Turning Center
ACCUWAY MACHINERY CO., LTD.
Shen-Gang Factory:
Tan-Tzu Factory
No.26, Lane 108, Da-Jou Road, Shen-Gang Hsiang,
No.1, Lane 113, An-Ho Road, Tan-Tzu Hsiang,
Taichung Hsien, Taiwan 429, R.O.C.
Taichung Hsien, Taiwan 427, R.O.C.
TEL:+886-4-2520-9588
FAX:+886-4-2520-9716
E-mail:
[email protected] www.accuway.com.tw 201107
Rigid Structure
Multi-tasking Systems UT-200S/UT-2 0SM Spindle The thermally symmetrical design on the head stock diminishes distortion and provides stable accuracy on work pieces even in continuous high speed machining. The spindle is supported by a double row of tapered roller bearings in the front and rear of the spindle to resist axial cutting force, while self-alignment angular contact bearings provide tremendous radial load capability.
Main and Sub Spindles Synchronization
One-piece Slant Bed Structure The machine bed is made of one-piece highgrade Meehanite casting to allow heavy cutting capabilities. The wide hardened and ground box ways are coated with Turcite and hand-scraped for ultra-precise fitting to reduce vibration while offering better tool life and surface finishes. Each axis structure is directly driven by precision ballscrew and powered by AC servo motor for smooth slide movement with virtually no backlash.
U T- 3 0 0 Y
C1-Axis
Available on both the main spindle and sub-spindles, C1 and C2 axes provide positioning resolution up to 0.015 degree to accomplish three dimensional c o n t o u r i n g, c o m b i n e d r o u n d a n d p r i s m a t i c machining by harmonized control of the spindles with the X and Z axes. Exact synchronization between the main spindle and sub spindle at any rotation speed can be programmed to perform part transfer for secondary machining to enhance production efficiency and reduces idle time.
C2-Axis
Y- a x i s
X-Axis
Y-Axis
Y-axis with +/- 50 mm of stroke is available for performing thread milling, complex off-center milling and drilling operations on the main or sub-spindle by combining live tool turret. The Y-axis travel is achieved by the simultaneous movement of the two independent slides. This design distributes cutting force over the two slides assuring exceptional rigidity and maximum accuracy.
Z-Axis
1
UT Series
UT Series
2
Turning and Milling
Tooling System U T- 2 0 0 S / U T- 2 0 0 S M
Ø8 Ø10 Ø12 Ø16 Ø20 Ø25
T1(E6)
20X20 C3 Radial tool holder 20X20
VDI 30 12-Station C4
Axial tool holder
U T- 3 0 0 Y / U T- 3 0 0 LY
Ø10 Ø12 Ø16 Ø20 Ø25
25X25
Tu r r e t The fast 12-station servo-mechanical dodecagonal drum turret, featuring a large 3-piece cur vic coupling and powerful hydraulic clamping force, assur es unparalleled rigidity in all machining conditions. Live tool holders can be mounted on all 12 stations, but only the working position is driven. VDI live tool turret is also available as an option upon request.
T1(E6)
Ø32
VDI Power turret
C3 Radial tool holder 25X25
VDI 40 12-Station C4
Accuway Power turret
Axial tool holder
U T- 3 0 0 Y / U T- 3 0 0 LY 25X25
25X25
FA N U C 18 i -T c o n t r o l l e r 10.4" color LCD plus manual guide i enable user to program complex components in multi-axis system.
