STEEL MARKET FORECAST BRIEFING Analysis of the global flat product and raw materials markets
North America , Europe , Asia , Emerging Markets STEEL MARKET BRIEFING Table of contents Page. 1
Executive Overview
Page. 6
North American Markets -
Page. 10
EU-25 countries
China, Japan, South Korea, Taiwan & ASEAN countries
Page. 18
constrained nature of this economic slowdown are creating a very volatile market, with the potential to significantly misread developments. There is no doubt that there has been a major buyers strike since August/ September. In our European analysis, we highlight how distributors in far greater extent than normal by changing the way they supply physical orders, but the process is not limited to European service centres.
underlying decline in steel demand – in our crude steel analysis, we are forecasting global output cuts of around 20% year-on-year. At some point, service centres will have to go back to mills to secure material for orders, at which point lead times will stretch out, mills will ramp up production
Emerging Markets -
The recent gyrations in steel supply and demand coupled with the credit-
Meanwhile production cuts are cutting steel output by greater than the
Asian Markets -
A vicious stock cycle ahead
particular are reacting to the situation by running down inventories to a
European Markets -
Page. 14
Nafta countries
November, 2008
CIS, Middle-East, South America & South Asia
levels, increase purchasing of raw materials and push up prices. Yet underlying global demand is likely to be 10-15% lower, particularly in the first half of 2009, so there is the clear risk that steel output will rise too much and prices come slumping down again. Indeed, this is our base case outlook.
GFMS-MC Steel price indices (November 2008) (Jan 03 = 100) Index
MoM
YoY
STEEL MARKET FUTURES BRIEFING Detailed analysis and forecasts on the long products and raw material sectors
Scrap
292
(34.1%) (48.7%)
Slab
333
(28.3%) (22.2%)
Plate
387
(18.7%)
0.4%
HR
295
(19.0%)
(6.0%)
CR
249
(17.9%)
(3.6%)
HDG
255
(15.9%)
(0.5%)
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STEEL MARKET FORECAST BRIEFING
6%
Chinese industrial production year-on-year % change* IP may struggle to get back to double-digit growth until 2009
US IP* year-on-year % change
22 20
4%
18
2%
16 14
0%
12
-2%
10 8
-4%
6 -6% Oct Feb Jun Oct Feb Jun Oct Feb Jun Oct 05 06 06 06 07 07 07 08 08 08 Source: Economy.com, GFMS-MC
*3-month aver.
4 Oct 06
Jan 07
Apr 07
Jul 07
Oct 07
Jan 08
Source: Economy.com, GFMS-MC
Apr 08
Jul 08
Oct 08
*3-month
The inventory cycle is not unusual – what is unusual is that
has fewer constraints on finance and planning. Here
the credit crisis has resulted in a dramatic re-assessment
the devil lies in the detail. How much of the planned
of risk, and a much quicker and deeper order reduction to
expenditure was already planned, what will it be spent
conserve cash. In turn, that has stimulated a much more
on etc. Capital investment already accounts for around
dramatic cut in output as orders have simply disappeared
40% of the economy, much of which is public-sector
– whatever the price offered. The price upturn could be
led. So announcing the equivalent of a 15% of GDP on
sharp, but the probably response of higher output will bring
infrastructure expenditure is just repeating what it is
them down equally quickly.
already doing. If this is new, then this is a major addition to steel demand, if it is not (and politicians have been
ECONOMIC BRIEFING
known to recycle promises), then it doesn’t really change anything.
Infrastructure expenditure and steel consumption
OECD declines
The last few weeks have seen a number of governments
There is ongoing weakness in the OECD LEI. It fell again
boost investment in infrastructure as a means to combat
in September and fell to 94.3 – an acceleration in the rate
the economic weakness. While the Chinese announcement
of decline. There is now no global market or region that is
was by far the biggest, its actual breakdown was ill-
unaffected by the current economic situation.
defined, and other governments appear to be actively considering it. What impact will this have on steel
Spreading weakness in Asia
consumption? Including all the Chinese as “new”
Economic weakness is spreading to other Asia. For example
expenditure and doing a back-of-the-envelope calculation
Malaysian IP fell 1.7% month-on-month in September.
on the rest and we are over US$1trillion. The proportion
The sharp decline in Chinese imports has a major impact
that goes to steel will vary by region – theoretically a region with significantly lower labour costs will consume a proportionately higher volume of steel per dollar spent. Nevertheless this is a big boost to overall steel demand. Construction probably accounts for around 55% of total steel consumption, although only around 35-40% of flat
OECD composite leading indicator 103
There is no end in sight for the negative outlook for OEC D economies
102 101
products. Yet there will also be spin-offs. Rail investment
100
needs freight cars for example – made of HR plate, while
99
construction requires backhoes and other machinery.
98 97
Our concern is more prosaic. A lot of these commitments
96
will take some time to put in place –up to 18 months
95
or even longer once financing, planning and bidding
94
is approved. At that point in time, we would expect a cyclical manufacturing recovery to begin anyway, and that will alleviate much of the pressure on the steel market. The exception may be China, whose government
2
Sep Dec 06 06
Mar 07
Jun 07
Sep 07
Dec 07
Mar 08
Jun 08
Sep 08
Source: OEC D, GFMS-MC
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
STEEL MARKET FORECAST BRIEFING
60
Institute of Suppy Management Purchasing Managers' Index (manufacturing)
EU industrial production yearon-year % change*
5.0 4.0
55
Expansion
3.0 2.0
50
IP is decelerating quickly
1.0 45
C ontraction
40
This index collapsed in September & October
0.0 -1.0 -2.0
35 Oct 06 Feb 07 Jun 07 Oct 07 Feb 08 Jun 08 Oct 08
Sep Dec 06 06
Mar 07
Jun 07
Sep Dec 07 07
Source: Eurostat, GFMS-MC
Source: ISM, GFMS-MC
Mar 08
Jun 08
Sep 08
*3-month
on other Asian exports as China acts as a final-stage
September and above 10% year-on-year in June and July.
manufacturing sector.
The economy appears to be decelerating quickly.
In Taiwan, GDP fell 1.0% in Q3 – a sharp slowdown
India provided a rare piece of economic optimism.
after growth of 6-7% in the first half of the year. Sharply
Construction growth remained strong during Q3 – up 9.7%
declining export shipments to China and the West are the
year-on-year, albeit this is a slight slowdown from the
primary reasons, but rising unemployment is weakening
11.2% year-on-year growth in Q2. A sharp cut in interest
domestic consumption as well. With the economy relying
rates to 5.5% from highs of 9% appear to be ensuring
on external consumption, we see no immediate turnaround,
that sufficient liquidity is in the economy. However, we
although interest rate cuts, a declining currency and
expect a worse performance in Q4 as the export-oriented
government infrastructure expenditure should all be
sector struggles and consumer confidence is hit.
positive. In South Korea, IP collapsed in October – falling In Japan, GDP fell 0.4% in Q3 on an annualized basis
2.4% year-on-year – compared with growth of 6.4% in
after a massive 3.7% annualized decline in Q2. Exports
September, and domestic and export demand will continue
continued to weaken, partly as a result of the resurgent
to fall through the remainder of the year. The massive
yen, but also due to declining demand in export markets.
depreciation of the won is failing to help exports.
Capital investment, typically led by export-oriented firms, also fell. Deflation continues to be a factor, further
US PMI slides again
depressing household consumption and the government
The US PMI fell again in October to stand at 38.9 – its
appears largely bereft of ideas to improve the world’s
lowest level since the early 1980s. The manufacturing
second largest economy. IP fell 3.1% month-on-month in
outlook is awful. Part of the particular collapse in the ISM
October and was 7.1% lower year-on-year. On the brightish
is the need to conserve cash. At the corporate level, this
side, housing starts over September and October were
means reducing purchases while trying to extend accounts
up over 30% on average, but this reflects the abysmal
payable. This then has a knock-on impact throughout
numbers of a year earlier rather than any fundamental
the supply chain. New export orders have also dropped,
strength.
offsetting the one positive from earlier in the year. New orders for manufactured goods dropped 6.2% in October
Hitting 29.4 in October, Japanese consumer confidence has
suggesting further weakness to come.
never been so low, meaning that the latest fiscal giveaway is likely to go straight into savings rather than boosting
US IP now running at a 5% lower pace
consumption. The strengthening yen continues to depress
Although US IP bounced back in October, it was not
large exporters such as the electronics and automotive
enough to offset the major declines in the previous two
sectors, and we see little chance of a domestic-led upturn
months – IP was revised downwards to a fall of 3.7% in
in economic activity to soften the blow of weakening
September. In year-on-year terms however, the decline
exports.
is accelerating. It is now down 5% year-on-year, and we expect further deceleration through to Q1 at least.
