in this issue - CNC Machinery Sales Australia
20 15 Designed by
Hall 2 Booth E01-G01
IN THIS ISSUE: EDITORIAL: 2 / 3 Machine tool manufacturers and advanced production systems, leaders in technological excellence AEROSPACE: 6 / 7 Aluminium structural parts machining
10/11 Tough materials machining Structural parts, Engines and Landing Systems AUTOMOTIVE: 14/15 Design & Prototyping 16/18 Moulds & Dies 19 Racing Cars
8 8/9
Aluminium skins machining Composite machining Jobs patents
GENERAL ENGINEERING & ENERGY: 22/25 High Power Milling 26/27 Linear Motor Milling 28/29 MOULDS & DIES 30 31
PRODUCT RANGE
32
JOBS worlwide
WORTHCare: Services
EDITORIAL STAFF: Antonio Dordoni, Fernanda Tesolin, Pier Luigi Zenevre
High Performance Machining Culture
HIGH-TECH MACHINE TOOL MANUFACTURERS, LEADERS IN TECHNOLOGICAL EXCELLENCE. A strategy focused on internationalization by means of a wide range of machines, engineered turn-key solutions and services with a high-added value for most technologically advanced applications markets. Jobs, Rambaudi and Sachman are historical brands operating as single business units and in turn integrated in Jobs Automazione, a legal entity established in 1978. These brands are worldwide leaders in the production of high performance milling machines and machining centres and in particular in continuous 5-axis high-speed and high-torque machining technologies. Jobs is a worldwide leading manufacturer of high-performance medium-large size 5-axis continuous milling systems for high-speed and high-power applications. The keys to Jobs’ success are the mastery in sophisticated knowhow in the development of new products, the ability to integrate them into highly engineered production systems, the customer support through technological consultancy and after-sales services, with the aim of preserving the value of the investment over time. Jobs’ main customers include leading OEMs in the aeronautic and aerospace, automotive, design & prototyping, moulds & dies, general precision engineering, energy and composite machining sectors.
The Rambaudi brand focusses on the production of high-speed or high-chip removal machines and solutions specifically for the moulds & dies and general engineering industries. Thanks to the Sachman brand, Jobs has expanded and strengthened its presence on the international markets, especially in the moulds & dies and general engineering field, developing solutions particularly aimed at subcontractors. Working in the precision mechanics and in the mould and die field, Sigma is the reference brand for the production of technologically advanced vertical machining centres, thanks to its consolidated skills developed in more than sixty years of presence on the international markets in driving and strongly innovative industry fields.
Jobs, Rambaudi, Sachman and Sigma are members of FFG Europe, a holding conceived with the aim of bringing together the European technologically advanced machine tool manufacturers. FFG Europe holding is the result of a strategic partnership between Jobs and the Taiwanese group Fair Friend Group (FFG).
Application technologies
FFG Europe, under the company FFG Werke GmbH, brings together the renowned brands from the German machine tool industry such as VDF Boehringer, Hessapp, Hüller Hille, Honsberg, Modul, Witzig & Frank. The FFG Werke product range includes horizontal machining centers, vertical and horizontal turning machines, gear technology through hobbing, chamfering and deburring machines, modular units for chip removal and machining and for metal forming. For more than 200 years, these brands have substantially contributed to the progress in manufacturing technology and are well known as reliable and innovative equipment suppliers for the automotive and truck, machine building, general machining, railway industry, aerospace, energy and heavy engineering industries.
According to its globalization strategy, FFG Europe has a network of strong sales and service partners in all major markets. FFG Europe has about 1000 employees at two Italian production sites, four German production sites and ten more locations in Germany, France, Russia, USA, China and Korea.
2015
Made in Germany
3
Aerospace Jobs is a worldwide leader universally recognized for providing milling/drilling machines for the aerospace industry. It has conceived innovative products for the machining of: - structural parts in aluminium alloy - skins in aluminium alloy - skins and structures in composite - tough materials including titanium, stainless steel, inconel and others. It has also installed many systems for assembly lines, as well as complex supplies with customised turnkey services.
Jobs products for the aerospace industry, together with Rambaudi, Sachman and Sigma products, are designed according to the specific needs of the field and the typical requirements of OEMs and subcontractors, including: - maximum levels of dynamics, especially for continuous 5-axis machining - possibility to choose from: • very high speed (linear motor LinX line) with torque up to 400 Nm • high speed (Speeder line and RC line with conventional drive) up to 60 m/min with power up to 32 kW • high torque (JomaX, Tarkus) with powers up to 75 kW • Middle Range (eVer, Thor, Rammatic, T/TRT), high configurability with low cost • Sigma machining centers, high versatility with powers up to 35 kW - high structural and dimensional configurability - specific accessories for this field - high volumetric accuracy adaptable to each application - suitable technical specifications for the main OEMs on a worldwide level - maximum level of product support services.
technologies
Jobs, Rambaudi, Sachman and Sigma application technologies in high performance and high productivity milling for the aerospace industry. STRUCTURAL PARTS MACHINING - ALUMINIUM LINX COMPACT
LINX DUO
LINX O
RC
T / TRT314
SKINS MACHINING - ALUMINIUM SPEEDER
GRAND SPEEDER
LINX COMPACT
COMPOSITE MACHINING SPEEDER
GRAND SPEEDER
LINX COMPACT
THOR
STRUCTURAL PARTS MACHINING - TOUGH MATERIALS TARKUS
TARKUS DS
RAMMATIC
ENGINES AND GEAR SYSTEMS MACHINING - TOUGH MATERIALS EVER 7
TARKUS
TARKUS DS
SMALL PARTS MACHINING COMPACT 3A
LEADER
CUSTOMISED TURNKEY SYSTEMS
COMPACT 5A
FLEXI
TANDEM
FLEXOCELL
2015
Application
5
Aerospace STRUCTURAL PARTS MACHINING - ALUMINIUM
LINX COMPACT
Production costs reduction up to 60% (*) • one of the most innovative products presented on the world market in recent years • use of linear motors on all axes • top-level modular dynamic performance (axis speed up to 75 m/min, acceleration up to 7,5 m/sec²) • Z-axis strokes from 900 mm to 2500 mm • slashed total machining times • remarkable reduction of hourly costs • simplified maintenance requirements thanks also to the absence of wearing mechanical components • better working environment and silent functioning • bipolar direct drive T3D-aero head (up to 70 kW and 15000 rpm) • bipolar T3K head (up to 44 kW and 27000 rpm) (*)
compared to conventional high-speed systems
• Machining of structural parts in aluminium alloy • Machining as a replacement for “chemical milling”
LINX DUO
The modern evolution of multispindle technology • based on the concept of combining two LinX Compact very high-speed milling centers • possibility of synchronous or independent machining • synchronous operation to be used for: simultaneous machining of two identical parts simultaneous machining of two mirror parts (right and left) • independent operation to be used for: simultaneous machining of two different parts machining of a large part with two spindles at the same time
• Very high speed machining of structural parts in aluminium alloy: ribs, frames, pylons
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
7
STRUCTURAL PARTS MACHINING - ALUMINIUM
LINX O
Linear motor horizontal milling centre
• Machining of structural parts in aluminium alloys
• L-body® structure: structural rigidity and great accuracy • high axis dynamics (speed up to 50 m/min) • high-volume chip removal capability • milling heads with 5 axes: - T3D-aero (up to 70 kW and 15000 rpm) - T3K (up to 44 kW and 27000 rpm) • high precision rotary table for loads up to 8000 kg • single or multiple table, fixed or tilting, palletisable, with various dimensions and capacities • high configurability and wide range of accessories • customised integrated automation (e.g.: JIMS, ATC, APC) • complete ergonomic enclosure with great visibility • unmanned working
T/ TRT314
•C omplete machining of aeronautical structural parts
High rigidity and versatility with low operating costs • “T”-morphology: high, constant rigidity regardless of the transversal axis • designed to limit the number of part positionings • symmetrical structures in cast iron to guarantee maximum accuracy over time and uniform performance during machining • high axis dynamics (speed up to 35 m/min) • universal or continuous milling heads • wide selection of high precision rotary tables • high configurability and wide range of accessories • customised integrated automation (ATC and APC up to 5 pallets) • compact and full enclosure
RC
Versatility for reduced costs
• Machining of structural parts in aluminium alloys
• optimized overhead gantry structure for aluminium structural parts machining • working volume: modular X axis, Y axis up to 4000 mm, Z axis 1250 mm • high dynamic performance: speed up to 40 m/min • birotary continuous head with spindle 15000 rpm, 45 kW, HSK-A-100 or as an alternative 24000 rpm, 32 kW, HSK-A-63 • full working area enclosure
TARKUS
MP212
RAMMATIC
THORA T/ TRT
T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Aerospace SKINS MACHINING - ALUMINIUM
SPEEDER GRAND SPEEDER
• Machining of aluminium and aluminium alloy sheets • Machining of various thickness plates
Performance tailored to application needs • large working volumes: modular X axis, Y axis up to 6000 mm, Z axis up to 2500 mm • first-class dynamics: up to 60 m/min and 5 m/sec² acceleration • design according to Jobs Green Vision • continuous 5-axis heads with spindles 24000 rpm and power up to 40 kW • efficient Jobs patented suction system • HQ version available for more demanding applications in terms of accuracy
LINX COMPACT
Production costs reduction up to 60% (*)
• Machining of aluminium and aluminium alloy sheets • Machining of various thickness plates • Machining as a replacement for “chemical milling”
• use of linear motors on all axes • top machining speeds • top-level modular dynamics for machining sculptured and aerodynamic surfaces with 3 and 5 continuous axes • maximum level of volumetric accuracy (and adjustable) • maximum reliability • simplified maintenance • available in various dimension configurations (*)
compared to conventional high-speed systems
JOBS PATENTS Thanks to its experience in the aeronautical application context, Jobs holds a number of patents. A brief description of the most important ones is given below:
High precision countersinking system with dynamic depth control with and without integrated suction.
