SWISS GT 26
THINK PARTS THINK TORNOS
SWISS GT 26 The solution for production of turned workpieces up to 25.4 mm in diameter.
2
Swiss GT 26
ENDLESS FLEXIBILITY
Next Challenge, please ! Versatile, high-performance, capable of operating with or without a guide bush and performing operations with high added value, the Swiss GT 26 is a machining solution that offers standard equipment at a competitive price.
Swiss GT 26
3
SWISS GT 26
Flexibility ■
Up to 39 tools, including 16 rotating tools.
■
Rapid movement of axes up to 32 m / min.
■
The Y axis offers greatly increased machining capability in counter operations.
■
Modular machining area allowing the user to use a wide range of rotating tools attachement according to the needs of the part.
Productivity ■
5 or 6 linear axes.
■
Bar turning and reworking machining operations happen simultaneously, to ensure optimal productivity.
■
The liquid-cooled motorised guide bush offers exceptional precision and allows the spindles to run at maximum speed (10,000 rpm).
4
Swiss GT 26
SWISS GT 26
Performance
Ergonomy
■
Machine features a rich equipment.
■
Central lubrication unit.
■
Liquid-cooled built-in motorised guide
■
Machine offers a high level of autonomy.
bush with synchronous motor.
The swarf container can be emptied while
■
Works with or without a guide bush.
the machine is running.
■
Swiss GT 26 features the most powerful
■
access to the tools.
spindle and driven tool in its class. ■
Swiss GT 26
Large machining area allowing an easy Numerical control on swivel arm.
5
EQUIPMENT
Deep drilling
Polygon operation
2-bore base for drill holder
Polygon unit max. 6000 rpm
intended for deep drilling.
Polygon tool Ø 80 mm
Mounted on the counter spindle carriage. Minimum drilling length : 160 mm. Includes a connector for high-precision coolant.
6
Swiss GT 26
EQUIPMENT
Turning
Milling
ESX20 drilling / milling
ESX20 drilling / milling
Rotating spindle for
spindle (offset 6 mm)
spindle (offset 15 mm)
milling (63 mm saw)
Swiss GT 26
7
EQUIPMENT
Thread-whirling
Inclined drilling / milling
Double drilling /
Thread-whirling unit
Inclined drilling /
milling unit
Max. 5700 rpm
milling device
Angle ± 25° Ø max. 10 mm
8
Swiss GT 26
EXTRAORDINARY VERSATILITY
Swiss GT 26 / 5
Swiss GT 26 / 6
5 or 6 axes
Operation with or without guide bush
The 5-axis version is based on proven kinematics.
Option to switch between operation with or
The 6-axis version can be equipped with 4 addition
without the guide bush, and therefore to
tools for counter operation to boost the turning
select the system best suited to the workpiece
machine’s ability to perform complex operations.
being machined. Depending on the workpiece
This version no longer requires mechanical adjust-
requirements, the bar quality may be lower
ment of the Y axis tools.
and the bar remnants shorter. The conversion takes place in less than 30 minutes, on both 5-axis and 6-axis versions.
1
2
3
Support for guide bush, no disconnection of wiring
Swiss GT 26
9
EXCEPTIONAL MACHINING PERFORMANCE
X1 Y1 Z1 Y4
Z4 X4
Up to 39 tools, including 16 rotating tools On the 5-axis version, the Swiss GT 26 can be fitted with up to 35 tools, including 16 that can be driven, and the 6-axis version adds 4 fixed tools, bringing the total capacity to 39 tools. The rotating tools on the rear platten and the counter operation station are adjustable.