In Thailand, IP grew 2.0% year-on-year in October, but this is a sharp slowdown from 4.3% year-on-year in GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
3
STEEL MARKET FORECAST BRIEFING Non-residential up IISI Steel Production (y ear-on-y ear % change) 30% 25% 20% 15% 10% 5% 0% -5% -10% -15% -20% Oct Apr Oct Apr Oct 06 07 07 08 08 C hina
World excl. C hina
IISI Steel Production (year-on-year % change)
For the last two months, non-residential expenditure has fallen month-on-month, and we argued that this was an indicator ready to fall off a cliff. In fact it then rose in September – up 1.2% month-on-month. We still think that this was a one-off and the collapse in business confidence in October will feed through to a much weaker dataset next month, but the resilience of this number to date has been astounding. What was much less surprising was the ongoing fall in automotive sales – down to 10.5m units on an annualized basis in October – the lowest level since the early 1980s.
Eurozone IP slides Eurozone IP fell 1.6% month-on-month in September and was down 2.4% year-on-year. We expect no improvement
15%
in this indicator given continued negative readings on
10%
purchasing surveys. It was dragged down by Germany, which fell 3.6% month-on-month. There is a whole host
5%
of negative news to choose from. The EU Commission’s
0%
eurozone economic sentiment indicator plunged in October
-5%
to 15-year lows of 74.9 compared to the long-term average
-10%
of 100. In Germany, the IFO index plunged to 85.8 in
-15% Oct 06 Apr 07 Oct 07 Apr 08 Oct 08
years.
Global
G7
November from 90.2 in October – its lowest level in 16
China weakens in October Q3 Chinese GDP growth slowed to 9.0% year-on-year,
Daily Rate Steel Production (year-on-year % change) 15%
while Q4 looks set to be even weaker. Industrial production came in at just 8.1% year-on-year growth in October, as export growth continues to decelerate, although remains
10%
positive – up 19.1% year-on-year compared to 21.3% in September. Nevertheless domestic consumption continues
5%
to compensate to some extent – up 22% year-on-year in October. Chinese fixed asset investment continues to
0%
provide a bulwark against further slowdowns, although the
-5%
rate of growth did slow. It was up 27.2% year-on-year for
-10% Oct 06 Apr 07 Oct 07 Apr 08 Oct 08 World excl. C hina
Global
IISI Steel Production (y ear-on-y ear % change) 15% 10%
first nine months. Government-led reconstruction efforts after the earthquake continue to support this number, although a weakening property market will be a negative in the short term.
CRUDE STEEL BRIEFING Crude steel production fell 12.1% year-on-year in October,
5%
and we believe the fall will be even greater over the
0%
remainder of Q4 as cutbacks intensify over the remainder of the year.
-5% -10%
The biggest volume cut was in China – down 16% year-
-15% Oct 06 Apr 07 Oct 07 Apr 08 Oct 08 Mature
4
the first ten months of 2008 compared to 27.6% in the
Emerging
on-year in October – but the biggest proportionate fall was in the CIS – down nearly 33% year-on-year, as Ukrainian and Russian production collapsed on a lack of export and
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
STEEL MARKET FORECAST BRIEFING
EU27 output down 10%.
GFMS Metals Consulting’s research capabilities
Yet the November numbers will be even lower. We expect
GFMS Metals Consulting is ideally placed to carry out
similar year-on-year declines for China and the CIS, but
market analysis on the steel and raw materials sectors.
NAFTA numbers are likely to be down by around 30%, and
In addition to our core research team based in London,
EU27 numbers are likely to be down by around 20% as
we have analysts based in the key steel producing and
most EU companies did not start to cut output until late
consuming regions - Australia, China, India, Russia,
October/early November with the exception of Corus and
Germany, Spain, France and North America. The type
ArcelorMittal. Output in Asia excluding China was virtually
of projects that GFMS Metals Consulting has worked on
flat year-on-year in October – incredible given that Japan
include:
domestic orders. NAFTA output was down nearly 15% and
and Taiwan are in recession – see below. We note that Indian output will also fall in October and other Asian
•
output could be 10-15% down year-on-year in November.
The outlook for for the structural sections market in the EU and North America
Overall, we therefore expect November and December output to be down around 20% year-on-year globally.
•
The prospects for global market for carbon and low alloy plate
This is an unprecedented response to weaker price and demand conditions, and will quickly act to bring down any
•
excessive inventories that were built up in the global steel
A strategic analysis of the plate market in Europe and the Middle East
market over Q3 – and as we have noted previously, these were not particularly excessive in most markets. This will set the stage for a bounce-back in pricing in Q1. While we
•
An assessment of the flat-rolled steel market in North America
are in troubled economic times, global construction and industrial production demand is not down by 20%, and
If you require independent market analysis on any aspect
this crude response will remove inventory through the
of the steel industry please contact:
steel system quite quickly.
[email protected] Five year forecasting service on the flat product markets out to 2013 The next bi-annual report will be released later this month. The Steel Market Strategic Briefing was launched in June 2007 and there are now subscribers in over 15 different countries. The Steel Market Strategic Briefing is the most comprehensive and cost effective source of analysis on the long-term prospects for the flat product steel industry. Although the report covers all the major regional markets – North America, China, Europe, Asia and the Emerging Markets – the service is structured to allow companies to subscribe just to the regions that affect their business. This enables subscribers to enjoy significant savings compared to other research services. Act now to secure the special rate. We have attached a brochure highlighting the detailed nature of the analysis. As a subscriber to the Steel Market Forecast Briefing, you will receive a significant discount on the normal subscription. Please contact:
[email protected]. GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
5
NORTH AMERICAN STEEL BRIEFING
US prices ($ per metric tonne)
US prices ($/metric tonne) 1,600
1,800
1,400
Shredded scrap Slab import
1,200
Plate
1,600
HDG C R coil HR coil
1,400 1,200
1,000
1,000
800
800
600
600
400 400
200
200
0
Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul 03 03 04 04 05 05 06 06 07 07 08 08
Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul 03 03 04 04 05 05 06 06 07 07 08 08 Source: GFMS-MC
Source: GFMS-MC
NORTH AMERICAN STEEL MARKET BRIEFING
although this will fade as spot prices move below contract price levels of last year. On the upside:
Prices show no sign of bottoming yet
•
US mills continue to do deals at lower prices with some
Holes in inventory will appear – inventories
activity around the $640-660/ton for HR coil in the early
dropped another 725,000 tons in October in
November. Nevertheless, by the end of the month, most
North America to 11.4m tons – well below the
transacted deals were below $600/ton, and even as low
previous trough in February 2008, which triggered
as $500/ton for some stock deals. We think a bottom
substantial buying, and this is occurring even as
may appear in December of around $500-600/ton for the
sales volumes are down. November deliveries to
following reasons:
distributors will be even lower and inventories will fall again in November and probably through December as well. Inventories will be run down to
On the downside:
•
Current US prices are above international prices,
very low levels as service centres conserve cash
putting pressure on mills to move closer to import
and will be reluctant to order from mills – see
prices – good-quality material from Brazil or Turkey can be landed at below $600/tonne cif Gulf ($545/
•
• •
•
European section for details. Output cuts are severe – output was just 1.35m
s.ton).
tpw in the third week of November – a fall of 35%
Economic activity is down 5% year-on-year (IP
from previous levels and greater than the fall in
numbers – see Economic Briefing) and automotive
both real and apparent consumption. The numbers
output will be down around 25% year-on-year in
will stay low through November and into December
Q4 – see below.
– see below.
US service centre sales were down 22% year-onyear in October, suggesting continued de-stocking
With inventories at end-users and distributors continuing
by end-users.
to decline and imports rising slightly (but not significantly),
There are ongoing pushbacks from contract
there does remain the possibility of a squeeze developing
customers that continue to re-sell material,
early in Q1, and we continue to expect a bounce off a bottom of around $500-600/ton at that time.
NAFTA Steel Production & Forecasts (000 tonnes) 2004
2005
2006
Q3 07
Q4 07
2007
Q1 08
Q2 08
Q3 08
Q4 08
2008
Canada USA Mexico
16,459 98,522 16,720
15,516 94,339 16,594
15,475 98,459 16,315
4,165 24,570 4,286
4,095 25,133 4,431
15,757 98,182 17,306
4,250 25,465 4,588
4,171 25,289 4,750
4,262 25,027 4,538
3,650 20,500 4,000
16,333 96,281 17,876
Total NAFTA YoY % change
131,701 7.6%
126,449 (4.0%)
130,249 3.0%
33,021 (1.0%)
33,659 10.6%
131,245 0.8%
34,303 9.8%
34,210 2.6%
33,827 2.4%
28,150 (16.4%)
130,490 (0.6%)
Source: IISI, GFMS-MC
6
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
NORTH AMERICAN STEEL BRIEFING
Automotive output Jan-Sept 2008 (year-on-year % change)
Contract pricing in the auto sector Three months ago, we thought that US mills would be able to get an increase in 2009 contract pricing, albeit not as
10%
much as they hoped, and forecast a number around $850-
5%
900/ton. That appears to be substantially over-optimistic. The dire strait of the automotive sector and potential
0%
bankruptcies in automotive suppliers and potentially one
-5%
of the “Big Three” means that they will be reluctant to
-10%
requirements next year, giving them some negotiating
sign higher priced contracts and may well cut volume room with suppliers.
