General Product & Quality Spec - Paintgrade Plus
DATE: 05/11/12 VERSION NUMBER: 08
General Product & Quality Specification ‘Paintgrade Plus’ & “Lipped Paintgrade Plus” Range, Pre-primed Face Introduction: ‘Paintgrade Plus’ range factory primed faced flush doors are designed for internal use only, and must not be installed in damp conditions. Door faces are ‘white’ pre primed MDF for painting. Paintgrade Plus door edges are not lipped or primed. Lipped Paintgrade Plus doors have hardwood edge lippings on the long edges that are machined back close to the door face and may require sanding flush as part of the decorating process. Site decoration is required using a recognised full paint system. Environmental Certification: Doors are manufactured under the formally audited Environmental Standard BS EN ISO 14001. In addition, particularly for use within “sustainable projects”, hollow core and FD30 Fire doors carry full Chain of Custody compliance, PEFC certification (SGS-PEFC/COC 0090). Dimensional tolerances apply as follows:
Width Length Thickness Squareness Twist Bow Cup Local Flatness
Tolerance +/- 1.5mm +/- 1.5mm +/- 1.0mm 1.5mm 8mm 8mm 4mm 0.4mm
Measurement Method EN 951 EN 951 EN 951 EN 951 EN 952 EN 952 EN 952 EN 952
Quality: Manufacture is controlled against a formal quality management system, -- ISO9001 At supply, door faces and edges will be visibly defect free, when viewed from 2 meters distance. The moisture content of timber components is critically controlled in line with the industry norm, based on BS EN 942. Details of applicable product warranties, including qualifying terms and conditions are available from the current Premdor Range Guide or website. Alternatively contact Premdor’s Technical or Sales Team for specific guidance. Packaging and Product Identification: Doors are not wrapped and a Product Code or ID is ink marked on the door end, together with lock side indicator if relevant. Fire doors carry a uniquely numbered identification label applied to the top door edge indicating compliance with type testing under BS 476 Part 22 and also BWF / CERTIFIRE accreditation. This label should not be removed, even after installation. Glazed doors: Factory glazed doors incorporate toughened safety glass to the requirements of BS EN 12600. Panes are discreetly marked accordingly, typically at a corner point of the glass. Glass is suitably bedded and beads are securely fixed. Apertures must not be added to fire doors retrospectively except under specific Premdor approval and BWF / CERTIFIRE compliance. Constructional specification: For a general drawing of the standard range of optional core constructions, and door weights, see Annex A, or contact Premdor for more information Every effort has been made to ensure the accuracy of this information. In the interest of continuing design development however we reserve the right to modify specifications without prior notice and without incurring any obligation.
GENERAL PRODUCT & QUALITY SPECIFICATION STANDARD / HOLLOW CORE LIPPED ‘PAINTGRADE PLUS’ RANGE, PRE-PRIMED FACE, FLUSH DOOR
Assembly Components (Size pre-trim) Perimeter Framing (Whitewood)
**28 x 28mm (35mm Imperial Doors) 38 x 28mm **28 x 33mm (40mm Metric Doors) 38 x 33mm Lock Block one side (Particleboard) 65 x 28mm (35mm Imperial Doors) 65 x 33mm (40mm Metric Doors) *Chipboard stile framing utilized at our option. **Size subject to manufacturing trim, after door assembly. Lock block position one side, central within door height (360mm long). 6mm Hardwood lipping to both long edges. Typical door weight 11kgs (762 x 1981). Maximum edge trim, 5mm Top & Bottom. 3mm Vertical/Stile edge.
GENERAL PRODUCT & QUALITY SPECIFICATION STANDARD / HOLLOW CORE UNLIPPED ‘PAINTGRADE PLUS’ RANGE, PREPRIMED FACE, FLUSH DOOR
Assembly Components (Size pre-trim) Perimeter Framing (Whitewood)
**28 x 28mm (35mm Imperial Doors) 38 x 28mm **28 x 33mm (40mm Metric Doors) 38 x 33mm Lock Block one side (Particleboard) 65 x 28mm (35mm Imperial Doors) 65 x 33mm (40mm Metric Doors) *Chipboard stile framing utilized at our option. **Size subject to manufacturing trim, after door assembly. Lock block position one side, central within door height (360mm long). 6mm Hardwood lipping to both long edges. Typical door weight 11kgs (762 x 1981). Maximum edge trim, 5mm any edge.
GENERAL PRODUCT & QUALITY SPECIFICATION FIRESHIELD LIPPED ‘PAINTGRADE PLUS’ RANGE, PRE-PRIMED FACE, FLUSH DOOR
Assembly Components (Size pre-trim) Perimeter framing (Whitewood)
FD30
*38 x 38mm (44mm Doors)
*Size subject to manufacturing trim, after door assembly. Lock fixing position – direct into core 6mm Hardwood lipping to both long edges Typical door weight 28kgs (762 x 1981) Edge Trim: Maximum from vertical/stile edges 3mm. Bottom edge unrestricted except CERTIFIRE label must not be removed from the top edge.
