GLS-3300 GLS-2800 - Lughese macchine utensili
GLS-2800 GLS-3300 High Speed CNC Turning Center
SERIES
HIGH SPEED CNC TURNING CENTERS With the latest machine tools technology and high qualit y components, GOODWAY brings you the new GLS-2800 / GLS-3300 series high speed CNC turning center. This series is based on high precise linear guide ways and featured big bore, high power, f a s t c u t a n d m o re to p rov i d e yo u m a c h i n i n g s o l u t i o n w i t h h i g h e f f i c i e n c y c u t t i n g power. Besides, The GLS-2800 / GLS-3300 series equipped with an optional live tooling turret, C-axis, Y-axis and sub-spindle, G.LINC 350 intelligent control system and various automation equipment to reach a complete ser ies and easily meet your machining needs of today and tomorrow.
( GLS-2800MS model shown )
GOODWAY HIGH SPEED CUTTING SERIES Big bore / Linear Guide Ways
S Chuck
Bar Capa Ø75 mm
ize
city Ø90 mm
10”
GLS-2800 GLS-3300
12”
Model
Chuck size
Bar capacity
GLS-150
6" ( Big bore )
Ø51 mm
GLS-1500
6" ( Big bore )
Ø51 mm
GLS-200
8" ( Big bore )
Ø65 mm
GLS-2000
8" ( Big bore )
Ø65 mm
GLS-260
10"
Ø65 mm
GLS-2800
10"
Ø75 mm
GLS-3300
12"
Ø90 mm
Please contact GOODWAY for detailed information.
1 2
Equipped with an optional live tooling turret, C-axis, Y-axis and sub -spindle and other advanced features allows GLS-2000/3000 can work on turning, milling, drilling, tapping and off-center milling tasks. The machining capability equals the integration of turning center and machining center, which significantly lowers machining cycle time and manpower, and also prevent accuracy error of switching work-piece to another machine.
TRUE SLANT BED STRUCTURE
HIGH SPEED LINEAR GUIDE WAYS
The 30° true slant bed
X / Z a x e s a n d Y- a x i s
design provides superior
( opt. ) utilize the high
support and heavy cutting
speed high precise
ability, also excellent chips
linear guide way design
removal and convenient
to provide the optimal
loading process.
motion and efficiency.
HIGH POWER SPINDLE
INTELLIGENT SYSTEM
18.5 kW high power
A d v a n c e d G O O D WAY
motor ( GLS-3300 ) with
G.LINC 350 intelligent
spindle torque output up to 7 5 7 N - m , w h i c h c a n easily overcome all kinds of different materials.
( OPT. )
system combines high class hardware and complete intelligent assisting features which can make m ac hi ne sm ar ter.
SUPER RIGIDITY STRUCTURE Major structural components have been combined into one solid platform. The low center of gravity 30° slant bed design provides the most rigid foundation possible for the headstock, turret, and tailstock. Built to withstand years and years of r igorous high produc tion turning, the heavily ribbed, one-piece, thermally balanced bed and casting parts are of "MEEHANITE" casting, which can provide more efficient anti-damping and decrease lower deformation to allow much longer lasting and stand out among others. All casting structure are detected by using Finite Element Analysis ( FEA ) to optimize the intensity, which can efficiently lower the deformation and strengthen the machine rigidity to ensure stable positioning and repeatability accuracy. X / Z axes adopt the higher level FANUC α i series absolute servo motor that can provide rapid acceleration/deceleration and powerful thrust, which can efficiently lower the machining cycle time.
C3 class hardened and precision ground ball screws ensure the highest accuracy and durability possible.
X & Z axes utilize high performance ball type linear guide
1 Ball screws are through per-compaction to eliminate backlash.
low abrasion advantages.
2 Ball screws are through precise detection to ensure the parallelism with linear guide ways.
( Roller type linear guide ways are available for option )
way design which provides high precision high speed and
( Casting structure of GLS-2800MS model shown )
ULTIMATE TURNING POWER The heavy-duty headstock is one-piece casting reinforced with heat
3
dispensing fins, which can fasten heat radiation, minimize thermal
4
displacement and lower accuracy error of thermal deformation. P4 grade ( Class 7 ) super-high precision bearings are directly assembled for maximum level of support and precision. Bearing configuration adopts optimal 2-point suppor t design for heavy-duty cutting with stable performance and long term high accuracy durability. Specialized high per formance V type belt driven spindle motor can lower the effects of heat generated by motor. Pulley ratios has been adjusted to tune the motor's maximum speed to match the spindle's maximum speed, which result in full output at the lowest speed and maximize torque.
Spindle Output 【 GLS-2800 】
【 GLS-3300 】 GLS-2800 High Speed
Torque ( N-m ) 400
Output ( kW ) 20
GLS-2800 ( opt. )
Torque ( N-m ) 600
Output ( kW ) 25
High Speed
15 kW ( 30 min. )
240
11 kW ( cont. )
15
20
18.5 kW ( 30 min. )
427 400
15 kW ( cont. )
200
100
Torque ( 30 min. )
5
15 kW ( cont. )
15
10
Torque ( 30 min. )
18.5 kW ( 30 min. )
427 400
11 10
200
Output ( kW ) 25
High Speed
527
527
327 300
GLS-3300
Torque ( N-m ) 600
8
15
Torque ( 30 min. )
200
0
2800
3500 rpm
GLS-2800
Torque ( N-m ) 600
Output ( kW ) 20
Low Speed
491
0
335
Torque ( cont. ) 700
1400
0
2100
2800
GLS-2800 ( opt. )
Torque ( N-m ) 900 757
15 kW ( 30 min. )
18.5 kW ( 30 min. )
15
400
7.5 kW ( cont. )
7.5
200
450
7.5
Output ( kW ) 25
GLS-3300 Low Speed
757 18.5 kW ( 30 min. )
875 rpm
15
10
175
300
350
525
7.5
700
Torque ( 30 min. )
233
875 rpm
5
Torque ( cont. )
Torque ( 30 min. )
233 0
20
11 kW ( cont. )
5
Torque ( cont. )
700
3000 rpm
10 300
292 525
Torque ( N-m ) 900
2000
450
11 kW ( cont. )
Torque ( cont. ) 350
1000
600
5
175
Torque ( cont. )
15 10
0
20
600 Torque ( 30 min. )
246
335
3500 rpm Output ( kW ) 25
Low Speed
10
5
5 Torque ( cont. ) 438 700 1400 2100
20
0
175
350
525
700
875 rpm
ADVANCED TURRET TECHNOLOGY Heavy load servo motor tool indexing system provides 10 or 12-station turret with a 0.3 second indexing time. High precision cur vic couplings with large diameter Ø 250 mm positioning tool plate. With 6,400 kg clamping force, it makes sure the rigidity of turret in any machining conditions. The curvic couplings provide auto-centering, auto-clean and a large contact area which are designed to distinct from traditional couplings.
Convex Teeth
Concave Teeth
Curvic Coupling
SUPER RIGIDITY TAILSTOCK Programmable base tailstock can efficiently achieve tough machining tasks, and it has been simplified through use of custom software interface. Z-axis carriage automatically locks on to the base of the tailstock and drags it to the desired position. The adjustment of the quill ( MT#4 ) is programmable and thrust can be adjusted by hydraulic.
Core components such as spindles, turrets, tailstocks are precisely developed by GOODWAY in a constantly temperature controlled A/C system to achieve the strict accuracy requirements and the best quality.
