FVM-DCL Series
Double Column Vertical Machining Centers
WWW.CHEVALIER.COM.TW
FVM-DCL Series FVM-3016DCL / FVM-4016DCL
1
FVM
State-of-the-Art Spindle—For Heavy Duty Work Load
DCL Series High Rigidity / High Precision / Easy Opertation
A New Design— Double Column Vertical Machining Centers With more than 30 years experience in developing and manufacturing high precision machine tools, Chevalier has developed DCL type Double Column Vertical Machining Centers to meet the current and future market demand for large scale work piece machining. The FVM-DCL Series offers a heavy-duty structure, powerful spindle and state-of-the-art craftsmanship. The machine is carefully assembled to guarantee superior, dynamic running accuracy.
Standard Gear Head Spindle 6,000rpm • The spindle is supported by four Class 7 (P4) angular contact ball bearings. The whole spindle unit is heat-treated, precision grinded, dynamic balanced, carefully assembled and tested to ensure superior dynamic running accuracy.
Unit: mm(")
4080 (161")
• Two-Speed Range: The spindle has two-speeds that shift into high/low-gear spindle range and offers high torque output at low speed range for heavy-duty cutting and high-torque output at high-speed range for finish cutting. The idle running feature is convenient for work piece setup. 1700 (67")
X-, Y-, Z-axes with Premium Linear Roller Guide Ways • The entire travel of the table is fully supported by premium linear roller guide ways. Heavy-duty roller guide ways, with a 55mm width, are adopted at X-, Y-, Z-axes, which provides a better acceleration and stick-slip free, zero friction movement. • The X-axis is supported by 12 pieces and 16 pieces of sliding blocks respectively on FVM-3016DCL and FVM-4016DCL to assure the machine rigidity along with the best possible accuracy.
Optional Accessory
Tool Shank and Pull Stud
FVM-3016DCL Note: Pictured machine displays optional accessories. 2
2
90o Head, Manual Indexing
BT-50
CT-50
3
3
Control System
Extremely Rigid Structure
User Friendly Design and High Performance Control
• The main construction of the machine is a onepiece portal frame mounted on a one-piece structure that ensures the machining accuracy and stability.
• The ergonomic control box can swing for added operation
convenience and the control box is equipped with a M.P.G. electrical handwheel for easier set up.
• In addition to Fanuc control, Heidenhain and Siemens
• 3D integrated design and FEM (finite elements analysis) was utilized to develop this heavy-duty FVM-DCL Series for machining performance.
controls are also available.
• Direct drive on X-, Y-, Z-axes is to ensure high transmission efficiency and minimizing backlash along with reduction gear box, this provides much higher torque for heavy-duty machining.
360
533.8
Spindle Motor Output/Torque Chant Unit: mm
335
Cutting Performance Comprehensive Cooling System
Machine: FVM-3016DCL Spindle: 6,000rpm, Gear Head, 22kW Material: S45C Mild Carbon Steel
• A powerful coolant system ensures optimal cooling for cutting tools and work pieces to avoid chip pileup, scratch’s on work pieces, and work piece deformation. • The system prolongs the life of tooling and improves machining accuracy.
4
4
Face Mill
End Mill
Drill
Tool Diameter: 125mm Feedrate: 3000mm/min Depth: 3mm Cutting Volume: 900cc/min
Tool Diameter: 63mm Feedrate: 1000mm/min Depth: 50mm Cutting Volume: 500cc/min
Tool Diameter: 75mm Feedrate: 60mm/min Depth: 100mm
Tap
Tool Diameter: M30 Feedrate: 550mm/min Depth: 50mm
5
5
Ｂ
4535
Floor Space Type
FVM-3016DCL
Unit: mm(") FVM-4016DCL
A
9940 ( 391.3" )
11940 ( 470" )
B
4535 ( 178.54" )
4535 ( 178.54" )
C
4535 ( 178.54" )
4535 ( 178.54" )
Specifications Description
Table
A
9940
Travel
4080
Ｃ
( Y Travel )
( Spindle Nose To Table Surface )
( Z Travel )
( Max. Height Of Workpiece )
Accuracy ISO10791-4
kg(lbs)
6500 (14,200)
8000 (17,600)
Machining Capacity (L x W x H)
mm(")
3100 x 1600 x 855mm (122” x 62.9” x 33.7”)
4100 x 1600 x 855mm (161.4" x 62.9" x 33.7")
T Slots (W x Pitch x Pcs)
mm(")
X-Axis
mm(")
Y-Axis
mm(")
Z-Axis
mm(")
780 (30.7”)
