE PARTS LIST
54-27-2481
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
12 Volt PVC Shear 00
STARTING SERIAL NO.
2470-20
CATALOG NO.
EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
DATE REVISED BULLETIN June 2015 54-27-2480 WIRING INSTRUCTION
C28B
SEE PAGES 2 & 3 72
10a 55
= Part number change from
52
previous service parts list. 51
55
9 10a 11 69 10b 12 12
1 2 11 66 51 54 55
4 70 44
71 29 57
56 10b
58
55 9
57
34 3
1 4
68
29
44
50 31
5
55
55
21
13 48 35
62 28
54 2
27
55
14 34 35
14 15 21 22 23 24 25 26 27 28 67 13 31 32 33 34 35 39 42 45 46 50 55
55 46 33 26 25
WARNING Blade is sharp. Keep hands away from all cutting edges and moving parts. Laceration and amputation can occur.
24 23 39 22 32
15 33 42
45
SWITCH AND LEVER PLACEMENT IN LEFT HANDLE HALVE.
FIG. 1 2 3 4 5 9 10a 10b 11 12 13 14 15
3
44
9
4
PART NO. ----------------------------42-42-0640 --------------44-10-0750 ----------------------------23-66-2005 ----------------------------28-14-2340 28-14-2345 28-14-2350
5
42
45
DESCRIPTION OF PART Handle Halve - Left Handle Halve - Right Forward / Reverse Lever Lockout Lever Blade Quick Release Lever Switch PC Board Blade Shut-Off Switch Fuel Gauge Terminal Block Assembly Front Gearcase - Left Front Gearcase - Center Front Gearcase - Right
NO. REQ. (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1)
FIG. 21 22 23 24 25 26 27 28 29 31 32 33 34 35 39 42 44 45 46 48 50 51 52 54 55 56 57 58 62 66 67 68 69 70 71 72
PART NO. --------------------------------------------------------------------------------------------------32-75-3500 43-72-0560 --------------02-04-1210 --------------------------------------------------------44-50-0300 40-50-0270 40-50-1980 40-50-1650 48-44-0405 --------------44-86-0650 45-96-0325 06-82-2385 06-82-2380 05-89-0600 --------------05-81-0535 12-20-2472 31-44-2290 14-30-1020 23-30-0800 23-66-3095 31-76-0210 43-72-0700 42-55-2470
DESCRIPTION OF PART NO. REQ. Bevel Pinion Shaft (1) Spiral Bevel Gear (1) Ring Gear (1) Shaft with Pinion (1) Planet Gears (5) Carriage Gear (1) Internal Gear (1) Blade Hub Spindle (1) Blade Holder (1) Ball Bearing (1) Ball Bearing (1) Blade Hub Bushing (1) Bushing (1) Blade Hub Bushing (1) Washer (1) Blade Quick Release Pin (1) Compression Spring (1) Blade Quick Release Spring (1) Blade Extension Return Spring (1) PVC Cutter Blade Replacement (1) Inverted Retaining Ring (1) Hex Key Retainer (1) 3/16" Hex Key (1) M2.6 x 14mm T-8 Screw (7) 8-32UNC x .472" T-20 Screw (9) 0-80 x .14" Screw (2) 5/16 x 1/2" Screw (1) M2.3 Washer Screw (1) Service Nameplate (1) Handle Halve Kit (1) Front Gearcase Assembly (1) Motor & Rear Gearcase Assembly (1) Switch Assembly (1) Lockout Shuttle Assembly (1) Drive Attachment (1) Carrying Case (1)
ADDITIONAL SERVICE NOTES AND WIRING LOCATED ON PAGES 2, 3 & 4 OF BULLETIN MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 3
PVC SHEAR WIRING DIAGRAM Route wires and sleeve through traps in this area with PCB wire sleeve (14) on top of all other wires as shown. Secure in place with Washer Screw (58).
Blade Shut-Off Switch is mounted in a recess of the Front GearcaseCenter (14). See detail for sleeve routing and trapping in the Assembly.
14 15
Shown without Front Gearcase Assembly
1 13 6 9
2
2
3
= WIRE TRAPS
Place Fuel Gauge Sleeve (13) over all other wires in these areas. The other wires can be in any order. Be sure to push all wires completely down in traps. 9
Secure Blade Shut-Off Switch with screws and route sleeve thru trap as shown.
3
Be sure the sleeve from Blade Shut-Off Switch (15) is routed along the outside of the Front Gearcase Assembly as shown. Place sleeve in wire traps with very little slack in between.
Left SideFront Gearcase Assembly
15
Route sleeve along outside of Front Gearcase Assy. Trap sleeve on other side as shown.