POWERFUL LIVE TOOLING TURRETS 5 6 Super rigidity 3-piece curvic coupling design, turret can remain the same place during indexing to achieve the faster indexing. The 12-station GOODWAY live tooling turret offers 12 stations available for live tooling ( live tooling tools rotate in working position only ) and features a non-lifting turret disk. With the latest technology, live tooling is driven by an AC servo motor to provide ample power, in the form of torque. Now, even the toughest of jobs may be tackled without a sweat. Torque ( N-m ) 40
Live Tooling Output
Output ( kW ) 6.4
5.5 kW ( 30 min. )
35 30
4.8 3.7 kW ( cont. )
23 20
Torque ( 30 min. )
10
3.2
1.6 1500
0
Torque ( cont. )
2000
4000
6000 rpm
HIGH PRECISE C-AXIS C-axis adopts super rigidity Cf-axis with disk brake system, and with the FANUC servo motor generating 240 N-m ( cont. ) of torque it offers excellent surface finishes and accuracy. Plus, dynamic accuracy is within ± 0.02° even under heavy cutting condition.
Torque ( N-m ) 300
Cf-axis Output
Output ( kW ) 2.5 2
240 213 180
Torque ( cont. )
1.5 1
120
0.75 60
0.5 25
0
10
20
30
33 rpm
C-axis
BACK-END MACHINING CAPABILITY All series could select the optional sub-spindle to machine the back-end after receiving the part. Ø 51 mm bar capacity adopts 8" chuck featuring ejector, which allow the finished parts can smoothly drop on parts catcher successfully. All the processes from loading the parts can all be done in one machine without a pause.
Torque ( N-m ) 120
Sub-spindle Output
Automatic par t transfer of wor k piece from Output ( kW ) 15
main spindle to sub-spindle saves manpower and cycle time, while reducing accuracy lost,
105 11 kW ( 30 min. )
90
which will occur if manually handling the part
11.2
from machine to machine.
72 7.5kW ( cont. )
60
7.5
Torque ( 30 min. ) 30
3.75
Th e s u b - s p i n d l e co n f i g u rat i o n i s a l s o i d e a l
Torque ( cont. ) 0
1000
2000
3000
for machining long work pieces such as 4000
5000 rpm
small diameter shafts. Both ends of the work piece can be supported by the main and sub spindles, allowing the middle section(s) to be accurately machined.
Sub -spindle can be controlled by Cs-axis to achieve back- end machining, which allows conveniently operating, fast positioning, and higher accuracy. Z 2 -axis adopts high performance linear guide way design, which is driven by FANUC direct driven motor, provides the optimal axial accuracy.
Y-AXIS CONTROL CAPABILITY 7
The optional Y-axis control can achieve X, Y, Z, C axes simultaneously machining, which allow the ser ies can wor k on Y-axis 100 mm off- center milling ( off- center ± 50 mm ) , drilling, and tapping as well as improving the machining accurac y from a regular 3 axes simultaneously machining processes. X-axis
The fictitious axis and X-axis saddle adopt
Y-axis
30° included angle design that efficiently lower the center of gravity, and lighten the Y-axis mechanism loads. Meanwhile,
Z-axis
the center of gravity of turret lays on the proper range of saddle to make sure the overall structural rigidity.
UNIQUE Y-AXIS MACHINING CAPABILITY Side Milling
Off-Center Troughing
Off-Center Drilling
HIGH PRECISION Y-AXIS MACHINING CAPABILITY Polar coordinate interpolation V.S Y-axis control
O.D. Troughing
Polar coordinate interpolation
X(−)
X(+) Spindle center
Not Featuring Y-axis, width of troughs are Y-axis control
not perfectly parallel with worse accuracy.
The polar coordinate interpolation can work on troughing or contouring. X-axis reverses at cross point of the center point of workpiece and contour, which makes tool not able to be completely contouring and remains worse accuracy. With Y-axis control, it can avoid the situation above and remain better accuracy.
Featuring Y-axis, width of trough remains parallel with better accuracy.
8
NC INTELLIGENCE
Advanced hardware combined with intelligent software, makes your machine smarter
Advanced Hardware
Reliable Continuous Operation
Outstanding Operability
Shortened Troubleshooting Time
Streamlined Programming
Improved Utilization Rate
High Security and Shortened Machining Setting
Significant Production Efficiency General Production Process
Setting
Using 3D Simulation Inspection
Setting
Test-Run
Test-Run
Actual Production
Actual Production
30% Utilization Rate
The 3D simulation inspection can greatly reduce test-run time and improve overall utilization rate
Comprehensive Functions Programming Program management Friendly programing environment Programming auxiliary Manual Guide i Embedded E-manual
Setting 3D advance tool path and cutting simulation
Test-Run
Actual Production
Daily Used
Tool load monitor
Tool load monitor
Safety signal viewer
Program check
3D Real-time cutting simulation and interference check
Fast alarm check productivity
Smart balance detection 3D Real-time cutting simulation and interference check
Productivity management Twin operation system switch Maintenance management
STANDARD / OPTIONAL FEATURES 9
Standard Features
10
CHIP CONVEYOR The standard chip conveyor features adjustable timers that allow the operator to set operation inter vals a c c o rd i n g t o t h e a m o u n t of chips generated by the machine. Thus, reducing coolant loss to a minimum.
3-JAW CHUCK W /SOFT JAWS X 1 SET
TRI-COLOR STATUS LIGHT
Optional Features
LOAD MONITORING The load monitoring function is used to detect abnormal load of tools by monitoring the variation in spindle motor and ser vo motor loads dur ing the cutting process. When abnormal loads are detected, the machine will stop at program end ( M30 ) or immediately ( feed hold status ) according to tool life value or tool break value respectively.
PARTS CATCHER
TOOL PRESETTER
The optional par ts catchers can be programmed
The optional RENISHAW HPMA tool presetter allows
to catch finished parts after cut-off. Part conveyor
tool check task easier.
systems are also available.
Interference Diagram
Tooling System
【 12-Stations Turret 】
□ 25
O.D. Tools 25
460
.S a. Di g in 50 Ø5
0 21
10
M
0 Ø4 05
"C
12
Ø2
40
148
Clamp Gib CV-3046
O.D. Tool Holder CV-3096B 25
30 Face Tools 25
ax . tu
w 05
20
0
in g Ø4 Dia 40 .
ax Ø2
Ø2
25
e:
rn
M x X-a
is S
k t ro
Clamp Block CV-3045
h
4
30
:Ø
k uc
huck
4
: Ø25
Face Tool Holder CZ-3107 25
I.D. Tools Ø40
25
10" C
Clamp Block CV-3093
Ø32mm or Smaller I.D. Tools
Sleeve Ø40
2
0.4
14
108
Drill
10
210
200
30
Sleeve (MT type) Ø40
CV-3097 I.D. Tool Holder (Coolant Through) CZ-3108 Ø40
X-axis Stroke : 250
40
I.D. Tools Sleeve (Coolant Through) Ø40 Coolant Block CZ-3108
【 10-Stations Turret 】 □ 25
O.D. Tools 25
460 Ma
30
ok 0 21
40
.
M
54
4
ng
ni
"C
12
Ø2
148
ax
r tu
a.