Spindle Nose to Table Surface
mm(")
200~980 (7.87”~38.5”)
Distance Between Columns
mm(")
1700 (66")
Height From the Machine Table to Ground
mm(")
780 (30.7")
Spindle Speed
rpm
6000rpm/Gear Box
Spindle Power
Kw (HP)
18.5/ 22 (30)
Feed Rates
15
Rapid on Y-Axes
15
( X Travel )
Cutting Feed Rate
( Lower Surface 90o Milling Head To Table Surface )
Tool Changer
( Z Travel )
1-7 Hydraulic Counter Balance System Ø80/Ø50/Ø50
set
Arm 20 (Opt.32/40)
Max. Tool Diameter ( with adjacent tools )
mm(")
125 (4.92")
Max. Tool Diameter ( without adjacent tools )
mm(")
230 (9.05")
Max. Tool Length
mm(")
300 (11.81")
Max. Tool Weight
kg(lbs)
15 (33)
ATC Time - T/T Motor) ( Max. HeightAxis Of Workpiece Motor
X/Y/Z
5.5 1.17
Hydranlic Volume
L
120
Lubrication Oil Volume
ml L
400
Power Capacity Air Capacity
Machine Size
5 7/7/4
Kw
Pump
Coolant Unit Motor
Power
sec Kw Kw
( Table Width ) Hydraulic
Capacity
( Y Travel )
( Max. Height Of Workpiece )
15
mm
BT50 (CAT50/DIN50)
Air Capacity Volume
( Table Width )
0.006
Rapid on X-Axes
Tool Capacuty
Ratio :
( Max. Height Of Workpiece )
0.02mm
3-Axes Ball Screw Diameter X/Y/Z
A B C 3100 (122") 3100 (122") 2256 (88.8") 4100 (161") 4100 (161") 3256 (128")
)
4100 (161.4") 1600 (63”) + ATC
mm
ATC Taper
( X Travel )
22 x 180 x 7 (0.87” x 0.14” x 0.27”) 3100 (122")
#50 7/24
Z-axis Counter Balance System
( Spindle Nose To Table Surface )
( Spindle Nose To Table Surface )
Table Load
Rapid on Z-Axes
Unit: mm(")
( Lower Surface 90 Milling Head To Table Surface )
4100 × 1450 (161.4” x 57”)
Repeatability
( Table Width )
o
FVM-4016DCL
3100 × 1450 (122” x 57”)
Positioning
FVM-3016/ 4016 DCL With (Side Milling) Head Interference Chart
50
Kva
50
kg/cm2 ; min/L
6 ; 200min/L
Machine Dimension (Height)
mm(")
4080 (160")
4080 (160")
Floor Space (Length x Width)
mm(")
9940 x 4535 (391” x 178.5”)
11940 x 4535 (178.5” x 470”)
Kgs (Ibs)
27000 (59,400)
32000 (70,400)
Maching Weight
※ All content is for reference only and may be subject to change without notice or obligation. ( X Travel )
( Table Width )
6
7 illing ce )
6
FVM-3016DCL
mm(")
Spindle Taper
Spindle
Type FVM-3016DCL FVM-4016DCL
Unit
Table Size
7
Standard Accessory
Optional Accessory
1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . 9 . 10 . 11 . 12 . 13 . 14 . 15 . 16 . 17 . 18 . 19 . 20 . 21 . 23 . 24 . 25 . 26 . 27 .
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
FANUC 32i Controller 10.4”TFT SIEMENS 840D Controller HEIDENHAIN iTNC530 Controller Throught Spindle Coolant System (20Bar~70Bar) X/Y/Z Axis Linear Scale (Closed Loop) 4th Axis Preparation 4th Axis CNC Rotary Table Auto Tool Length Measurement System Auto Workpiece Measurement System Oil Skimmer 40 Chain Type ATC o 90 Milling Head
CAT:QP1600002A00/201109/1000P1
FANUC 0iMD Controller 8.4”TFT 20 Tool ATC Spindle Air Curtain System Air Blast Chip Blower Auto Lubrication System Work Light Pilot Light Spindle/Gear Head Oil Chiller Hydraulic System High Semi Enclosed Splash Guard Screw Type Chip Conveyor on X Axis Chain type Chip Conveyor on Y Axis Water Tank Air conditioned electric cabinet Lamp for electric cabinet Foot Pedal for Tool Clamping and Unclamping Air Gun Water Gun MPG Handle Wheel Leveling Bolts and Pads Bolt Kit with Tools for Foundation Tool Box with Tools Operation Manual Rigid Tapping Automatic Power Off RS232 Interface
SMART-B1640II
Grinding
8
FPG-60120DC
Turning
FVL-1600VTC+CY
Vertical Turning
FVM-3016DCL
Milling
WWW.CHEVALIER.COM.TW
FVM-DCL Series FVM-3016DCL / FVM-4016DCL
1
FVM
State-of-the-Art Spindle—For Heavy Duty Work Load
DCL Series High Rigidity / High Precision / Easy Opertation
A New Design— Double Column Vertical Machining Centers With more than 30 years experience in developing and manufacturing high precision machine tools, Chevalier has developed DCL type Double Column Vertical Machining Centers to meet the current and future market demand for large scale work piece machining. The FVM-DCL Series offers a heavy-duty structure, powerful spindle and state-of-the-art craftsmanship. The machine is carefully assembled to guarantee superior, dynamic running accuracy.