Right SideFront Gearcase Assembly
15 Push wires and sleeves (14 & 15) completely down in traps. Place excess slack so nothing interferes with function of Blade Quick Release Lever.
WARNING Blade is sharp. Keep hands away from all cutting edges and moving parts. Laceration and amputation can occur.
15 14
WIRING SPECIFICATIONS
Blade Quick Release Lever.
NOTE: SWITCH ASSEMBLY (23-66-3095) CONSISTS OF: SWITCH, PC BOARD, BLADE SHUT-OFF SWITCH AND TERMINAL BLOCK ASSEMBLY. FUEL GAUGE IS A COMPONENT OF HANDLE HALVE KIT (31-44-2290).
Wire No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Wire Color Red Black Red Black Red White White Red Black Yellow Blue Black ---------
Origin or Gauge Motor Assy. Motor Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Fuel Gauge Switch Assy.
Length ---------------------------------------------------------
15
-----
Switch Assy.
-----
Terminals, Connectors and 1 or 2 End Wire Preparation Connect from Motor (positive terminal) to Switch. Connect from Motor (negative terminal) to Switch. Attached to the Switch and Terminal Block. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the PC Board and the Terminal Block. Attached to the PC Board and the Terminal Block. Attached to the PC Board and the Terminal Block. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attach connector end of 5 wire sleeve to PC Board. Attach connector end of 3 wire sleeve on PC Board to the corresponding connector on the Blade Shut-Off Switch. Attach connector end of 3 wire sleeve on Blade Shut-Off Switch to the corresponding connector on the PC Board.
PVC SHEAR WIRING DIAGRAM - CONTINUED
MOTOR AND REAR GEARCASE ASSEMBLY
2
LEFT HANDLE HALVE
1
FUEL GAUGE
13 PCB 14 1 2 5
15 BLADE SHUT-OFF SWITCH See detail on page 2
6 SWITCH
7
TERMINAL BLOCK ASSY.
8
9 10
4
3
11
3
12
WIRING SPECIFICATIONS
AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING.
NOTE: SWITCH ASSEMBLY (23-66-3095) CONSISTS OF: SWITCH, PC BOARD, BLADE SHUT-OFF SWITCH AND TERMINAL BLOCK ASSEMBLY. FUEL GAUGE IS A COMPONENT OF HANDLE HALVE KIT (31-44-2290).
Wire No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Wire Color Red Black Red Black Red White White Red Black Yellow Blue Black ---------
Origin or Gauge Motor Assy. Motor Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Fuel Gauge Switch Assy.
Length ---------------------------------------------------------
15
-----
Switch Assy.
-----
Terminals, Connectors and 1 or 2 End Wire Preparation Connect from Motor (positive terminal) to Switch. Connect from Motor (negative terminal) to Switch. Attached to the Switch and Terminal Block. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the PC Board and the Terminal Block. Attached to the PC Board and the Terminal Block. Attached to the PC Board and the Terminal Block. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attach connector end of 5 wire sleeve to PC Board. Attach connector end of 3 wire sleeve on PC Board to the corresponding connector on the Blade Shut-Off Switch. Attach connector end of 3 wire sleeve on Blade Shut-Off Switch to the corresponding connector on the PC Board.
PVC SHEAR SERVICE NOTES: When servicing tool, DO NOT remove the pins holding Motor and Rear Gearcase Assembly (68) together.
24 15 Reverse side of Front GearcaseRight
23 39
23
22
DO NOT remove pins 68
32
42 15 45 Prior to installing Blade Quick Release Pin (42), position one of the 'U' shaped notches located on the O.D. of Ring Gear (23) in-line with opening for the Pin in the Front Gearcase-Right (15).
42
Remove Blade Screw (57) from Blade Hub Spindle by turning counter-clockwise with 3/16" Hex Key (52). 50 31
24
21
22
15
32
Install Spiral Bevel Gear (22), Ball Bearing (32) and Pinion Shaft (24) into Front Gearcase-Right (15) prior to installing Bevel Pinion Shaft (21), Ball Bearing (31) and Retaining Ring (50).
1
10a
9
52
58
4 57
WARNING Blade is sharp. Keep hands away from all cutting edges and moving parts. Laceration and amputation can occur.
Install Washer Screw (58) in Left Housing Half (1) over all wiring in that area, as shown. The wiring needs to be secure prior to positioning Switch (9) and installing Lock-Out Lever Assembly (4). PC Board (10a) must be fully seated in Left Handle Half.
SERVICE PARTS LIST
54-27-2481
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
12 Volt PVC Shear 00
STARTING SERIAL NO.