Di
Face Tools 25
40
Ø25
Ø4
0
a. Di ing Sw 550 Ø
Ø270
Str
50
Ø4
x. is ax X- 10
2 e:
h
k uc
Clamp Gib CV-3046
Clamp Block CV-3093
4
30
:Ø
uck :
Ø254
O.D. Tool Holder CV-3096B 25
Face Tool Holder CZ-3107 25
I.D. Tools Ø40
25
h 10" C
Clamp Block CV-3045
Ø32mm or Smaller I.D. Tools
Sleeve Ø40
.4
0 14
108
Drill
10 200
210 40 X-axis Stroke : 250
Sleeve (MT type) Ø40
CV-3097 I.D. Tool Holder (Coolant Through) CZ-3108 Ø40
30 I.D. Tools Sleeve (Coolant Through) Ø40 Coolant Block CZ-3108
Interference Diagram
Tooling System
【 12-Stations Live Tooling Turret 】/ 【 Y-axis 】
11
Turnning Tool CV-3045 CV-3046 LN-3195*4 O.D. Cutting Tool 25
0 65
ur ni n Ø4 g D 00 ia .
CV-3093A
M
ax .t
Ø4 0
65
45
ok Str xis 5 a X 9 10 1
27 e:
5
10
.6
29
10" C
ck
3
:Ø
huck
Double O.D. Cutting Tool Holder 25 LN-3197*1 Face Cutting Tool Holder 25
I.D. Cutting Ø40
4
: Ø25
Drill
Sleeve Ø40
I.D. Tools Ø40
54
CV-3097 LV-3191*6 I.D. Tool Holder Ø40mm LN-3773 0° Live Tool Holder
100
60
u Ch
Face and I.D. Cutting Tool 25
04
25
30.5
"
12
75
Ø2
M ax. Sw Ø685 ing Dia.
O.D. Cutting Tool Holder 25 LN-3196*2
510
Ø240
LN-3774
10 40.5
12
190
70
Ø2 200
70
Cut-off Tool 25
70 40 X-axis Stroke : 270
90° Live Tool Holder
Cut-off Tool Holder LN-3198*1 25 Cut-off Tool Holder LN-3199*1
90° Live Tool
0° Live Tool
510
510
4
30
uc 254 :Ø Ch k " c 12 " Chu 10
109.4
x. S w Ø6 ing 85 D
50 50
Ma
ia.
200
186
uc 254 :Ø Ch k " c 12 Chu 10"
123.4 Ma
x. S w Ø6 ing D 85 ia.
26.6
12.6 10
10
74
114 X-axis Stroke : 270
4
30
Ø k:
50 50
Ø k:
200
200
60
100 X-axis Stroke : 270
Unit : mm
Work Range 【 12-Stations Turret / 10-Stations Turret 】 Z1-axis Travel:750
150
720
90
200
30
12" Chuck
460 210
Ø40
220
750
10" Chuck
30
MT#4 30
MT#4
113 122
Spindle Nose
Quill Stock:120
47 51
58
X-axis Travel:250
Cover
40
40
10
7
Tailstock Travel:600
384
【 12-Stations Live Tooling Turret 】 Z1-axis Travel:750 720
110 30
200
MT#4
65
10" Chuck
MT#4
X-axis Travel:270
Ø40
12" Chuck
10
105
Cover
510
147
40 70
32
195
150
Quill Stock:120 113
Spindle Nose
47 51
122 58
Tailstock Travel:600
384
Z1-axis Travel:750
150
110 30
200
720
12" Chuck
60
200
10" Chuck
MT#4
Spindle Nose 58
113
47
122
51
510 X-axis Travel:270
10
Cover
100
60 54
Ø20
90
MT#4
Quill Stock:120
384
Tailstock Travel:600
Unit : mm
刀塔移動量 Work Range 【 12-Stations Live Tooling Turret + Sub-spindle 】
13 Z1-axis Travel:750
110
720
14
30
200
150
33
510 X-axis Travel:270
110 10 70
190
Ø32
176
12" Chuck 10" Chuck
110 Ø32
Cover
45 65
40 70
102
8" Chuck
113
Spindle Nose
122 58
47 51
720
Z1-axis Travel:750
150
30
Z2-axis Travel:750
257
110 30
200
720
510 X-axis Travel:270
60
200
12" Chuck 10" Chuck
10
Cover
100
60 54
Ø20
90
8" Chuck
113
Spindle Nose
122 58
47 51 257
720
30
Z2-axis Travel:750
Unit : mm
FEATURES 300 S-3 GL
800 S-2 GL
300 S-3 GL
O : Option C : Contact GOODWAY
800 S-2 GL
S : Standard – : Not Availabl
S
S
Tri-color operation status light tower
S
S
Rigid tapping & spindle orientation
S
S
Florescent work light
S
S
Spindle disk brake
O
O
External work light
O
O
SPINDLE Main spindle motor configuration
Belt driven
O O
Heat exchanger
S
S
A/C cooling system
O
O
10"
S
–
Complete hydraulic system
S
S
Advanced auto lubrication system
S
12"
–
S
S
Foundation leveling & maintenance tool kit
S
S
10" 12"
S
–
Emergency maintenance electrical part package
S
S
–
S
Operation & maintenance manuals
S
Hard jaws
O
O
S
WORK HOLDING Hydraulic hollow cylinder for chuck Hydraulic hollow 3-jaw chuck
Collet chuck
O
O
Special work holding chuck
C
C
In spindle work stopper
O
O
Spindle liner ( guide bushing )
O
O
Foot switch for chuck operation
S
S
Quill hydraulic tailstock
O
O
MT#4 live center
O
O
Foot switch for tailstock operation
O
O
Chuck clamping
O
O
Tailstock thrust
O
O
O
O
Two-stage programmable pressure TURRET 12-station turret
S
S
12-station live tooling turret
O
O
Tool holder & sleeve package
S
S
Live tooling tool holders ( 0˚x2, 90˚x2 )*1
O
O
O
O
S
S
MEASUREMENT RENISHAW HPMA tool presetter COOLANT 3 kg/cm2
High-pressure coolant system
5 kg/cm2
O
O
10 kg/cm2
O
O
20 kg/cm2
C
C
Roll-out coolant tank
S
S
Oil skimmer
O
O
Coolant flow switch
O
O
Coolant level switch
O
O
Coolant intercooler system
O
O
CHIP DISPOSAL Chip conveyor with auto timer
Right discharge
S
S
Rear discharge
C
C
Chip cart with coolant drain
O
O
Chuck air blow
O
O
Tailstock air blow
O
O
Coolant gun
O
O
Oil mist collector
O
O
AUTOMATIC OPERATION SUPPORT Parts catcher
O
O
Work-piece transport conveyor
O
O
Bar feeder
O
O
Bar feeder interface
O
O
Gantry-type loader / unloader
O
O
Auto door
O
O
4 sets ( 8 )
O
O
8 sets ( 16 )
O
O
Extra M-code output
FANUC CONTROL FUNCTIONS Display Graphic function
Part program storage size
Registerable programs
10-station turret
Coolant pump
Electrical cabinet
SAFETY Fully enclosed guarding
S
S
Door interlock ( incl. Mechanical lock )
S
S S
Impact resistant viewing window
S
Tailstock stroke out - end check
S
S
Chuck cylinder stroke out - end check
S
S
Chuck cylinder check valve
S
S
Low hydraulic pressure detection switch
S
S
Over travel ( soft limit )
S
S
Load monitoring function*2
O
O
Tool offset pairs
8.4" color LCD 10.4" color LCD Standard Dynamic 512K bytes 1M bytes 2M bytes 4M bytes 8M bytes 400 1,000 4,000 99 128 200 400 499 999 2000 HRV 3
Servo HRV control Automatic data backup Synchronous / Composite control Inch / metric conversion Polar coordinate interpolation Cylindrical interpolation Multiple repetitive cycle Rigid tapping Unexpected disturbance torque detection function Spindle orientation Constant surface speed control Spindle speed fluctuation detection Embedded macro Spindle synchronous control Background editing Tool radius / Tool nose radius compensation Multi-language display Cs contouring control Polygon turning Helical interpolation Direct drawing dimension programming Thread cutting retract Variable lead threading Multiple repetitive cycle Ⅱ Canned cycles for drilling Tool nose radius compensation Chamfering / Corner R Al contour control Ⅰ Multi part program editing*3 Manual handle retrace Manual intervention and return External data input Addition of custom macro Increment system C Run hour & parts counter Auto power-off function RS-232 port Memory card input / output ( CF + USB ) Ethernet
*1 Available for live tooling turret or Y-axis model. *2 Available for Oi -TF controller. *3 10.4" color LCD option needed.