GENERAL PRODUCT & QUALITY SPECIFICATION FIRESHIELD UNLIPPED ‘PAINTGRADE PLUS’ RANGE, PREPRIMED FACE, FLUSH DOOR
Assembly Components (Size pre-trim) Perimeter framing (Whitewood)
FD30
*38 x 38mm (44mm Doors)
*Size subject to manufacturing trim, after door assembly. Lock fixing position – direct into core 6mm Hardwood lipping to both long edges Typical door weight 28kgs (762 x 1981) Edge Trim: Maximum from vertical/stile edges 3mm. Bottom edge unrestricted except CERTIFIRE label must not be removed from the top edge.
GENERAL PRODUCT & QUALITY SPECIFICATION FIRESHIELD LIPPED ‘PAINTGRADE PLUS’ RANGE, PRE-PRIMED FACE, FLUSH DOOR
Assembly Components (Size pre-trim) Perimeter framing (Whitewood)
FD30
*38 x 38mm (44mm Doors)
*Size subject to manufacturing trim, after door assembly. Lock fixing position – direct into core 6mm Hardwood lipping to both long edges Typical door weight 28kgs (762 x 1981) Edge Trim: Maximum from vertical/stile edges 3mm. Bottom edge unrestricted except CERTIFIRE label must not be removed from the top edge.
GENERAL PRODUCT & QUALITY SPECIFICATION FIREMASTER LIPPED ‘PAINTGRADE PLUS’ RANGE, PRE-PRIMED FACE, FLUSH DOOR
FD60
Lock fixing position – direct into core 6mm Hardwood lipping to both long edges Typical door weight 59kgs (762 x 1981) Edge Trim: Maximum from vertical/stile edges 3mm. Bottom edge unrestricted except CERTIFIRE label must not be removed from the top edge.
GENERAL PRODUCT & QUALITY SPECIFICATION FIRESHIELD ‘PAINTGRADE PLUS’ RANGE, PRE-PRIMED FACE, SOUNDSURE DOOR
FD30
Lock fixing position – direct into core 6mm Hardwood lipping to both long edges Typical door weight 53kgs (838 x 1981) Edge Trim: Maximum from vertical/stile edges 3mm. Bottom edge unrestricted except CERTIFIRE label must not be removed from the top edge.
General Product & Quality Specification ‘Paintgrade Plus’ & “Lipped Paintgrade Plus” Range, Pre-primed Face Introduction: ‘Paintgrade Plus’ range factory primed faced flush doors are designed for internal use only, and must not be installed in damp conditions. Door faces are ‘white’ pre primed MDF for painting. Paintgrade Plus door edges are not lipped or primed. Lipped Paintgrade Plus doors have hardwood edge lippings on the long edges that are machined back close to the door face and may require sanding flush as part of the decorating process. Site decoration is required using a recognised full paint system. Environmental Certification: Doors are manufactured under the formally audited Environmental Standard BS EN ISO 14001. In addition, particularly for use within “sustainable projects”, hollow core and FD30 Fire doors carry full Chain of Custody compliance, PEFC certification (SGS-PEFC/COC 0090). Dimensional tolerances apply as follows:
Width Length Thickness Squareness Twist Bow Cup Local Flatness
Tolerance +/- 1.5mm +/- 1.5mm +/- 1.0mm 1.5mm 8mm 8mm 4mm 0.4mm
Measurement Method EN 951 EN 951 EN 951 EN 951 EN 952 EN 952 EN 952 EN 952
Quality: Manufacture is controlled against a formal quality management system, -- ISO9001 At supply, door faces and edges will be visibly defect free, when viewed from 2 meters distance. The moisture content of timber components is critically controlled in line with the industry norm, based on BS EN 942. Details of applicable product warranties, including qualifying terms and conditions are available from the current Premdor Range Guide or website. Alternatively contact Premdor’s Technical or Sales Team for specific guidance. Packaging and Product Identification: Doors are not wrapped and a Product Code or ID is ink marked on the door end, together with lock side indicator if relevant. Fire doors carry a uniquely numbered identification label applied to the top door edge indicating compliance with type testing under BS 476 Part 22 and also BWF / CERTIFIRE accreditation. This label should not be removed, even after installation. Glazed doors: Factory glazed doors incorporate toughened safety glass to the requirements of BS EN 12600. Panes are discreetly marked accordingly, typically at a corner point of the glass. Glass is suitably bedded and beads are securely fixed. Apertures must not be added to fire doors retrospectively except under specific Premdor approval and BWF / CERTIFIRE compliance. Constructional specification: For a general drawing of the standard range of optional core constructions, and door weights, see Annex A, or contact Premdor for more information Every effort has been made to ensure the accuracy of this information. In the interest of continuing design development however we reserve the right to modify specifications without prior notice and without incurring any obligation.