LINX
EVER
SPEEDER
Dust suction system built into Twist head with automatic mobile hood
THOR
DUO machine with linear motors
RC
JOMAX
technologies
2015
Application
9
COMPOSITE MACHINING
• Contouring, drilling and countersinking of composite skins • Contouring and drilling of composite structures • Machining of graphite lamination dies
SPEEDER GRAND SPEEDER
Specific for composite wet & dry machining • large working volumes: modular X axis, Y axis up to 6000 mm, Z axis up to 2500 mm • first-class dynamics: acceleration up to 60 m/min and 5 m/sec² • design according to Jobs Green Vision • continuous 5-axis heads with spindles 24000 rpm and power up to 40 kW • wet machining with waste sludge treatment system • dry machining with efficient Jobs patented suction system • HQ version available for more demanding applications in terms of accuracy
LINX COMPACT
• Composite shielding and structure machining • Lamination tooling
The revolution in the composite machining process • use of linear motor on all axes • axis speed up to 75 m/min, acceleration up to 7,5 m/sec² • bi-rotary TD2 and T3D torque drive heads (up to 40 kW and 24000 rpm) • dry machining system: - dust suctioning with hood built into spindle with NC programmable stroke (Jobs patent), dust suctioning on the table, - complete enclosure of the operating volume • wet machining system: - with machine anti-corrosion treatment, waterproof head sludge collection system, machining waste filtering and treatment system
• System for composite and titanium wing structures machining (turn-key Jobs solution)
THOR
Technological configurability for vertical structure large components • moving coloumn with thermo-symmetrical structure • high rigidity, accuracy and thermal stability • kinematics of axes with high dynamic performance • high configurability both in terms of dimensions and in terms of types of heads and spindles • wide range of accessories for the automatic function, particularly for sandwich composite/titanium/other materials machining • vertically or transversally moveable operator place on board the machine
TARKUS
MP212
RAMMATIC
THORA T/ TRT
T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Aerospace TOUGH MATERIALS MACHINING - STRUCTURAL PARTS
TARKUS TARKUS DS
When the going gets tough... • Dual-Frame HV: exclusive architecture with fixed gantry in X and mobile gantry in Z (Jobs patent) • high-volume removal capability on tough materials, constant over the whole volume • maximum structural rigidity and constant precision on the entire Z vertical stroke • high dynamics in terms of acceleration and speed • T35-T32 offset milling heads with 5 continuous axes and mechanical drive (up to 42 kW, 1470 Nm), specifically conceived for tough materials’ machining in aeronautical applications • single mobile table or double pallet table • compact and ergonomic • full enclosure
• Machining of medium-large components in titanium, stainless steel and other tough materials
RAMMATIC
• Machining of medium-large size components in titanium, inox and other tough materials
High rigidity and versatility with low operating costs • traditional “T” structure with mobile table on X axis • very high-rigidity structure with high-capacity mobile table • high configurability both in terms of dimensions and in terms of types of milling heads: 3-axes, continuous 5-axes and continuous 3-axes + indexed 2-axes • customized automation (ATC and APC) • full enclosure • maximum ergonomics • great convenience in terms of price/performance
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
11
TOUGH MATERIALS MACHINING - ENGINES AND LANDING SYSTEMS
EVER 7
The best technology with the best price • s tructure with “MT-frame” section ensuring high rigidity and dynamics •m obile crossbeam with X-axis guides on fixed columns or on concrete base •h igh performance dynamic motion with twin motors on each axis •p ossibility to customize configurations according to the specific application with fixed or interchangeable heads: - T35 continuous twist head with mechanical transmission spindle, conceived for high-volume chip removal (up to 42 kW, 1470 Nm) - T35-E birotary asymmetric head in order to grant maximum accessibility to difficult areas in recesses and cavities (up to 40 kW, 380 Nm) - T2D-03 high-speed continuous twist head with A and C axes torque motor drives and electrospindle (up to 60 kW, 95 Nm) • wide range of accessories for maximum configurability (tool magazines of several sizes and capacities) •e xcellent enclosure for efficient chip containment and other machining residue • simplified maintenance • reduced operating costs
• Aeronautical fan case and blisk machining in titanium and nichel alloy
TARKUS TARKUS DS
• System with double twist head for titanium landing gear machining (turn-key Jobs solution)
High productivity in the titanium machining • Dual-Frame HV: exclusive architecture with fixed gantry in X and mobile gantry in Z (Jobs patent) • DS (Dual Spindle) version: featuring two independent milling heads for the simultaneous machining of specular aeronautical parts • high-volume removal capability on tough materials, constant over the whole volume • maximum structural rigidity on the entire Z axis • T35-T32 offset milling heads, capable of performing 3-axis machining with indexed positioning as well as simultaneous 5-axis milling • full machine enclosure for an efficient containment of the coolant in terms of high capacity and pressure, necessary for titanium machining
TARKUS
MP212
RAMMATIC
THORA T/ TRT
T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Automotive The new strategies of this field require new production processes based on the possibility of paying for a service only when it is really needed. Jobs, with its own Rambaudi and Sachman brands, has developed an extremely wide range of products able to meet all needs, from model to production die and able to ensure quality, productivity and reduced costs. Jobs, with its own Rambaudi and Sachman brands, is currently a benchmark manufacturer worldwide in the automotive sector for a modern production culture.
At a time of great transformation in the automotive industry’s production strategies, Jobs, Rambaudi, Sachman and Sigma are presenting a complete line of cutting edge products for processing including styling model, prototypes and complete die machining and complete small components machining for the automotive field. Jobs, Rambaudi, Sachman and Sigma products are designed for the use of all technologies (High Speed, High Power/Torque) aimed at:
• significantly increasing productivity • reducing hourly costs • reducing operating costs • increasing quality, by changing it where really necessary.
The main products include: • For design and prototyping: - the LinX family of linear motor machines which have already revolutionised production processes due to their performance in terms of speed, dynamics and accuracy - the Speeder range for machining at reasonable costs • For dies and moulds: - RC line, optimized for mould semifinishing and finishing - the T, TS and TRT family for machining medium/small dies and moulds - Thor and eVer for powerful machining of medium/large dies and moulds with low hourly costs - the JomaX family for large dies and moulds and high power machining and systems with a high degree of automation • For small automotive components: - the T, TS, TRT and THORA T/RT family - Sigma vertical machining centers and flexible cells
technologies
Jobs, Rambaudi, Sachman and Sigma application fields in high performance and highly versatile milling for the automotive industry. DESIGN E PROTOTYPING SPEEDER
GRAND SPEEDER
LINX DESIGN
LINX COMPACT
T/TRT314
THOR
EVER 7 THORA T / RT
LINX COMPACT T / TRT314
RC
THOR 100
MP212
SPEEDER
GRAND SPEEDER
T / TRT314
COMPACT 5A T / TRT314
FLEXI
TANDEM
FLEXOCELL
MOULDS AND DIES EVER 5 TS10
RACING CARS LINX COMPACT
SMALL COMPONENTS MACHINING COMPACT 3A TS10
LEADER THORA T / RT
CUSTOMISED TURNKEY SYSTEMS
2015
Application
13
Automotive DESIGN & PROTOTYPING
SPEEDER GRAND SPEEDER
• 1:1 styling models • Master
Tailored performances: EVERYTHING YOU NEED, no more and no less! • large working volumes: Grand Speeder - modular X axis, Y axis up to 6000 mm, Z axis up to 2500 mm • first-class dynamics: up to 60 m/min and 5 m/sec² acceleration • design according to Jobs Green Vision • continuous 5-axis heads with spindles 24000 rpm and power up to 40 kW • efficient Jobs patented suction system • HQ version available for more demanding applications in terms of accuracy
LINX DESIGN
A 1:1 scale model in one night! • the most popular linear motor gantry at the Styling Centres of major car manufacturers and their partners • maximum productivity in machining large real scale car, SUV and lorry models • large operating volume, starting from 50 m³, with Z axis (vertical) up to 2500 mm • high axis dynamics (speed up to 50 m/min) • T3D milling head with high speed polar axes and torque motors (up to 29 kW and 24000 rpm) • high accuracy and finishing quality • unmanned working • reliability and silent functioning
•M odelli di stile scala 1:1 • Master • Cubing
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
15
DESIGN & PROTOTYPING
LINX COMPACT
•P rototyping: cubing, complete pre-production dies and moulds
The best dynamics with the best accuracy • use of linear motors on all axes • top-level modular dynamic performance (axis speed up to 75 m/min, acceleration up to 7,5 m/sec²) • Z-axis strokes from 900 mm to 2500 mm • complete equipment and accessories, essential for complex operations to be carried out in a short time • bipolar TD2 and T3D torque drive heads (up to 40 kW and 24000 rpm) • bi-rotary T3K high torque head, with mechanical drive and JIMS fast electrospindle change system: - electrospindle 15000 rpm, 200 Nm, HSK-A-100 - electrospindle 27000 rpm, 63 Nm, HSK-A-63 • integrated dust suction system
T/TRT314 THOR
Productivity, flexibility and dynamic quality with low hourly costs • T/TRT314: mobile coloumn with mobile table with “T” configuration and cast iron structure • Thor: mobile column with thermo-symmetrical structure • high performance axis kinematics • universal heads with different configurations (power up to 44 kW) • twist heads with motorspindles with different configurations HSK 63 and HSK 100 (power up to 44 kW) • rotary and rototraversing tables of various dimensions and capacities • wide range of automation accessories for unmanned working • minimized hourly costs • 1:1 styling models • Master
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Automotive MOULDS & DIES
EVER 5 / EVER 7
•M edium-large dies and moulds • Die holder plates • Mechanical components
The best technology with the best price • eVer 5: mobile gantry with under floor level X-axis guides • eVer 7: mobile crossbeam with X-axis guides on fixed columns or on concrete base • minimized hourly costs • reduced operating costs • crossbeam structure with “MT-frame” section ensuring high rigidity and dynamics • high performance dynamic motion with twin motors on each axis • possibility to customize configurations with the following fixed or interchangeable heads: - Kosmo universal head with 0.02° automatic indexing and mechanical transmission spindle - T35 continuous twist head with mechanical transmission spindle - T3K 5-axis continuous twist head with A and C axes mechanical drives and electrospindles - T2D-03 high-speed continuous twist head with A and C axes torque motor drives and electrospindle • possibility of integration of turning options • ergonomic design and easy loading/unloading • wide range of accessories for maximum configurability