2470-20
CATALOG NO.
EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
DATE REVISED BULLETIN June 2015 54-27-2480 WIRING INSTRUCTION
C28B
SEE PAGES 2 & 3 72
10a 55
= Part number change from
52
previous service parts list. 51
55
9 10a 11 69 10b 12 12
1 2 11 66 51 54 55
4 70 44
71 29 57
56 10b
58
55 9
57
34 3
1 4
68
29
44
50 31
5
55
55
21
13 48 35
62 28
54 2
27
55
14 34 35
14 15 21 22 23 24 25 26 27 28 67 13 31 32 33 34 35 39 42 45 46 50 55
55 46 33 26 25
WARNING Blade is sharp. Keep hands away from all cutting edges and moving parts. Laceration and amputation can occur.
24 23 39 22 32
15 33 42
45
SWITCH AND LEVER PLACEMENT IN LEFT HANDLE HALVE.
FIG. 1 2 3 4 5 9 10a 10b 11 12 13 14 15
3
44
9
4
PART NO. ----------------------------42-42-0640 --------------44-10-0750 ----------------------------23-66-2005 ----------------------------28-14-2340 28-14-2345 28-14-2350
5
42
45
DESCRIPTION OF PART Handle Halve - Left Handle Halve - Right Forward / Reverse Lever Lockout Lever Blade Quick Release Lever Switch PC Board Blade Shut-Off Switch Fuel Gauge Terminal Block Assembly Front Gearcase - Left Front Gearcase - Center Front Gearcase - Right
NO. REQ. (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1)
FIG. 21 22 23 24 25 26 27 28 29 31 32 33 34 35 39 42 44 45 46 48 50 51 52 54 55 56 57 58 62 66 67 68 69 70 71 72
PART NO. --------------------------------------------------------------------------------------------------32-75-3500 43-72-0560 --------------02-04-1210 --------------------------------------------------------44-50-0300 40-50-0270 40-50-1980 40-50-1650 48-44-0405 --------------44-86-0650 45-96-0325 06-82-2385 06-82-2380 05-89-0600 --------------05-81-0535 12-20-2472 31-44-2290 14-30-1020 23-30-0800 23-66-3095 31-76-0210 43-72-0700 42-55-2470
DESCRIPTION OF PART NO. REQ. Bevel Pinion Shaft (1) Spiral Bevel Gear (1) Ring Gear (1) Shaft with Pinion (1) Planet Gears (5) Carriage Gear (1) Internal Gear (1) Blade Hub Spindle (1) Blade Holder (1) Ball Bearing (1) Ball Bearing (1) Blade Hub Bushing (1) Bushing (1) Blade Hub Bushing (1) Washer (1) Blade Quick Release Pin (1) Compression Spring (1) Blade Quick Release Spring (1) Blade Extension Return Spring (1) PVC Cutter Blade Replacement (1) Inverted Retaining Ring (1) Hex Key Retainer (1) 3/16" Hex Key (1) M2.6 x 14mm T-8 Screw (7) 8-32UNC x .472" T-20 Screw (9) 0-80 x .14" Screw (2) 5/16 x 1/2" Screw (1) M2.3 Washer Screw (1) Service Nameplate (1) Handle Halve Kit (1) Front Gearcase Assembly (1) Motor & Rear Gearcase Assembly (1) Switch Assembly (1) Lockout Shuttle Assembly (1) Drive Attachment (1) Carrying Case (1)
ADDITIONAL SERVICE NOTES AND WIRING LOCATED ON PAGES 2, 3 & 4 OF BULLETIN MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. Lisbon Road, Brookfield, WI 53005 Drwg. 3
PVC SHEAR WIRING DIAGRAM Route wires and sleeve through traps in this area with PCB wire sleeve (14) on top of all other wires as shown. Secure in place with Washer Screw (58).
Blade Shut-Off Switch is mounted in a recess of the Front GearcaseCenter (14). See detail for sleeve routing and trapping in the Assembly.
14 15
Shown without Front Gearcase Assembly
1 13 6 9
2
2
3
= WIRE TRAPS
Place Fuel Gauge Sleeve (13) over all other wires in these areas. The other wires can be in any order. Be sure to push all wires completely down in traps. 9
Secure Blade Shut-Off Switch with screws and route sleeve thru trap as shown.
3
Be sure the sleeve from Blade Shut-Off Switch (15) is routed along the outside of the Front Gearcase Assembly as shown. Place sleeve in wire traps with very little slack in between.
