Zoeller 3161-0001 Repair Parts.pdf

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SECTION: 6.10.423

Your Peace of Mind is Our Top Priority ®

FM1415 0210 Supersedes 1107

®

Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site: www.zoeller.com

REPLACEMENT PARTS LIST FOR MODELS: M3161 AUTOMATIC 115V N3161 NONAUTOMATIC 115V D3161 AUTOMATIC 230V E3161 NONAUTOMATIC 230V Consult factory for all other models TO ORDER REPLACEMENT PARTS: PLEASE FURNISH THE FOLLOWING INFORMATION:

L2

L1

BLACK

• Model Number. • Part Number of Pump. • Part Number and Description of part.

BLACK SWITCH

RELAY 5

2

R 6

4

1

3

2

4

COM

NC BLACK FLOAT

WHITE

GREEN

RED

BLACK

WHITE

WHITE GREEN

WHITE GR

EE

N

RED

BLUE

BLUE

(1)

RED (2)

BLACK (3)

RED

YELLOW

MOTOR O.L.

START RUN

009783

WIRING DIAGRAM FOR MODELS “M3161” ALL REVISIONS AND “D3161” ALL REVISIONS 2/95 thru Current

009784

WIRING DIAGRAM FOR MODELS “N3161” ALL REVISIONS AND “E3161” ALL REVISIONS 2/95 thru Current

© Copyright 2012 Zoeller Co. All rights reserved.

REPLACEMENT PARTS LIST FOR MODELS “M3161” & “D3161”. MODELS: REF. NO. 1

DESCRIPTION •

2

QTY

NOTES

M3161-A 3/95 thru 9/98

See back page for illustration.

M3161-B M3161-C M3161-D 10/98 thru 9/01

10/01 thru 11/09

12/09 thru Current

D3161-A

D3161-B

D3161-C

10/98 thru 9/01

10/01 thru 11/09

12/09 thru Current

Handle

1

217069

217069

217069

217069

217069

217069

217069

Cover & Handle

1

009662

009662

009662

009662

009662

009662

009662

3



Gasket,Case or Cover

1

012649

012649

012649

012649

012649

012649

012649

4



Wire Pkg.

1

004756

004756

004756

004756

004756

004756

004756

Capacitor & Clamp Asm

1

003575

003575

003575

003575

002381

002381

002381



Seal - Thru Wall Term.

3

003402

003402

003402

003402

003402

003402

003402

Mtr. Hsg. Brg. Stator & Term.

1

009974

009974

009974

150604

009975

009975

150605

001012

001012

001012

NA

001012

001012

NA

5 6 7 8

Bearing, Upper Sleeve •

9

1

NA

NA

NA

006703

NA

NA

006703

002701

002701

002701

150574

002701

002701

150575

Bearing, Lower

1

001013

001013

001013

010069

001013

001013

010069



Seal, Mtr. Hsg.

1

012648

012648

012648

012648

012648

012648

012648

Adapter

1

001003

001003

001003

001003

001003

001003

001003



Seal, Shaft

1

019068

019068

019068

019068

019068

019068

019068

12 13

Bearing, Upper BALL Rotor (115V/230V)

10 11

1

14

Impeller “161”

1

004307

004307

004307

004307

004307

004307

004307

15

Housing, Pump-Mach 161/185/188

1

004188

004188

004188

004188

004188

004188

004188

Strainer Plate

1

137008

137008

137008

137008

137008

137008

137008

17

16 •

Plug

2

034051

034051

034051

034051

034051

034051

034051

18



Oil, Dielectric

1

006065

006065

006065

011066

006065

006065

011066

Flange Pkg. 2”

19

1

Flange Pkg. 3”

10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

20

Case Handle & Asm.

1

007088

007088

007088

007088

007088

007088

007088

21

Guard

1

267008

267008

267008

267008

267008

267008

267008

22



23 24 25



Arm & Seal Asm.

1

004741

004741

004741

004741

004741

004741

004741

Case & Switch

1

009977

009977

009977

009977

009977

009977

009977

Switch Asm. “160/180/290”

1

004744

004744

004744

004744

004744

004744

004744

Gasket - Case or Cover

1

014555

014555

014555

014555

014555

014555

014555

26

Housing, Switch

1

009454

009454

009454

009454

009453

009453

009453

27

Float

1

034019

034019

034019

034019

034019

034019

034019

28

Float Rod Asm.

1

005352

005352

005352

005352

005352

005352

005352

29

Float - Mach.

