SKD…U Electronic Valve Actuator - DMS Controls Group

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Installation Instructions



Document No. 129-217 October 16, 2002

SKD…U Electronic Valve Actuator Product Description The SKD…U actuator requires a 24 Vac supply signal to control a Flowrite™ 599 Series valve with a 3/4-inch (20 mm) stroke.

Mounting Positions

Product Numbers SKD62U SKD82.50U SKD82.51U

Not allowed with the Weather Shield

Personal injury/loss of life may occur if you do not follow a procedure as specified. Equipment damage, or loss of data may occur if you do not follow a procedure as specified.

WARNING: CAUTION:

Required Tools •

5 mm Allen wrench



Small and medium flat-blade screwdrivers

EA0921R1

Warning/Caution Notations

Not allowed in any circumstance

Figure 1. Acceptable Mounting Positions.

Using the Weather Shield The SKD must be in the vertical position. Complete instructions for the mounting of the Weather Shield are included with that product. NOTE: Use the top knockout position when installing the Weather Shield (See Figure 16). VENTILATION OPENINGS

Expected Installation Time

Prerequisites WARNING: If mounting the actuator to a valve already in line, either close the shut-off valves in the piping (upstream first, then downstream) or switch off the pump to allow the differential and static pressure in the valve to drop.

Item Number: 129-217-04, Rev. 011

EA0857R1

20 minutes for factory installed actuator 45 minutes for field replacement of actuator VENTILATION OPENINGS

Figure 2. Weather Shield Installation Position.

Installation If you are mounting an actuator on a new valve, begin with the instructions in Figure 3.

Page 1 of 6

Document No. 129-217 Installation Instructions September 30, 2002

Removing the Actuator from the Valve

EA0384R1

5 5 mm

Figure 6.

NOTE: Hold the stem retainer in place as you tighten it around the valve stem. See Figure 6.

EA0134R1

1. Remove the actuator cover. 2. Disconnect the wires and conduit, if installed. 3. Loosen the valve stem retainer using a 5 mm Allen wrench and lower the valve stem into the valve. 4. Loosen the yoke nuts using a 5 mm Allen wrench in the actuator yoke. 5. Remove the actuator from the valve, being careful not to damage the valve stem. Continue with Mounting an Actuator to a Valve.

5 mm

6

6 EA0383R2

Figure 3. Preparing a new Valve.

Figure 7.

Mounting an Actuator to a Valve. NOTE: Install the packing heating element, (P/N 599-00417), if used, before proceeding.

MAX. TORQUE 40 lb-in (4.5 Nm)

NOTE: Position the actuator to accommodate the wiring. Hold the actuator in place while tightening the yoke nuts. See Figure 7.

≈3x360°

1

«MAN«

7

>3x360°

EA0380R1

≈5 x 360°

2

5 mm

EA0381R1

«AUTO «

Figure 8.

Figure 4.

NOTE: Make sure the yoke nuts are loose enough to allow the actuator to slip over the bonnet. See Figure 5.

4 EA0382R1

3 Figure 5.

Page 2 of 6

Siemens Building Technologies, Inc.

Document Number: 129-217 Installation Instructions September 30, 2002 G (SP)

Wiring

B1

G

Do not use autotransformers. Use earth ground isolating step-down Class 2 transformers.

Actuator

Power Consumption

Actuators Per Class 2 Supply Circuit* (80% of Transformer VA)

SKD62U 17 VA 4 SKD82.50U 10 VA 8 SKD82.51U 15 VA 5 * Operating more actuators requires additional transformers or separate 100 VA power supplies.

Wiring Diagrams SKD62U SKD82.50U/51U

SKD62U

G0 G Y M U Z G 0 ... 10V G0 4 ... 20mA Chm

Green

Stroke Calibration

Red Calib.

3

N1

Y1 M

Y

M

U

Z

Y1

G0 G0 (SN)

B1 F1 N1 Y1

Sensor Temperature Limiter Controller Actuator

Figure 10.

Connecting Terminals G G0 Y

24 Vac System Potential (SP) System Neutral (SN) Control Input: 0 to 10 Vdc or 4 to 20 mA (DIP switch selectable) Override Control (See Technical Instructions 155-180P25)

M U

Measuring Neutral Output for 0 to 10 Vdc or 4 to 20 mA measuring voltage. It will match the input signal type.

Status

AC 24V 50/60Hz

M

2

The position output signal U will switch from 0 to 10 Vdc to 4 to 20 mA when a 4 to 20 mA input signal is selected and used on the terminal

Calib.

Connection Terminals

B1

G

Z Figures 9 and 10 Figures 11 through 13

M

G0

EA1074R1

Determine supply transformer rating by summing total VA of all actuators used. The maximum rating for a Class 2 power supply circuit is 100 VA.

B

AC 24 V

CAUTION: Use care when removing the knockout. Do not damage the circuit board.

F1

1

Status

Wiring for SKD82…U

OK Calib. Error Valve Jam

LED Status Indication

DIP Switches Functions See Below

Y1 Y2 21

1

2 Figure 9. SKD62U.

EA0394R2

EA1068R1

G

Figure 11. Location of Terminals. DIP Switches ON OFF (Factory Setting)

1 Selection of Control Signal

2 Selection of Flow Characteristic

4 to 20 mA

Modified*

0 to 10 Vdc

Default

*Changing the default setting will modify an equal percentage valve to a linear flow characteristic. When set to default, the flow characteristic is determined by the valve body. Siemens Building Technologies, Inc.