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
17
MOULDS & DIES
LINX COMPACT
• All types of dies and moulds from 2.5 m³
Linear motor milling machine: maximum speed and flexibility • unique performance ensured by the use of linear motors backed by Jobs construction technology • design according to Jobs Green Vision • speed up to 75 m/min • accelerations up to 7,5 m/sec² • T3K high torque two-axis head with JIMS fast electrospindle change system: - electrospindle 15000 rpm, 200 Nm, HSK-A-100 - electrospindle 27000 rpm, 63 Nm, HSK-A-63 • maximum volumetric accuracy • unmanned working
RC270
Versatility and performance in moulds finishing
•M oulds semifinishing and finishing operations for drawing and plastic injection
• all that is necessary and nothing superfluous for moulds semifinishing and finishing operations • Glob 89G head with offset to easily reach difficult areas in recesses and cavities • rigid and compact overhead gantry structure • maximum qualitative level dynamics • milling head in different configurations, up to 45 kW and 140 Nm • wide range of accessories for unmanned working • full enclosure of the working volume
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Automotive MOULDS & DIES
THOR 100
• Medium-large dies and moulds • Mechanical components
Greater productivity with minimized costs • mobile column with thermo-symmetrical structure to ensure rigidity, precision and stability • high performance axis kinematics • dynamic compensation system of variables in machining geometry • universal heads (power up to 44 kW) • mechanically driven continuous twist heads (power up to 44 kW) or with motorspindles (power up to 44 kW) • rotary and rototraversing tables of various dimensions and capacities • wide range of accessories
MP212
• Medium-large dies and moulds • Die-holder plates
Flexibility in large moulds roughing and finishing • mobile column with thermo-symmetrical structure with double column and central ram (box in box type) to guarantee uniform performance during machining • “open” and modular configuration, set up for maximum customisation • great semifinishing and finishing capability on sculptured cast iron and steel surfaces • high level of automation (fixed worktable with large workload, rotary and rototraversing tables with different dimensions and capacity, right-angle plates for parts vertical machining) • indexed universal heads, continuous twist heads with high speed motorspindles (up to 27000 rpm), interchangeable if necessary
TS10 - THORA T/RT T/ TRT314
• Small/medium dies and moulds • Automotive components
A complete, highly versatile range with low operational costs • “T” configuration: high and constant rigidity indipendetly from the transverse axis • conceived for limiting the number of positionings • cast iron symmetrical structures (TS10 - T/TRT314) to grant the maximum accuracy • high axes dynamics (speed up to 45 m/min for Thora T/RT) • universal and continuous milling heads • wide range of rotary tables with very high accuracy • high configurability and wide range of accessories • customised integrated automation (ATC and APC up to 5 pallets) • compact and full enclosure
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
19
RACING CARS
LINX COMPACT
The Formula 1 of milling machines
• Sports cars: dies for composite, bodywork and structure machining, skin machining
• use of linear motors on all axes • unique performance in speed and dynamics combined with complete equipment and accessories for complex operations to be carried out in a short time • design according to Jobs Green Vision • speed up to 75 m/min, combined acceleration greater than 1.5 g • birotary TD2 and T3D torque drive heads (up to 40 kW and 24000 rpm) • T3K high torque two-axis head with Jims fast electrospindle change system: - electrospindle 15000 rpm, 200 Nm, HSK-A-100 - electrospindle 27000 rpm, 63 Nm, HSK-A-63 • integrated dust suction system
SPEEDER GRAND SPEEDER
Performance tailored to application needs • large working volumes: Grand Speeder modular X axis, Y axis up to 5000 mm, Z axis up to 2500 mm • first-class dynamics: up to 60 m/min and 5 m/sec² acceleration • design according to Jobs Green Vision • continuous 5-axis heads with spindles 24000 rpm and power up to 40 kW • dry machining with efficient Jobs patented suction system • HQ version available for more demanding applications in terms of accuracy
T/ TRT314
New generation car with low operating costs • “T” configuration: high and constant rigidity independently from the transverse axis • cast iron symmetrical structures to grant the maximum accuracy over time and uniform performance during machining • high axes dynamics (speed up to 35 m/min) • universal and continuous milling heads • wide range of rotary tables with very high accuracy • high configurability and wide range of accessories • customised integrated automation (ATC and APC up to 5 pallets) • compact and full enclosure
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
General Engineering & • PRODUCTIVITY • FLEXIBILITY • MULTI-PURPOSE • PRECISION • SYSTEM INTEGRATION • SIMPLICITY • LOW OPERATING COSTS The main needs for General Precision Engineering & Energy components and structures machining are the elements which orient the design,the construction and the customization of Jobs, Rambaudi, Sachman and Sigma products.
The Jobs, Rambaudi, Sachman and Sigma product range has been designed to offer both high performing, cutting edge solutions with state-ofthe-art production technologies including high speed, linear motors, high power/torque and highly flexible and versatile solutions, mainly aimed at subcontractors. In consideration of the economic context where major investments are evaluated in a new manner, Jobs has not spared any resources for the development of solutions featuring technological innovation. For the machining of mechanical components with volumes exceeding 3-4 m³, Jobs’ offer includes the JomaX, eVer, Thor and MP212 milling centres - all providing high performance in chip removal - and the LinX centres, mainly addressed to high speed machining, using linear motors to drive the axes. A variety of highly-automated 3, 3+2 and 5 axis milling machines is available ensuring the possibility to alternate high torque/power spindles and high-speed motor spindles and to have a wide range of accessories for full machining automation. The opportunities for use are greater thanks to the possibility of using the turning options to reduce the number of positionings, increasing the precision of the machined product. Sachman milling centers with “T” configuration and Sigma vertical palletized machining centers, with 3 axis and 5 continuous axis are available for small complex components machining, in the General Precision Engineering and in moulds and dies production in both small and large series.
Application technologies
Jobs, Rambaudi, Sachman and Sigma application fields in high performance and highly versatile milling for general precision engineering & energy. HIGH POWER MILLING JOMAX 261 MP212 LEADER
JOMAX 265/MB THOR 100 FLEXI
JOMAX 269 TS 10 - T/TRT TANDEM
EVER 1 THORA T/RT
EVER 5
FLEXI
TANDEM
LINEAR MOTOR MILLING LINX COMPACT
LINX O
INTEGRATED MILLING AND TURNING WITH LINEAR MOTORS LINX MILLTURN
SMALL COMPONENTS MACHINING COMPACT 3A
LEADER
CUSTOMISED TURNKEY SYSTEMS
COMPACT 5A
FLEXOCELL
2015
Energy
21
General Engineering & Energy HIGH POWER MILLING
JOMAX 261/265/265 MB
The modern family of gantries for high power machining up to 75 kW
• High power and high torque machining for general precision engineering • Heavy-duty machining of large structural parts for nuclear energy
• family of gantry milling centres: - JomaX 261, fixed gantry and mobile table - JomaX 265, mobile gantry and fixed table - JomaX 265 MB with vertically moving bridge (W axis) • high-volume chip removal capability • maximum structural rigidity • 3, 3+2, 4, 5 axis mechanically driven milling heads with power up to 75 kW • high speed 5-axis milling heads with interchangeable motorspindles up to 27000 rpm • BUSS automatic head changing system • high degree of customised automation (pallet change or double table, ATC, etc.)
JOMAX 269
• Components for the energy and nuclear energy industries • 5-axis power machining of blades, impellers and compressors, large engines
The frontier in high power horizontal milling technology • mobile column featuring high dynamic performance (acceleration up to 2 m/sec², speed 28 m/min) • high-volume chip removal speed capability (up to 52 kW, 1532 Nm) with 5 continuous axes • high torque of polar axes A and C • wide range of mechanically driven milling heads with electro-spindle • BUSS automatic head changing system • maximum structural rigidity ensuring excellent volumetric accuracy • geometric compensation system in real time for dynamic deformations • high configurability and compactness • use in unmanned mode
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
23
HIGH POWER MILLING
EVER 1 / EVER 5
When hourly cost is a key factor • family of mid-range machines mainly intended for general engineering • eVer 1: mobile gantry with fixed table • eVer 5: mobile gantry with under floor level X axis guides, of particular interest due to its ergonomic design and easy loading • limited operating costs • simplified maintenance • high rigidity and dynamics ensured by the structure with “MT frame” section • acceleration and speed (up to 32 m/min) through innovative mechanics and kinematics • ergonomic design and easy loading/unloading • universal heads (power up to 44 kW) • mechanically driven continuous twist heads (power up to 44 kW) or with motorspindles (power up to 44 kW) • possibility of integration of turning options
• Cast, electro-welded frames with medium-large dimensions • Components for energy and nuclear energy industries
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
General Engineering & Energy HIGH POWER MILLING
MP212
• Large electro-welded frames • Large reduction gears • Boogie coaches • Structures for agricultural and earth-moving equipment • Large bored components
The most flexible solution for high power machining of large components • mobile column with thermo-symmetrical structure with double column and central ram (box in box type) to guarantee uniform performance during machining • broad use of cast structures • high removal rate (up to 56 kW and 1970 Nm) combined with high dynamic performance in terms of speed, acceleration and accuracy • high level of automation (fixed worktable with large workload, rotary and rototraversing tables with different dimensions and capacity, turning table) • boring quill (160 mm diameter) • indexed universal heads and extension for heavy machining
COMPACT/LEADER /FLEXI TANDEM/FLEXOCELL
•S mall and medium-size components machining
High flexibility and productivity • complete product range of VMCs, with movable worktable: - COMPACT 3A and LEADER for 3-axis machining - COMPACT 5A and FLEXI for simultaneous 5-axis machining - TANDEM palletized version in 3-5-6 axes configurations - FLEXOCELL robotized flexible milling cells • movable worktable on X-axis to enhance maximum accuracy • cast iron and thermosymmetrical structures ensuring heavy continuous chip removal capability • motorspindle driven by brushless motors: up to 35 kW, 235 Nm, from 8000 up to 24000 rpm • SIGMA Tool Check dedicated to tool management and tool magazine instructions interfacing directly with the CNC • all the advantages of high performance milling granted by SIGMA DNA