10
Swiss GT 26
TISIS : PROGRAMMING AND COMMUNICATING WITH YOUR SWISS GT 26 MACHINE
Programming your Swiss GT 26
Position your tools interactively
Transfer* your programs via your computer network
Monitoring*
2D simulation of the tool path
* Requires the connectivity pack
Swiss GT 26
11
HIGH PRECISION
12
Aluminium External diameter : Ø 20 mm Workpiece length : 60 mm
Stainless steel External diameter : Ø 16 mm Workpiece length : 49 mm
Stainless steel External diameter : Ø 8 mm Workpiece length : 110 mm
Steel External diameter : Ø 15 mm Workpiece length : 12 mm
Titanium External diameter : Ø 5 mm Workpiece length : 8 mm
Stainless steel External diameter : Ø 8 mm Workpiece length : 30 mm
Swiss GT 26
GENERAL SPECIFICATIONS
Height 2.030 m
Width 1.270 m
Length 2.710 m
GENERAL SPECIFICATIONS Max. length Max. width Height Weight Cutting oil tray capacity Coolant pump power Colours RAL 9006 grey, RAL 9011 black CE / CEM certified
Swiss GT 26
mm mm mm kg l kW
SWISS GT 26 2710 1270 2030 3550 200 0.44
13
SWISS GT 26 AND ROBOBAR SBF 326
TECHNICAL SPECIFICATIONS Main spindle Max. bar capacity Standard workpiece length with rotating guide bush Spindle rotation speed Spindle power Max. constant torque Spindle stoppage time 0-8000 rpm
mm mm rpm kW Nm sec.
Platten Number of rotating tool positions on guide bush Turning tool section Number of frontal tools (op / cop) Positions for rotating tools (S11) Positions for rotating tools (S21 modular positions) Rotating tool speed of rotation rpm Rotating tool power (S11 / S21) kW Counter spindle Max. bar capacity mm Insertion length of workpiece into spindle mm Spindle rotation speed rpm Spindle power kW Max. constant torque Nm Stoppage time 0-8000 rpm sec. Position next to the spindle for spindle machining
14
SWISS GT 26 / 6 6 linear axes + 2 C-axis 2 independent tool systems
SWISS GT 26 / 5 5 linear axes + 2 C-axis 2 independent tool systems
25.4 220 0-10,000 9.5 (11) 12.1 (15.8) 0.4
25.4 220 0-10,000 9.5 (11) 12.1 (15.8) 0.4
9 9 16 x 16 16 x 16 5 / (5) 5 / (5) 4 4 3 3 5000 (2500) 5000 (2500) 0.75 / 1 0.75 / 1
25.4 120 0-10,000 9.5 (11) 12.1 (15.8) 0.4 2
25.4 120 0-10,000 9.5 (11) 12.1 (15.8) 0.4 2
Swiss GT 26
TECHNICAL CHARACTERISTICS
TECHNICAL SPECIFICATIONS Counter operation Number of tool positions Positions for rotating tools Rotating tool speed of rotation t / min Rotating tool power kW
SWISS GT 26 / 6
SWISS GT 26 / 5
8 4 5000 0.75
4 4 5000 0.75
Max. total number of tools (with maximum options) Operation / counter-operation tool distribution
39 26 / 13
35 26 / 9
BASIC MACHINE EQUIPMENT Rotating guide bush with integrated motor S21 rear platten rotating tool motor S11 front platten rotating tool motor C1 + C4 axes Interpolation in polar coordinates Pneumatic workpiece ejector + oil cleaning of collet Automatic centralised lubrication cycle Beacon (4 colour) 20 bar lubrication pump with manual selection filters Bar feeder interface Fire extinguisher interface TISIS programming software
X X X X Option X X X X X X Option
X X X X Option X X X X X X Option
Fanuc 31iB Absolute serial Synchronous (AC)
Fanuc 31iB Absolute serial Synchronous (AC)