Standard Gear Head Spindle 6,000rpm • The spindle is supported by four Class 7 (P4) angular contact ball bearings. The whole spindle unit is heat-treated, precision grinded, dynamic balanced, carefully assembled and tested to ensure superior dynamic running accuracy.
Unit: mm(")
4080 (161")
• Two-Speed Range: The spindle has two-speeds that shift into high/low-gear spindle range and offers high torque output at low speed range for heavy-duty cutting and high-torque output at high-speed range for finish cutting. The idle running feature is convenient for work piece setup. 1700 (67")
X-, Y-, Z-axes with Premium Linear Roller Guide Ways • The entire travel of the table is fully supported by premium linear roller guide ways. Heavy-duty roller guide ways, with a 55mm width, are adopted at X-, Y-, Z-axes, which provides a better acceleration and stick-slip free, zero friction movement. • The X-axis is supported by 12 pieces and 16 pieces of sliding blocks respectively on FVM-3016DCL and FVM-4016DCL to assure the machine rigidity along with the best possible accuracy.
Optional Accessory
Tool Shank and Pull Stud
FVM-3016DCL Note: Pictured machine displays optional accessories. 2
2
90o Head, Manual Indexing
BT-50
CT-50
3
3
Control System
Extremely Rigid Structure
User Friendly Design and High Performance Control
• The main construction of the machine is a onepiece portal frame mounted on a one-piece structure that ensures the machining accuracy and stability.
• The ergonomic control box can swing for added operation
convenience and the control box is equipped with a M.P.G. electrical handwheel for easier set up.
• In addition to Fanuc control, Heidenhain and Siemens
• 3D integrated design and FEM (finite elements analysis) was utilized to develop this heavy-duty FVM-DCL Series for machining performance.
controls are also available.
• Direct drive on X-, Y-, Z-axes is to ensure high transmission efficiency and minimizing backlash along with reduction gear box, this provides much higher torque for heavy-duty machining.
360
533.8
Spindle Motor Output/Torque Chant Unit: mm
335
Cutting Performance Comprehensive Cooling System
Machine: FVM-3016DCL Spindle: 6,000rpm, Gear Head, 22kW Material: S45C Mild Carbon Steel
• A powerful coolant system ensures optimal cooling for cutting tools and work pieces to avoid chip pileup, scratch’s on work pieces, and work piece deformation. • The system prolongs the life of tooling and improves machining accuracy.
4
4
Face Mill
End Mill
Drill
Tool Diameter: 125mm Feedrate: 3000mm/min Depth: 3mm Cutting Volume: 900cc/min
Tool Diameter: 63mm Feedrate: 1000mm/min Depth: 50mm Cutting Volume: 500cc/min
Tool Diameter: 75mm Feedrate: 60mm/min Depth: 100mm
Tap
Tool Diameter: M30 Feedrate: 550mm/min Depth: 50mm
5
5
Ｂ
4535
Floor Space Type
FVM-3016DCL
Unit: mm(") FVM-4016DCL
A
9940 ( 391.3" )
11940 ( 470" )
B
4535 ( 178.54" )
4535 ( 178.54" )
C
4535 ( 178.54" )
4535 ( 178.54" )
Specifications Description
Table
A
9940
Travel
4080
Ｃ
( Y Travel )
( Spindle Nose To Table Surface )
( Z Travel )
( Max. Height Of Workpiece )
Accuracy ISO10791-4
kg(lbs)
6500 (14,200)
8000 (17,600)
Machining Capacity (L x W x H)
mm(")
3100 x 1600 x 855mm (122” x 62.9” x 33.7”)
4100 x 1600 x 855mm (161.4" x 62.9" x 33.7")
T Slots (W x Pitch x Pcs)
mm(")
X-Axis
mm(")
Y-Axis
mm(")
Z-Axis
mm(")
780 (30.7”)
Spindle Nose to Table Surface
mm(")