THORA T/RT TS10 - T/TRT314
• Medium-size components machining
The most versatile solutions for high power milling • “T” configuration: high and constant rigidity indipendetly from the transverse axis • conceived for limiting the number of parts positioning • cast iron symmetrical structures (TS10 - T/TRT314) to grant the maximum accuracy • high axes dynamics (speed up to 45 m/min for Thora T/RT) • universal and continuous milling heads • wide range of rotary tables with very high accuracy • customised integrated automation (ATC and APC up to 5 pallets) • compact and full enclosure
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
25
HIGH POWER MILLING
THOR 100
Higher productivity for high power horizontal milling at lower costs • mobile column with thermo-symmetrical structure to ensure stiffness, accuracy and stability • high performance axis kinematics • dynamic compensation system of variables in machining geometry • universal heads (power up to 44 kW) • mechanically driven continuous twist heads (power up to 44 kW) or with motorspindles (power up to 44 kW) • rotary and rototraversing tables of various dimensions and capacities • wide range of accessories • compact layout with minimum foundation requirements • reduced maintenance • minimized hourly costs • reduced operating costs
• Cast, electro-welded frames with medium-large dimensions • Components for energy and nuclear energy industries
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
General Engineering & Energy LINEAR MOTOR MILLING
LINX COMPACT TMX
Up to 30% reduction in machining time • mobile crossbeam vertical milling centre with high speed linear motor technology • high positioning accuracy • high axis dynamics (speed up to 75 m/min, acceleration up to 7,5 m/sec²) • two-axis indexed high power TMX head (41 kW, 8000 rpm) • palletising systems of various configurations and capacities • high integrated and customised automation for demanding production schedules • full enclosure with maximum operating ergonomics
• Medium-size, high-productivity applications
INTEGRATED MILLING AND TURNING WITH LINEAR MOTORS • Components for food processing industry • Components for energy and nuclear energy
LINX MILLTURN
High performance multitasking machining with linear motors • 5-axis vertical milling/turning centre with linear motors and mobile crossbeam for very high speed and high power roughing and finishing multitasking machining • combination of high speed milling operations with those of turning for complex parts manufacturing, resulting in: - reduced number of machining phases - reduced number of devices, positionings and tools - reduced part handling/standby - reduced machining time - simplified planning - maximum finished part precision
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
27
LINEAR MOTOR MILLING
LINX O
Horizontal with linear motors • L-body® structure: structural rigidity and great accuracy • high axis dynamics (speed up to 50 m/min) • milling heads with 3+2/5 axes: - TMXep head up to 40 kW and 8000 rpm - T3K (up to 44 kW and 27000 rpm) • high precision rototraversing table • customised integrated automation (e.g.: JIMS, ATC, APC) • full ergonomic enclosure with great visibility • unmanned working
• Mechanical components and structures • Reduction gearboxes and drives • Components for energy and nuclear energy
TMX Millturn Head: - indexed A and C axes, positionable with 1° pitch - integrated milling and turning functions - electro-spindle with 260 Nm torque, 43 kW power and maximum speed of 8000 rpm - high rigidity Rotary table for turning and milling operations: - high loading capacity (up to 20 t) - plate diameter 2000 mm (opt. 4000 mm) - a pair of 51 kW motors (milling torque 2000 Nm, turning rotation speed 230 rpm)
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Moulds & Dies MEDIUM-SIZE MOULDS MACHINING
TS10 - THORA T/RT T/ TRT314
A complete, highly versatile range with low operating costs • configuration particularly suitable for tool shops and subcontractors • “T” configuration: high and constant rigidity indipendetly from the transverse axis • conceived for limiting the number of parts positioning • cast iron symmetrical structures (TS10 - T/TRT314) to grant the maximum accuracy • high axes dynamics (speed up to 45 m/min for Thora T/RT) • universal and continuous milling heads • wide range of rotary tables with very high accuracy • high configurability and wide range of accessories • customised integrated automation (ATC and APC up to 5 pallets) • compact and full enclosure
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
29
SMALL-SIZE MOULDS MACHINING
COMPACT 3A / LEADER
• Lavorazioni di rivestimenti e struttura in composito • Tooling di laminazione
Speed, accuracy, power in one solution • 3 axis VMCs with movable worktable: - COMPACT 3A (X 1000 mm, Y 620 mm, Z 600 mm) - LEADER (X 1600-2000 mm, Y 810 mm, Z 630 mm) • cast iron and thermosymmetrical structures to grant accuracy, heavy and continuous chip removal capability • motorspindle driven by brushless motors: - COMPACT 3A (up to 35 kW, 235 Nm, 10000-13000-18000 rpm) - LEADER (up to 27 kW, 235 Nm, 8000-15000-19000 rpm) • SIGMA Tool Check electronic device for tool management and tool magazine instructions interfacing directly with the CNC • all the advantages of high performance milling granted by SIGMA DNA • process automation through integration of the machines in production cells or islands
COMPACT 5A / FLEXI
Versatility, high performance, solidity in one solution • simultaneous 5 axis VMCs with movable worktable: - COMPACT 5A (X 1150 mm, Y 570 mm, Z 800 mm) - FLEXI (X 1130-1250-2100 mm, Y 700 mm, Z 950 mm) • cast iron and thermosymmetrical structures • continuous tilting milling head (B axis = ± 110°) • built-in rotary table (C axis =360°) with a diameter of 660 mm, integrated in worktable, with up to 1000 kg maximum chargeability • motorspindle driven by brushless motors: - COMPACT 5A and FLEXI (up to 33 kW, 180 Nm, 12000-18000 rpm) • SIGMA Tool Check • all the advantages of high performance milling granted by SIGMA DNA • process automation through integration of the machines in production cells or islands
TANDEM / FLEXOCELL
Flexible automation, productivity, accuracy in one solution • TANDEM palletized VMCs, configured in 3-5-6 axes versions: - “shuttle mode” with two independent mobile worktables for charging/discharging of the piece without stopping the working cycle - “tandem mode” with joined mobile worktables for large-sized piece machining - motorspindle driven by brushless motors (up to 33 kW, 235 Nm, 8000-12000-15000-18000-19000 rpm) • F LEXOCELL, robotized flexible milling cells available for the whole range of Sigma VMCs: - just in sequence small to medium batch production - pallet handling (400x400 mm, up to 105 kg) by anthropomorphic robot - low investment cost in automation, greater production autonomy
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT
COMPACT - LEADER FLEXI - TANDEM
Product range PRODUCTIVITY ACCURACY
LOW HOURLY COSTS LOW OPERATING COSTS LINX DESIGN
LINX DUO
ENVIRONMENTAL SUSTAINABILITY MULTI-PURPOSE
LINX MILLTURN
LINX O
VERY HIGH SPEED
LINX COMPACT
SYSTEM INTEGRATION SEMPLICITY IN THE MANAGEMENT
TMX / T2D / T3D-Aero / T3K-1 / T3K-2 / T3K-3
T3D
T3K-1 / T3D
JIMS
RT (Turning Posit.)
JIMS
JOMACH 169
RT (Turning Posit.)
JIMS
SPEEDER GRAND SPEEDER
THOR 200
V - RT
RC
HIGH SPEED
EVER 7
TMXep / T3D-Aero / T3K-1 / T3K-2 / T3K-3
TMX-Millturn
FSE / Kosmo / T35-C / T3E-1 / T3E-2 / T3K-1 / T3K-2 RT (Turning Posit.)
VERTICAL MACHINING CENTERS
MEDIUM AND HIGH POWER
TS10
T2D / T3K-1 / T3K-2
FSE / Kosmo / T35-C / T2D-03 / T3K-1 / T3K-2 / QUILL
JIMS
BUSS
THORA T/RT
Kosmo / Kosmo 3
UNIVERSALE / T3T-1 / T3T-2
T/TRT314
THOR 100
FSE / Kosmo / T35-C / T3K-1 / T3K-2 RT
JOMAX 269/261 JOMAX 265/265 MB
EVER 5
FSE / Kosmo / T35-C / T3E-1 / T3E-2 / T3K-1 / T3K-2
FSE / Kosmo / T35-C / T3E-1 / T3E-2 / T3K-1 / T3K-2
T3A-XP / T90 / Kosmo P / T6K-P / TMXep / T40 / T3K-1
BUSS
BUSS
BUSS
RT (Turning Posit.)
COMPACT 3A/5A
EM 10 29 130 / MM 13 27 235 / EM 18 35 110 / MM 12 33 180 / MM 18 25 120
LEADER
MM 08 27 235 / MM 15 27 235 / MM 19 27 158
JIMS: Jobs Interchangeable Motor Spindle BUSS: Basic Universal Spindle System V: V Axis (Table) W: W Axis (Crossbeam) Q: Q Axis (Quill) RT: Rotary table RT (Turning Posit.): Turning table
MP212
FSE / Kosmo / T35-C / T2D-02 / T3K-1 / T3K-2 / QUILL
FSE / Kosmo / T3K-1 / T3K-2 / T35-C / QUILL
BUSS
BUSS
V - Q - RT - RT (Turning Posit.)
TARKUS
T32 / T35 / TMX / T3K-1 / T3K-2
V - Q - RT - RT (Turning Posit.)
RAMMATIC
DTH
V - W - RT - RT (Turning Posit.)
FLEXI
TANDEM
APPLICATIONS:
FLEXOCELL
MM 08 27 235 / MM 15 27 235 / MM 19 27 158 / MM 12 33 180 / MM 18 25 120
MM 12 33 180 / MM 18 25 120
GLOB 89 G / GLOB 123 G
V - Q - RT - RT (Turning Posit.)
RT
EVER 1
T2M / T2D-04 (Grand Speeder)
General Engineering & Energy
Automotive: Design & Prototyping
Aerospace
Automotive: Production
Moulds & Dies Medical
Services
technologies
Experience and technology for customized and assisted production systems, up to full turn-key solutions
High quality maintenance products and customized Service solutions conceived to preserve the investment value
Flexible automation
Maintenance & Teleservice
Dedicated automation and accessories for different customers’ manufacturing strategies
Preventive and corrective maintenance, extended warranties, advanced diagnostic
Customized turnkey systems
Spare parts
Solutions tailored to customers’ specific application needs in order to grant productivity and to minimize set-up times
Broad availability of spare parts worldwide at branches and service centres with 24 hours shipment
Technological support services
Upgrading & Retrofitting
High-added value engineered solutions
Relocation, updating and reinstallation of products and systems
The value of an investment in production systems and technologies develops and changes over time based on three keys elements:
AVAILABILITY
EFFICIENCY
WORTH CARE
In the past these elements had an unclear value, they were roughly measured and rarely resulted in corrective actions when necessary. In addition, mainly large Companies had bulky maintenance organisations which dealt with the “health” of installed systems. This scenario has radically changed now. In particular in the machine tool industry, investment assessments and the expectations of supplier support are a real decision-making criterion for end-users’ purchasing. For this reason Jobs has heavily invested in human resources, technologies and facilities to ensure the best services to its customers in order to guarantee that the value of its products is protected.
2015
Application
31
Think Jobs Those who “Think Jobs” want innovation and high technology.
Those who “Think Jobs” require very high performance solutions.
Those who “Think Jobs” expect top level services.
Those who “Think Jobs” produce at competitive hourly rates.
Moscow, RU
Stockholm, SWE
Cleveland, UK Beijing, CN Augsburg, DE Seoul, KR
Seattle, WA, USA Madrid, ES Fenton, MI, USA Lyon, FR Vigevano, IT Hyderabad, IN Piacenza, IT
São Paulo, BR
Headquarters and Subsidiaries
Certified Service Centres
During pre-sales and after-sales phases, customer support, as well as technical and maintenance assistance for whole Jobs, Rambaudi, Sachman and Sigma product range are granted not only by Jobs headquarters, but also by a network of Subsidiaries in France, Germany, USA and China and by an organisation of certified Service Centres.