NUMERICAL CONTROL Control type Encoder/axis motor technique Motor type (axes and spindles) Colour screen and mobile operator console PROGRAMMING SOFTWARE ISO language code C, TMI
TECHNICAL CHARACTERISTICS Min. barstock dia. mm Max. barstock dia without preparation mm with preparation mm System Round, hexagonal and square bar change-over Bar length Loading side Bar remnant extraction Loading capacity Change over time Adjustable guide steady Complies with CE / CEM standards Anti-vibration guide behind the spindle Weight 3m 12’ 4 m
Swiss GT 26
ROBOBAR SBF 326e 3 22 25.4 (1’’) Hydrodynamic / guide channels Yes, yes, no 3 m, 12’, 4 m Left From rear 260 mm - bars Ø 10 mm 10 min Yes, manual Yes Yes 520 kg 600 kg 680 kg
15
TORNOS TECHNOLOGIES ITALIA SRL Via Cesare Pavese 21 I - 20090 Opera / MI Tel. +39 02 57 68 15 01 Fax +39 02 57 68 15 230 [email protected]
TORNOS TECHNOLOGIES DEUTSCHLAND GmbH Karlsruher Str. 38
TORNOS TECHNOLOGIES US CORPORATION 840 Parkview Boulevard US - Lombard, IL 60148 Tel. +1 630 812 2040 Fax +1 630 812 2039 [email protected] www.tornos.us
D - 75179 Pforzheim Tel. +49 (0)7231 / 910 70 Fax +49 (0)7231 / 910 750 [email protected]
TORNOS TECHNOLOGIES FRANCE Boîte postale 330 St-Pierre en Faucigny F - 74807 La Roche s / Foron Cedex Tel. +33 (0)4 50 038 333 Fax +33 (0)4 50 038 907 [email protected]
TORNOS TECHNOLOGIES IBÉRICA Pol. Ind. El Congost Avda. St Julià, 206 Nave 8 E - 08403 Granollers Tel. +34 93 846 59 43 Fax +34 93 849 66 00 [email protected]
TORNOS TECHNOLOGIES UK LTD Tornos House Whitwick Business Park Coalville UK - Leicestershire LE67 4JQ Tel. +44 (0) 1530 513100 Fax +44 (0) 1530 814212 [email protected]
TORNOS TECHNOLOGIES POLAND Sp. z o.o. Ul. Spółdzielcza 37-39 55-080 Kąty Wrocławskie Poland Tel. +48 71 33 85 618 Fax +48 71 33 85 617 [email protected]
TORNOS TECHNOLOGIES (Shanghai) LTD Hui Feng Creativity Garden Feng Yu Building, 1-2F No. 239, Xitai Rd, Xu Hui District CN - Shanghai 200232 Tel. +86 21 6235 1235 Fax +86 21 6235 1938 [email protected]
TORNOS BEIJING OFFICE Rm.1706, Tower A Dongyu Office Building Jia #1 Shuguang Xili Chaoyang District CN - Beijing 100028 Tel. +86 10 5979 8583 Fax +86 10 5822 0483 [email protected]
TORNOS S.A. THAILAND REPRESENTATIVE OFFICE 7th Floor, 19, Bangna -Trad Soi 34, Bangna -Trad KM. 3 Road. Bangna, Bangkok, 10260 Thailand Tel. +66 2746 8840-1 Fax +66 2746 8842 [email protected]
TORNOS TECHNOLOGIES ASIA LTD MALAYSIA REPRESENTATIVE OFFICE No. 1-1-11, Ground Floor & 1-2-11, First Floor, One Terrace Plus, Tingkat Mahsuri 4, 11900 Bayan Lepas, PENANG, MALAYSIA Tel. +60 4 642 6562 / 4 642 6563 Fax +60 4 642 6561 [email protected]
Conforms to the European CE / CEM Safety Standards This document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. TORNOS S.A. assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS S.A. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability nor fitness for purpose shall apply.
Edition August 2014 – © Tornos 2014, all rights reserved cm
TORNOS S.A. Rue Industrielle 111 CH - 2740 Moutier Tel. +41 (0)32 494 44 44 Fax +41 (0)32 494 49 03 [email protected] www.tornos.com
SWISS GT 26 The solution for production of turned workpieces up to 25.4 mm in diameter.