-15%
Until recently, suppliers held the upper hand with just
-20% USA
C anada
Mexico
4 major steelmakers able to supply significant volumes of auto-grade steels (ArcelorMittal, US Steel, Severstal
Source: Ward's Automotive, GFMS-MC
NA and AK Steel to a lesser extent) but with US buyers possibly taking up to 20% less on contract volumes (and
Output stays low
possibly even less), they may be able to trade volume
Output continues to slide, with ArcelorMittal confirming
for price, and get the mills to compete with each other to
a 35% cut in Q4 output. Recent announcements have
secure business. With spot prices now around last year’s
included a number of producers announcing complete
contract base price of around $600/ton, steelmakers
shutdowns over the holiday period. It would not be
may now be willing to take a rollover on pricing to secure
inconceivable for the industry to operate at below 50%
business volumes.
over the holiday period – it currently stands at 56% in the third week of November.
Some costs are rising despite dire demand conditions
Sales to auto sector will plunge further
On the other hand, steel mills will be facing some higher
Auto sales numbers in October were down to 10.5m units
costs, which they will try and pass through. US steel mills
on a seasonally-adjusted annualized basis. The equivalent
did not pay the big increases in metallurgical coal prices
number in October 2007 was 16.0m units – a fall of 34%.
that seaborne buyers did in 2008 as they tend to settle in
Auto output had already been cut by around 15% year-on-
October/November of the prior year and therefore they
year during the first nine months of the year in the USA
did not get the impact of the Australian floods. However,
and Canada, so the cuts over the final quarter will be even
recent settlements in October for US metallurgical coal
higher – the Big Three are all down at least 25% year-on-
contracts in 2009 will see them pay close to the seaborne
year and are shutting some plants for extended periods in
prices of 2008 – around $275-300/tonne delivered. This is
order to reduce inventory sitting on dealers’ floors.
a cost increase of around $80/tonne of steel produced for integrated mills. They will get some relief from lower iron
Interestingly Mexican output was up 5% over the same
ore, scrap and ferro-alloy prices, but overall we expect the
period thanks to previous investment in new facilities. We
integrated mill structure to be largely flat. Minimill costs
believe that Mexican output of vehicles could be higher in
will clearly move in line with scrap, but they tend to have
2008 than in Canada for the first time. With Canada more
less exposure to the automotive market and run their
reliant on the Big Three (it has some transplant, but not
contract prices on a base plus scrap surcharge system.
as many) than Mexico, we believe the upcoming shakeup in auto production facilities will have a greater impact
Plate market erodes and has further to go...
there than in Mexico with a consequent impact on auto
ArcelorMittal announced a price of $1,280/ton ex-works
steel consumption. In addition, committed expansions in
for A36 in December, while Nucor was still holding out for
Mexico, plus the possibility that it may get a new VW plant,
$1,350/ton. However, we believe that transaction prices
could see output rise further in the medium term. Despite
are well below this and will continue to decline. Distributors
this, we still expect output to decline in 2009, as it remains
are reluctant to purchase prior to year-end and lead times
dependent on the export market (primarily the USA) for up
at mills are now well down. Stockist deals in our view are
to 50% of sales, while Mexican domestic automotive sales
up to $200/ton below the announced levels, but plate
are also likely to decline next year.
to end-user business is a bigger proportion of business than in coil products, and mills may be hoping that endusers in industries such as wind towers or rail cars will
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
7
NORTH AMERICAN STEEL BRIEFING
US weekly steel production (000 s.tons)
North American* steel inventories (000 tons) 17,000
2,300 2,200
16,000
2,100 Inventories are below historic lows
15,000
2,000 1,900 1,800
14,000
1,700 Output has plunged to 1.35m tpw in the third week of November
1,600
13,000
1,500 12,000
1,400 1,300
11,000 Oct 05
Apr 06
Oct 06
Source: MSC I, GFMS-MC
Apr 07
Oct 07
Apr 08
Jan 07
Oct 08
*USA plus C anada
Apr 07
Jul 07
Oct 07
Feb 08
May 08
Aug 08
Source: AISI, GFMS-MC
be less aggressive in demanding cuts, given that they
elevated pricing levels by Q1. Turkish plate exports for
have already factored in the price in their forward sales
example are being quoted at around $650/tonne fob
contracts.
for the US market – around $700/tonne cif Gulf. This is a $700/tonne differential to domestic prices and is not
...as margins are bound to contract
sustainable, and therefore we expect US prices to move
They may therefore avoid stockist business, who will
below $1,000/ton in Q1. We expect plate import volumes
demand greater cuts, prior to the end of the year in
to rise in Q1 as a result.
order to try and maintain prices. However, even contract business is under pressure in the strongest of sectors. We understand, for example, that even wind tower
Scrap prices bounce back from “oversold” levels
operations, where the project owner has known forward
Shredded scrap is now back to $250/l.ton from lows of
revenues for contracts with power companies, have been
below $140/l.ton, although several mills that we spoke to
unable to secure credit in order to finance the purchase of
suggested that they had not actually been able to secure
equipment.
material at that very low price in any volume. Domestic mill purchasing has improved from the extremely low
Increasing imports may add to the downward pressure
levels, but with weekly output of just 1.35m tpw and
Plate imports are now more widely available (both volumes
Some purchasing from export yards has helped sentiment
and sources) for well below $800/tonne, so the margin
improve in domestically-oriented facilities.
dropping, the ongoing weakness is hardly surprising.
is opening up and mills will not be able to maintain their
Nov-08 Dec-08 Jan-09 Feb-09 Mar-09 Apr-09 May-09 Jun-09 Jul-09 Aug-09 Sep-09 Oct-09 Nov-09
Ferrous scrap (1) 150 200 225 300 350 370 350 300 225 180 200 225 250
yoy % change (51%) (41%) (43%) (22%) (13%) (33%) (39%) (50%) (64%) (69%) (43%) 13% 67%
Slab import (2)
450 400 400 425 450 460 450 420 380 350 350 350 350
yoy % change (20%) (29%) (31%) (36%) (38%) (50%) (55%) (61%) (65%) (68%) (59%) (53%) (22%)
Plate (3) 1,200 1,050 950 900 900 925 950 900 750 700 700 700 750
2003 ave. 138 265 339 2004 ave. 251 81% 472 78% 725 2005 ave. 227 (9%) 448 (5%) 856 2006 ave. 244 7% 473 6% 896 2007 ave. 303 24% 519 10% 919 2008 ave. 417 38% 800 54% 1,273 2009 ave. 270 (35%) 399 (50%) 830 (1) shredded ex-yard Midwest in $/long ton (2) cif Gulf port (3) ex-mill Midwest Source: GFMS-MC
8
yoy % change 30% 19% 2% (7%) (13%) (19%) (34%) (38%) (51%) (55%) (55%) (52%) (38%)
HR (3) 750 620 660 760 820 850 750 650 600 550 550 580 600
yoy % change 29% 2% 5% 3% 2% (23%) (38%) (45%) (49%) (51%) (45%) (30%) (20%)
CR (3) 840 780 780 840 880 950 850 730 680 630 630 660 680
yoy % change 27% 13% 9% 2% (1%) (21%) (35%) (43%) (47%) (48%) (43%) (29%) (19%)
HDG (3) 940 880 880 940 980 1,050 950 830 780 730 730 760 780
yoy % change 31% 19% 13% 11% 2% (18%) (33%) (39%) (42%) (44%) (39%) (22%) (17%)
114% 18% 5% 3% 39% (35%)
319 674 604 646 588 929 670
111% (10%) 7% (9%) 58% (28%)
415 771 709 748 672 1,027 755
86% (8%) 5% (10%) 53% (26%)
445 800 738 803 730 1,105 855
80% (8%) 9% (9%) 51% (23%)
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
NORTH AMERICAN STEEL BRIEFING US forecast prices ($ per metric tonne)
US forecast prices ($/metric tonne)
1,800
1,600
Shredded scrap
1,600
Slab import
1,400
Plate
1,400
Forecast
1,200
1,200
1,000
HDG C R coil HR coil Forecast
1,000
800
800
600 400
600
200
400
0 Nov 06
May 07
Nov 07
May 08
Nov 08
May 09
Nov 09
Source: GFMS-MC
Nov May Nov 06 07 07 Source: GFMS-MC
May 08
Nov 08
May 09
Nov 09
The extent to which scrap may rise further is somewhat contingent on scrap inventories. Over Q2 and into the summer, inventories were low and scrap yards were active buyers. This continued through September despite falling scrap prices. Only in mid-October did buyers begin to stop shredders and by that time we believe that reasonable inventories had been accumulated, and sales volumes declined. Since then, yards have been trying to restrict inflows of obsolete scrap and have been paying very low prices to collectors. Industrial scrap flows have also fallen, but this reflects lower industrial activity. The move by export yards to begin buying again suggests that they have now run down their inventories, but most yards are probably well filled. An expected pick-up in purchasing during Q1 as operating rates improve slightly will therefore run down inventories quite quickly given the lag between re-starting shredders etc. so the price run-up could be quite quick, although we feel a peak will be around $350/l.ton. Pig iron purchasing was strong during the first half of 2008 and this resulted in rising imports through to Q3 reflecting the lag between purchasing and delivery. Much of that went into inventory and there has been little buying since the summer. That inventory is unlikely to be worked through until Q1, and we expect no buying until then, although may pick up at that point for deliveries in Q2 and Q3, but probably at lower levels than in 2008 given expected lower operating rates at flat product minimills.