Left SideFront Gearcase Assembly
15
Route sleeve along outside of Front Gearcase Assy. Trap sleeve on other side as shown.
Right SideFront Gearcase Assembly
15 Push wires and sleeves (14 & 15) completely down in traps. Place excess slack so nothing interferes with function of Blade Quick Release Lever.
WARNING Blade is sharp. Keep hands away from all cutting edges and moving parts. Laceration and amputation can occur.
15 14
WIRING SPECIFICATIONS
Blade Quick Release Lever.
NOTE: SWITCH ASSEMBLY (23-66-3095) CONSISTS OF: SWITCH, PC BOARD, BLADE SHUT-OFF SWITCH AND TERMINAL BLOCK ASSEMBLY. FUEL GAUGE IS A COMPONENT OF HANDLE HALVE KIT (31-44-2290).
Wire No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Wire Color Red Black Red Black Red White White Red Black Yellow Blue Black ---------
Origin or Gauge Motor Assy. Motor Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Fuel Gauge Switch Assy.
Length ---------------------------------------------------------
15
-----
Switch Assy.
-----
Terminals, Connectors and 1 or 2 End Wire Preparation Connect from Motor (positive terminal) to Switch. Connect from Motor (negative terminal) to Switch. Attached to the Switch and Terminal Block. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the PC Board and the Terminal Block. Attached to the PC Board and the Terminal Block. Attached to the PC Board and the Terminal Block. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attach connector end of 5 wire sleeve to PC Board. Attach connector end of 3 wire sleeve on PC Board to the corresponding connector on the Blade Shut-Off Switch. Attach connector end of 3 wire sleeve on Blade Shut-Off Switch to the corresponding connector on the PC Board.
PVC SHEAR WIRING DIAGRAM - CONTINUED
MOTOR AND REAR GEARCASE ASSEMBLY
2
LEFT HANDLE HALVE
1
FUEL GAUGE
13 PCB 14 1 2 5
15 BLADE SHUT-OFF SWITCH See detail on page 2
6 SWITCH
7
TERMINAL BLOCK ASSY.
8
9 10
4
3
11
3
12
WIRING SPECIFICATIONS
AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING.
NOTE: SWITCH ASSEMBLY (23-66-3095) CONSISTS OF: SWITCH, PC BOARD, BLADE SHUT-OFF SWITCH AND TERMINAL BLOCK ASSEMBLY. FUEL GAUGE IS A COMPONENT OF HANDLE HALVE KIT (31-44-2290).
Wire No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Wire Color Red Black Red Black Red White White Red Black Yellow Blue Black ---------
Origin or Gauge Motor Assy. Motor Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Switch Assy. Fuel Gauge Switch Assy.
Length ---------------------------------------------------------
15
-----
Switch Assy.
-----
Terminals, Connectors and 1 or 2 End Wire Preparation Connect from Motor (positive terminal) to Switch. Connect from Motor (negative terminal) to Switch. Attached to the Switch and Terminal Block. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the PC Board and the Terminal Block. Attached to the PC Board and the Terminal Block. Attached to the PC Board and the Terminal Block. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attached to the Switch and the PC Board. Attach connector end of 5 wire sleeve to PC Board. Attach connector end of 3 wire sleeve on PC Board to the corresponding connector on the Blade Shut-Off Switch. Attach connector end of 3 wire sleeve on Blade Shut-Off Switch to the corresponding connector on the PC Board.
PVC SHEAR SERVICE NOTES: When servicing tool, DO NOT remove the pins holding Motor and Rear Gearcase Assembly (68) together.
24 15 Reverse side of Front GearcaseRight
23 39
23
22
DO NOT remove pins 68
32
42 15 45 Prior to installing Blade Quick Release Pin (42), position one of the 'U' shaped notches located on the O.D. of Ring Gear (23) in-line with opening for the Pin in the Front Gearcase-Right (15).
42
Remove Blade Screw (57) from Blade Hub Spindle by turning counter-clockwise with 3/16" Hex Key (52). 50 31
24
21
22
15
32
Install Spiral Bevel Gear (22), Ball Bearing (32) and Pinion Shaft (24) into Front Gearcase-Right (15) prior to installing Bevel Pinion Shaft (21), Ball Bearing (31) and Retaining Ring (50).
1
10a
9
52
58
4 57
WARNING Blade is sharp. Keep hands away from all cutting edges and moving parts. Laceration and amputation can occur.
Install Washer Screw (58) in Left Housing Half (1) over all wiring in that area, as shown. The wiring needs to be secure prior to positioning Switch (9) and installing Lock-Out Lever Assembly (4). PC Board (10a) must be fully seated in Left Handle Half.