2
Swiss GT 26
ENDLESS FLEXIBILITY
Next Challenge, please ! Versatile, high-performance, capable of operating with or without a guide bush and performing operations with high added value, the Swiss GT 26 is a machining solution that offers standard equipment at a competitive price.
Swiss GT 26
3
SWISS GT 26
Flexibility ■
Up to 39 tools, including 16 rotating tools.
■
Rapid movement of axes up to 32 m / min.
■
The Y axis offers greatly increased machining capability in counter operations.
■
Modular machining area allowing the user to use a wide range of rotating tools attachement according to the needs of the part.
Productivity ■
5 or 6 linear axes.
■
Bar turning and reworking machining operations happen simultaneously, to ensure optimal productivity.
■
The liquid-cooled motorised guide bush offers exceptional precision and allows the spindles to run at maximum speed (10,000 rpm).
4
Swiss GT 26
SWISS GT 26
Performance
Ergonomy
■
Machine features a rich equipment.
■
Central lubrication unit.
■
Liquid-cooled built-in motorised guide
■
Machine offers a high level of autonomy.
bush with synchronous motor.
The swarf container can be emptied while
■
Works with or without a guide bush.
the machine is running.
■
Swiss GT 26 features the most powerful
■
access to the tools.
spindle and driven tool in its class. ■
Swiss GT 26
Large machining area allowing an easy Numerical control on swivel arm.
5
EQUIPMENT
Deep drilling
Polygon operation
2-bore base for drill holder
Polygon unit max. 6000 rpm
intended for deep drilling.
Polygon tool Ø 80 mm
Mounted on the counter spindle carriage. Minimum drilling length : 160 mm. Includes a connector for high-precision coolant.
6
Swiss GT 26
EQUIPMENT
Turning
Milling
ESX20 drilling / milling
ESX20 drilling / milling
Rotating spindle for
spindle (offset 6 mm)
spindle (offset 15 mm)
milling (63 mm saw)
Swiss GT 26
7
EQUIPMENT
Thread-whirling
Inclined drilling / milling
Double drilling /
Thread-whirling unit
Inclined drilling /
milling unit
Max. 5700 rpm
milling device
Angle ± 25° Ø max. 10 mm
8
Swiss GT 26
EXTRAORDINARY VERSATILITY
Swiss GT 26 / 5
Swiss GT 26 / 6
5 or 6 axes
Operation with or without guide bush
The 5-axis version is based on proven kinematics.
Option to switch between operation with or
The 6-axis version can be equipped with 4 addition
without the guide bush, and therefore to
tools for counter operation to boost the turning
select the system best suited to the workpiece
machine’s ability to perform complex operations.
being machined. Depending on the workpiece
This version no longer requires mechanical adjust-
requirements, the bar quality may be lower
ment of the Y axis tools.
and the bar remnants shorter. The conversion takes place in less than 30 minutes, on both 5-axis and 6-axis versions.
1
2
3
Support for guide bush, no disconnection of wiring
Swiss GT 26
9
EXCEPTIONAL MACHINING PERFORMANCE
X1 Y1 Z1 Y4
Z4 X4
Up to 39 tools, including 16 rotating tools On the 5-axis version, the Swiss GT 26 can be fitted with up to 35 tools, including 16 that can be driven, and the 6-axis version adds 4 fixed tools, bringing the total capacity to 39 tools. The rotating tools on the rear platten and the counter operation station are adjustable.