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
9
EUROPEAN STEEL BRIEFING
EU prices ($/tonne)
EU prices ($/tonne) 1,600
1,400
Shredded scrap
1,400
Slab import
1,200
Plate
HDG C R coil HR coil
1,200 1,000
1,000 800
800 600
600
400
400
200
200
0
Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul 03 03 04 04 05 05 06 06 07 07 08 08
Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul 03 03 04 04 05 05 06 06 07 07 08 08 Source: GFMS-MC
Source: GFMS-MC
EUROPEAN STEEL MARKET BRIEFING
A key issue for mills may be the contract volumes that buyers will commit to for next year. If these decline,
Mills give up on Q4
then mills will have more to sell to spot or quarterly and
European mills have largely given up on Q4. Spot material
therefore result in a more price competitive market.
is widely available below €500/tonne ex-works for HR
Increasingly aggressive cutbacks in automotive production
coil and down to €450/tonne even in northern Europe
announcements therefore bode poorly for the mills. They
and there appears to be little attempt to uphold prices,
may do well therefore to keep the quarterly prices above
as discounted offers from the stock floor for immediate
€500/tonne, although they may try for as high as €550/
delivery are common. In southern Europe, the situation
tonne – wary of an upturn in the market that caused them
is even worse as Riva has dropped prices to well below
to lose out in Q1 2008, but we think that €500/tonne is a
€400/tonne and appears to be entertaining offers as low as
more realistic number, and it is certainly possible that it will
€350/tonne in an effort to generate some business.
hit €450/tonne.
Nevertheless, as we have noted previously the key for
2009 input costs will fall...
European mills is the quarterly price level given that
EU mills should benefit from lower iron ore and
the majority of non-contract sales are operated on this
metallurgical coal costs. It is our view that iron ore costs
basis. They are clearly looking to minimize their own and
will be 15% lower on an fob Brazil cost and even more
distributor inventories by cutting output and limit imports
on a cif basis as freight rates have come down. Pellet
by short lead times and lack of forward price offers.
prices will fall much faster as the premium comes down
EU Steel Production & Forecasts (000 tonnes) 2004 20,769 46,374 28,437 17,684 13,758 41,293 168,315 5.2%
2005 19,325 44,512 29,147 18,212 13,272 39,935 164,403 (2.3%)
2006 19,863 47,230 31,246 18,339 13,952 41,530 172,160 4.7%
Q3 07 4,533 12,027 6,881 4,452 3,475 9,749 41,117 (0.7%)
Q4 07 4,196 11,976 8,506 4,634 3,624 10,633 43,569 1.3%
2007 19,247 48,551 31,866 18,658 14,508 41,950 174,780 1.5%
Q1 08 4,870 12,066 8,494 4,599 3,628 11,197 44,854 (0.5%)
Q2 08 5,131 12,348 8,667 5,006 3,744 11,262 46,158 2.5%
Q3 08 4,567 11,819 6,885 4,845 3,581 10,389 42,086 2.4%
Q4 08 4,100 11,500 7,200 4,500 2,900 9,800 40,000 (8.2%)
2008 18,668 47,733 31,246 18,950 13,853 42,648 173,098 (1.0%)
Poland Czech Romania Other EU 12 Total EU 12
10,592 7,032 5,851 13,688 31,312 35.1%
8,607 6,189 5,950 13,802 34,548 10.3%
10,020 6,861 6,299 9,054 32,234 (6.7%)
2,578 1,706 1,524 2,822 8,630 4.8%
2,507 1,738 1,578 2,648 8,471 7.0%
10,630 7,056 6,315 11,056 35,057 8.8%
2,652 1,812 1,569 2,695 8,728 (1.5%)
2,802 1,784 1,432 2,778 8,796 (3.3%)
2,714 1,662 1,416 2,569 8,361 (3.1%)
2,400 1,600 1,250 2,450 7,700 (9.1%)
10,568 6,858 5,667 10,492 33,585 (4.2%)
Total EU 27
199,627 5.8%
198,951 (0.3%)
204,394 2.7%
49,747 0.2%
52,040 2.2%
209,837 2.7%
53,582 (0.7%)
54,954 1.6%
50,447 1.4%
47,700 (8.3%)
206,683 (1.5%)
France Germany Italy Spain UK Other EU 15 Total EU 15
Source: IISI, GFMS-MC
10
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
EUROPEAN STEEL BRIEFING
EU plate over slab import premium ($/tonne)
800 700 600
The sharp drop in slab prices has offset the decline in plate prices, but the high margin means plate prices can drop further
EU flat product imports and exports* (000 tonnes)
2,400
Imports Exports
2,200 2,000 1,800
500
1,600
400
1,400
300
1,200 1,000
200
Imports rose to more than 2m tonnes in September
800
100
600
0 Nov 05 May 06 Nov 06 May 07 Nov 07 May 08 Nov 08 Source: GFMS-MC
Sep Jan May Sep Jan May Sep Jan May Sep 05 06 06 06 07 07 07 08 08 08 Source: Eurofer
sharply. Metallurgical coal is more difficult to call given the
than previously announced with expectations of a 30% in
fragmentation of supply and the large differential between
European flat products. Severstal Lucchini in Italy has idled
current prices and marginal costs, but could easily fall
its blast furnace (making slab). The German producers
more than 40% on an fob basis and more on a cif basis.
are likely to decline by less. Nevertheless, we expect EU production to be down at least 15% in Q4.
This will help EU mills although this may be partially offset by euro weakness against the dollar. However, they may
Central European producers – more exposed to the spot
benefit later in the year in this respect if the dollar resumes
market and consequently with a smaller contract order
its downward trend at that point.
book to fall back on – are likely to have to cut harder with Polish, Romanian and Hungarian strip product output likely
...which could add to the pressure on steel prices
to be down 25-40% from Q3 levels.
Automakers and others will push EU mills to pass on
Southern Europe at lows
these cuts in input costs in their contract negotiations – a
In southern Europe, imports remain in the €400-450/
stance supported by the current position of spot prices that
tonne range. Russian, Chinese and some Turkish material
are largely below last year contract prices. Yet with the
are the primary import sources, although volumes are
consolidated nature of the EU industry, we still believe that
limited. Indian producers are trying to get the top end of
EU mills may be able to get a rollover – witness the recent
prices by supplying more into Northern Europe, but with
ability of tinplate suppliers to get increases in that product
limited interest. Riva now appears to be discounting to
thanks to aggressive capacity reduction.
below those import levels in order to freeze them out. We understand that it is offering at €360/tonne ex-works
Sterling props up coil prices
for HR coil and €440/tonne for CR coil. Large buyers are
In the UK, weaker sterling has helped pick spot prices
testing even lower offers and appear to be getting them
off the bottom, although fundamental demand is weak.
in a somewhat desperate attempt by the producer to
Pricing for immediate deliveries is around €500-520/tonne
maintain sales levels.
ex-works. However, we do not expect additional strength in the short-term, as distributors are likely to hold off
Central Europe below €430/tonne in December
purchasing mill material prior to the year-end to reduce
ArcelorMittal Ostrava was at €480/tonne ex-works for
inventory or supply amongst themselves (see below), while
domestic sales in November, as was ArcelorMittal Poland
economic activity remains weak and concerns on cash
and USS Kosice while Dunaferr was around €460/tonne ex-
balances are uppermost.
works for the local and regional markets. The Ukrainians remain the most competitive, although the weakening
EU mills extend production cuts
of the euro has now pushed them back to around €400/
The Corus group originally announced a 20% cut in Q4
tonne cif. This will bring December prices down to around
output from 5m tonnes to 4m tonnes. It has now extended
€420-430/tonne ex-works for the ArcelorMittal operations
this through Q1 and plans to produce 7m tonnes over the
with others coming in slightly lower. Stock sales from
two quarters compared to its 10m tpy capacity – a 30%
Kremikovtzi of Bulgaria are at or even below €400/tonne.
cut. ArcelorMittal has pushed output down even further
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
11
EUROPEAN STEEL BRIEFING EU steel prices (US $/metric tonne(1))
Nov-08 Dec-08 Jan-09 Feb-09 Mar-09 Apr-09 May-09 Jun-09 Jul-09 Aug-09 Sep-09 Oct-09 Nov-09 2003 2004 2005 2006 2007 2008 2009 (1)
ave. ave. ave. ave. ave. ave. ave.