i 31
O O
- TF Oi
Cf-axis & spindle disk brake*¹ Sub-spindle & 8" hydraulic cylinder
OTHERS
S – S O S – O – – S O – – S O – – – – S S O S S S S S S S S S O S S S S S S O S S S S S S S O S O S S S S S S S S S
O S S O – S O O O – S O S – O O O O O S S O S S S S S S S S S O S S S S S S O S S S S S S S S S O O S S S S S S S S
MACHINE SPECIFICATIONS CAPACITY
GLS-2800
GLS-3300
Max.swing diameter
Ø 760 mm
Swing over saddle
Ø 450 mm
Max. turning diameter
Ø 440 mm
Standard turning diameter
Ø 254 mm
Max. turning length
15 16
710 mm
675 mm
10"
12"
Ø 75 mm
Ø 90 mm
Hole through spindle
Ø 90 mm
Ø 101 mm
Spindle bearing diameter
Ø 130 mm
Ø 140 mm
10"
12"
A2-8
A2-8
High
11 / 15 kW
15 / 18.5 kW
Low
7.5 / 15 kW
11 / 18.5 kW
750 RPM
575 RPM
Hydraulic chuck Bar capacity SPINDLE
Hydraulic cylinder Spindle nose Motor output ( cont. / 30 min. ) Motor full output speed Spindle drive system Spindle drive ratio Spindle speed range Spindle full output speed
Direct Belt Drive 7 : 12
7 : 12
3,500 RPM
3,000 RPM
438 RPM
335 RPM
C-AXIS SPINDLE ( OPTIONAL ) Cf-axis drive motor
FANUC AC Servo motor
Min. spindle indexing angle
± 0.001°
Dynamic accuracy
± 0.002°
X & Z AXES X-axis travel
250 mm
Z-axis travel
750 mm
X / Z axes rapids
30 m/min.
Slide way type
Linear Guide Way
Feed rates
1~ 4,800 mm/min.
X-axis servo motor
AC 2.7 kW ( 3.6 HP )
Z-axis servo motor
AC 2.7 kW ( 3.6 HP )
X-axis ball screw Ø / pitch
Ø 36 mm / Pitch 8
Z-axis ball screw Ø / pitch
Ø 40 mm / Pitch 8
X / Z axes thrust ( cont. )
961 kgf
TURRET Stations
12 / 10
Indexing drive
FANUC AC Servo motor
Indexing speed
0.3 sec. Adjacent / 0.5 sec. 180 degrees ( Single step )
Accuracy
Positioning : ± 0.00069°, Repeatability : ± 0.00027°
O.D. tool shank size
□ 25 mm
I.D. tool shank size
Ø 40 mm
Specifications are subject to change without notice.
MACHINE SPECIFICATIONS LIVE TOOLING TURRET ( OPT. )
GLS-2800
Max. turning length
680 mm
Stations Live tooling stations
12 12 ( Live tooling tools rotate in working position only. )
Live tooling drive motor
3.7 / 5.5 kW ( cont. / 30 min. )
Live tooling torque Index speed
GLS-3300
23.5 N-m ( cont. ) 0.3 sec. Adjacent / 0.5 sec. 180 degrees ( Single step )
O.D. tool shank size
□ 20 mm
I.D. tool shank size
Ø 40 mm
Live tooling shank size
ER32 ( Ø 20 mm )
Live tooling RPM range
6,000 RPM
Y-AXIS ( OPT. ) Max. turning diameter Max. turning length Max. Y-axis travel Y-axis axes rapids Slide way type
Ø 400 mm 680 mm 100 ( -50 , +50 ) mm 12 m/min. Linear Guide Way
Feed rates
1 ~ 4,800 mm/min.
Y-axis servo motor
AC 2.7 kW ( 3.6 HP )
Y-axis ball screw Ø / pitch Y-axis thrust ( cont. )
Ø 36 mm / Picth 8 961 kgf
TAILSTOCK ( OPT. ) Quill center taper
MT#4 ( Live center )
Quill diameter / travel
Ø 70 mm / 150 mm
Tailstock base travel
600 mm
Programmable quill / base
Yes / Yes
Programmable base type
Positioned by Z-axis carriage
SUB-SPINDLE ( OPT. ) Hole through spindle
Ø 66 mm
Bar capacity
Ø 51 mm
Spindle bearing diameter
Ø 100 mm
Spindle nose
A2-6
Motor output
7.5 / 11 kW ( cont. / 30 min. )
Spindle drive system Spindle drive ratio
Direct Belt Drive 2:3
Spindle speed range
5,000 RPM
Spindle full output speed
1,000 RPM
Spindle torque
72 / 105 N-m ( cont. / 30 min. )
Z2-axis travel
750 mm
Z2-axis rapids
30 m/min.
Slide way type
Linear Guide Way
Z2-axis ball screw Ø / pitch
Ø 36 mm / Pitch 8
Z2-axis thrust ( cont. ) Specifications are subject to change without notice.
881 kgf
17
GENERAL
18
± 0.003 mm
Positioning accuracy Repeatability
0.015 mm FANUC Oi -TF ( opt. 31i )
Standard CNC control Voltage / Power requirement
AC 200 / 220 +10% to -15% 3 phase / 30 kVA
Hydraulic capacity
30 L
Coolant tank capacity
350 L
Coolant pump / pressure
0.5 kW ( 3/4 HP , 60 Hz ) rated at 3 bar ( 43.5 PSI )
Machine weight
6,000 Kg Machine : 3,230 x 2,100 x 1,810 mm Machine w / Y-axis : 3,230 x 2,100 x 2,252 mm
Dimensions L × W × H Specifications are subject to change without notice.
Machine 刀塔移動量 Dimensions 【 GLS-2800 / GLS-3300 】
1,805
3,200
3,950
2,100
【 Y-Axis Model 】
2,255
3,230
3,980
2,100
Unit : mm
GOODWAY MACHINE CORP. HEADQUARTERS No.13,
5Th
Road,
GOODWAYCNC.com
CENTRAL TAIWAN SCIENCE PARK BRANCH
GOODWAY MACHINE ( WUJIANG ) CO.,LTD
No. 38, Keyuan Road,
No. 4888, East Lake Taihu Avenue, Wujiang Economic and Technological Development Zone, Jiangsu, China Sales Hotline : + 86-512-8286-8068 Service Hotline : + 86-512-8286-8066 FAX : + 86-512-8286-8620 E-mail : [email protected]
Taichung Industrial Park,
Central Taiwan Science Park.Taichung,
Taichung City, 407, Taiwan, R.O.C.
Taichung City, 407, Taiwan, R.O.C.