GENERAL PRODUCT & QUALITY SPECIFICATION STANDARD / HOLLOW CORE LIPPED ‘PAINTGRADE PLUS’ RANGE, PRE-PRIMED FACE, FLUSH DOOR
Assembly Components (Size pre-trim) Perimeter Framing (Whitewood)
**28 x 28mm (35mm Imperial Doors) 38 x 28mm **28 x 33mm (40mm Metric Doors) 38 x 33mm Lock Block one side (Particleboard) 65 x 28mm (35mm Imperial Doors) 65 x 33mm (40mm Metric Doors) *Chipboard stile framing utilized at our option. **Size subject to manufacturing trim, after door assembly. Lock block position one side, central within door height (360mm long). 6mm Hardwood lipping to both long edges. Typical door weight 11kgs (762 x 1981). Maximum edge trim, 5mm Top & Bottom. 3mm Vertical/Stile edge.
GENERAL PRODUCT & QUALITY SPECIFICATION STANDARD / HOLLOW CORE UNLIPPED ‘PAINTGRADE PLUS’ RANGE, PREPRIMED FACE, FLUSH DOOR
Assembly Components (Size pre-trim) Perimeter Framing (Whitewood)
**28 x 28mm (35mm Imperial Doors) 38 x 28mm **28 x 33mm (40mm Metric Doors) 38 x 33mm Lock Block one side (Particleboard) 65 x 28mm (35mm Imperial Doors) 65 x 33mm (40mm Metric Doors) *Chipboard stile framing utilized at our option. **Size subject to manufacturing trim, after door assembly. Lock block position one side, central within door height (360mm long). 6mm Hardwood lipping to both long edges. Typical door weight 11kgs (762 x 1981). Maximum edge trim, 5mm any edge.
GENERAL PRODUCT & QUALITY SPECIFICATION FIRESHIELD LIPPED ‘PAINTGRADE PLUS’ RANGE, PRE-PRIMED FACE, FLUSH DOOR
Assembly Components (Size pre-trim) Perimeter framing (Whitewood)
FD30
*38 x 38mm (44mm Doors)
*Size subject to manufacturing trim, after door assembly. Lock fixing position – direct into core 6mm Hardwood lipping to both long edges Typical door weight 28kgs (762 x 1981) Edge Trim: Maximum from vertical/stile edges 3mm. Bottom edge unrestricted except CERTIFIRE label must not be removed from the top edge.
GENERAL PRODUCT & QUALITY SPECIFICATION FIRESHIELD UNLIPPED ‘PAINTGRADE PLUS’ RANGE, PREPRIMED FACE, FLUSH DOOR
Assembly Components (Size pre-trim) Perimeter framing (Whitewood)
FD30
*38 x 38mm (44mm Doors)
*Size subject to manufacturing trim, after door assembly. Lock fixing position – direct into core 6mm Hardwood lipping to both long edges Typical door weight 28kgs (762 x 1981) Edge Trim: Maximum from vertical/stile edges 3mm. Bottom edge unrestricted except CERTIFIRE label must not be removed from the top edge.
GENERAL PRODUCT & QUALITY SPECIFICATION FIRESHIELD LIPPED ‘PAINTGRADE PLUS’ RANGE, PRE-PRIMED FACE, FLUSH DOOR
Assembly Components (Size pre-trim) Perimeter framing (Whitewood)
FD30
*38 x 38mm (44mm Doors)
*Size subject to manufacturing trim, after door assembly. Lock fixing position – direct into core 6mm Hardwood lipping to both long edges Typical door weight 28kgs (762 x 1981) Edge Trim: Maximum from vertical/stile edges 3mm. Bottom edge unrestricted except CERTIFIRE label must not be removed from the top edge.
GENERAL PRODUCT & QUALITY SPECIFICATION FIREMASTER LIPPED ‘PAINTGRADE PLUS’ RANGE, PRE-PRIMED FACE, FLUSH DOOR
FD60
Lock fixing position – direct into core 6mm Hardwood lipping to both long edges Typical door weight 59kgs (762 x 1981) Edge Trim: Maximum from vertical/stile edges 3mm. Bottom edge unrestricted except CERTIFIRE label must not be removed from the top edge.
GENERAL PRODUCT & QUALITY SPECIFICATION FIRESHIELD ‘PAINTGRADE PLUS’ RANGE, PRE-PRIMED FACE, SOUNDSURE DOOR
FD30
Lock fixing position – direct into core 6mm Hardwood lipping to both long edges Typical door weight 53kgs (838 x 1981) Edge Trim: Maximum from vertical/stile edges 3mm. Bottom edge unrestricted except CERTIFIRE label must not be removed from the top edge.