Ferrous scrap (1) 175 160 180 225 260 300 325 300 225 180 160 170 200
yoy % change (46%) (52%) (50%) (42%) (37%) (41%) (41%) (50%) (61%) (67%) (62%) (38%) 14%
Slab import (2) 450 380 380 420 480 500 470 400 350 325 325 340 350
yoy % change (17%) (30%) (32%) (35%) (33%) (43%) (49%) (62%) (69%) (71%) (59%) (43%) (22%)
Plate (3) 875 820 750 775 850 900 900 825 775 750 725 750 750
yoy % change (11%) (15%) (23%) (25%) (32%) (31%) (33%) (41%) (45%) (44%) (42%) (25%) (14%)
HR (3) 600 550 575 625 700 750 750 725 650 600 540 520 550
yoy % change (13%) (19%) (19%) (26%) (23%) (31%) (32%) (37%) (43%) (47%) (50%) (37%) (8%)
CR (3) 680 650 675 725 800 850 850 825 750 700 640 620 650
yoy % change (13%) (17%) (16%) (23%) (21%) (28%) (29%) (33%) (40%) (43%) (46%) (33%) (4%)
HDG (3) 750 725 735 785 875 925 925 900 825 775 715 695 725
yoy % change (11%) (13%) (16%) (23%) (20%) (28%) (29%) (32%) (38%) (40%) (43%) (34%) (3%)
152 235 224 244 313 414 230
55% (5%) 9% 28% 32% (45%)
252 449 408 443 521 770 395
78% (9%) 9% 18% 48% (49%)
400 652 796 692 934 1,167 795
63% 22% (13%) 35% 25% (32%)
318 592 558 597 663 928 635
86% (6%) 7% 11% 40% (32%)
425 691 662 705 777 1,023 735
63% (4%) 7% 10% 32% (28%)
450 722 678 784 855 1,108 807
60% (6%) 16% 9% 30% (27%)
shredded cif average EU mill
(2)
cif major port
(3)
ex-mill
All prices are an average of a range of prices that are present in the market, and exclude grade and finishing extras Source: GFMS-MC
Service centres not buying...
...but inventory adjustment is a finite process
One of the key issues facing European steel mills is that
Of course, this process cannot last forever, but it does
service centres are not buying from mills. Not only are
serve to highlight the extent to which inventory is being
they running down inventory, but they are not replacing.
run down to a greater-than-normal level in a credit-
With credit concerns foremost, they are only taking firm
constrained environment, where the uppermost concern is
orders. For example, if they receive a 20 tonne order, but
avoiding risk. The corollary to this trend is that the wave of
only have fifteen in stock, they would usually supply the
buying from service centres will be quick, probably occur at
15 tonnes and then re-order the 20 tonnes from the mill,
one time, and will push prices back up quickly.
supply the additional 5 tonnes and then keep the 15 tonnes in inventory. Instead, we understand that many distributors
Of course, the question is when this will come and we still
are supplementing their 15 tonnes with 5 tonnes bought
expect this to occur in Q1. Mills will then face the difficulty
in from another service center and then not replacing the
of seeing whether this is sustained or not, and whether to
inventory. In this way, they keep all the cashflow and are
ramp up production as order lead times stretch out. We
willing to pay a little more to source from another stockist
think that it won’t be, with steel demand potentially falling
for a firm order, rather than replace at a lower price but
10-15% next year, but steel mills are likely to bring back
be left with inventory. They are also turning to the inter-
on the current idled capacity with a consequent knock-
stockist market to supply complete orders if they do not
on impact for raw material purchasing, driving prices
have material available – taking a smaller margin but not
higher quickly. When the inventory replenishment cycle is
holding risk.
complete, they will be producing too much and prices will drop back again.
EU forecast prices ($/tonne) 1,600 1,400
Shredded scrap Slab import Plate
EU forecast prices ($/tonne) 1,400
Forecast
1,200
1,200
1,100
1,000
1,000
Forecast
900
800
800
600
700
400
600
200
500 400
0 Nov Mar Jul Nov Mar Jul Nov Mar Jul Nov 06 07 07 07 08 08 08 09 09 09 Source: GFMS-MC
12
HDG C R coil HR coil
1,300
Nov Mar 06 07
Jul Nov Mar 07 07 08
Jul Nov Mar 08 08 09
Jul Nov 09 09
Source: GFMS-MC
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
EUROPEAN STEEL BRIEFING EU plate under pressure The EU market remains two distinct sectors. Those integrated producers that had relatively long lead times supplying the higher-grade API, heat-treat or PVQ market have been protected to some extent, although we question whether they have been subject to cancellations as capital investment projects have themselves been postponed. In our view, it seems likely that they will not be able to hold the premium price level beyond Q1. Prices in the commodity market have already come down. Imports from the CIS, Asia (India and China) and central Europe including Turkey are now being touted for as low as €550-650/tonne. Stomana in Bulgaria for example is offering around €550/tonne delivered into central Europe and the Balkans. The Italian re-rollers and central European producers have been forced to respond with competitive offers as well as cutting output themselves. Regional shipbuilding steel – an intermediate product – is also coming down to around €700/tonne cif central Europe.
What are the options for plate in 2009? With plate consumption closely tied to capital investment in the economy, this particular recession could result in a sharp slowdown in plate demand given the current lack of credit for these projects. Once projects that are currently in the late stages of development are completed, we see a sharp contraction in plate demand. Even the previously buoyant wind tower market is showing signs of weakness. The end of the boom years are in sight. If orders collapse, can EU mills turn to export markets to keep up output? Until recently, the EU was a net exporter of plate, but with limited capacity growth and rising demand, it has emerged as a small net importer. We think that it will struggle to return to the export market with the exception of high-value products. With Icdas of Turkey bringing on 1m tpy of capacity in 2009, one of the growth markets for ArcelorMittal Galati, Stomana of Bulgaria and other central European suppliers will be displaced, pushing them to seek other markets. ArcelorMittal Galati has returned to the US market after the lifting of AD duties – supplying 50,000 tonnes in 2007, and for those with access to the USA, prices are relatively attractive, although as the largest producer in the USA, we find it hard to believe that ArcelorMittal Galati will not be constrained by the marketing plan of its US counterparts.
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
13
ASIAN STEEL BRIEFING
Asian prices ($/tonne) 1,400
Asian prices ($/tonne)
Shredded scrap
1,400
HDG C R coil HR coil
Slab import
1,200
1,200
Plate
1,000
1,000 800
800
600
600
400
400
200
200
0
Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul 03 03 04 04 05 05 06 06 07 07 08 08
Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul 03 03 04 04 05 05 06 06 07 07 08 08
Source: GFMS-MC
Source: GFMS-MC
ASIAN STEEL MARKET BRIEFING
Moreover, producers such as Posco that do not usually venture into the low-priced arena are active given weak
Regional mill pricing touches $500/tonne
demand from re-rollers. Nevertheless, we do believe that
Most SE Asian regional mills are now at or below $500/
we are at close to the pricing bottom. We expect Chinese
tonne cif for HR coil. While purchasing picked up in early
prices to move upwards after Chinese New Year and
November (particularly in Vietnam), the news of the cut in
regional purchasing will resume. The fragmentation of
Chinese export duty (see below) made most buyers expect
supply and the consequent reluctance to cut output does
further falls in Chinese export prices (currently around
indicate that Asian prices will struggle to move upwards
$450-520 tonne fob, with the bottom end mainly boron-
and continue to be vulnerable to over-supply.
added) possible and many are now awaiting further price sources are offering HR coil to the Philippines for around
Chinese government removes some export tariffs
$480-500/tonne cif with CR coil at around $560-580/tonne
As part of the stimulus package, the Chinese government
cif. Regional thin-gauge producers have even dropped
is removing export tariffs on the majority of steel products.
the premium pricing strategy offering 2mm material very
This includes HR coil, HR plate, HDG, tinplate and narrow
competitively with 3mm material in an attempt to generate
strip. The government has not changed the tariff on slab
orders.
exports (still 25%). The changes will take place from
declines before stepping in. For example, Chinese and CIS
December 1st. Chinese export volumes dropped in October and we expect them to drop further through the rest of the year. There
This is an unexpected event. Very simply, it reduces
has been some purchasing of export material, but buyers
the cost of exporting, and we should therefore see a
continue to run down inventory and purchase hand-to-
closer relationship between Chinese domestic prices and
mouth. Supply is being cut, but outside China, other Asian
international prices. They resulted in Chinese export offers
output was slow to respond to the market weakness.
declining in the short term from around $500/tonne fob.