O.D. holder
Axial tool holder
Ø6 Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32 MT. #1 MT. #2 MT. #3
Ø20 Ø25 Ø32
Facing tool holder
Boring bar tool holder
U-Drill tool holder
Dodecagonal drum power turret
Radial tool holder
3
UT Series
UT Series
4
Working Range 27 5
10 0
25.5
120 540/1040(UT-300L) 750/1250(UT-300L) Z-TRAVEL 25 10
32
57
50
50
120
39
20 50 85
57
12 35 0
17 7
0 27
220
600 32.8 175 155 148
143.2
10 Ø2 266 Ø
40 3 0 13 22
307
307 150
516
100
40 750/1250(UT-300L) 540/1040(UT-300L) Z-TRAVEL139 19
27 5
VDI 40 12-station power turret
25 10
40 750/1250(UT-300L Z-TRAVEL 139 120 540/1040(UT-300L)
90
25.5
120
540/1040(UT-300L)
139
120 540/1040(
Accuway power turret
60
U T- 3 0 0 Y / U T- 3 0 0 LY
0
20
64
120
135 100 90 540/1040(UT-300L)
139
64
120
135 100 90 540/1040(UT-300L)
139
79.5
80
70 49
0
30
0
80.563
130 110 4515 130 110 60 125 115 60
55 90
120
139
120
140 100 90 540/1040(UT-300L)
139
66 66
120
139
120
139
120
35 35 70 70
25 5
260 245 224 200
40 17 25
86 105 90 540/1040(UT-300L) 86 105 90 540/1040(UT-300L)
3
25 5
260 245 224 200
120
3
750/1250(UT-300L) Z-TRAVEL 750/1250(UT-300L) Z-TRAVEL 275 275 X-TRAVEL X-TRAVEL
150 15
17 25
750/1250(UT-300L) Z-TRAVEL
271 271 260 260 245 245 162 162
150 15
275 275 X-TRAVEL X-TRAVEL
27 7530 3535 90
2
111.576 5
15 3040 170
750 Z-TRAVEL
165
0
0
300 X-TRAVEL 241 240 235 220 210 210 170 110
30
49
750/1250(UT-300L) Z-TRAVEL
40
110 30 0
49 0
65
UT Series
165
140 100 90 540/1040(UT-300L)
Accuway power turret
U T- 3 0 0 S M
5
165
55 90
80
79.5
260 260 245 245 239 239 175 175
20
750/1250(UT-300L) Z-TRAVEL 750/1250(UT-300L) Z-TRAVEL 275 275 X-TRAVEL X-TRAVEL
115 100
300 X-TRAVEL 240 270 133 270 120 72 250 220
250 15 175 90
200
105 105
0
750/1250(UT-300L) Z-TRAVEL 750/1250(UT-300L) Z-TRAVEL 260 260 245 245 189 189 205 205
30
83 15
250
1
112
75 10.5
275 275 X-TRAVEL X-TRAVEL
12 0 50 0
35
750 Z-TRAVEL
72 100 120 133
100
300 270 270 220 240 235
X-TRAVEL
82
75 10.5 250
50 0 10 0 30 32
0
750 Z-TRAVEL
85
40
39
U T- 3 0 0 S M
25.5
275 X-TRAVEL 256
10 0
27 5
516
19
0
Ø505
27 5
57
90
275 X-TRAVEL 256 200
22
8 516
750/1250(UT-300L) Z-TRAVEL
139
85 120
19
32
139
72
0
8 36
36
12 35 0
100 127
40
40
540/1040(UT-300L)
85
85 120
120
39
57
90
275 X-TRAVEL 236 250
516
25 10
275 X-TRAVEL 236 250
150 150
19
27 5
750/1250(UT-300L) Z-TRAVEL 85 120
60 100
12 35 0
516 275 X-TRAVEL 236 19 27250 5
303 303
32
0
150
11 144
170 166 144
7
10 0
150
750/1250(UT-300L) Z-TRAVEL
0
303
220 220
170 144 133
220
7
23
26
60 100
600
13.2
600
126.2 103.2
275 X-TRAVEL 256 200
516
VDI 40 12-station power turret
U T- 3 0 0 Y / U T- 3 0 0 LY
19
VDI 30 12-station power turret
U T- 2 0 0 S M
140 100 90 540/1040(UT-300L) 140 100 90 540/1040(UT-300L)
139 139
UT Series
6
Spindle Torque Diagram
Working Range VDI 40 12-station power turret
U T- 3 0 0 SY
[kW] 20 15
[ αP 22 ]
Output 30 min, S3 60% Operating zone 15 kW
200 191
11 kW
120
153
0
700
Motor speed [ min-1]
72 ø4 560
120
72
10.5 90
250 46 190
275 X-axis stroke
16
0
1400
6000
15 min, S3 60% Operating zone
450 432 300
2029 700
4500
Torque
600 522
150
0
3000
-1 ] Motor speed [ min
[N-m]
Continuous operating zone
338
1500
[ αP 30 ]
6
8 7
700 0
15 kW
12
750 Z-axis stroke
6000
15 min, S3 60% Operating zone 18.5 kW
18
39
4500
3000
Output
24
35 12 0 27 5 51 6
Continuous operating zone
0 1500
0
[kW]
ø2 42
100 50
6
560
30 min, S3 60% Operating zone
150 140
Continuous operating zone
5
32 0
10 0
51 6 27 5
67
10
75
250 236 110
275 X-axis stroke
19
750 Z-axis stroke
Torque
[N-m] 250
2100
Continuous operating zone 338
0 2800
Motor speed [ min-1]
3500
0
700
1400
2100
2800
