STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation. TOOLS & EQUIPMENT: Used in Figures calls out the specific tools and equipment recommended for this process. REVISION MARK: This mark highlights a change in installation with respect to previous issue.
Description
Conflicts Recommended Tools Personal & Vehicle Protection
Notes
None
Special Tools
SAFETY TORQUE: This mark indicates that torque is related to safety.
Procedure Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the "Accessory Installation Practices" document. This document covers such items as: Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). Safety (eye protection, rechecking torque procedure, etc.). Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document.
1. Install the tip. (a) Make sure the vehicle’s tail pipe is free from dirt and debris. (b) Remove the exhaust tip from the box and set it on a soft surface to prevent scratching. Nut on the right hand side facing down
(c) Slide the stainless steel clamp over the exhaust tip inlet as shown (Fig. 1-1). (1) Adjust the nut clamp until the clamp cannot be easily twisted. NOTE: Do not over tighten the clamp, otherwise the exhaust tip will not fit over the tail pipe.
Fig. 1-1
3:00 Position
Nut on the right hand side facing down
Fig. 1-2
Page 2 of 5 pages Issue: C 06/11/2014
(2) Locate the bolt of the clamp at the right side (passenger’s side) of the exhaust tip inlet with the nut facing down (Fig. 1-1 & Fig. 1-2).
TOYOTA
TUNDRA
2012 - STAINLESS STEEL EXHAUST TIP
Procedure
Rubber mallet
(d) Slide the exhaust tip and clamp assembly over the tail pipe (Fig. 1-3). (1) The exhaust tip should be oriented with the logo up. (2) If necessary, a rubber mallet may be used to aid installation.
Fig. 1-3
(3) Slide the exhaust tip along the tail pipe, approximately 40 mm distance between the end of tail pipe and the end of exhaust tip (Fig. 1-4).
40 mm
Fig. 1-4
(e) Install the stainless steel spacers. (1) Slide the two spacers into the exhaust tip opening between the tail pipe and the exhaust tip inlet. Place one at the bottom and the other at top (Fig. 1-5).
Spacer
(2) Make sure the edges of the spacers are aligned to the tip's edge. Fig. 1-5
Page 3 of 5 pages Issue: C 06/11/2014
TOYOTA
TUNDRA
2012 - STAINLESS STEEL EXHAUST TIP
Procedure
(f) Once the tip is positioned correctly and the alignment seems accurate, press the tip with a finger to prevent the spacers from shifting, then start tightening the clamp nut making sure the clamp remains in the proper position (Fig. 1-6 & Fig. 1-7).
Fig. 1-6
Tip correctly centered
Fig. 1-7
Tip not centered
15 mm deep socket & torque wrench
(g) Double check the tip alignment and torque the clamp nut to 41 ft-lbf (55N-m) (Fig. 1-8). (h) Clean the exhaust tip with glass cleaner or VDC approved cleaner and a non-scratching cloth.
Fig. 1-8
Page 4 of 5 pages Issue: C 06/11/2014
TOYOTA
TUNDRA
2012 - STAINLESS STEEL EXHAUST TIP
Checklist - these points MUST be checked to ensure a quality installation. Check: Accessory Function Checks
Look For:
Correct part number has been installed
Verify the part number on the package
Nut properly tightened
41 ft-lbf (55 N-m)
Clamp properly aligned
The clamp should be oriented with the bolt on the right side with the nut facing down
Tip properly aligned
The tip oval should be horizontal to the rear bumper fascia
Vehicle Function Checks Rattle or vibration
Start the engine and check for rattles or a vibration of the exhaust tip
Vehicle Appearance Check After accessory installation and removal of protective cover(s), perform a visual inspection.
Page 5 of 5 pages Issue: C 06/11/2014
Ensure no damage (including scuffs and scratches) was caused during the installation process. (For PPO installations, refer to TMS Accessory Quality Shipping Standard.)