Folding Cover Installation Guide - Tonno Cover Depot
The Next Generation of Folding Tonneau Covers.
Folding Cover Installation Guide Chevy silverado Gmc sierra 2007 - Current - With Cargo Management 5.7' bed fx11005 6.5' Bed FX11008
FORM # IG10005FX Created October, 2011
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 1
Folding Cover Install Guide
congratulations Congratulations on your purchase of the Undercover Flex hard folding tonneau cover. Your Flex has been engineered with security, versatility, and usability in mind. No other tonneau on the market today offers the same features and benefits as the UnderCover Flex. Please read the instructions completely before beginning installation
Hardware included 1 2
1. Side mounting rails, left and right (pre-assembled) 2. Flex hard folding tonneau cover 3. Truck specific clamp kit 4. Drain tubes (2) 5. Front mounting bolts (2) 6. Flat washer (2), Lock washer (2), Star knob (2) + 6 Clamp extensions (not pictured)
3 5 6 4
Tools needed 9/16” wrench or socket Note : The Flex was designed from trucks that do not have plastic bed liners, some minor trimming may be required to allow the cover to fit properly.
FORM # IG10005FX Created October, 2011
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 2
Folding Cover Install Guide
Step 1 Attach both left and right side rails to the truck bed. The rails are left and right specific and have been pre-assembled for your convenience. The end of the mounting rail with the aluminum plate and drain tube fitting will go towards the cab of the truck. Position the top edge of the mounting rail flush with the top edge of your truck bed rail, Figure 1. Using three (3) clamps per side attach the rail to the bed with one clamp front, one rear, and one centered. (Tip: Mount the center clamp first but do not tighten completely. This will give you the ability to adjust the rail as the outer clamps are attached, Photo A.) Tighten the clamps using a 9/16” wrench or socket, Photo B. Warning! Do not overtighten the clamp assembly. A torque wrench is not necessary. If preferred, torque is apx 120 inch lbs. Warning! Clamps must be checked periodically for tightness. Failure to do so could result in damage to you or your property.
FORM # IG10005FX Created October, 2011
A
B
Figure 1 Truck Bed Rail
Cover Mounting Rail
Rubber Filler Strip
Truck Specific Clamp Assembly Cargo Management Rail
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 3
Folding Cover Install Guide
Step 2 Slide the two front mounting bolts into the track on the underside of the Flex folding cover Photo C & Inset 1. Place the Flex tonneau onto the mounting rails with the mounting (smallest) panel towards the cab of the truck and with the front flap covering the bulkhead (front of the bed). Insert the front mounting bolts through the slotted holes in the aluminum plate on the cover mounting rail, Photo D. Carefully unfold the cover, be sure the red handle on the first panel is in the open position, Photo E, Inset 2. Unfold each panel and position it so it is centered side to side and front to back on the pickup bed, Photo F, Inset 3. Test the rear most latching assembly for smooth and fluid operation as this is the best indicator of the cover being positioned correctly. Be sure the latches on both the left and right side are engaging with the cover mounting rail, Photo F.
Created October, 2011
Inset 1 D
E
Inset 2 F
Note: If your truck is equipped with a tailgate protector, you may need to slightly raise the rear of the side mounting rails for the latch to engage properly.
FORM # IG10005FX
C
Inset 3
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 4
Folding Cover Install Guide
Step 3 Once the cover is located correctly fold the cover to the opened position. Locate the pull cable and release the latches as the cover is folded to the open position, Photo G. On the cab panel turn the red handle to the open position, Photo H. Take care to fold it gently so the position of the cover is not disturbed.
G
H
Once in the fully open position place a flat washer, lock washer, and the star knob on the front mounting bolt underneath the cover and hand tighten, Photo J. Do not over tighten. Test the cover again for proper operation. Attach the provided drain tubes to the fittings at the front of the mounting rails and position the end of the tubes to divert water out of the truck bed, Photo K. This can be done by placing the tube behind a bed liner, through an existing hole in the bed, or by drilling a 5/8" hole in the bulkhead.
J
K
Note: If you choose to place the tube behind your bedliner, be sure your drain holes in the bed are not clogged. Note: If you choose to drill a hole, be sure to clean up the metal shavings.
FORM # IG10005FX Created October, 2011
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Folding Cover Install Guide
Page 5
Operation
M
L
To open the cover: Lower the tailgate and locate the pull cable, Photo L. While pulling on the cable lift the panel up and towards the cab, Photo M. Repeat this procedure for the next panel set.
N
P
R
If this is as far as you would like to open the cover you can secure it in this position. Release the strap from the stowed position by squeezing the tabs, Photo N. Attach the strap into the buckle at the bulkhead, Photo P, pull the strap to take up slack and secure the cover, Photo R.
FORM # IG10005FX Created October, 2011
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 6
Folding Cover Install Guide
Operation
T
S
The UnderCover Flex has been outfitted with a very secure latching assembly to allow the truck to be operated with the cover in the fully open position. To open to this position, turn the red handle to the open position, Photo S, and raise the cover, Photo T.
U
V
Secure the cover by attaching the prop rods. Remove the prop rod from the j-clip on the cover mounting rail, Photo U, attach to the cover by pressing onto the 10mm ball stud, Photo V. To close the cover simply reverse this process. Warning! Be sure to always close the truck tailgate before closing the last panel on the Flex tonneau cover, this will prevent damage to the rubber seal.
FORM # IG10005FX Created October, 2011
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 7
Folding Cover Install Guide
Thank You Thank You for purchasing the UnderCover Flex, we hope you enjoy your new folding tonneau cover. If you need any assistance contact UnderCover Directly, we appreciate your patronage.
UnderCover, Inc. P.O. Box 620 Rogersville, MO 65742 [email protected]
Warranty information located on Warranty Card provided with your cover.