E-mail : [email protected]
TEL : + 886-4-2463-6000 FAX : + 886-4-2463-9600
Copyright 2016 by Goodway Machine Corp. All rights reserved G-GLS-2800/3300-EN-201607
SERIES
HIGH SPEED CNC TURNING CENTERS With the latest machine tools technology and high qualit y components, GOODWAY brings you the new GLS-2800 / GLS-3300 series high speed CNC turning center. This series is based on high precise linear guide ways and featured big bore, high power, f a s t c u t a n d m o re to p rov i d e yo u m a c h i n i n g s o l u t i o n w i t h h i g h e f f i c i e n c y c u t t i n g power. Besides, The GLS-2800 / GLS-3300 series equipped with an optional live tooling turret, C-axis, Y-axis and sub-spindle, G.LINC 350 intelligent control system and various automation equipment to reach a complete ser ies and easily meet your machining needs of today and tomorrow.
( GLS-2800MS model shown )
GOODWAY HIGH SPEED CUTTING SERIES Big bore / Linear Guide Ways
S Chuck
Bar Capa Ø75 mm
ize
city Ø90 mm
10”
GLS-2800 GLS-3300
12”
Model
Chuck size
Bar capacity
GLS-150
6" ( Big bore )
Ø51 mm
GLS-1500
6" ( Big bore )
Ø51 mm
GLS-200
8" ( Big bore )
Ø65 mm
GLS-2000
8" ( Big bore )
Ø65 mm
GLS-260
10"
Ø65 mm
GLS-2800
10"
Ø75 mm
GLS-3300
12"
Ø90 mm
Please contact GOODWAY for detailed information.
1 2
Equipped with an optional live tooling turret, C-axis, Y-axis and sub -spindle and other advanced features allows GLS-2000/3000 can work on turning, milling, drilling, tapping and off-center milling tasks. The machining capability equals the integration of turning center and machining center, which significantly lowers machining cycle time and manpower, and also prevent accuracy error of switching work-piece to another machine.
TRUE SLANT BED STRUCTURE
HIGH SPEED LINEAR GUIDE WAYS
The 30° true slant bed
X / Z a x e s a n d Y- a x i s
design provides superior
( opt. ) utilize the high
support and heavy cutting
speed high precise
ability, also excellent chips
linear guide way design
removal and convenient
to provide the optimal
loading process.
motion and efficiency.
HIGH POWER SPINDLE
INTELLIGENT SYSTEM
18.5 kW high power
A d v a n c e d G O O D WAY
motor ( GLS-3300 ) with
G.LINC 350 intelligent
spindle torque output up to 7 5 7 N - m , w h i c h c a n easily overcome all kinds of different materials.
( OPT. )
system combines high class hardware and complete intelligent assisting features which can make m ac hi ne sm ar ter.
SUPER RIGIDITY STRUCTURE Major structural components have been combined into one solid platform. The low center of gravity 30° slant bed design provides the most rigid foundation possible for the headstock, turret, and tailstock. Built to withstand years and years of r igorous high produc tion turning, the heavily ribbed, one-piece, thermally balanced bed and casting parts are of "MEEHANITE" casting, which can provide more efficient anti-damping and decrease lower deformation to allow much longer lasting and stand out among others. All casting structure are detected by using Finite Element Analysis ( FEA ) to optimize the intensity, which can efficiently lower the deformation and strengthen the machine rigidity to ensure stable positioning and repeatability accuracy. X / Z axes adopt the higher level FANUC α i series absolute servo motor that can provide rapid acceleration/deceleration and powerful thrust, which can efficiently lower the machining cycle time.
C3 class hardened and precision ground ball screws ensure the highest accuracy and durability possible.
X & Z axes utilize high performance ball type linear guide
1 Ball screws are through per-compaction to eliminate backlash.
low abrasion advantages.
2 Ball screws are through precise detection to ensure the parallelism with linear guide ways.
( Roller type linear guide ways are available for option )
way design which provides high precision high speed and
( Casting structure of GLS-2800MS model shown )
ULTIMATE TURNING POWER The heavy-duty headstock is one-piece casting reinforced with heat
3
dispensing fins, which can fasten heat radiation, minimize thermal
4
displacement and lower accuracy error of thermal deformation. P4 grade ( Class 7 ) super-high precision bearings are directly assembled for maximum level of support and precision. Bearing configuration adopts optimal 2-point suppor t design for heavy-duty cutting with stable performance and long term high accuracy durability. Specialized high per formance V type belt driven spindle motor can lower the effects of heat generated by motor. Pulley ratios has been adjusted to tune the motor's maximum speed to match the spindle's maximum speed, which result in full output at the lowest speed and maximize torque.
Spindle Output 【 GLS-2800 】
【 GLS-3300 】 GLS-2800 High Speed
Torque ( N-m ) 400
Output ( kW ) 20
GLS-2800 ( opt. )
Torque ( N-m ) 600
Output ( kW ) 25
High Speed
15 kW ( 30 min. )
240
11 kW ( cont. )
15
20
18.5 kW ( 30 min. )
427 400
15 kW ( cont. )
200
100
Torque ( 30 min. )
5
15 kW ( cont. )
15
10
Torque ( 30 min. )
18.5 kW ( 30 min. )
427 400
11 10
200
Output ( kW ) 25
High Speed
527
527
327 300
GLS-3300
Torque ( N-m ) 600
8
15
Torque ( 30 min. )
200
0
2800
3500 rpm
GLS-2800
Torque ( N-m ) 600
Output ( kW ) 20
Low Speed
491
0
335
Torque ( cont. ) 700
1400
0
2100
2800
GLS-2800 ( opt. )
Torque ( N-m ) 900 757
15 kW ( 30 min. )
18.5 kW ( 30 min. )
15
400
7.5 kW ( cont. )
7.5
200
450
7.5
Output ( kW ) 25
GLS-3300 Low Speed
757 18.5 kW ( 30 min. )
875 rpm
15
10
175
300
350
525
7.5
700
Torque ( 30 min. )
233
875 rpm
5
Torque ( cont. )
Torque ( 30 min. )
233 0
20
11 kW ( cont. )
5
Torque ( cont. )
700
3000 rpm
10 300
292 525
Torque ( N-m ) 900
2000
450
11 kW ( cont. )
Torque ( cont. ) 350
1000
600
5
175
Torque ( cont. )
15 10
0
20
600 Torque ( 30 min. )
246
335
3500 rpm Output ( kW ) 25
Low Speed
10
5
5 Torque ( cont. ) 438 700 1400 2100
20
0
175
350
525
700
875 rpm
ADVANCED TURRET TECHNOLOGY Heavy load servo motor tool indexing system provides 10 or 12-station turret with a 0.3 second indexing time. High precision cur vic couplings with large diameter Ø 250 mm positioning tool plate. With 6,400 kg clamping force, it makes sure the rigidity of turret in any machining conditions. The curvic couplings provide auto-centering, auto-clean and a large contact area which are designed to distinct from traditional couplings.
Convex Teeth
Concave Teeth
Curvic Coupling
SUPER RIGIDITY TAILSTOCK Programmable base tailstock can efficiently achieve tough machining tasks, and it has been simplified through use of custom software interface. Z-axis carriage automatically locks on to the base of the tailstock and drags it to the desired position. The adjustment of the quill ( MT#4 ) is programmable and thrust can be adjusted by hydraulic.
Core components such as spindles, turrets, tailstocks are precisely developed by GOODWAY in a constantly temperature controlled A/C system to achieve the strict accuracy requirements and the best quality.
