Toyota\Lexus AB60E, AB60F Oversized Lockup ... - cloudfront.net

T R A N S M IS S ION PART S Instructions

Toyota\Lexus AB60E, AB60F

Oversized Lockup Control Valve Kit

TOOL

157740-16K

R

EQ

AB60E No. 1 Upper Valve Body

D

Part No.

U IRE

• Lockup Control Valve • Plunger Valve • Spring • Sleeve

Tool Kit

Lockup Control Valve Plunger Valve Spring

Tool Kit

Sleeve

Part No.

F-157740-TL16

• Reamer • Reamer Jig • Guide Pin NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.

1. Disassembly a. Remove OE retainer, set aside for reuse. b. Remove and discard OE sleeve, spring, plunger valve and lockup control valve. 2. Bore Reaming Ream lockup control bore (for reaming instructions/reamer care, please visit www.sonnax.com). Sonnax reaming tool kit F-157740-TL16 and VB-FIX are required for this operation. 3. Installation & Assembly a. Be certain all debris has been removed from valve bore and body. b. Install Sonnax lockup control valve into bore. c. Install Sonnax spring into Sonnax plunger valve spring pocket d. Install Sonnax plunger valve and spring into Sonnax sleeve, spring in first. Make sure spring remains in plunger valve spring pocket. e. Install Sonnax plunger valve into sleeve, then insert sleeve into bore. f. Reinstall OE retainer. 4. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 16 in-Hg.

©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

20

15

10

25

5

0 30 VACUUM TEST

AB60E No. 1 Upper Valve Body

16"-Hg

157740-16K-IN 01-15-15