-1 ] Motor speed [ min
3500
Machine Dimensions
6
U T- 2 0 0 S / U T- 2 0 0 S M Accuway power turret
2965
1735
55 60 90
65 110
39 200
112 10 182 122
3895
25
27 5
143.5 163.5
U T- 3 0 0 Y / U T- 3 0 0 LY 48 ø4
MODEL UT-300Y UT-300LY
31 ø2
1590
A
B
C
D
3500
2200
2050
4050
4100
2200
2050
4650
750 Z-axis stroke 165
4
5
35
51
200 10
70 27 49 5 4
80
70
A
B
24
49 4
275 X-axis stroke
27 5
182
64
10 5
36
49 4
86
275 X-axis stroke
79.5
111.5 61.5
105
750 Z-axis stroke
175
U T- 3 0 0 SY
182 62 60 D
7
UT Series
C
UT Series
8
UT-200 Specification Machine Model
UT-300 Specification
UT-200S
Controller
Machine Model Controller CAPACITY
UT-200SM
FANUC OiT
FANUC OiT
CAPACITY
910
612
910
Swing over “ X” cover
mm
720
720
388
720
Max cutting diameter (Main spindle) mm
470
470
420
450
mm
-
-
375
375
mm
610
1140
610
610
Spindle nose
ASA
A2-8
A2-8
A2-8
Spindle bearing inner diameter
mm
130
140
130
140
160
130
140
130
Power chuck diameter
inch
10
12
10
12
15
10
12
10
12
Spindle speed
rpm
3500
2700
3500
2500
3500
2700
3500
2700
Spindle drive power
KW
Bar capacity
mm
522
Swing over “ X” cover
mm
318
318
Max cutting diameter (Main spindle)
mm
260
286
Max cutting diameter (Sub-spindle)
Max cutting diameter (Sub-spindle)
mm
260
286
Max cutting length
495
MAIN SPINDLE
MAIN SPINDLE Spindle nose
ASA
Spindle bearing inner diameter
mm
Power chuck diameter
inch
Spindle speed
rpm
Spindle drive power
KW
Bar capacity
mm
A 2-6 100
A 2-6 110
100
4000
4500
8 4500
8
11/15 52
110
4000 11/15
65
52
Spindle nose
ASA
A 2-5
A 2-5
A2-8
15/18.5 75
90
75
A2-11
2700 15/18.5 (18.5/22) 90
15/18.5 105
75
90
140
15/18.5 75
90
SUBSPINDLE 65
SUBSPINDLE
UT-300SY FANUC 18iT
910
522
495
UT-300SM FANUC OiT
mm
mm
mm
UT-300LY FANUC 0iT
Swing over “ Z” cover
Swing over “ Z” cover
Max cutting length
UT-300Y FANUC 0iT
Spindle nose
ASA
-
-
A2-5
A2-5
Power chuck diameter
inch
-
-
6
6
Spindle speed
rpm
-
-
6000
6000
Spindle drive power
KW
-
-
5.5/7.5
5.5/7.5
Bar capacity
mm
-
-
45
45
Power chuck diameter
inch
6
6
Spindle speed
rpm
6000
6000
Spindle drive power
KW
5.5/7.5
5.5/7.5
Z axis
mm
750
1250
750
750
Bar capacity
mm
45
45
Y axis
mm
± 50
± 50
-
± 50
TRAVELS
X axis
mm
275
275
300
275
Z axis
mm
600
600
B axis
mm
-
-
700
700
X axis
mm
220
220
FEEDS
B axis
mm
625
625
Rapid traverse- Z axis
m/min
20
20
Rapid traverse- X axis
m/min
20
20
TOOL TURRET
Rapid traverse- B axis
m/min
20
20
Type
FEEDS
TOOL TURRET Type
Hydraulic
Servo-mechanical
TRAVELS
Rapid traverse- Z axis
m/min
24
24
24
24
Rapid traverse- Y axis
m/min
10
10
-
10
Rapid traverse- X axis
m/min
20
20
20
20
Rapid traverse- B axis
m/min
-
-
20
20 APT / VDI
APT / VDI
APT / VDI
APT / VDI
Number of tools
station
12
12
12
12
Tool size square
mm
25
25
25
25
Tool size boring bar
mm
40
40
40
40
Cs spindle index angle
deg
0.015
0.015
0.015
0.015
20
Max. rotary tool speed
rpm
4000
4000
4000
4000
20
20
Rotary tool driver power
kW
3 / 3.7
3 / 3.7
3 / 3.7
3 / 3.7
32
32
TAILSTOCK
degree
-
0.015
-
Max. rotary tool speed
rpm
-
6000
Rotary tool driver power
kW
-
2.2
Number of tools
units
12 (VDI 30)
12 (VDI 30)
Tool size square(Machining the face)
mm
20
Tool size square(Machining the back)
mm
Tool size boring bar
mm
Cs spindle index angle
DIMENSIONS
mm
540
1040
-
mm
120
120
-
-
Quill diameter
mm
85
85
-
-
Quill taper hole
MT
Tailstock body positioning
Floor space required
M
2.9 x 1.6
2.9 x 1.6
Height
M
1.7
1.7
Weight
kg
9
Tailstock body travel Quill travel
UT Series
4000
4000
5
5
-
-
Programmable
Programmable
-
-
DIMENSIONS Floor space required
M
3.5 X 2
4X2
3 X 1.9
3.5 X 2
Height
M
2.2
2.2
2
2.2
Weight
kg
6000
7500
5900
6500
UT Series
10