Asian Steel Production & Forecasts (000 tonnes) India Japan South Korea Taiwan China Total Asia YoY % change
2004 32,626 112,717 47,523 19,569 279,038 491,473 15.1%
2005 38,030 112,476 47,711 19,094 351,361 568,672 15.7%
2006 43,472 116,219 48,426 20,201 422,010 650,328 14.4%
Q3 07 13,068 29,908 12,710 5,165 125,547 186,398 12.1%
Q4 07 13,920 30,870 12,957 5,105 125,499 188,351 8.9%
2007 51,511 120,196 51,377 20,594 489,862 733,540 12.8%
Q1 08 14,299 30,836 13,206 5,520 124,276 188,137 8.1%
Q2 08 12,898 31,061 14,300 5,870 137,633 201,762 9.2%
Q3 08 13,911 30,447 14,058 4,665 127,068 190,149 2.0%
Q4 08 13,500 28,500 13,200 4,750 105,000 164,950 (12.4%)
2008 54,608 120,844 54,764 20,805 493,977 744,998 1.6%
Australia New Zealand Total Australasia YoY % change
7,416 883 8,299 (1.1%)
7,777 865 8,642 4.1%
7,880 862 8,742 1.2%
2,013 206 2,219 (0.2%)
1,966 222 2,188 (1.6%)
7,906 845 8,751 0.1%
2,145 203 2,348 10.3%
2,026 213 2,239 1.1%
1,989 192 2,181 (1.7%)
1,925 185 2,110 (3.6%)
8,085 793 8,878 1.5%
Source: IISI, GFMS-MC
14
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
ASIAN STEEL BRIEFING
Year-on-year change in crude output in October 2008 Other C IS C hina NAFTA MENA EU27 Asia 0%
at around $550-600/tonne fob, but there is limited interest from Asia (primarily South Korea) or Europe, despite the lower prices as stock continues to be consumed. Cut plate is even more aggressively priced at around $500/tonne fob or even below, as HR producers seek any sales. HDG
-5%
export prices are also down due to limited domestic demand – they are now as low as $580/tonne fob for 1mm
-10%
material.
-15% -20%
Welded tubular tariffs also removed
-25%
Another relevant issue is the reduction of the 15% export tariff on welded tubular goods. This tariff dramatically
-30%
reduced the exports of Chinese welded pipe over the
-35%
last year (non-OCTG), which in turn hit domestic HR coil Source: IISI, GFMS-MC
demand. Those who had benefitted included overseas pipemakers in the US, Europe and Asia, as they were able
Chinese pricing bounces along the bottom
to garner market share back from Chinese tubular groups.
Chinese domestic HR coil prices are struggling to come
The reverse is now likely to take place, with rising exports
off the bottom, but they have risen to around RMB3,400-
of welded pipe (although they have been hit with AD action
3,500/tonne ($420-430/tonne ex-VAT) – about RMB450/
in the USA – their largest market) improving domestic
tonne off recent lows of RMB3,000/tonne ($375/tonne).
HR coil demand and impacting overseas tubemakers (and
With VAT added and a small logistics cost that was
potentially their domestic HR coil suppliers).
equivalent to around $450-460/tonne fob, and we would expect to see deals at this level for December shipment.
Japanese output finally cut
Assuming domestic prices stay at the same level as now
Despite significant weakness in domestic demand in Q2,
however, export prices may rise to around $500/tonne fob
Japanese steelmakers had been relatively slow to cut
by Q1.
output. Finally however, it appears as if rising inventories and falling orders have had an impact on the major
Despite the fact that the production cuts (detailed last
integrated mills. JFE announced a 1.5m tpy cut over Q4
month) appear to be shrinking inventories, we consider it
and Q1. However, this is just a 10% cut, and given the
unlikely that prices will accelerate upwards until there is an
weakness in Japanese export-oriented production of autos
improvement in demand – more likely in our view to occur
and steel-containing goods, we would argue that this is
after the Chinese New Year. Until then, there will be short-
probably only just bringing back demand into line and will
term fluctuations up and down.
make little indent on inventories.
Plate prices under pressure
With falling export demand for steel as well, the Japanese
Chinese export plate prices have continued to slide –
mills may have to cut further. Nippon Steel has yet to
abetted by the 5% cut in export duty. They are now offered
announce definitive cuts, but has already cut back on
Chinese HR coil exports (000 tonnes) 1,800
Chinese HR coil consumption (yoy % change)
C hinese exports dropped in October and will fall further through Q4
1,600 1,400
50% 40%
1,200
30%
1,000
Inventory built during the first half and then apparent consumption has plunged since August
20%
800
10%
600 400
0%
200
-10%
0 Oct 06
Jan 07
Apr 07
Source: GFMS-MC
Jul 07
Oct 07
Jan 08
Apr 08
Jul 08
Oct 08
-20% Oct 06 Feb 07 Jun 07 Oct 07 Feb 08 Jun 08 Oct 08 Source: GFMS-MC
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
15
ASIAN STEEL BRIEFING long product output, and we believe will have to cut
Re-rollers appear to be liquidating inventory at discount
aggressively over the same period. Japanese orders for
prices. Typically CR coil or HDG made from HR coil that was
steel products fell 10.4% month-on-month in August and
bought in the summer at $1,000/tonne cif is being sold on
more than 5% year-on-year. Since then, the economic
an ex-stock basis for as low as $550/tonne fob – indicating
environment has deteriorated sharply. Inventories of
a 50% reduction from the cost of manufacture, although
strip products (HRC, CRC and HDG) have risen to 4.473m
most re-rollers are in the region of $650/tonne for new
tonnes at distributors and producers at the end of October
orders of CR coil (based on a $500/tonne delivered cost
– around 12% above the comfort level of 4m tonnes
of HR coil). We expect clearance of high-priced stocks to
– after rising for three consecutive months.
remain a factor for the remainder of the year. Re-rollers will then look to take advantage of lower-priced HR coil to
The integrateds will certainly have to cut prices, which are
establish a more “regular” market from Q1 at their current
nominally still at $1,000/tonne ex-works. Even TSM is at
quoted levels, but are unable to do so at present.
around $700/tonne ex-works. The strengthening of the yen has pushed up dollar prices, making imports more
Even Posco is being more aggressive in its export offers
attractive. Top-tier Chinese suppliers are offering $600/
despite lower output levels as Gwangyang remains
tonne cif, and consumers are likely to use this to pull down
down for maintenance/upgrades as domestic re-rollers
domestic pricing, but imports will probably arrive over
dramatically reduce purchases from it given their
the remainder of Q4 as some buyers have already taken
difficulties. We understand that Posco is offering at around
advantage of the price imbalance.
$480-500/tonne fob for HR coil, which is very competitive given the high quality level.
South Korean market undergoes correction Dongkuk stopped production at one its plate mills (1.5m
Taiwanese cut
tpy capacity) for the month of November, highlighting
China Steel of Taiwan cut its Q1 prices for the domestic
high product inventory, while Posco has indicated that it
market to around $625-650/tonne ex-works for HR
may cut CR coil output. Import purchasing (mainly from
coil, but this remains above the price offered by smaller
China and the CIS) has also dropped as dealers work off
producers, which is closer to $525/tonne ex-works, and the
inventory and wait for prices to bottom out. Chinese HR
producer may therefore discount slightly more. However,
coil is nominally offered at around $500-530/tonne cif.
we believe that $600/tonne may be close to its marginal
This is too high for buyers, who are pushing for $470/
cost, so the group may be reluctant to lower prices again.
tonne cif, with some deals completed at that price. Chinese
It cut domestic plate prices to $850/tonne. Chung Hong
plate offers are also being cut in what so far is a vain
is cutting output further as it struggles to find sales – it
hope to pick up sales. Offers have now dropped to below
reportedly expects to operate at only 30% of capacity in
$600/tonne cif for commodity plate. Shipbuilding plate is
December and possibly January. This means that it will not
down to $800/tonne cif and could go lower given the lack
be purchasing any merchant slab and sourcing solely from
of buying.
its joint-venture with Sumitomo in Japan. Asian steel prices (US $/metric tonne(1))
Nov-08 Dec-08 Jan-09 Feb-09 Mar-09 Apr-09 May-09 Jun-09 Jul-09 Aug-09 Sep-09 Oct-09 Nov-09 2003 2004 2005 2006 2007 2008 2009
ave. ave. ave. ave. ave. ave. ave.