1

004912

004912

004912

004912

004912

004912

004912

30

Cord Term. & Seal 115V

1

009976

009976

009976

009976

009980

009980

009980

31

Strain Relief

2

001770

001770

001770

001770

001770

001770

001770

32

Seal, Cord - Asm. & Str. Rlf.

1

004375

004375

004375

004375

004721

004721

004721 009643

Seal Asm. Conduit

2

009643

009643

009643

009643

009643

009643

34

33



Cordage, Conduit & Seals

1

009978

009978

009978

009978

009978

009978

009978

35

Conduit 3’

1

005167

005167

005167

005167

005167

005167

005167

36 37 38

1

009979

009979

009979

009979

009979

009979

009979

1

004304

004304

004304

004304

004304

004304

004304

Clamp, #60 SS Worm

2

004913

004913

004913

004913

004913

004913

004913



Wirenut Connector

1

001776

001776

001776

001776

001776

001776

001776

Relay 115V G1 (&G5)

1

217092

217092

217092

217092

217093

217093

217093



Screw, .25-20 x .75” HHM-SS

8

001916

001916

001916

001916

001916

001916

001916

39 40

Cordage & Terms. Clamp, #40 SS Worm

41



Screw, #6-32 x .25” RHM SL STLGR

5

001877

001877

001877

001877

001877

001877

001877

42



Screw, .313 - 18 x 1” HH CAP - SS

4

002608

002608

002608

002608

002608

002608

002608

43



Screw, #10-24 x .375” RHM SL-SS

5

001883

001883

001883

001883

001883

001883

001883

44



Screw, #6-32 x .438” RH PH TP STZI

2

004644

004644

004644

004644

004644

004644

004644 001909

45



Screw, .5 - 13 x 2” HH CAP-SS

2

001909

001909

001909

001909

001909

001909

46



Washer, SS - 1/2” dia. STD. FLAT

2

002115

002115

002115

002115

002115

002115

002115

47



Screw, .25 - 20 x 1” HHM-SS

4

007790

007790

007790

007790

007790

007790

007790

48



Sem, 10-24x.375 HH-Sl Tc .688 Wash.

2

002000

002000

002000

002000

002000

002000

002000

49

Insulation-Insulator Flag Terminal

2

001797

001797

001797

001797

001797

001797

001797

¤

Rebuild Kit

1

009987

009987

009987

150610

009987

009987

150610

• Items included in Rebuild Kit.

¤ Not shown in illustration. © Copyright 2012 Zoeller Co. All rights reserved.

REPLACEMENT PARTS LIST FOR MODELS “N3161” & “E3161”. MODELS: REF. NO. 1

DESCRIPTION •

2

QTY

NOTES

See back page for illustration.

N3161-A

N3161-B

N3161-C

N3161-D

E3161-A

E3161-B

E3161-C

3/95 thru 9/98

10/98 thru 9/01

10/01 thru 11/09

12/09 thru Current

10/98 thru 9/01

10/01 thru 11/09

12/09 thru Current

Handle

1

217069

217069

217069

217069

217069

217069

217069

Cover & Handle

1

009662

009662

009662

009662

009662

009662

009662

3



Gasket,Case or Cover

1

012649

012649

012649

012649

012649

012649

012649

4



Wire Pkg.

1

004756

004756

004756

004756

004756

004756

004756

Capacitor & Clamp Asm

1

003575

003575

003575

003575

002381

002381

002381



Seal - Thru Wall Term.

3

003402

003402

003402

003402

003402

003402

003402

Mtr. Hsg. Brg. Stator & Term.

1

5 6 7 8

Bearing, UPPER Sleeve •

9

1

009974

009974

150604

009975

009975

150605

001012

001012

NA

001012

001012

NA

NA

NA

NA

006703

NA

NA

006703

002701

002701

002701

150574

002701

002701

150575

Bearing, Lower

1

001013

001013

001013

010069

001013

001013

010069



Seal, Mtr. Hsg.