Germany JOBS GmbH Augsburg Tel. +49 821 5976630 Fax +49 821 5976633 [email protected]
JOBS SpA Via Emilia Parmense, 164 29122 Piacenza (I) Tel. +39 0523 549611 Fax +39 0523 549750 [email protected]
France JOBS Sarl Vénissieux - Lyon Tel. +33 4 72 78 69 82 Fax +33 4 72 78 69 49 [email protected]
www.jobs.it
www.rambaudi.it
U.S.A. JOBS Inc Fenton - Michigan Tel. +1 810 714 0522 Fax +1 810 714 0523 [email protected]
www.sachman.it
China FFG Europe Machinery (Beijing) Co.,Ltd. - Beijing Tel. +86 10 5822 2670 / 79-812 Fax +86 10 5822 2630 [email protected]
www.sigmaekkon.it
Hall 2 Booth E01-G01
IN THIS ISSUE: EDITORIAL: 2 / 3 Machine tool manufacturers and advanced production systems, leaders in technological excellence AEROSPACE: 6 / 7 Aluminium structural parts machining
10/11 Tough materials machining Structural parts, Engines and Landing Systems AUTOMOTIVE: 14/15 Design & Prototyping 16/18 Moulds & Dies 19 Racing Cars
8 8/9
Aluminium skins machining Composite machining Jobs patents
GENERAL ENGINEERING & ENERGY: 22/25 High Power Milling 26/27 Linear Motor Milling 28/29 MOULDS & DIES 30 31
PRODUCT RANGE
32
JOBS worlwide
WORTHCare: Services
EDITORIAL STAFF: Antonio Dordoni, Fernanda Tesolin, Pier Luigi Zenevre
High Performance Machining Culture
HIGH-TECH MACHINE TOOL MANUFACTURERS, LEADERS IN TECHNOLOGICAL EXCELLENCE. A strategy focused on internationalization by means of a wide range of machines, engineered turn-key solutions and services with a high-added value for most technologically advanced applications markets. Jobs, Rambaudi and Sachman are historical brands operating as single business units and in turn integrated in Jobs Automazione, a legal entity established in 1978. These brands are worldwide leaders in the production of high performance milling machines and machining centres and in particular in continuous 5-axis high-speed and high-torque machining technologies. Jobs is a worldwide leading manufacturer of high-performance medium-large size 5-axis continuous milling systems for high-speed and high-power applications. The keys to Jobs’ success are the mastery in sophisticated knowhow in the development of new products, the ability to integrate them into highly engineered production systems, the customer support through technological consultancy and after-sales services, with the aim of preserving the value of the investment over time. Jobs’ main customers include leading OEMs in the aeronautic and aerospace, automotive, design & prototyping, moulds & dies, general precision engineering, energy and composite machining sectors.
The Rambaudi brand focusses on the production of high-speed or high-chip removal machines and solutions specifically for the moulds & dies and general engineering industries. Thanks to the Sachman brand, Jobs has expanded and strengthened its presence on the international markets, especially in the moulds & dies and general engineering field, developing solutions particularly aimed at subcontractors. Working in the precision mechanics and in the mould and die field, Sigma is the reference brand for the production of technologically advanced vertical machining centres, thanks to its consolidated skills developed in more than sixty years of presence on the international markets in driving and strongly innovative industry fields.
Jobs, Rambaudi, Sachman and Sigma are members of FFG Europe, a holding conceived with the aim of bringing together the European technologically advanced machine tool manufacturers. FFG Europe holding is the result of a strategic partnership between Jobs and the Taiwanese group Fair Friend Group (FFG).
Application technologies
FFG Europe, under the company FFG Werke GmbH, brings together the renowned brands from the German machine tool industry such as VDF Boehringer, Hessapp, Hüller Hille, Honsberg, Modul, Witzig & Frank. The FFG Werke product range includes horizontal machining centers, vertical and horizontal turning machines, gear technology through hobbing, chamfering and deburring machines, modular units for chip removal and machining and for metal forming. For more than 200 years, these brands have substantially contributed to the progress in manufacturing technology and are well known as reliable and innovative equipment suppliers for the automotive and truck, machine building, general machining, railway industry, aerospace, energy and heavy engineering industries.
According to its globalization strategy, FFG Europe has a network of strong sales and service partners in all major markets. FFG Europe has about 1000 employees at two Italian production sites, four German production sites and ten more locations in Germany, France, Russia, USA, China and Korea.
2015
Made in Germany
3
Aerospace Jobs is a worldwide leader universally recognized for providing milling/drilling machines for the aerospace industry. It has conceived innovative products for the machining of: - structural parts in aluminium alloy - skins in aluminium alloy - skins and structures in composite - tough materials including titanium, stainless steel, inconel and others. It has also installed many systems for assembly lines, as well as complex supplies with customised turnkey services.
Jobs products for the aerospace industry, together with Rambaudi, Sachman and Sigma products, are designed according to the specific needs of the field and the typical requirements of OEMs and subcontractors, including: - maximum levels of dynamics, especially for continuous 5-axis machining - possibility to choose from: • very high speed (linear motor LinX line) with torque up to 400 Nm • high speed (Speeder line and RC line with conventional drive) up to 60 m/min with power up to 32 kW • high torque (JomaX, Tarkus) with powers up to 75 kW • Middle Range (eVer, Thor, Rammatic, T/TRT), high configurability with low cost • Sigma machining centers, high versatility with powers up to 35 kW - high structural and dimensional configurability - specific accessories for this field - high volumetric accuracy adaptable to each application - suitable technical specifications for the main OEMs on a worldwide level - maximum level of product support services.
technologies
Jobs, Rambaudi, Sachman and Sigma application technologies in high performance and high productivity milling for the aerospace industry. STRUCTURAL PARTS MACHINING - ALUMINIUM LINX COMPACT
LINX DUO
LINX O
RC
T / TRT314
SKINS MACHINING - ALUMINIUM SPEEDER
GRAND SPEEDER
LINX COMPACT
COMPOSITE MACHINING SPEEDER
GRAND SPEEDER
LINX COMPACT
THOR
STRUCTURAL PARTS MACHINING - TOUGH MATERIALS TARKUS
TARKUS DS
RAMMATIC
ENGINES AND GEAR SYSTEMS MACHINING - TOUGH MATERIALS EVER 7
TARKUS
TARKUS DS
SMALL PARTS MACHINING COMPACT 3A
LEADER
CUSTOMISED TURNKEY SYSTEMS
COMPACT 5A
FLEXI
TANDEM
FLEXOCELL
2015
Application
5
Aerospace STRUCTURAL PARTS MACHINING - ALUMINIUM
LINX COMPACT
Production costs reduction up to 60% (*) • one of the most innovative products presented on the world market in recent years • use of linear motors on all axes • top-level modular dynamic performance (axis speed up to 75 m/min, acceleration up to 7,5 m/sec²) • Z-axis strokes from 900 mm to 2500 mm • slashed total machining times • remarkable reduction of hourly costs • simplified maintenance requirements thanks also to the absence of wearing mechanical components • better working environment and silent functioning • bipolar direct drive T3D-aero head (up to 70 kW and 15000 rpm) • bipolar T3K head (up to 44 kW and 27000 rpm) (*)
compared to conventional high-speed systems
• Machining of structural parts in aluminium alloy • Machining as a replacement for “chemical milling”
LINX DUO
The modern evolution of multispindle technology • based on the concept of combining two LinX Compact very high-speed milling centers • possibility of synchronous or independent machining • synchronous operation to be used for: simultaneous machining of two identical parts simultaneous machining of two mirror parts (right and left) • independent operation to be used for: simultaneous machining of two different parts machining of a large part with two spindles at the same time
• Very high speed machining of structural parts in aluminium alloy: ribs, frames, pylons
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
7
STRUCTURAL PARTS MACHINING - ALUMINIUM
LINX O
Linear motor horizontal milling centre
• Machining of structural parts in aluminium alloys
• L-body® structure: structural rigidity and great accuracy • high axis dynamics (speed up to 50 m/min) • high-volume chip removal capability • milling heads with 5 axes: - T3D-aero (up to 70 kW and 15000 rpm) - T3K (up to 44 kW and 27000 rpm) • high precision rotary table for loads up to 8000 kg • single or multiple table, fixed or tilting, palletisable, with various dimensions and capacities • high configurability and wide range of accessories • customised integrated automation (e.g.: JIMS, ATC, APC) • complete ergonomic enclosure with great visibility • unmanned working
T/ TRT314
•C omplete machining of aeronautical structural parts
High rigidity and versatility with low operating costs • “T”-morphology: high, constant rigidity regardless of the transversal axis • designed to limit the number of part positionings • symmetrical structures in cast iron to guarantee maximum accuracy over time and uniform performance during machining • high axis dynamics (speed up to 35 m/min) • universal or continuous milling heads • wide selection of high precision rotary tables • high configurability and wide range of accessories • customised integrated automation (ATC and APC up to 5 pallets) • compact and full enclosure
RC
Versatility for reduced costs
• Machining of structural parts in aluminium alloys
• optimized overhead gantry structure for aluminium structural parts machining • working volume: modular X axis, Y axis up to 4000 mm, Z axis 1250 mm • high dynamic performance: speed up to 40 m/min • birotary continuous head with spindle 15000 rpm, 45 kW, HSK-A-100 or as an alternative 24000 rpm, 32 kW, HSK-A-63 • full working area enclosure
TARKUS
MP212
RAMMATIC
THORA T/ TRT
T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Aerospace SKINS MACHINING - ALUMINIUM
SPEEDER GRAND SPEEDER
• Machining of aluminium and aluminium alloy sheets • Machining of various thickness plates
Performance tailored to application needs • large working volumes: modular X axis, Y axis up to 6000 mm, Z axis up to 2500 mm • first-class dynamics: up to 60 m/min and 5 m/sec² acceleration • design according to Jobs Green Vision • continuous 5-axis heads with spindles 24000 rpm and power up to 40 kW • efficient Jobs patented suction system • HQ version available for more demanding applications in terms of accuracy
LINX COMPACT
Production costs reduction up to 60% (*)
• Machining of aluminium and aluminium alloy sheets • Machining of various thickness plates • Machining as a replacement for “chemical milling”
• use of linear motors on all axes • top machining speeds • top-level modular dynamics for machining sculptured and aerodynamic surfaces with 3 and 5 continuous axes • maximum level of volumetric accuracy (and adjustable) • maximum reliability • simplified maintenance • available in various dimension configurations (*)
compared to conventional high-speed systems
JOBS PATENTS Thanks to its experience in the aeronautical application context, Jobs holds a number of patents. A brief description of the most important ones is given below:
High precision countersinking system with dynamic depth control with and without integrated suction.
