Fluid Cooling Mobile DF Series

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Fluid Cooling Mobile DF Series Features Same as DH with DC Fan

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3 /4” Tube Size

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Low AMP Draw 12 or 24 Volt DC Motors

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Heavy Duty Construction

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Optional Serviceable Relief Bypass Valve

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AIR COOLED  DF

Optional Fan Control Switch

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Long Life Hydraulic Motors

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Rugged Applications

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Steel Manifolds

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Heat Removal TO 35,000 BTU/Hr.

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Oil Flows to 110 GPM

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Mounting Brackets Included

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SAE, NPT or 37° Flare Oil Connections

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Damage Resistant Steel Fins

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Ratings

Relief Bypass Valve Option

Materials

Operating Pressure 300 psi

Tubes Copper

MODEL Description

Test Pressure 300 psi

Fins Steel

Operating Temperature 350° F

Turbulators Aluminum

DFR-11 3/4”, external, all steel valve. Available in either 30 PSI or 60 PSI settings. May be removed for servicing.

Manifolds Steel Fan Assembly High Impact Plastic Motor Displacement .22in3/Rev. (Hydraulic) Maximum Pressure 2 000 PSI (Hydraulic) Allowable Backpressure 1000 PSI (Hydraulic)

DFR-12 1-1/2”, external, all steel valve. DFR-22 Available in either 30 PSI or 60 PSI settings. May be removed for servicing.

DC current required



Number of Fans

Hydraulic Motor Data

12 Volt 24 Volt

Oil Flow Required (GPM)

Minimum Operating Pressure (PSI)

Maximum Fan Speed (RPM)

1

12.5 amps

6.3 amps

2.1

300

2200

2

25 amps

12.6 amps

4.2

300

2200

How to Order –

DF

Model Series DF DFR - Relief Bypass Included

– Model Size Selected

– Connection Type* 1 - NPT 2 - SAE 3 - BSPP 7 - 37° Male Flare

– Motor Specification NM - No Motor 4A - 12 Volt DC 4B - 24 Volt DC 9 - Hydraulic Motor

Relief Bypass Blank - No Bypass 30 - 30 psi 60 - 60 psi ADD FOR DFR MODELS ONLY

*Other connection types available. Please consult factory for assistance.

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H

4 HOLES

Dimensions - 12 & 24 Volt DC Motors IN* FLOW

Models DF-11 and DF-12 D

B E

POWER LEAD 12" LONG .53 DIA 4 HOLES

3/8 NPT PORT FOR OPTIONAL TEMP SENSOR

IN*

F

C

A H DF

DFRG

DF

DFR 2.06

DF-22

D

E

F

5.51

20.75

17.75

1.50

7.01

C

22.75

G

2.50 C

18.75

H

K7.50

3.69

1.00

A

7.69

1.50

14.25

MODEL

J

NPT

K

SAE

38 57 3.00 J (2 PLACES) D 110 E

#16 B E

B

#24

LBS

1.50 C

F

G

A

G

F RELIEF BYPASS VALVE (OPTIONAL)

.53 DIA

J (2 PLACES)

A

H

K

C

IN*

MODEL

DF-11 DF-12 DF-22

2.06

A

DF

B

DFR

DF

19.25

20.91 22.91 22.62

21.25

D

5.51

FLOW

F

J (2 PLACES)

C

DFR

IN*

18.00 16.12 .53 DIA 17.004 HOLES 18.25 33.73 31.47

FLOW

Models DF-11 and DF-12 B E

18.75

1.50 2.50

7.50

3.69

1.00

#16

7.69

1.50

#24

H

7.50

3.69

14.25

7.69

#8 SAE TYP IN

3/8 NPT PORT FOR OPTIONAL TEMP. SENSOR

A

GDFR

B

NPT

J

18.00 18.25 33.73

16.12 17.00 31.47

DF-12 DF-22

B

19.25

.53 DIADFR 4 HOLES 20.91

22.91 IN* 22.62

21.25

1.00

SAE

1.50

#16

1.50

H

3/8 NPT PORT FOR OPTIONAL

38 57 110

3.00

#24

C

G

.53 DIA 4 HOLES IN*

D

J (2 PLACES)