POWERFUL LIVE TOOLING TURRETS 5 6 Super rigidity 3-piece curvic coupling design, turret can remain the same place during indexing to achieve the faster indexing. The 12-station GOODWAY live tooling turret offers 12 stations available for live tooling ( live tooling tools rotate in working position only ) and features a non-lifting turret disk. With the latest technology, live tooling is driven by an AC servo motor to provide ample power, in the form of torque. Now, even the toughest of jobs may be tackled without a sweat. Torque ( N-m ) 40
Live Tooling Output
Output ( kW ) 6.4
5.5 kW ( 30 min. )
35 30
4.8 3.7 kW ( cont. )
23 20
Torque ( 30 min. )
10
3.2
1.6 1500
0
Torque ( cont. )
2000
4000
6000 rpm
HIGH PRECISE C-AXIS C-axis adopts super rigidity Cf-axis with disk brake system, and with the FANUC servo motor generating 240 N-m ( cont. ) of torque it offers excellent surface finishes and accuracy. Plus, dynamic accuracy is within ± 0.02° even under heavy cutting condition.
Torque ( N-m ) 300
Cf-axis Output
Output ( kW ) 2.5 2
240 213 180
Torque ( cont. )
1.5 1
120
0.75 60
0.5 25
0
10
20
30
33 rpm
C-axis
BACK-END MACHINING CAPABILITY All series could select the optional sub-spindle to machine the back-end after receiving the part. Ø 51 mm bar capacity adopts 8" chuck featuring ejector, which allow the finished parts can smoothly drop on parts catcher successfully. All the processes from loading the parts can all be done in one machine without a pause.
Torque ( N-m ) 120
Sub-spindle Output
Automatic par t transfer of wor k piece from Output ( kW ) 15
main spindle to sub-spindle saves manpower and cycle time, while reducing accuracy lost,
105 11 kW ( 30 min. )
90
which will occur if manually handling the part
11.2
from machine to machine.
72 7.5kW ( cont. )
60
7.5
Torque ( 30 min. ) 30
3.75
Th e s u b - s p i n d l e co n f i g u rat i o n i s a l s o i d e a l
Torque ( cont. ) 0
1000
2000
3000
for machining long work pieces such as 4000
5000 rpm
small diameter shafts. Both ends of the work piece can be supported by the main and sub spindles, allowing the middle section(s) to be accurately machined.
Sub -spindle can be controlled by Cs-axis to achieve back- end machining, which allows conveniently operating, fast positioning, and higher accuracy. Z 2 -axis adopts high performance linear guide way design, which is driven by FANUC direct driven motor, provides the optimal axial accuracy.
Y-AXIS CONTROL CAPABILITY 7
The optional Y-axis control can achieve X, Y, Z, C axes simultaneously machining, which allow the ser ies can wor k on Y-axis 100 mm off- center milling ( off- center ± 50 mm ) , drilling, and tapping as well as improving the machining accurac y from a regular 3 axes simultaneously machining processes. X-axis
The fictitious axis and X-axis saddle adopt
Y-axis
30° included angle design that efficiently lower the center of gravity, and lighten the Y-axis mechanism loads. Meanwhile,
Z-axis
the center of gravity of turret lays on the proper range of saddle to make sure the overall structural rigidity.
UNIQUE Y-AXIS MACHINING CAPABILITY Side Milling
Off-Center Troughing
Off-Center Drilling
HIGH PRECISION Y-AXIS MACHINING CAPABILITY Polar coordinate interpolation V.S Y-axis control
O.D. Troughing
Polar coordinate interpolation
X(−)
X(+) Spindle center
Not Featuring Y-axis, width of troughs are Y-axis control
not perfectly parallel with worse accuracy.
The polar coordinate interpolation can work on troughing or contouring. X-axis reverses at cross point of the center point of workpiece and contour, which makes tool not able to be completely contouring and remains worse accuracy. With Y-axis control, it can avoid the situation above and remain better accuracy.
Featuring Y-axis, width of trough remains parallel with better accuracy.
8
NC INTELLIGENCE
Advanced hardware combined with intelligent software, makes your machine smarter
Advanced Hardware
Reliable Continuous Operation
Outstanding Operability
Shortened Troubleshooting Time
Streamlined Programming
Improved Utilization Rate
High Security and Shortened Machining Setting
Significant Production Efficiency General Production Process
Setting
Using 3D Simulation Inspection
Setting
Test-Run
Test-Run
Actual Production
Actual Production
30% Utilization Rate
The 3D simulation inspection can greatly reduce test-run time and improve overall utilization rate
Comprehensive Functions Programming Program management Friendly programing environment Programming auxiliary Manual Guide i Embedded E-manual
Setting 3D advance tool path and cutting simulation
Test-Run
Actual Production
Daily Used
Tool load monitor
Tool load monitor
Safety signal viewer
Program check
3D Real-time cutting simulation and interference check
Fast alarm check productivity
Smart balance detection 3D Real-time cutting simulation and interference check
Productivity management Twin operation system switch Maintenance management
STANDARD / OPTIONAL FEATURES 9
Standard Features
10
CHIP CONVEYOR The standard chip conveyor features adjustable timers that allow the operator to set operation inter vals a c c o rd i n g t o t h e a m o u n t of chips generated by the machine. Thus, reducing coolant loss to a minimum.
3-JAW CHUCK W /SOFT JAWS X 1 SET
TRI-COLOR STATUS LIGHT
Optional Features
LOAD MONITORING The load monitoring function is used to detect abnormal load of tools by monitoring the variation in spindle motor and ser vo motor loads dur ing the cutting process. When abnormal loads are detected, the machine will stop at program end ( M30 ) or immediately ( feed hold status ) according to tool life value or tool break value respectively.
PARTS CATCHER
TOOL PRESETTER
The optional par ts catchers can be programmed
The optional RENISHAW HPMA tool presetter allows
to catch finished parts after cut-off. Part conveyor
tool check task easier.
systems are also available.
Interference Diagram
Tooling System
【 12-Stations Turret 】
□ 25
O.D. Tools 25
460
.S a. Di g in 50 Ø5
0 21
10
M
0 Ø4 05
"C
12
Ø2
40
148
Clamp Gib CV-3046
O.D. Tool Holder CV-3096B 25
30 Face Tools 25
ax . tu
w 05
20
0
in g Ø4 Dia 40 .
ax Ø2
Ø2
25
e:
rn
M x X-a
is S
k t ro
Clamp Block CV-3045
h
4
30
:Ø
k uc
huck
4
: Ø25
Face Tool Holder CZ-3107 25
I.D. Tools Ø40
25
10" C
Clamp Block CV-3093
Ø32mm or Smaller I.D. Tools
Sleeve Ø40
2
0.4
14
108
Drill
10
210
200
30
Sleeve (MT type) Ø40
CV-3097 I.D. Tool Holder (Coolant Through) CZ-3108 Ø40
X-axis Stroke : 250
40
I.D. Tools Sleeve (Coolant Through) Ø40 Coolant Block CZ-3108
【 10-Stations Turret 】 □ 25
O.D. Tools 25
460 Ma
30
ok 0 21
40
.
M
54
4
ng
ni
"C
12
Ø2
148
ax
r tu
a.