Ferrous scrap (1)
200 210 220 250 300 350 365 340 300 225 180 180 225
184 286 249 262 347 486 271
yoy % change (45%) (46%) (48%) (40%) (40%) (42%) (48%) (54%) (58%) (61%) (60%) (40%) 13%
Slab import (2)
425 395 400 440 465 480 480 450 400 360 350 350 370
yoy % change (25%) (31%) (37%) (35%) (42%) (45%) (49%) (57%) (64%) (64%) (59%) (36%) (13%)
274
462 55% 69% 397 (13%) (14%) 423 5% 7% 530 32% 25% 775 40% 46% 418 (44%) (46%) (1) shredded cif Korea (2) cif major port ex-CIS (3) cif major port All prices are an average of a range of prices that are present in Source: GFMS-MC
16
700 600 600 650 700 750 750 700 650 550 520 520 550
yoy % change (7%) (25%) (29%) (28%) (29%) (31%) (35%) (42%) (47%) (53%) (50%) (39%) (21%)
375 642 624 503 658 980 639
71% (3%) (19%) 31% 49% (35%)
Plate (3)
520 500 500 550 580 600 620 550 500 475 460 460 500
yoy % change (17%) (26%) (31%) (31%) (36%) (37%) (38%) (50%) (55%) (55%) (48%) (29%) (4%)
338 503 508 494 598 848 530
49% 1% (3%) 21% 42% (38%)
HR
(3)
580 560 560 610 640 660 680 610 560 535 520 520 560
yoy % change (13%) (23%) (25%) (28%) (33%) (34%) (35%) (47%) (51%) (52%) (45%) (27%) (3%)
463 683 635 601 659 899 590
48% (7%) (5%) 10% 36% (34%)
CR
(3)
650 620 600 660 690 710 730 660 610 585 570 570 610
yoy % change (5%) (17%) (22%) (22%) (30%) (32%) (32%) (45%) (49%) (49%) (43%) (27%) (6%)
498 708 694 715 725 943 639
42% (2%) 3% 1% 30% (32%)
HDG
(3)
the market, and exclude grade and finishing extras
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
ASIAN STEEL BRIEFING
Asian forecast prices ($/tonne) Shredded scrap
1,400
Plate
1,000
HDG C R coil HR coil
1,400
Slab import
1,200
Asian forecast prices ($/tonne)
1,200 Forecast
1,000
800
800 600
600
400 200
400
0
200
Forecast Nov Mar Jul Nov Mar Jul Nov Mar Jul Nov 06 07 07 07 08 08 08 09 09 09
Source: GFMS-MC
Nov Mar Jul Nov Mar Jul Nov Mar Jul Nov 06 07 07 07 08 08 08 09 09 09 Source: GFMS-MC
Global Steel raises CRC While holding its HR coil price at around $550/tonne delivered to Manila, the Philippine company is raising its domestic CR coil price to $650/tonne in an attempt to stabilize the market. It is selling medium plate for around $620/tonne on a similar basis. Despite the 7% import duty, imports could undercut this price with Chinese HR coil arriving in January at around $480/tonne cif ($520/ tonne including tariff) and CR coil at around $560/tonne cif ($600/tonne including tariff). We believe that Global Steel may have to reduce prices in order to get business in what is usually a quiet period for demand.
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
17
EMERGING MARKETS STEEL BRIEFING
CIS prices ($/tonne)
CIS prices ($/tonne) 1,400
1,600
Shredded scrap Slab export
1,200
Plate
1,000
HDG C R coil HR coil
1,400 1,200
800
1,000
600
800
400
600
200
400 200
0
Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul 03 03 04 04 05 05 06 06 07 07 08 08
Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul 03 03 04 04 05 05 06 06 07 07 08 08
Source: GFMS-MC
Source: GFMS-MC
EMERGING ECONOMIES STEEL MARKET BRIEFING
its HR coil output by a further 30% in November compared to October. The fact that producers are only producing for firm orders should ensure that their initial response to an
Are prices beginning to bottom out
improvement in the order level will be to raise prices.
As the part of the global supply chain most attuned to a change in purchasing, we would expect emerging steel
With international and domestic buyers expected to avoid
exporters to be the first to see the impact of any re-
the market until the New Year, with the exception of
stocking. While some business was conducted in early
hand-to-mouth buying, we see no major change in the
November, we view this primarily as bargain-hunting, but
price level prior to that point. At some point nevertheless,
it did serve to mark the bottom of the market. From below
purchasing will pick up and our best guess is January or
$400/tonne at the beginning of November, CIS mills have
February for Q2 delivery.
been able to climb up to $420-460/tonne fob Black Sea at the end of the month, but brief efforts to push them even
Ukrainians off the lows
higher were unsuccessful.
After dipping to as low as $360/tonne fob in early November, and sealing a few HR coil deals at those prices,
CIS production is now at very low levels as orders
Ukrainian mills are upping sales levels to around $420/
(domestic and export) have collapsed. Ukraine appears set
tonne fob, and tried to push them even higher in the short
to operate at below 50% of previous levels in November
term. Russian mills did not drop as aggressively and are
and December, with Russia not far behind. MMK has kept
looking for $450/tonne minimum and hoping to get back to
its Mill 2000 idled, while NLMK is running at 60%. Ilyich cut
the $500/tonne fob level shortly.
Emerging Producers Steel Production & Forecasts (000 tonnes) Turkey Other Europe Total Other Europe
2004 20,486 1,963 22,449
2005 20,862 2,448 23,310
2006 23,345 3,975 27,320
Q3 07 6,304 1,061 7,365
Q4 07 6,480 1,014 7,494
2007 25,513 4,602 30,115
Q1 08 6,890 1,307 8,197
Q2 08 7,318 1,318 8,636
Q3 08 7,204 1,163 8,367
Q4 08 5,600 1,100 6,700
2008 27,012 4,888 31,900
Russia Ukraine Other CIS Total CIS
64,289 38,738 8,710 111,737
65,611 38,641 8,106 112,258
70,755 40,899 7,883 119,537
17,605 10,609 2,250 30,464
18,198 10,887 2,162 31,247
72,492 42,596 8,769 123,857
19,206 11,001 1,995 32,202
18,514 11,183 2,150 31,847
18,589 9,370 2,270 30,229
13,500 5,500 1,800 20,800
69,809 37,054 8,215 115,078
Brazil Other Central & S. America Total Central & S. America
32,909 14,272 47,181
31,621 14,934 46,555
30,910 15,844 46,754
8,677 3,811 12,488
8,782 4,199 12,981
33,787 15,789 49,576
8,641 3,956 12,597
8,806 3,960 12,766
9,350 4,224 13,574
9,000 4,000 13,000
35,797 16,140 51,937
Africa
16,564
17,477
17,454
4,735
4,642
18,659
4,614
4,603
4,579
4,550
18,346
Middle East
13,671
14,675
14,772
3,928
4,248
15,726
4,094
4,171
3,845
3,700
15,810
Total emerging
211,602 6.0%
214,275 1.3%
225,837 5.4%
58,980 2.1%
60,612 4.9%
237,933 5.4%
61,704 5.3%
62,023 3.8%
60,594 2.7%
48,750 (19.6%)
233,071 (2.0%)
Source: IISI, GFMS-MC
18
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
EMERGING MARKETS STEEL BRIEFING
Domestic ex-mill Indian prices of HR coil ($/tonne) excluding VAT versus Asian price
Krakatau offering at below $480/tonne cif, but the Chinese remain above $500/tonne cif.