C

K

2.06

AIR FLOW E

B

F 14.25 RELIEF BYPASS VALVE (OPTIONAL) A

L

C

D

E

F

7.47

20.75

17.75

1.50

9.46

K

F

K LBS TEMP. SENSOR

C

DF

2.06

D

Units shown with optional bypass valve

DF

22.75

18.75

AIR FLOW

G

2.50MODEL

H

7.50 14.25DF

3.69 A

NPT

1.00

7.69DFR 1.50 DF

J

SAE

#16 B

#24DFR

K

1.50 3.00C

L

FLOW

F 14.25 RELIEF BYPASS VALVE (OPTIONAL) A

K

J (2 PLACES)

C

K

J (2 PLACES)

C

LBS

38 57 D 7.60 110 7.56

E

7.47 20.75 17.75 19.25 20.91 18.00 16.12 DF-11 17.00notice.18.25 Note: to make reasonable design changesDF-12 without *Inlet and outlet22.91 oil connections can be 18.75 9.46 22.75 21.25 D 2.06All dimensions are in inches. We reserve the right E B 22.62 33.73 31.47 DF-22 reversed when the bypass valve is not used.

L

F

1.50 2.50

MODEL

DF

B

DFR

DF

DFR

C

D

E

F

G

H

NPT

J

SAE

K

L

LBS

J

G

H

7.50

3.69

1.00

#16

14.25

7.69

1.50

#24

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3.00

Model DF-22

K

F

D

3/8 NPT PORT MODEL H FOR OPTIONAL TEMP. SENSOR DF-11

1.50

AIR FLOW

FLOW

2.06

#8 SAE TYP IN

K

SAE

AIR FLOW E

G

14.25 A FLOW (OPTIONAL) RELIEF BYPASSAIRVALVE A L

G

3/8 NPT PORT FOR OPTIONAL TEMP. SENSOR

F

VALVE (OPTIONAL)

22.75

L

H

E

20.75 RELIEF17.75 BYPASS

7.01

J

L

G

4 HOLES Dimensions - Hydraulic Motors

D

NPT

NPT

SAE

DF

H

H

14.25

FLOW

DF DFR DF IN* DFR AIR FLOW TEMP. SENSOR RELIEF 20.75 17.75BYPASS 1.50 19.25 20.91 18.00 16.12 .53 DIA DF-11 FLOW oil5.51 Note: All dimensions are in inches. We reserve the right to make reasonable design changes notice. outlet connections VALVE (OPTIONAL) 18.25 *Inlet and 22.91 17.00 4 HOLES DF-12 without D 7.01 22.75 18.75 2.50 21.25 can be reversed when the bypass valve is not used. E B 22.62 33.73 31.47 DF-22

3/8 NPT PORT FOR OPTIONAL TEMP. SENSOR

K

AIR FLOW

C

F

J (2 PLACES)

A

L

.53 DIA

B

AIR FLOW E B

RELIEF BYPASS VALVE (OPTIONAL)

A

POWER HOLES 19.25 18.00LEADS #8 16.12 SAE TYP IN420.91 12" LONG 22.91 17.00 3/8 NPT PORT18.25 21.25 D FOR OPTIONAL33.73 22.62 IN* 31.47

3/8 NPT PORT DF-11 FOR OPTIONAL TEMP SENSOR DF-12

C

K

F

VALVEK(OPTIONAL)

D

H

D

RELIEF BYPASS

FLOW

Units shown with optional bypass valve G MODEL

J (2 PLACES)

J (2 PLACES)

IN*

H

4 HOLES

FLOW

B E

G

.53 DIA 4 HOLES

.53 DIA G POWER LEADS 12" LONG

H

3/8 NPT PORT FOR OPTIONAL TEMP SENSOR

RELIEF BYPASS VALVE (OPTIONAL) A AIR FLOW

A

C

Model DF-22

E B

RELIEF BYPASS VALVE (OPTIONAL)

FLOW F

K

D

AIR FLOW

J (2 PLACES)

IN*

F

3/8 NPT PORT FOR OPTIONAL TEMP SENSOR

AIR COOLED  DF

G POWER LEADS 12" LONG

H

3/8 NPT PORT FOR OPTIONAL TEMP SENSOR

AIR FLOW

G

.53 DIA

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1

3

Performance Curves 50,000

Oil P Correction Curve

AIR COOLED  DF

40,000 4

DF - 22 30,000 P Multiplier

3

25,000

Oil

HEAT DISSIPATION BTU/HR. AT 50˚F E.T.D.