200~980 (7.87”~38.5”)
Distance Between Columns
mm(")
1700 (66")
Height From the Machine Table to Ground
mm(")
780 (30.7")
Spindle Speed
rpm
6000rpm/Gear Box
Spindle Power
Kw (HP)
18.5/ 22 (30)
Feed Rates
15
Rapid on Y-Axes
15
( X Travel )
Cutting Feed Rate
( Lower Surface 90o Milling Head To Table Surface )
Tool Changer
( Z Travel )
1-7 Hydraulic Counter Balance System Ø80/Ø50/Ø50
set
Arm 20 (Opt.32/40)
Max. Tool Diameter ( with adjacent tools )
mm(")
125 (4.92")
Max. Tool Diameter ( without adjacent tools )
mm(")
230 (9.05")
Max. Tool Length
mm(")
300 (11.81")
Max. Tool Weight
kg(lbs)
15 (33)
ATC Time - T/T Motor) ( Max. HeightAxis Of Workpiece Motor
X/Y/Z
5.5 1.17
Hydranlic Volume
L
120
Lubrication Oil Volume
ml L
400
Power Capacity Air Capacity
Machine Size
5 7/7/4
Kw
Pump
Coolant Unit Motor
Power
sec Kw Kw
( Table Width ) Hydraulic
Capacity
( Y Travel )
( Max. Height Of Workpiece )
15
mm
BT50 (CAT50/DIN50)
Air Capacity Volume
( Table Width )
0.006
Rapid on X-Axes
Tool Capacuty
Ratio :
( Max. Height Of Workpiece )
0.02mm
3-Axes Ball Screw Diameter X/Y/Z
A B C 3100 (122") 3100 (122") 2256 (88.8") 4100 (161") 4100 (161") 3256 (128")
)
4100 (161.4") 1600 (63”) + ATC
mm
ATC Taper
( X Travel )
22 x 180 x 7 (0.87” x 0.14” x 0.27”) 3100 (122")
#50 7/24
Z-axis Counter Balance System
( Spindle Nose To Table Surface )
( Spindle Nose To Table Surface )
Table Load
Rapid on Z-Axes
Unit: mm(")
( Lower Surface 90 Milling Head To Table Surface )
4100 × 1450 (161.4” x 57”)
Repeatability
( Table Width )
o
FVM-4016DCL
3100 × 1450 (122” x 57”)
Positioning
FVM-3016/ 4016 DCL With (Side Milling) Head Interference Chart
50
Kva
50
kg/cm2 ; min/L
6 ; 200min/L
Machine Dimension (Height)
mm(")
4080 (160")
4080 (160")
Floor Space (Length x Width)
mm(")
9940 x 4535 (391” x 178.5”)
11940 x 4535 (178.5” x 470”)
Kgs (Ibs)
27000 (59,400)
32000 (70,400)
Maching Weight
※ All content is for reference only and may be subject to change without notice or obligation. ( X Travel )
( Table Width )
6
7 illing ce )
6
FVM-3016DCL
mm(")
Spindle Taper
Spindle
Type FVM-3016DCL FVM-4016DCL
Unit
Table Size
7
Standard Accessory
Optional Accessory
1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . 9 . 10 . 11 . 12 . 13 . 14 . 15 . 16 . 17 . 18 . 19 . 20 . 21 . 23 . 24 . 25 . 26 . 27 .
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
FANUC 32i Controller 10.4”TFT SIEMENS 840D Controller HEIDENHAIN iTNC530 Controller Throught Spindle Coolant System (20Bar~70Bar) X/Y/Z Axis Linear Scale (Closed Loop) 4th Axis Preparation 4th Axis CNC Rotary Table Auto Tool Length Measurement System Auto Workpiece Measurement System Oil Skimmer 40 Chain Type ATC o 90 Milling Head
CAT:QP1600002A00/201109/1000P1
FANUC 0iMD Controller 8.4”TFT 20 Tool ATC Spindle Air Curtain System Air Blast Chip Blower Auto Lubrication System Work Light Pilot Light Spindle/Gear Head Oil Chiller Hydraulic System High Semi Enclosed Splash Guard Screw Type Chip Conveyor on X Axis Chain type Chip Conveyor on Y Axis Water Tank Air conditioned electric cabinet Lamp for electric cabinet Foot Pedal for Tool Clamping and Unclamping Air Gun Water Gun MPG Handle Wheel Leveling Bolts and Pads Bolt Kit with Tools for Foundation Tool Box with Tools Operation Manual Rigid Tapping Automatic Power Off RS232 Interface
SMART-B1640II
Grinding
8
FPG-60120DC
Turning
FVL-1600VTC+CY
Vertical Turning
FVM-3016DCL
Milling