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Folding Cover Installation Guide Chevy silverado Gmc sierra 2007 - Current - With Cargo Management 5.7' bed fx11005 6.5' Bed FX11008
FORM # IG10005FX Created October, 2011
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 1
Folding Cover Install Guide
congratulations Congratulations on your purchase of the Undercover Flex hard folding tonneau cover. Your Flex has been engineered with security, versatility, and usability in mind. No other tonneau on the market today offers the same features and benefits as the UnderCover Flex. Please read the instructions completely before beginning installation
Hardware included 1 2
1. Side mounting rails, left and right (pre-assembled) 2. Flex hard folding tonneau cover 3. Truck specific clamp kit 4. Drain tubes (2) 5. Front mounting bolts (2) 6. Flat washer (2), Lock washer (2), Star knob (2) + 6 Clamp extensions (not pictured)
3 5 6 4
Tools needed 9/16” wrench or socket Note : The Flex was designed from trucks that do not have plastic bed liners, some minor trimming may be required to allow the cover to fit properly.
FORM # IG10005FX Created October, 2011
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 2
Folding Cover Install Guide
Step 1 Attach both left and right side rails to the truck bed. The rails are left and right specific and have been pre-assembled for your convenience. The end of the mounting rail with the aluminum plate and drain tube fitting will go towards the cab of the truck. Position the top edge of the mounting rail flush with the top edge of your truck bed rail, Figure 1. Using three (3) clamps per side attach the rail to the bed with one clamp front, one rear, and one centered. (Tip: Mount the center clamp first but do not tighten completely. This will give you the ability to adjust the rail as the outer clamps are attached, Photo A.) Tighten the clamps using a 9/16” wrench or socket, Photo B. Warning! Do not overtighten the clamp assembly. A torque wrench is not necessary. If preferred, torque is apx 120 inch lbs. Warning! Clamps must be checked periodically for tightness. Failure to do so could result in damage to you or your property.
FORM # IG10005FX Created October, 2011
A
B
Figure 1 Truck Bed Rail
Cover Mounting Rail
Rubber Filler Strip
Truck Specific Clamp Assembly Cargo Management Rail
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 3
Folding Cover Install Guide
Step 2 Slide the two front mounting bolts into the track on the underside of the Flex folding cover Photo C & Inset 1. Place the Flex tonneau onto the mounting rails with the mounting (smallest) panel towards the cab of the truck and with the front flap covering the bulkhead (front of the bed). Insert the front mounting bolts through the slotted holes in the aluminum plate on the cover mounting rail, Photo D. Carefully unfold the cover, be sure the red handle on the first panel is in the open position, Photo E, Inset 2. Unfold each panel and position it so it is centered side to side and front to back on the pickup bed, Photo F, Inset 3. Test the rear most latching assembly for smooth and fluid operation as this is the best indicator of the cover being positioned correctly. Be sure the latches on both the left and right side are engaging with the cover mounting rail, Photo F.
Created October, 2011
Inset 1 D
E
Inset 2 F
Note: If your truck is equipped with a tailgate protector, you may need to slightly raise the rear of the side mounting rails for the latch to engage properly.
FORM # IG10005FX
C
Inset 3
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 4
Folding Cover Install Guide
Step 3 Once the cover is located correctly fold the cover to the opened position. Locate the pull cable and release the latches as the cover is folded to the open position, Photo G. On the cab panel turn the red handle to the open position, Photo H. Take care to fold it gently so the position of the cover is not disturbed.
G
H
Once in the fully open position place a flat washer, lock washer, and the star knob on the front mounting bolt underneath the cover and hand tighten, Photo J. Do not over tighten. Test the cover again for proper operation. Attach the provided drain tubes to the fittings at the front of the mounting rails and position the end of the tubes to divert water out of the truck bed, Photo K. This can be done by placing the tube behind a bed liner, through an existing hole in the bed, or by drilling a 5/8" hole in the bulkhead.
J
K
Note: If you choose to place the tube behind your bedliner, be sure your drain holes in the bed are not clogged. Note: If you choose to drill a hole, be sure to clean up the metal shavings.
FORM # IG10005FX Created October, 2011
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Folding Cover Install Guide
Page 5
Operation
M
L
To open the cover: Lower the tailgate and locate the pull cable, Photo L. While pulling on the cable lift the panel up and towards the cab, Photo M. Repeat this procedure for the next panel set.
N
P
R
If this is as far as you would like to open the cover you can secure it in this position. Release the strap from the stowed position by squeezing the tabs, Photo N. Attach the strap into the buckle at the bulkhead, Photo P, pull the strap to take up slack and secure the cover, Photo R.
FORM # IG10005FX Created October, 2011
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 6
Folding Cover Install Guide
Operation
T
S
The UnderCover Flex has been outfitted with a very secure latching assembly to allow the truck to be operated with the cover in the fully open position. To open to this position, turn the red handle to the open position, Photo S, and raise the cover, Photo T.
U
V
Secure the cover by attaching the prop rods. Remove the prop rod from the j-clip on the cover mounting rail, Photo U, attach to the cover by pressing onto the 10mm ball stud, Photo V. To close the cover simply reverse this process. Warning! Be sure to always close the truck tailgate before closing the last panel on the Flex tonneau cover, this will prevent damage to the rubber seal.
FORM # IG10005FX Created October, 2011
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
Page 7
Folding Cover Install Guide
Thank You Thank You for purchasing the UnderCover Flex, we hope you enjoy your new folding tonneau cover. If you need any assistance contact UnderCover Directly, we appreciate your patronage.
UnderCover, Inc. P.O. Box 620 Rogersville, MO 65742 [email protected]
Warranty information located on Warranty Card provided with your cover.
For Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.flex-cover.com