5

2

20,000 DF - 12 15,000

1 50

100

200

300

400 500

Oil Viscosity SSU

DF - 11

10,000 9,000 8,000

OIL PRESSURE DROP

= 5 PSI = 10 PSI

7,000 6,000 5,000 3

4

5

6

7

8

9 10

15

20

25

30

40

50

60

70

80 90 100

150

OIL FLOW - GPM

Selection Procedure

horsepower or BTU/Hr. To convert horsepower to BTU/Hr.: BTU/HR = Horsepower x 2545 Step 2  Determine Entering Temperature Difference. The entering oil

temperature is generally the maximum desired oil temperature. Entering oil temperature – Ambient air temperature = E.T.D. Step 3  Determine the Corrected Heat Dissipation to use the curves.



Corrected Heat Dissipation = BTU/HR heat load x

 50°F x Cv E.T.D.

P MULTIPLIER

Step 1 Determine the Heat Load. Heat load may be expressed as either

Step 4  Enter curves at oil flow through cooler and curve heat dissipation. 5

OILcurve P CORRECTION Any above the CURVE intersecting point will work.

Step 5 4  Determine Oil Pressure Drop from Curves: 3 2

l = 5 PSI; n = 10 PSI; Multiply pressure drop from curve by correction factor found in oil s P correction curve.

OIL

Performance Curves are based on 50 SSU oil entering the cooler 50°F higher than the ambient air temperature used for cooling. This is referred to as a 50°F E.T.D.

Oil Temperature 1 50 60 70 80 90 100 150 200

300 400 500

OIL VISCOSITY Typical operating temperature- SSU ranges are: Hydraulic Motor Oil 120°F - 180°F Hydrostatic Drive Oil 160°F - 180°F Engine Lube Oil 180°F - 200°F Automatic Transmission Fluid 200°F - 300°F

CV Viscosity Correction

OIL SAE 5 SAE 10 SAE 20 Average 110 SSU at 100°F 150 SSU at 100°F 275 SSU at 100°F Oil Temp °F 40 SSU at 210°F 43 SSU at 210°F 50 SSU at 210°F

100 150 200 250

DF 34

SAE 30 500 SSU at 100°F 65 SSU at 210°F

1.14 1.22 1.35 1.01 1.05 1.11 .99 1.00 1.01 .95 .98 .99

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SAE 40 750 SSU at 100°F 75 SSU at 210°F

1.58 1.77 1.21 1.31 1.08 1.10 1.00 1.00

Thermostatic Temperature Control Option (DC) This controller was designed to mount on the cooler without requiring extensive wiring or plumbing. It provides accurate temperature control by cycling the cooling fan(s) to maintain desired oil temperature. 12 or 24 volt operation

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Adjustable temperature settings range from 100°F thru 210°F in 20°F increments

Part Number Description 96171 Electronic Fan Control Kit 68790 Replacement Control Only 67699 Replacement Sensor Only

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For use with one or two fan models

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Temperature sensor provided

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Wiring provided for remote manual override

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Mounting hardware included

Side View

AIR COOLED  DF

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Connection Assembly M5-.8 X 20MM LG MOTOR MTG SCREW

TEMPERATURE SELECT SWITCH

M5 LOCKWASHER

.90 ± .2

.12

1.12

CONTROL MOUNTING BRACKET A-67367

RING TERMINAL #10 STAR WASHER MOTOR MOUNTING BRACKET

6.50 ± .5

4.50 ± .5 BLACK P2 (BATTERY NEGATIVE)

2.00

Electrical Schematic

P3 BLACK (OVERRIDE) P4 RED (12 OR 24 VDC) P5 YELLOW (12 VDC) P6 ORANGE (24 VDC) P7 GREEN (OVERRIDE)

Top View

MOTOR

SWITCH SETTINGS 1-100F 4-150F 2-120F 5-180F 3-140F 6-210F

8.00 MIN

FAN CONTROL

BLACK (SENSOR GROUND)

WHITE (SENSOR)

BLUE P1 (FAN)

#10 STUD 3.50 2X Ø.188 ± .010

NOTE: This switch should be fused to prevent damage if ground is lost. A 30 amp fuse is required in the power supply.

DF

4.00

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