LINX
EVER
SPEEDER
Dust suction system built into Twist head with automatic mobile hood
THOR
DUO machine with linear motors
RC
JOMAX
technologies
2015
Application
9
COMPOSITE MACHINING
• Contouring, drilling and countersinking of composite skins • Contouring and drilling of composite structures • Machining of graphite lamination dies
SPEEDER GRAND SPEEDER
Specific for composite wet & dry machining • large working volumes: modular X axis, Y axis up to 6000 mm, Z axis up to 2500 mm • first-class dynamics: acceleration up to 60 m/min and 5 m/sec² • design according to Jobs Green Vision • continuous 5-axis heads with spindles 24000 rpm and power up to 40 kW • wet machining with waste sludge treatment system • dry machining with efficient Jobs patented suction system • HQ version available for more demanding applications in terms of accuracy
LINX COMPACT
• Composite shielding and structure machining • Lamination tooling
The revolution in the composite machining process • use of linear motor on all axes • axis speed up to 75 m/min, acceleration up to 7,5 m/sec² • bi-rotary TD2 and T3D torque drive heads (up to 40 kW and 24000 rpm) • dry machining system: - dust suctioning with hood built into spindle with NC programmable stroke (Jobs patent), dust suctioning on the table, - complete enclosure of the operating volume • wet machining system: - with machine anti-corrosion treatment, waterproof head sludge collection system, machining waste filtering and treatment system
• System for composite and titanium wing structures machining (turn-key Jobs solution)
THOR
Technological configurability for vertical structure large components • moving coloumn with thermo-symmetrical structure • high rigidity, accuracy and thermal stability • kinematics of axes with high dynamic performance • high configurability both in terms of dimensions and in terms of types of heads and spindles • wide range of accessories for the automatic function, particularly for sandwich composite/titanium/other materials machining • vertically or transversally moveable operator place on board the machine
TARKUS
MP212
RAMMATIC
THORA T/ TRT
T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Aerospace TOUGH MATERIALS MACHINING - STRUCTURAL PARTS
TARKUS TARKUS DS
When the going gets tough... • Dual-Frame HV: exclusive architecture with fixed gantry in X and mobile gantry in Z (Jobs patent) • high-volume removal capability on tough materials, constant over the whole volume • maximum structural rigidity and constant precision on the entire Z vertical stroke • high dynamics in terms of acceleration and speed • T35-T32 offset milling heads with 5 continuous axes and mechanical drive (up to 42 kW, 1470 Nm), specifically conceived for tough materials’ machining in aeronautical applications • single mobile table or double pallet table • compact and ergonomic • full enclosure
• Machining of medium-large components in titanium, stainless steel and other tough materials
RAMMATIC
• Machining of medium-large size components in titanium, inox and other tough materials
High rigidity and versatility with low operating costs • traditional “T” structure with mobile table on X axis • very high-rigidity structure with high-capacity mobile table • high configurability both in terms of dimensions and in terms of types of milling heads: 3-axes, continuous 5-axes and continuous 3-axes + indexed 2-axes • customized automation (ATC and APC) • full enclosure • maximum ergonomics • great convenience in terms of price/performance
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
11
TOUGH MATERIALS MACHINING - ENGINES AND LANDING SYSTEMS
EVER 7
The best technology with the best price • s tructure with “MT-frame” section ensuring high rigidity and dynamics •m obile crossbeam with X-axis guides on fixed columns or on concrete base •h igh performance dynamic motion with twin motors on each axis •p ossibility to customize configurations according to the specific application with fixed or interchangeable heads: - T35 continuous twist head with mechanical transmission spindle, conceived for high-volume chip removal (up to 42 kW, 1470 Nm) - T35-E birotary asymmetric head in order to grant maximum accessibility to difficult areas in recesses and cavities (up to 40 kW, 380 Nm) - T2D-03 high-speed continuous twist head with A and C axes torque motor drives and electrospindle (up to 60 kW, 95 Nm) • wide range of accessories for maximum configurability (tool magazines of several sizes and capacities) •e xcellent enclosure for efficient chip containment and other machining residue • simplified maintenance • reduced operating costs
• Aeronautical fan case and blisk machining in titanium and nichel alloy
TARKUS TARKUS DS
• System with double twist head for titanium landing gear machining (turn-key Jobs solution)
High productivity in the titanium machining • Dual-Frame HV: exclusive architecture with fixed gantry in X and mobile gantry in Z (Jobs patent) • DS (Dual Spindle) version: featuring two independent milling heads for the simultaneous machining of specular aeronautical parts • high-volume removal capability on tough materials, constant over the whole volume • maximum structural rigidity on the entire Z axis • T35-T32 offset milling heads, capable of performing 3-axis machining with indexed positioning as well as simultaneous 5-axis milling • full machine enclosure for an efficient containment of the coolant in terms of high capacity and pressure, necessary for titanium machining
TARKUS
MP212
RAMMATIC
THORA T/ TRT
T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Automotive The new strategies of this field require new production processes based on the possibility of paying for a service only when it is really needed. Jobs, with its own Rambaudi and Sachman brands, has developed an extremely wide range of products able to meet all needs, from model to production die and able to ensure quality, productivity and reduced costs. Jobs, with its own Rambaudi and Sachman brands, is currently a benchmark manufacturer worldwide in the automotive sector for a modern production culture.
At a time of great transformation in the automotive industry’s production strategies, Jobs, Rambaudi, Sachman and Sigma are presenting a complete line of cutting edge products for processing including styling model, prototypes and complete die machining and complete small components machining for the automotive field. Jobs, Rambaudi, Sachman and Sigma products are designed for the use of all technologies (High Speed, High Power/Torque) aimed at:
• significantly increasing productivity • reducing hourly costs • reducing operating costs • increasing quality, by changing it where really necessary.
The main products include: • For design and prototyping: - the LinX family of linear motor machines which have already revolutionised production processes due to their performance in terms of speed, dynamics and accuracy - the Speeder range for machining at reasonable costs • For dies and moulds: - RC line, optimized for mould semifinishing and finishing - the T, TS and TRT family for machining medium/small dies and moulds - Thor and eVer for powerful machining of medium/large dies and moulds with low hourly costs - the JomaX family for large dies and moulds and high power machining and systems with a high degree of automation • For small automotive components: - the T, TS, TRT and THORA T/RT family - Sigma vertical machining centers and flexible cells
technologies
Jobs, Rambaudi, Sachman and Sigma application fields in high performance and highly versatile milling for the automotive industry. DESIGN E PROTOTYPING SPEEDER
GRAND SPEEDER
LINX DESIGN
LINX COMPACT
T/TRT314
THOR
EVER 7 THORA T / RT
LINX COMPACT T / TRT314
RC
THOR 100
MP212
SPEEDER
GRAND SPEEDER
T / TRT314
COMPACT 5A T / TRT314
FLEXI
TANDEM
FLEXOCELL
MOULDS AND DIES EVER 5 TS10
RACING CARS LINX COMPACT
SMALL COMPONENTS MACHINING COMPACT 3A TS10
LEADER THORA T / RT
CUSTOMISED TURNKEY SYSTEMS
2015
Application
13
Automotive DESIGN & PROTOTYPING
SPEEDER GRAND SPEEDER
• 1:1 styling models • Master
Tailored performances: EVERYTHING YOU NEED, no more and no less! • large working volumes: Grand Speeder - modular X axis, Y axis up to 6000 mm, Z axis up to 2500 mm • first-class dynamics: up to 60 m/min and 5 m/sec² acceleration • design according to Jobs Green Vision • continuous 5-axis heads with spindles 24000 rpm and power up to 40 kW • efficient Jobs patented suction system • HQ version available for more demanding applications in terms of accuracy
LINX DESIGN
A 1:1 scale model in one night! • the most popular linear motor gantry at the Styling Centres of major car manufacturers and their partners • maximum productivity in machining large real scale car, SUV and lorry models • large operating volume, starting from 50 m³, with Z axis (vertical) up to 2500 mm • high axis dynamics (speed up to 50 m/min) • T3D milling head with high speed polar axes and torque motors (up to 29 kW and 24000 rpm) • high accuracy and finishing quality • unmanned working • reliability and silent functioning
•M odelli di stile scala 1:1 • Master • Cubing
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
15
DESIGN & PROTOTYPING
LINX COMPACT
•P rototyping: cubing, complete pre-production dies and moulds
The best dynamics with the best accuracy • use of linear motors on all axes • top-level modular dynamic performance (axis speed up to 75 m/min, acceleration up to 7,5 m/sec²) • Z-axis strokes from 900 mm to 2500 mm • complete equipment and accessories, essential for complex operations to be carried out in a short time • bipolar TD2 and T3D torque drive heads (up to 40 kW and 24000 rpm) • bi-rotary T3K high torque head, with mechanical drive and JIMS fast electrospindle change system: - electrospindle 15000 rpm, 200 Nm, HSK-A-100 - electrospindle 27000 rpm, 63 Nm, HSK-A-63 • integrated dust suction system
T/TRT314 THOR
Productivity, flexibility and dynamic quality with low hourly costs • T/TRT314: mobile coloumn with mobile table with “T” configuration and cast iron structure • Thor: mobile column with thermo-symmetrical structure • high performance axis kinematics • universal heads with different configurations (power up to 44 kW) • twist heads with motorspindles with different configurations HSK 63 and HSK 100 (power up to 44 kW) • rotary and rototraversing tables of various dimensions and capacities • wide range of automation accessories for unmanned working • minimized hourly costs • 1:1 styling models • Master
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Automotive MOULDS & DIES
EVER 5 / EVER 7
•M edium-large dies and moulds • Die holder plates • Mechanical components
The best technology with the best price • eVer 5: mobile gantry with under floor level X-axis guides • eVer 7: mobile crossbeam with X-axis guides on fixed columns or on concrete base • minimized hourly costs • reduced operating costs • crossbeam structure with “MT-frame” section ensuring high rigidity and dynamics • high performance dynamic motion with twin motors on each axis • possibility to customize configurations with the following fixed or interchangeable heads: - Kosmo universal head with 0.02° automatic indexing and mechanical transmission spindle - T35 continuous twist head with mechanical transmission spindle - T3K 5-axis continuous twist head with A and C axes mechanical drives and electrospindles - T2D-03 high-speed continuous twist head with A and C axes torque motor drives and electrospindle • possibility of integration of turning options • ergonomic design and easy loading/unloading • wide range of accessories for maximum configurability
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
17
MOULDS & DIES
LINX COMPACT