Di
Face Tools 25
40
Ø25
Ø4
0
a. Di ing Sw 550 Ø
Ø270
Str
50
Ø4
x. is ax X- 10
2 e:
h
k uc
Clamp Gib CV-3046
Clamp Block CV-3093
4
30
:Ø
uck :
Ø254
O.D. Tool Holder CV-3096B 25
Face Tool Holder CZ-3107 25
I.D. Tools Ø40
25
h 10" C
Clamp Block CV-3045
Ø32mm or Smaller I.D. Tools
Sleeve Ø40
.4
0 14
108
Drill
10 200
210 40 X-axis Stroke : 250
Sleeve (MT type) Ø40
CV-3097 I.D. Tool Holder (Coolant Through) CZ-3108 Ø40
30 I.D. Tools Sleeve (Coolant Through) Ø40 Coolant Block CZ-3108
Interference Diagram
Tooling System
【 12-Stations Live Tooling Turret 】/ 【 Y-axis 】
11
Turnning Tool CV-3045 CV-3046 LN-3195*4 O.D. Cutting Tool 25
0 65
ur ni n Ø4 g D 00 ia .
CV-3093A
M
ax .t
Ø4 0
65
45
ok Str xis 5 a X 9 10 1
27 e:
5
10
.6
29
10" C
ck
3
:Ø
huck
Double O.D. Cutting Tool Holder 25 LN-3197*1 Face Cutting Tool Holder 25
I.D. Cutting Ø40
4
: Ø25
Drill
Sleeve Ø40
I.D. Tools Ø40
54
CV-3097 LV-3191*6 I.D. Tool Holder Ø40mm LN-3773 0° Live Tool Holder
100
60
u Ch
Face and I.D. Cutting Tool 25
04
25
30.5
"
12
75
Ø2
M ax. Sw Ø685 ing Dia.
O.D. Cutting Tool Holder 25 LN-3196*2
510
Ø240
LN-3774
10 40.5
12
190
70
Ø2 200
70
Cut-off Tool 25
70 40 X-axis Stroke : 270
90° Live Tool Holder
Cut-off Tool Holder LN-3198*1 25 Cut-off Tool Holder LN-3199*1
90° Live Tool
0° Live Tool
510
510
4
30
uc 254 :Ø Ch k " c 12 " Chu 10
109.4
x. S w Ø6 ing 85 D
50 50
Ma
ia.
200
186
uc 254 :Ø Ch k " c 12 Chu 10"
123.4 Ma
x. S w Ø6 ing D 85 ia.
26.6
12.6 10
10
74
114 X-axis Stroke : 270
4
30
Ø k:
50 50
Ø k:
200
200
60
100 X-axis Stroke : 270
Unit : mm
Work Range 【 12-Stations Turret / 10-Stations Turret 】 Z1-axis Travel:750
150
720
90
200
30
12" Chuck
460 210
Ø40
220
750
10" Chuck
30
MT#4 30
MT#4
113 122
Spindle Nose
Quill Stock:120
47 51
58
X-axis Travel:250
Cover
40
40
10
7
Tailstock Travel:600
384
【 12-Stations Live Tooling Turret 】 Z1-axis Travel:750 720
110 30
200
MT#4
65
10" Chuck
MT#4
X-axis Travel:270
Ø40
12" Chuck
10
105
Cover
510
147
40 70
32
195
150
Quill Stock:120 113
Spindle Nose
47 51
122 58
Tailstock Travel:600
384
Z1-axis Travel:750
150
110 30
200
720
12" Chuck
60
200
10" Chuck
MT#4
Spindle Nose 58
113
47
122
51
510 X-axis Travel:270
10
Cover
100
60 54
Ø20
90
MT#4
Quill Stock:120
384
Tailstock Travel:600
Unit : mm
刀塔移動量 Work Range 【 12-Stations Live Tooling Turret + Sub-spindle 】
13 Z1-axis Travel:750
110
720
14
30
200
150
33
510 X-axis Travel:270
110 10 70
190
Ø32
176
12" Chuck 10" Chuck
110 Ø32
Cover
45 65
40 70
102
8" Chuck
113
Spindle Nose
122 58
47 51
720
Z1-axis Travel:750
150
30
Z2-axis Travel:750
257
110 30
200
720
510 X-axis Travel:270
60
200
12" Chuck 10" Chuck
10
Cover
100
60 54
Ø20
90
8" Chuck
113
Spindle Nose
122 58
47 51 257
720
30
Z2-axis Travel:750
Unit : mm
FEATURES 300 S-3 GL
800 S-2 GL
300 S-3 GL
O : Option C : Contact GOODWAY
800 S-2 GL
S : Standard – : Not Availabl
S
S
Tri-color operation status light tower
S
S
Rigid tapping & spindle orientation
S
S
Florescent work light
S
S
Spindle disk brake
O
O
External work light
O
O
SPINDLE Main spindle motor configuration
Belt driven
O O
Heat exchanger
S
S
A/C cooling system
O
O
10"
S
–
Complete hydraulic system
S
S
Advanced auto lubrication system
S
12"
–
S
S
Foundation leveling & maintenance tool kit
S
S
10" 12"
S
–
Emergency maintenance electrical part package
S
S
–
S
Operation & maintenance manuals
S
Hard jaws
O
O
S
WORK HOLDING Hydraulic hollow cylinder for chuck Hydraulic hollow 3-jaw chuck
Collet chuck
O
O
Special work holding chuck
C
C
In spindle work stopper
O
O
Spindle liner ( guide bushing )
O
O
Foot switch for chuck operation
S
S
Quill hydraulic tailstock
O
O
MT#4 live center
O
O
Foot switch for tailstock operation
O
O
Chuck clamping
O
O
Tailstock thrust
O
O
O
O
Two-stage programmable pressure TURRET 12-station turret
S
S
12-station live tooling turret
O
O
Tool holder & sleeve package
S
S
Live tooling tool holders ( 0˚x2, 90˚x2 )*1
O
O
O
O
S
S
MEASUREMENT RENISHAW HPMA tool presetter COOLANT 3 kg/cm2
High-pressure coolant system
5 kg/cm2
O
O
10 kg/cm2
O
O
20 kg/cm2
C
C
Roll-out coolant tank
S
S
Oil skimmer
O
O
Coolant flow switch
O
O
Coolant level switch
O
O
Coolant intercooler system
O
O
CHIP DISPOSAL Chip conveyor with auto timer
Right discharge
S
S
Rear discharge
C
C
Chip cart with coolant drain
O
O
Chuck air blow
O
O
Tailstock air blow
O
O
Coolant gun
O
O
Oil mist collector
O
O
AUTOMATIC OPERATION SUPPORT Parts catcher
O
O
Work-piece transport conveyor
O
O
Bar feeder
O
O
Bar feeder interface
O
O
Gantry-type loader / unloader
O
O
Auto door
O
O
4 sets ( 8 )
O
O
8 sets ( 16 )
O
O
Extra M-code output
FANUC CONTROL FUNCTIONS Display Graphic function
Part program storage size
Registerable programs
10-station turret
Coolant pump
Electrical cabinet
SAFETY Fully enclosed guarding
S
S
Door interlock ( incl. Mechanical lock )
S
S S
Impact resistant viewing window
S
Tailstock stroke out - end check
S
S
Chuck cylinder stroke out - end check
S
S
Chuck cylinder check valve
S
S
Low hydraulic pressure detection switch
S
S
Over travel ( soft limit )
S
S
Load monitoring function*2
O
O
Tool offset pairs
8.4" color LCD 10.4" color LCD Standard Dynamic 512K bytes 1M bytes 2M bytes 4M bytes 8M bytes 400 1,000 4,000 99 128 200 400 499 999 2000 HRV 3
Servo HRV control Automatic data backup Synchronous / Composite control Inch / metric conversion Polar coordinate interpolation Cylindrical interpolation Multiple repetitive cycle Rigid tapping Unexpected disturbance torque detection function Spindle orientation Constant surface speed control Spindle speed fluctuation detection Embedded macro Spindle synchronous control Background editing Tool radius / Tool nose radius compensation Multi-language display Cs contouring control Polygon turning Helical interpolation Direct drawing dimension programming Thread cutting retract Variable lead threading Multiple repetitive cycle Ⅱ Canned cycles for drilling Tool nose radius compensation Chamfering / Corner R Al contour control Ⅰ Multi part program editing*3 Manual handle retrace Manual intervention and return External data input Addition of custom macro Increment system C Run hour & parts counter Auto power-off function RS-232 port Memory card input / output ( CF + USB ) Ethernet
*1 Available for live tooling turret or Y-axis model. *2 Available for Oi -TF controller. *3 10.4" color LCD option needed.