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Document No. 129-217 Installation Instructions September 30, 2002 0 0 1

21 CONTROLLER Y2 Y1

CONTROLLER Y2 Y1

0 1

G

NEUT

G

EARTH GROUND ISOLATING CLASS 2 TRANSFORMER FOR 24 Vac POWER EA0745R1

24 Vac

NEUT

EARTH GROUND ISOLATING CLASS 2 TRANSFORMER FOR 24 Vac POWER

21

EA0746R1

EA0448R2

11

Y2 100% 0%

Cm1

G

3

3

Y1

100% 0%

c1 4 5

c2 4 5

ASC9.3DU

Y2 100% 0%

a b c

N.O.

11

Cm1

G

3

3

a b c 100% 0%

c1 4 5

c2 4 5

ASC9.3DU

1000 ASZ7.3

1000

Figure 13. Spring Return SKD82.51U. ASZ7.3

Figure 12. Non-Spring Return SKD82.50U.

Connecting Terminals G Y1 Y2 Cm1 c1 c2 1000 Ω

120 Vac

120 Vac

EA0447R2

Y1

24 Vac

System Potential 24 Vac (+) Outward movement of coupling piece (0 to 1) Inward movement of coupling piece (1 to 0) Limit switch for 100% stroke ASC9.3DU double auxiliary switch ASC9.3DU double auxiliary switch ASZ7.3 potentiometer

The diagram shows all possible connections. How many and which are used depend on the application.

Connecting Terminals G System Potential 24 Vac (+) 21 System Neutral (SN) Y1 Outward movement of coupling piece (0 to 1) Y2 Inward movement of coupling piece (1 to 0) Cm1 Limit switch for 100% stroke c1 ASC9.3DU double auxiliary switch c2 ASC9.3DU double auxiliary switch 1000 Ω ASZ7.3 potentiometer The diagram shows all possible connections. How many and which are used depend on the application.

Start-Up Check the wiring for proper connections. Consult Technical Instructions 155-180P25 for detailed commissioning information.

Normally Closed Valve Actuator pressure cylinder moves: • Outward (0 to 1): Valve opens. •

Inward (1 to 0): Valve closes.

Normally Open Valve Actuator pressure cylinder moves: • Outward (0 to 1): Valve closes. •

Inward (1 to 0): Valve opens.

Three-Way Valve Actuator pressure cylinder moves: • Outward: Valve opens between port NC and C. •

Inward: Valve opens between ports NO and C.

NOTE: The valve body assembly determines the complete assembly action. Page 4 of 6

Siemens Building Technologies, Inc.

Document Number: 129-217 Installation Instructions September 30, 2002

Manual Operation Dimensions

>3x360∞

1

0 EA1080R1

1



11-1/4 (285)

0



0

8-13/16 (224)

Figure 14. Manual Override in Manual and Automatic Position.

Each complete revolution (360°) is equal to 3/32-inch (2.5 mm) stroke.

Reference

4-13/16 (122)

Document Number

Technical Instruction EA 599-4 Flowrite EA599 Series SKD Electronic Valve Actuator Proportional Control

4-13/16 (122) 2-9/16 (65)

4-1/2 (114)

155-180P25

1-15/16 (49)

9-3/8 (232) 12-7/8 (327)

EA 599-5 Flowrite EA599 Series SKD Electronic Valve Actuator 3position(Floating) Control

3/4 (19)

EA0854R1

155-181P25

5 (126)

Figure 16. Dimensions of the 599-10071 Weather Shield in inches (mm).

0

1

1

3/4 in. (20mm)

0

0

1

1

EA0387R1

0

Figure 15. Valve Stem Travel Indication.

Siemens Building Technologies, Inc.

Page 5 of 6

Document No. 129-217 Installation Instructions September 30, 2002

Dimensions, Continued CAUTION: Be careful when removing the knockout. Do not damage the circuit board.

1

0

NOTE: Use the top knockout position when installing the Weather Shield.

4-3/4 (120)

2-1/2 (64)

4-1/8 (105)

Ø5 (127) KNOCKOUT FOR STANDARD 1/2" CONDUIT CONNECTOR

SERVICE ENVELOPE

MINIMUM ACCESS SPACE RECOMMENDED

5-5/8 (143)

11-13/16 (300)

4 inch (100 mm)

EA0385R1

4-7/8 (123)

2-5/8 (66)

0

0

1

1

Ø1-3/4 (44) Ø2-9/16 (65)

8 inch (200 mm)

Figure 17. SKD…U Dimensions in Inches (mm).

Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. Flowrite is a trademark of Siemens Building Technologies, Inc. Other product or company names mentioned herein may be the trademarks of their respective owners. © 2002 Siemens Building Technologies, Inc. Siemens Building Technologies, Inc. 1000 Deerfield Parkway Buffalo Grove, IL 60089-4513 U.S.A.

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Document No. 129-217 Printed in the U.S.A.

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