• All types of dies and moulds from 2.5 m³
Linear motor milling machine: maximum speed and flexibility • unique performance ensured by the use of linear motors backed by Jobs construction technology • design according to Jobs Green Vision • speed up to 75 m/min • accelerations up to 7,5 m/sec² • T3K high torque two-axis head with JIMS fast electrospindle change system: - electrospindle 15000 rpm, 200 Nm, HSK-A-100 - electrospindle 27000 rpm, 63 Nm, HSK-A-63 • maximum volumetric accuracy • unmanned working
RC270
Versatility and performance in moulds finishing
•M oulds semifinishing and finishing operations for drawing and plastic injection
• all that is necessary and nothing superfluous for moulds semifinishing and finishing operations • Glob 89G head with offset to easily reach difficult areas in recesses and cavities • rigid and compact overhead gantry structure • maximum qualitative level dynamics • milling head in different configurations, up to 45 kW and 140 Nm • wide range of accessories for unmanned working • full enclosure of the working volume
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Automotive MOULDS & DIES
THOR 100
• Medium-large dies and moulds • Mechanical components
Greater productivity with minimized costs • mobile column with thermo-symmetrical structure to ensure rigidity, precision and stability • high performance axis kinematics • dynamic compensation system of variables in machining geometry • universal heads (power up to 44 kW) • mechanically driven continuous twist heads (power up to 44 kW) or with motorspindles (power up to 44 kW) • rotary and rototraversing tables of various dimensions and capacities • wide range of accessories
MP212
• Medium-large dies and moulds • Die-holder plates
Flexibility in large moulds roughing and finishing • mobile column with thermo-symmetrical structure with double column and central ram (box in box type) to guarantee uniform performance during machining • “open” and modular configuration, set up for maximum customisation • great semifinishing and finishing capability on sculptured cast iron and steel surfaces • high level of automation (fixed worktable with large workload, rotary and rototraversing tables with different dimensions and capacity, right-angle plates for parts vertical machining) • indexed universal heads, continuous twist heads with high speed motorspindles (up to 27000 rpm), interchangeable if necessary
TS10 - THORA T/RT T/ TRT314
• Small/medium dies and moulds • Automotive components
A complete, highly versatile range with low operational costs • “T” configuration: high and constant rigidity indipendetly from the transverse axis • conceived for limiting the number of positionings • cast iron symmetrical structures (TS10 - T/TRT314) to grant the maximum accuracy • high axes dynamics (speed up to 45 m/min for Thora T/RT) • universal and continuous milling heads • wide range of rotary tables with very high accuracy • high configurability and wide range of accessories • customised integrated automation (ATC and APC up to 5 pallets) • compact and full enclosure
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
19
RACING CARS
LINX COMPACT
The Formula 1 of milling machines
• Sports cars: dies for composite, bodywork and structure machining, skin machining
• use of linear motors on all axes • unique performance in speed and dynamics combined with complete equipment and accessories for complex operations to be carried out in a short time • design according to Jobs Green Vision • speed up to 75 m/min, combined acceleration greater than 1.5 g • birotary TD2 and T3D torque drive heads (up to 40 kW and 24000 rpm) • T3K high torque two-axis head with Jims fast electrospindle change system: - electrospindle 15000 rpm, 200 Nm, HSK-A-100 - electrospindle 27000 rpm, 63 Nm, HSK-A-63 • integrated dust suction system
SPEEDER GRAND SPEEDER
Performance tailored to application needs • large working volumes: Grand Speeder modular X axis, Y axis up to 5000 mm, Z axis up to 2500 mm • first-class dynamics: up to 60 m/min and 5 m/sec² acceleration • design according to Jobs Green Vision • continuous 5-axis heads with spindles 24000 rpm and power up to 40 kW • dry machining with efficient Jobs patented suction system • HQ version available for more demanding applications in terms of accuracy
T/ TRT314
New generation car with low operating costs • “T” configuration: high and constant rigidity independently from the transverse axis • cast iron symmetrical structures to grant the maximum accuracy over time and uniform performance during machining • high axes dynamics (speed up to 35 m/min) • universal and continuous milling heads • wide range of rotary tables with very high accuracy • high configurability and wide range of accessories • customised integrated automation (ATC and APC up to 5 pallets) • compact and full enclosure
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
General Engineering & • PRODUCTIVITY • FLEXIBILITY • MULTI-PURPOSE • PRECISION • SYSTEM INTEGRATION • SIMPLICITY • LOW OPERATING COSTS The main needs for General Precision Engineering & Energy components and structures machining are the elements which orient the design,the construction and the customization of Jobs, Rambaudi, Sachman and Sigma products.
The Jobs, Rambaudi, Sachman and Sigma product range has been designed to offer both high performing, cutting edge solutions with state-ofthe-art production technologies including high speed, linear motors, high power/torque and highly flexible and versatile solutions, mainly aimed at subcontractors. In consideration of the economic context where major investments are evaluated in a new manner, Jobs has not spared any resources for the development of solutions featuring technological innovation. For the machining of mechanical components with volumes exceeding 3-4 m³, Jobs’ offer includes the JomaX, eVer, Thor and MP212 milling centres - all providing high performance in chip removal - and the LinX centres, mainly addressed to high speed machining, using linear motors to drive the axes. A variety of highly-automated 3, 3+2 and 5 axis milling machines is available ensuring the possibility to alternate high torque/power spindles and high-speed motor spindles and to have a wide range of accessories for full machining automation. The opportunities for use are greater thanks to the possibility of using the turning options to reduce the number of positionings, increasing the precision of the machined product. Sachman milling centers with “T” configuration and Sigma vertical palletized machining centers, with 3 axis and 5 continuous axis are available for small complex components machining, in the General Precision Engineering and in moulds and dies production in both small and large series.
Application technologies
Jobs, Rambaudi, Sachman and Sigma application fields in high performance and highly versatile milling for general precision engineering & energy. HIGH POWER MILLING JOMAX 261 MP212 LEADER
JOMAX 265/MB THOR 100 FLEXI
JOMAX 269 TS 10 - T/TRT TANDEM
EVER 1 THORA T/RT
EVER 5
FLEXI
TANDEM
LINEAR MOTOR MILLING LINX COMPACT
LINX O
INTEGRATED MILLING AND TURNING WITH LINEAR MOTORS LINX MILLTURN
SMALL COMPONENTS MACHINING COMPACT 3A
LEADER
CUSTOMISED TURNKEY SYSTEMS
COMPACT 5A
FLEXOCELL
2015
Energy
21
General Engineering & Energy HIGH POWER MILLING
JOMAX 261/265/265 MB
The modern family of gantries for high power machining up to 75 kW
• High power and high torque machining for general precision engineering • Heavy-duty machining of large structural parts for nuclear energy
• family of gantry milling centres: - JomaX 261, fixed gantry and mobile table - JomaX 265, mobile gantry and fixed table - JomaX 265 MB with vertically moving bridge (W axis) • high-volume chip removal capability • maximum structural rigidity • 3, 3+2, 4, 5 axis mechanically driven milling heads with power up to 75 kW • high speed 5-axis milling heads with interchangeable motorspindles up to 27000 rpm • BUSS automatic head changing system • high degree of customised automation (pallet change or double table, ATC, etc.)
JOMAX 269
• Components for the energy and nuclear energy industries • 5-axis power machining of blades, impellers and compressors, large engines
The frontier in high power horizontal milling technology • mobile column featuring high dynamic performance (acceleration up to 2 m/sec², speed 28 m/min) • high-volume chip removal speed capability (up to 52 kW, 1532 Nm) with 5 continuous axes • high torque of polar axes A and C • wide range of mechanically driven milling heads with electro-spindle • BUSS automatic head changing system • maximum structural rigidity ensuring excellent volumetric accuracy • geometric compensation system in real time for dynamic deformations • high configurability and compactness • use in unmanned mode
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
23
HIGH POWER MILLING
EVER 1 / EVER 5
When hourly cost is a key factor • family of mid-range machines mainly intended for general engineering • eVer 1: mobile gantry with fixed table • eVer 5: mobile gantry with under floor level X axis guides, of particular interest due to its ergonomic design and easy loading • limited operating costs • simplified maintenance • high rigidity and dynamics ensured by the structure with “MT frame” section • acceleration and speed (up to 32 m/min) through innovative mechanics and kinematics • ergonomic design and easy loading/unloading • universal heads (power up to 44 kW) • mechanically driven continuous twist heads (power up to 44 kW) or with motorspindles (power up to 44 kW) • possibility of integration of turning options
• Cast, electro-welded frames with medium-large dimensions • Components for energy and nuclear energy industries
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
General Engineering & Energy HIGH POWER MILLING
MP212
• Large electro-welded frames • Large reduction gears • Boogie coaches • Structures for agricultural and earth-moving equipment • Large bored components
The most flexible solution for high power machining of large components • mobile column with thermo-symmetrical structure with double column and central ram (box in box type) to guarantee uniform performance during machining • broad use of cast structures • high removal rate (up to 56 kW and 1970 Nm) combined with high dynamic performance in terms of speed, acceleration and accuracy • high level of automation (fixed worktable with large workload, rotary and rototraversing tables with different dimensions and capacity, turning table) • boring quill (160 mm diameter) • indexed universal heads and extension for heavy machining
COMPACT/LEADER /FLEXI TANDEM/FLEXOCELL
•S mall and medium-size components machining
High flexibility and productivity • complete product range of VMCs, with movable worktable: - COMPACT 3A and LEADER for 3-axis machining - COMPACT 5A and FLEXI for simultaneous 5-axis machining - TANDEM palletized version in 3-5-6 axes configurations - FLEXOCELL robotized flexible milling cells • movable worktable on X-axis to enhance maximum accuracy • cast iron and thermosymmetrical structures ensuring heavy continuous chip removal capability • motorspindle driven by brushless motors: up to 35 kW, 235 Nm, from 8000 up to 24000 rpm • SIGMA Tool Check dedicated to tool management and tool magazine instructions interfacing directly with the CNC • all the advantages of high performance milling granted by SIGMA DNA
THORA T/RT TS10 - T/TRT314
• Medium-size components machining