i 31
O O
- TF Oi
Cf-axis & spindle disk brake*¹ Sub-spindle & 8" hydraulic cylinder
OTHERS
S – S O S – O – – S O – – S O – – – – S S O S S S S S S S S S O S S S S S S O S S S S S S S O S O S S S S S S S S S
O S S O – S O O O – S O S – O O O O O S S O S S S S S S S S S O S S S S S S O S S S S S S S S S O O S S S S S S S S
MACHINE SPECIFICATIONS CAPACITY
GLS-2800
GLS-3300
Max.swing diameter
Ø 760 mm
Swing over saddle
Ø 450 mm
Max. turning diameter
Ø 440 mm
Standard turning diameter
Ø 254 mm
Max. turning length
15 16
710 mm
675 mm
10"
12"
Ø 75 mm
Ø 90 mm
Hole through spindle
Ø 90 mm
Ø 101 mm
Spindle bearing diameter
Ø 130 mm
Ø 140 mm
10"
12"
A2-8
A2-8
High
11 / 15 kW
15 / 18.5 kW
Low
7.5 / 15 kW
11 / 18.5 kW
750 RPM
575 RPM
Hydraulic chuck Bar capacity SPINDLE
Hydraulic cylinder Spindle nose Motor output ( cont. / 30 min. ) Motor full output speed Spindle drive system Spindle drive ratio Spindle speed range Spindle full output speed
Direct Belt Drive 7 : 12
7 : 12
3,500 RPM
3,000 RPM
438 RPM
335 RPM
C-AXIS SPINDLE ( OPTIONAL ) Cf-axis drive motor
FANUC AC Servo motor
Min. spindle indexing angle
± 0.001°
Dynamic accuracy
± 0.002°
X & Z AXES X-axis travel
250 mm
Z-axis travel
750 mm
X / Z axes rapids
30 m/min.
Slide way type
Linear Guide Way
Feed rates
1~ 4,800 mm/min.
X-axis servo motor
AC 2.7 kW ( 3.6 HP )
Z-axis servo motor
AC 2.7 kW ( 3.6 HP )
X-axis ball screw Ø / pitch
Ø 36 mm / Pitch 8
Z-axis ball screw Ø / pitch
Ø 40 mm / Pitch 8
X / Z axes thrust ( cont. )
961 kgf
TURRET Stations
12 / 10
Indexing drive
FANUC AC Servo motor
Indexing speed
0.3 sec. Adjacent / 0.5 sec. 180 degrees ( Single step )
Accuracy
Positioning : ± 0.00069°, Repeatability : ± 0.00027°
O.D. tool shank size
□ 25 mm
I.D. tool shank size
Ø 40 mm
Specifications are subject to change without notice.
MACHINE SPECIFICATIONS LIVE TOOLING TURRET ( OPT. )
GLS-2800
Max. turning length
680 mm
Stations Live tooling stations
12 12 ( Live tooling tools rotate in working position only. )
Live tooling drive motor
3.7 / 5.5 kW ( cont. / 30 min. )
Live tooling torque Index speed
GLS-3300
23.5 N-m ( cont. ) 0.3 sec. Adjacent / 0.5 sec. 180 degrees ( Single step )
O.D. tool shank size
□ 20 mm
I.D. tool shank size
Ø 40 mm
Live tooling shank size
ER32 ( Ø 20 mm )
Live tooling RPM range
6,000 RPM
Y-AXIS ( OPT. ) Max. turning diameter Max. turning length Max. Y-axis travel Y-axis axes rapids Slide way type
Ø 400 mm 680 mm 100 ( -50 , +50 ) mm 12 m/min. Linear Guide Way
Feed rates
1 ~ 4,800 mm/min.
Y-axis servo motor
AC 2.7 kW ( 3.6 HP )
Y-axis ball screw Ø / pitch Y-axis thrust ( cont. )
Ø 36 mm / Picth 8 961 kgf
TAILSTOCK ( OPT. ) Quill center taper
MT#4 ( Live center )
Quill diameter / travel
Ø 70 mm / 150 mm
Tailstock base travel
600 mm
Programmable quill / base
Yes / Yes
Programmable base type
Positioned by Z-axis carriage
SUB-SPINDLE ( OPT. ) Hole through spindle
Ø 66 mm
Bar capacity
Ø 51 mm
Spindle bearing diameter
Ø 100 mm
Spindle nose
A2-6
Motor output
7.5 / 11 kW ( cont. / 30 min. )
Spindle drive system Spindle drive ratio
Direct Belt Drive 2:3
Spindle speed range
5,000 RPM
Spindle full output speed
1,000 RPM
Spindle torque
72 / 105 N-m ( cont. / 30 min. )
Z2-axis travel
750 mm
Z2-axis rapids
30 m/min.
Slide way type
Linear Guide Way
Z2-axis ball screw Ø / pitch
Ø 36 mm / Pitch 8
Z2-axis thrust ( cont. ) Specifications are subject to change without notice.
881 kgf
17
GENERAL
18
± 0.003 mm
Positioning accuracy Repeatability
0.015 mm FANUC Oi -TF ( opt. 31i )
Standard CNC control Voltage / Power requirement
AC 200 / 220 +10% to -15% 3 phase / 30 kVA
Hydraulic capacity
30 L
Coolant tank capacity
350 L
Coolant pump / pressure
0.5 kW ( 3/4 HP , 60 Hz ) rated at 3 bar ( 43.5 PSI )
Machine weight
6,000 Kg Machine : 3,230 x 2,100 x 1,810 mm Machine w / Y-axis : 3,230 x 2,100 x 2,252 mm
Dimensions L × W × H Specifications are subject to change without notice.
Machine 刀塔移動量 Dimensions 【 GLS-2800 / GLS-3300 】
1,805
3,200
3,950
2,100
【 Y-Axis Model 】
2,255
3,230
3,980
2,100
Unit : mm
GOODWAY MACHINE CORP. HEADQUARTERS No.13,
5Th
Road,
GOODWAYCNC.com
CENTRAL TAIWAN SCIENCE PARK BRANCH
GOODWAY MACHINE ( WUJIANG ) CO.,LTD
No. 38, Keyuan Road,
No. 4888, East Lake Taihu Avenue, Wujiang Economic and Technological Development Zone, Jiangsu, China Sales Hotline : + 86-512-8286-8068 Service Hotline : + 86-512-8286-8066 FAX : + 86-512-8286-8620 E-mail : [email protected]
Taichung Industrial Park,
Central Taiwan Science Park.Taichung,
Taichung City, 407, Taiwan, R.O.C.
Taichung City, 407, Taiwan, R.O.C.
E-mail : [email protected]
TEL : + 886-4-2463-6000 FAX : + 886-4-2463-9600
Copyright 2016 by Goodway Machine Corp. All rights reserved G-GLS-2800/3300-EN-201607