10
Swiss GT 26
TISIS : PROGRAMMING AND COMMUNICATING WITH YOUR SWISS GT 26 MACHINE
Programming your Swiss GT 26
Position your tools interactively
Transfer* your programs via your computer network
Monitoring*
2D simulation of the tool path
* Requires the connectivity pack
Swiss GT 26
11
HIGH PRECISION
12
Aluminium External diameter : Ø 20 mm Workpiece length : 60 mm
Stainless steel External diameter : Ø 16 mm Workpiece length : 49 mm
Stainless steel External diameter : Ø 8 mm Workpiece length : 110 mm
Steel External diameter : Ø 15 mm Workpiece length : 12 mm
Titanium External diameter : Ø 5 mm Workpiece length : 8 mm
Stainless steel External diameter : Ø 8 mm Workpiece length : 30 mm
Swiss GT 26
GENERAL SPECIFICATIONS
Height 2.030 m
Width 1.270 m
Length 2.710 m
GENERAL SPECIFICATIONS Max. length Max. width Height Weight Cutting oil tray capacity Coolant pump power Colours RAL 9006 grey, RAL 9011 black CE / CEM certified
Swiss GT 26
mm mm mm kg l kW
SWISS GT 26 2710 1270 2030 3550 200 0.44
13
SWISS GT 26 AND ROBOBAR SBF 326
TECHNICAL SPECIFICATIONS Main spindle Max. bar capacity Standard workpiece length with rotating guide bush Spindle rotation speed Spindle power Max. constant torque Spindle stoppage time 0-8000 rpm
mm mm rpm kW Nm sec.
Platten Number of rotating tool positions on guide bush Turning tool section Number of frontal tools (op / cop) Positions for rotating tools (S11) Positions for rotating tools (S21 modular positions) Rotating tool speed of rotation rpm Rotating tool power (S11 / S21) kW Counter spindle Max. bar capacity mm Insertion length of workpiece into spindle mm Spindle rotation speed rpm Spindle power kW Max. constant torque Nm Stoppage time 0-8000 rpm sec. Position next to the spindle for spindle machining
14
SWISS GT 26 / 6 6 linear axes + 2 C-axis 2 independent tool systems
SWISS GT 26 / 5 5 linear axes + 2 C-axis 2 independent tool systems
25.4 220 0-10,000 9.5 (11) 12.1 (15.8) 0.4
25.4 220 0-10,000 9.5 (11) 12.1 (15.8) 0.4
9 9 16 x 16 16 x 16 5 / (5) 5 / (5) 4 4 3 3 5000 (2500) 5000 (2500) 0.75 / 1 0.75 / 1
25.4 120 0-10,000 9.5 (11) 12.1 (15.8) 0.4 2
25.4 120 0-10,000 9.5 (11) 12.1 (15.8) 0.4 2
Swiss GT 26
TECHNICAL CHARACTERISTICS
TECHNICAL SPECIFICATIONS Counter operation Number of tool positions Positions for rotating tools Rotating tool speed of rotation t / min Rotating tool power kW
SWISS GT 26 / 6
SWISS GT 26 / 5
8 4 5000 0.75
4 4 5000 0.75
Max. total number of tools (with maximum options) Operation / counter-operation tool distribution
39 26 / 13
35 26 / 9
BASIC MACHINE EQUIPMENT Rotating guide bush with integrated motor S21 rear platten rotating tool motor S11 front platten rotating tool motor C1 + C4 axes Interpolation in polar coordinates Pneumatic workpiece ejector + oil cleaning of collet Automatic centralised lubrication cycle Beacon (4 colour) 20 bar lubrication pump with manual selection filters Bar feeder interface Fire extinguisher interface TISIS programming software
X X X X Option X X X X X X Option
X X X X Option X X X X X X Option
Fanuc 31iB Absolute serial Synchronous (AC)
Fanuc 31iB Absolute serial Synchronous (AC)