1200 1100
Spot purchasing returns at low levels out of CIS
Despite the 5% import duty, Indian prices will have to fall further in December
1000 900 800
While we would not characterize it as a return to normal levels, sales volumes for CIS coil producers have picked
700
up in the last couple of weeks as traders secure positions
600
for Q1 deliveries, particularly to the Middle East and North
500 400
Indian domestic
Africa. Turkey took 60,000 tonnes of HR coil from Ilyich
Asian regional
and 65,000 tonnes from MMK. With higher availability of
300
HR coil from Isdemir, Turkey is now looking to export rather Nov 06
Mar 07 Jul 07
Nov 07
Mar 08 Jul 08
Nov 08
Indian price is translated to US$ Source: GFMS-MC on a monthly average basis
than import HR coil with a tender for December production recently sold for $470-480/tonne fob. Short lead times and a competitive price of around $450/tonne ex-works mean that any Turkish buyer can source domestically rather than from the CIS for now. Nevertheless, weak international
Freight rates are also dropping, which is assisting fob
demand for Turkish tube and pipe and cutbacks from those
prices. Black Sea to Turkish routes for example are now
producers is dampening demand for HR coil.
down to around $25/tonne from highs of $50/tonne in the summer. Turkish buyers snapped up a couple of very
We estimate that slab prices are around $350-450/tonne
low-priced offers, but have not bought extensively at
fob Black Sea, although there is very little merchant
the new higher quotes and indeed we expect them to be
business, with most exports to captive downstream
rather reluctant to do so given weak domestic and export
processors.
demand. As such, too aggressive an increase will lead to a reluctance to purchase. With Chinese fob prices potentially
The plate export business remains weak, with Ilyich and
moving lower, we see little chance of the prices moving
Azovstal operating at relatively low levels given a poor
above $500/tonne prior to the end of the year.
order book. Limited sales to the Middle East and North Africa are continuing at around $600/tonne fob. They are
There was some business completed at $450-480/tonne
battling low-priced Chinese offers and even rare suppliers
fob for Magnitogorsk HR coil to the UAE – up from the
such as Turkey as mills seek to maintain sales in the face
absolute bottom of just over $400/tonne in October, but
of sharply-lower domestic demand.
further attempts to raise the price over $500/tonne fob have not as yet been successful, and with little sign of a
On the domestic front, the collapse in credit has sharply
buying surge, prices may drift down again. CIS producers
reduced orders from trading houses or distributors that
are also battling Asian imports into the Middle East, with
tend to be the biggest buyers from domestic mills. They
Emerging steel prices (US $/metric tonne(1))
Nov-08 Dec-08 Jan-09 Feb-09 Mar-09 Apr-09 May-09 Jun-09 Jul-09 Aug-09 Sep-09 Oct-09 Nov-09
Ferrous scrap (1) 150 160 200 225 250 300 280 250 200 150 140 160 200
yoy % change (53%) (53%) (47%) (42%) (50%) (47%) (58%) (64%) (71%) (75%) (65%) (36%) 33%
Slab export (2)
395 365 370 410 435 450 450 420 370 330 320 320 340
yoy % change (27%) (32%) (36%) (35%) (46%) (47%) (51%) (58%) (65%) (67%) (57%) (36%) (14%)
Plate (2) 600 600 650 700 725 750 725 650 600 580 560 550 580
yoy % change (15%) (17%) (16%) (15%) (28%) (33%) (37%) (46%) (52%) (52%) (50%) (35%) (3%)
HR (2) 480 450 475 525 600 650 650 600 500 475 425 425 460
yoy % change (20%) (27%) (27%) (33%) (29%) (37%) (40%) (48%) (56%) (53%) (50%) (29%) (4%)
CR (2) 560 530 555 605 680 730 730 680 580 555 505 505 540
yoy % change (14%) (18%) (22%) (28%) (26%) (32%) (37%) (44%) (52%) (50%) (46%) (26%) (4%)
2003 ave. 142 249 305 288 389 2004 ave. 213 50% 430 73% 525 72% 477 66% 564 45% 2005 ave. 216 2% 372 (13%) 521 (1%) 445 (7%) 538 (5%) 2006 ave. 233 8% 412 11% 520 (0%) 491 10% 574 7% 2007 ave. 300 28% 496 20% 664 28% 573 17% 632 10% 2008 ave. 445 48% 723 46% 954 44% 822 43% 890 41% 2009 ave. 216 (52%) 388 (46%) 649 (32%) 533 (35%) 613 (31%) (1) A3 fob Black Sea (2) fob Black Sea (incl. Russian, Kazakh & Ukraine) All prices are an average of a range of prices that are present in the market, and exclude grade and finishing extras Source: GFMS-MC
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
HDG (2) 650 600 650 700 750 800 825 800 750 700 600 575 600
yoy % change (14%) (21%) (17%) (22%) (25%) (33%) (38%) (42%) (46%) (47%) (52%) (23%) (8%)
447 633 640 712 777 1,022 715
42% 1% 11% 9% 32% (30%)
19
EMERGING MARKETS STEEL BRIEFING
CIS forecast prices ($/tonne)
CIS forecast prices ($/tonne)
1,400
1,600
Shredded scrap 1,200
Slab export Plate
1,000
HDG C R coil HR coil
1,400
Forecast
800
1,200
Forecast
1,000
600
800
400
600
200
400
0 Nov Mar Jul Nov Mar Jul Nov Mar Jul Nov 06 07 07 07 08 08 08 09 09 09
200 Nov Mar Jul Nov Mar Jul Nov Mar Jul Nov 06 07 07 07 08 08 08 09 09 09 Source: GFMS-MC
Source: GFMS-MC
have also cut purchasing of intermediate steel products
$500/tonne and $550/tonne respectively, although larger
such as pipe, the producers of which have in turn slashed
deals could get a discount to that. Indian HDG offers have
output, further depressing domestic demand. Domestic
dropped to $700/tonne cif or even below with short lead
prices are now down to $480-550/tonne ex-VAT, ex-works
times. Buyers tend to be sourcing from stock rather than
for HR coil depending on producer. This is around a 25%
completing deals.
cut from November prices. We do not expect any shortterm improvement in domestic sales given that this is
Egyptian cutbacks
typically the very slow season for domestic construction
Kandil has cut output by 60% to 10,000 tpm in November
markets and producer inventories remain a problem.
from its more usual 25,000 tpm. Export sales in particular
Domestic HR plate is down to around $510/tonne for
are under duress, but domestic sales are also struggling
medium plate, with thicker plate (>20mm) around $650/
with high inventory. More fundamentally, Ezz is stopping
tonne ex-works, ex-VAT. Only domestic HDG (0.55mm) has
production at its 1.2m tpy EZDK site, but continues to
retained some strength, with prices held at around $975/
operate its larger ANSDK facility. It is trying to hold
tonne ex-works.
domestic HR coil prices at around $750/tonne ex-works, but is being undercut by imports and domestic competitor
Restrained Middle East purchasing
Hadisolb, and will probably have to adjust downwards.
Local suppliers such as Hadeed have been forced to cut prices again, with Hadeed around $500/tonne ex-works,
India re-imposes 5% import duty
but it is still prevented from accessing the export market
After abolishing this in mid-2008 as domestic prices
due to restrictions imposed earlier in the year, although
soared, it has been re-instated as prices fell. Meanwhile
these could be lifted soon. Even at this price, there are
the 15% export tax on slab was removed. Over the last
few takers as consumers prefer to work through stock.
couple of months, rising imports of Chinese and CIS
Mobarakeh of Iran cut its domestic price to around
material found better prices in India, particularly for HR
$520/tonne ex-works and is also exporting for as low
coil, compared to other Asian destinations. This has led
as $500/tonne fob. This means importers are typically
to declining orders for domestic producers of coil, with
offering at around $460-480/tonne cif Caspian ports from
SAIL for example seeing orders fall 15% from September
ArcelorMittal Temirtau and Magnitogorsk.
to October, forcing it to consider cutting output as well as dropping prices.
Imports into Syria and Lebanon are at low levels. High stock levels ensure that traders are reluctant to purchase
Domestic November HR coil prices have dropped to around
material. Some material was bought from Ukraine when
Rs31,000/tonne ($600/tonne), so given import pricing of
prices touched lows and deals were made at below $400/
below $500/tonne cif in the last few weeks from CIS and
tonne cif, but buyers have backed off as prices rose again.
China, it is unsurprising that its order level dropped. The
Trading is also limited due to the reluctance of banks to
5% import duty would then only give a landed price of
open L/Cs.
around $525/tonne cif, indicating that domestic producers will have to cut prices again in December, and cut volumes
In the UAE, import offers continue to decline with CIS
to bring the market into balance. Indian output barely
suppliers the lowest priced for HR coil and CR coil at
moved in October, and we believe inventories have
20
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
EMERGING MARKETS STEEL BRIEFING probably been built at producers and consumers. However, Indian producers remain reluctant to cut, with Tata indicating that it is not planning any reductions in output, while JSW expects to operate at higher rates in December, after cutting output by around 15% in November. With JSW having a structural surplus of up to 600,000 tpy of slab, the relief on the slab export duty is particularly beneficial and we expect to see more offers from this source going into Q1. The relatively high domestic price is also discouraging exports, which although quoted below domestics at $550/ tonne fob are largely being frozen out of international markets as being too high.
Latin America back on the export front After steadily reducing exports for most of the year, Brazilian and some other Latin American producers are seeking to export in Q4 – in part to hold up prices in their own domestic markets as demand is slowing. Nevertheless, prices are not hugely competitive at around $560/tonne fob for HR coil out of Brazil and $620/tonne for CR coil. CIS suppliers are probably cheaper for shipments to regional markets, but lead times may be slightly longer. We believe the main target is the USA, where local prices remain slightly elevated, and $600/tonne cif Gulf port is a significant discount to domestic prices.
GFMS METALS CONSULTING M E TA L S C O N S U LT I N G
21
METALS CONSULTING
STEEL
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