1

012648

012648

012648

012648

012648

012648

012648

Adapter

1

001003

001003

001003

001003

001003

001003

001003



Seal, Shaft

1

019068

019068

019068

019068

019068

019068

019068

12 13

Bearing, UPPER BALL Rotor (115V/230V)

10 11

1

009974 001012

14

Impeller “161”

1

004307

004307

004307

004307

004307

004307

004307

15

Housing, Pump-Mach 161/185/188

1

004188

004188

004188

004188

004188

004188

004188

Strainer Plate

1

137008

137008

137008

137008

137008

137008

137008

17

16 •

Plug

2

034051

034051

034051

034051

034051

034051

034051

18



Oil, Dielectric

1

006065

006065

006065

011066

006065

006065

011066

Flange Pkg. 2”

19 20 21

1

Flange Pkg. 3”



10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

10-1305

10-1306

10-1306

10-1306

10-1306

10-1306

10-1306

10-1306

Cover, Plate & Gasket

1

007652

007652

007652

007652

007652

007652

007652

Gasket - Case or Cover

1

014555

014555

014555

014555

014555

014555

014555

22

Housing, Switch

1

009454

009454

009454

009454

009454

009454

009454

23

Clamp, #60 SS Worm

2

004913

004913

004913

004913

004913

004913

004913

24 25



Strain Relief

2

001770

001770

001770

001770

001770

001770

001770

Seal Asm. Conduit

2

009643

009643

009643

009643

009643

009643

009643

26

Cordage, Conduit & Seals

1

009656

009656

009656

009656

009656

009656

009656

27

Conduit 6’

1

005252

005252

005252

005252

005252

005252

005252

28

Cordage & Terms.

1

005354

005354

005354

005354

005354

005354

005354

29



Screw, .25-20 x .75” HHM-SS

8

001916

001916

001916

001916

001916

001916

001916

30



Screw, #6-32 x .25” RHM SL STLGR

4

001877

001877

001877

001877

001877

001877

001877

31



Screw, .25 - 20 x 1” HHM-SS

4

007790

007790

007790

007790

007790

007790

007790

32



Screw, .313 - 18 x 1” HH CAP - SS

4

002608

002608

002608

002608

002608

002608

002608

33



Screw, #10-24 x .375” RHM SL-SS

3

001883

001883

001883

001883

001883

001883

001883

34



Screw, .5 - 13 x 2” HH CAP-SS

2

001909

001909

001909

001909

001909

001909

001909

35



Washer, SS - 1/2” dia. STD. FLAT

2

002115

002115

002115

002115

002115

002115

002115

36



Sem, 10-24x.375 HH-Sl Tc .688 Wash.

2

002000

002000

002000

002000

002000

002000

002000

37

Handle

1

267032

267032

267032

267032

267032

267032

267032

38

Retainer, Handle

2

267053

267053

267053

267053

267053

267053

267053

¤

Rebuild Kit

1

009987

009987

009987

150610

009987

009987

150610

• Items included in Rebuild Kit.

¤ Not shown in illustration.

NOTES: 1) Strain Relief (Item 31) can be purchased separately, but is included with Cord, Terminal & Seal Assembly (Item 30) and with Seal, Cord Assembly (Item 32 and 33). 2) Mtr. Hsg., Brg., Stator & Term. (Item 7) are preassembled at the factory and must be replaced as a unit. Stator is permanently attached to the Motor Housing. Plug (Item 17); Seal, Thru Wall Term. (Item 6) and Bearing - Upper (Item 10 are replaceable). 3) When ordering Motor Housing, Bearing, Stator and Term. (Item 7) or Rotor (Item9) specify either GE or Emerson motor. GE motor can be identified by (4) holes spaced at 90° around the outside diameter of the stator. Emerson motor can be identified by (4) flat edges spaced at 90° around the outside diameter of the stator. 4) See FM0160 Parts Price Sheet for listing of parts prices. 5) “NA” indicates, not applicable. 6) If an “X” follows Model No., or Date Mfg. on brass ID tag, consult factory for ordering any parts. © Copyright 2012 Zoeller Co. All rights reserved.

19

46 45

34 37

31

SK1522

29

28

23 44 24 25 26 27

21 22

20

13

11 12

7

31

6

5

30

4

30 3

16

15

33

35

36

33

49 43

16

48

10 18 42

9

8

41

40 38

32

14

10

9

8

17

39

41 41

30

1 2 29

10

9

8

17

36

10 18 32

9 27

8 28

30

19

35 34

26

25

33 38

24

37

SK1523

23

22

21

30

20

29

REPLACEMENT PARTS ILLUSTRATION FOR MODEL “N3161” and “E3161”

15

43

14

13

11 12

7

47

6

5

41

4

41 3

1 2 40

REPLACEMENT PARTS ILLUSTRATION FOR MODEL “M3161” and “D3161”

© Copyright 2012 Zoeller Co. All rights reserved.