NUMERICAL CONTROL Control type Encoder/axis motor technique Motor type (axes and spindles) Colour screen and mobile operator console PROGRAMMING SOFTWARE ISO language code C, TMI
TECHNICAL CHARACTERISTICS Min. barstock dia. mm Max. barstock dia without preparation mm with preparation mm System Round, hexagonal and square bar change-over Bar length Loading side Bar remnant extraction Loading capacity Change over time Adjustable guide steady Complies with CE / CEM standards Anti-vibration guide behind the spindle Weight 3m 12’ 4 m
Swiss GT 26
ROBOBAR SBF 326e 3 22 25.4 (1’’) Hydrodynamic / guide channels Yes, yes, no 3 m, 12’, 4 m Left From rear 260 mm - bars Ø 10 mm 10 min Yes, manual Yes Yes 520 kg 600 kg 680 kg
15
TORNOS TECHNOLOGIES ITALIA SRL Via Cesare Pavese 21 I - 20090 Opera / MI Tel. +39 02 57 68 15 01 Fax +39 02 57 68 15 230 [email protected]
TORNOS TECHNOLOGIES DEUTSCHLAND GmbH Karlsruher Str. 38
TORNOS TECHNOLOGIES US CORPORATION 840 Parkview Boulevard US - Lombard, IL 60148 Tel. +1 630 812 2040 Fax +1 630 812 2039 [email protected] www.tornos.us
D - 75179 Pforzheim Tel. +49 (0)7231 / 910 70 Fax +49 (0)7231 / 910 750 [email protected]
TORNOS TECHNOLOGIES FRANCE Boîte postale 330 St-Pierre en Faucigny F - 74807 La Roche s / Foron Cedex Tel. +33 (0)4 50 038 333 Fax +33 (0)4 50 038 907 [email protected]
TORNOS TECHNOLOGIES IBÉRICA Pol. Ind. El Congost Avda. St Julià, 206 Nave 8 E - 08403 Granollers Tel. +34 93 846 59 43 Fax +34 93 849 66 00 [email protected]
TORNOS TECHNOLOGIES UK LTD Tornos House Whitwick Business Park Coalville UK - Leicestershire LE67 4JQ Tel. +44 (0) 1530 513100 Fax +44 (0) 1530 814212 [email protected]
TORNOS TECHNOLOGIES POLAND Sp. z o.o. Ul. Spółdzielcza 37-39 55-080 Kąty Wrocławskie Poland Tel. +48 71 33 85 618 Fax +48 71 33 85 617 [email protected]
TORNOS TECHNOLOGIES (Shanghai) LTD Hui Feng Creativity Garden Feng Yu Building, 1-2F No. 239, Xitai Rd, Xu Hui District CN - Shanghai 200232 Tel. +86 21 6235 1235 Fax +86 21 6235 1938 [email protected]
TORNOS BEIJING OFFICE Rm.1706, Tower A Dongyu Office Building Jia #1 Shuguang Xili Chaoyang District CN - Beijing 100028 Tel. +86 10 5979 8583 Fax +86 10 5822 0483 [email protected]
TORNOS S.A. THAILAND REPRESENTATIVE OFFICE 7th Floor, 19, Bangna -Trad Soi 34, Bangna -Trad KM. 3 Road. Bangna, Bangkok, 10260 Thailand Tel. +66 2746 8840-1 Fax +66 2746 8842 [email protected]
TORNOS TECHNOLOGIES ASIA LTD MALAYSIA REPRESENTATIVE OFFICE No. 1-1-11, Ground Floor & 1-2-11, First Floor, One Terrace Plus, Tingkat Mahsuri 4, 11900 Bayan Lepas, PENANG, MALAYSIA Tel. +60 4 642 6562 / 4 642 6563 Fax +60 4 642 6561 [email protected]
Conforms to the European CE / CEM Safety Standards This document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. TORNOS S.A. assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS S.A. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability nor fitness for purpose shall apply.
Edition August 2014 – © Tornos 2014, all rights reserved cm
TORNOS S.A. Rue Industrielle 111 CH - 2740 Moutier Tel. +41 (0)32 494 44 44 Fax +41 (0)32 494 49 03 [email protected] www.tornos.com