The most versatile solutions for high power milling • “T” configuration: high and constant rigidity indipendetly from the transverse axis • conceived for limiting the number of parts positioning • cast iron symmetrical structures (TS10 - T/TRT314) to grant the maximum accuracy • high axes dynamics (speed up to 45 m/min for Thora T/RT) • universal and continuous milling heads • wide range of rotary tables with very high accuracy • customised integrated automation (ATC and APC up to 5 pallets) • compact and full enclosure
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
25
HIGH POWER MILLING
THOR 100
Higher productivity for high power horizontal milling at lower costs • mobile column with thermo-symmetrical structure to ensure stiffness, accuracy and stability • high performance axis kinematics • dynamic compensation system of variables in machining geometry • universal heads (power up to 44 kW) • mechanically driven continuous twist heads (power up to 44 kW) or with motorspindles (power up to 44 kW) • rotary and rototraversing tables of various dimensions and capacities • wide range of accessories • compact layout with minimum foundation requirements • reduced maintenance • minimized hourly costs • reduced operating costs
• Cast, electro-welded frames with medium-large dimensions • Components for energy and nuclear energy industries
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
General Engineering & Energy LINEAR MOTOR MILLING
LINX COMPACT TMX
Up to 30% reduction in machining time • mobile crossbeam vertical milling centre with high speed linear motor technology • high positioning accuracy • high axis dynamics (speed up to 75 m/min, acceleration up to 7,5 m/sec²) • two-axis indexed high power TMX head (41 kW, 8000 rpm) • palletising systems of various configurations and capacities • high integrated and customised automation for demanding production schedules • full enclosure with maximum operating ergonomics
• Medium-size, high-productivity applications
INTEGRATED MILLING AND TURNING WITH LINEAR MOTORS • Components for food processing industry • Components for energy and nuclear energy
LINX MILLTURN
High performance multitasking machining with linear motors • 5-axis vertical milling/turning centre with linear motors and mobile crossbeam for very high speed and high power roughing and finishing multitasking machining • combination of high speed milling operations with those of turning for complex parts manufacturing, resulting in: - reduced number of machining phases - reduced number of devices, positionings and tools - reduced part handling/standby - reduced machining time - simplified planning - maximum finished part precision
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
27
LINEAR MOTOR MILLING
LINX O
Horizontal with linear motors • L-body® structure: structural rigidity and great accuracy • high axis dynamics (speed up to 50 m/min) • milling heads with 3+2/5 axes: - TMXep head up to 40 kW and 8000 rpm - T3K (up to 44 kW and 27000 rpm) • high precision rototraversing table • customised integrated automation (e.g.: JIMS, ATC, APC) • full ergonomic enclosure with great visibility • unmanned working
• Mechanical components and structures • Reduction gearboxes and drives • Components for energy and nuclear energy
TMX Millturn Head: - indexed A and C axes, positionable with 1° pitch - integrated milling and turning functions - electro-spindle with 260 Nm torque, 43 kW power and maximum speed of 8000 rpm - high rigidity Rotary table for turning and milling operations: - high loading capacity (up to 20 t) - plate diameter 2000 mm (opt. 4000 mm) - a pair of 51 kW motors (milling torque 2000 Nm, turning rotation speed 230 rpm)
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT314
COMPACT - LEADER FLEXI - TANDEM
Moulds & Dies MEDIUM-SIZE MOULDS MACHINING
TS10 - THORA T/RT T/ TRT314
A complete, highly versatile range with low operating costs • configuration particularly suitable for tool shops and subcontractors • “T” configuration: high and constant rigidity indipendetly from the transverse axis • conceived for limiting the number of parts positioning • cast iron symmetrical structures (TS10 - T/TRT314) to grant the maximum accuracy • high axes dynamics (speed up to 45 m/min for Thora T/RT) • universal and continuous milling heads • wide range of rotary tables with very high accuracy • high configurability and wide range of accessories • customised integrated automation (ATC and APC up to 5 pallets) • compact and full enclosure
LINX
EVER
SPEEDER
THOR
RC
JOMAX
technologies
2015
Application
29
SMALL-SIZE MOULDS MACHINING
COMPACT 3A / LEADER
• Lavorazioni di rivestimenti e struttura in composito • Tooling di laminazione
Speed, accuracy, power in one solution • 3 axis VMCs with movable worktable: - COMPACT 3A (X 1000 mm, Y 620 mm, Z 600 mm) - LEADER (X 1600-2000 mm, Y 810 mm, Z 630 mm) • cast iron and thermosymmetrical structures to grant accuracy, heavy and continuous chip removal capability • motorspindle driven by brushless motors: - COMPACT 3A (up to 35 kW, 235 Nm, 10000-13000-18000 rpm) - LEADER (up to 27 kW, 235 Nm, 8000-15000-19000 rpm) • SIGMA Tool Check electronic device for tool management and tool magazine instructions interfacing directly with the CNC • all the advantages of high performance milling granted by SIGMA DNA • process automation through integration of the machines in production cells or islands
COMPACT 5A / FLEXI
Versatility, high performance, solidity in one solution • simultaneous 5 axis VMCs with movable worktable: - COMPACT 5A (X 1150 mm, Y 570 mm, Z 800 mm) - FLEXI (X 1130-1250-2100 mm, Y 700 mm, Z 950 mm) • cast iron and thermosymmetrical structures • continuous tilting milling head (B axis = ± 110°) • built-in rotary table (C axis =360°) with a diameter of 660 mm, integrated in worktable, with up to 1000 kg maximum chargeability • motorspindle driven by brushless motors: - COMPACT 5A and FLEXI (up to 33 kW, 180 Nm, 12000-18000 rpm) • SIGMA Tool Check • all the advantages of high performance milling granted by SIGMA DNA • process automation through integration of the machines in production cells or islands
TANDEM / FLEXOCELL
Flexible automation, productivity, accuracy in one solution • TANDEM palletized VMCs, configured in 3-5-6 axes versions: - “shuttle mode” with two independent mobile worktables for charging/discharging of the piece without stopping the working cycle - “tandem mode” with joined mobile worktables for large-sized piece machining - motorspindle driven by brushless motors (up to 33 kW, 235 Nm, 8000-12000-15000-18000-19000 rpm) • F LEXOCELL, robotized flexible milling cells available for the whole range of Sigma VMCs: - just in sequence small to medium batch production - pallet handling (400x400 mm, up to 105 kg) by anthropomorphic robot - low investment cost in automation, greater production autonomy
TARKUS
MP212
RAMMATIC
THORA T/ TRT
TS • T/ TRT
COMPACT - LEADER FLEXI - TANDEM
Product range PRODUCTIVITY ACCURACY
LOW HOURLY COSTS LOW OPERATING COSTS LINX DESIGN
LINX DUO
ENVIRONMENTAL SUSTAINABILITY MULTI-PURPOSE
LINX MILLTURN
LINX O
VERY HIGH SPEED
LINX COMPACT
SYSTEM INTEGRATION SEMPLICITY IN THE MANAGEMENT
TMX / T2D / T3D-Aero / T3K-1 / T3K-2 / T3K-3
T3D
T3K-1 / T3D
JIMS
RT (Turning Posit.)
JIMS
JOMACH 169
RT (Turning Posit.)
JIMS
SPEEDER GRAND SPEEDER
THOR 200
V - RT
RC
HIGH SPEED
EVER 7
TMXep / T3D-Aero / T3K-1 / T3K-2 / T3K-3
TMX-Millturn
FSE / Kosmo / T35-C / T3E-1 / T3E-2 / T3K-1 / T3K-2 RT (Turning Posit.)
VERTICAL MACHINING CENTERS
MEDIUM AND HIGH POWER
TS10
T2D / T3K-1 / T3K-2
FSE / Kosmo / T35-C / T2D-03 / T3K-1 / T3K-2 / QUILL
JIMS
BUSS
THORA T/RT
Kosmo / Kosmo 3
UNIVERSALE / T3T-1 / T3T-2
T/TRT314
THOR 100
FSE / Kosmo / T35-C / T3K-1 / T3K-2 RT
JOMAX 269/261 JOMAX 265/265 MB
EVER 5
FSE / Kosmo / T35-C / T3E-1 / T3E-2 / T3K-1 / T3K-2
FSE / Kosmo / T35-C / T3E-1 / T3E-2 / T3K-1 / T3K-2
T3A-XP / T90 / Kosmo P / T6K-P / TMXep / T40 / T3K-1
BUSS
BUSS
BUSS
RT (Turning Posit.)
COMPACT 3A/5A
EM 10 29 130 / MM 13 27 235 / EM 18 35 110 / MM 12 33 180 / MM 18 25 120
LEADER
MM 08 27 235 / MM 15 27 235 / MM 19 27 158
JIMS: Jobs Interchangeable Motor Spindle BUSS: Basic Universal Spindle System V: V Axis (Table) W: W Axis (Crossbeam) Q: Q Axis (Quill) RT: Rotary table RT (Turning Posit.): Turning table
MP212
FSE / Kosmo / T35-C / T2D-02 / T3K-1 / T3K-2 / QUILL
FSE / Kosmo / T3K-1 / T3K-2 / T35-C / QUILL
BUSS
BUSS
V - Q - RT - RT (Turning Posit.)
TARKUS
T32 / T35 / TMX / T3K-1 / T3K-2
V - Q - RT - RT (Turning Posit.)
RAMMATIC
DTH
V - W - RT - RT (Turning Posit.)
FLEXI
TANDEM
APPLICATIONS:
FLEXOCELL
MM 08 27 235 / MM 15 27 235 / MM 19 27 158 / MM 12 33 180 / MM 18 25 120
MM 12 33 180 / MM 18 25 120
GLOB 89 G / GLOB 123 G
V - Q - RT - RT (Turning Posit.)
RT
EVER 1
T2M / T2D-04 (Grand Speeder)
General Engineering & Energy
Automotive: Design & Prototyping
Aerospace
Automotive: Production
Moulds & Dies Medical
Services
technologies
Experience and technology for customized and assisted production systems, up to full turn-key solutions
High quality maintenance products and customized Service solutions conceived to preserve the investment value
Flexible automation
Maintenance & Teleservice
Dedicated automation and accessories for different customers’ manufacturing strategies
Preventive and corrective maintenance, extended warranties, advanced diagnostic
Customized turnkey systems
Spare parts
Solutions tailored to customers’ specific application needs in order to grant productivity and to minimize set-up times
Broad availability of spare parts worldwide at branches and service centres with 24 hours shipment
Technological support services
Upgrading & Retrofitting
High-added value engineered solutions
Relocation, updating and reinstallation of products and systems
The value of an investment in production systems and technologies develops and changes over time based on three keys elements:
AVAILABILITY
EFFICIENCY
WORTH CARE
In the past these elements had an unclear value, they were roughly measured and rarely resulted in corrective actions when necessary. In addition, mainly large Companies had bulky maintenance organisations which dealt with the “health” of installed systems. This scenario has radically changed now. In particular in the machine tool industry, investment assessments and the expectations of supplier support are a real decision-making criterion for end-users’ purchasing. For this reason Jobs has heavily invested in human resources, technologies and facilities to ensure the best services to its customers in order to guarantee that the value of its products is protected.
2015
Application
31
Think Jobs Those who “Think Jobs” want innovation and high technology.
Those who “Think Jobs” require very high performance solutions.
Those who “Think Jobs” expect top level services.
Those who “Think Jobs” produce at competitive hourly rates.
Moscow, RU
Stockholm, SWE
Cleveland, UK Beijing, CN Augsburg, DE Seoul, KR
Seattle, WA, USA Madrid, ES Fenton, MI, USA Lyon, FR Vigevano, IT Hyderabad, IN Piacenza, IT
São Paulo, BR
Headquarters and Subsidiaries
Certified Service Centres
During pre-sales and after-sales phases, customer support, as well as technical and maintenance assistance for whole Jobs, Rambaudi, Sachman and Sigma product range are granted not only by Jobs headquarters, but also by a network of Subsidiaries in France, Germany, USA and China and by an organisation of certified Service Centres.
Germany JOBS GmbH Augsburg Tel. +49 821 5976630 Fax +49 821 5976633 [email protected]
JOBS SpA Via Emilia Parmense, 164 29122 Piacenza (I) Tel. +39 0523 549611 Fax +39 0523 549750 [email protected]
France JOBS Sarl Vénissieux - Lyon Tel. +33 4 72 78 69 82 Fax +33 4 72 78 69 49 [email protected]
www.jobs.it
www.rambaudi.it
U.S.A. JOBS Inc Fenton - Michigan Tel. +1 810 714 0522 Fax +1 810 714 0523 [email protected]
www.sachman.it
China FFG Europe Machinery (Beijing) Co.,Ltd. - Beijing Tel. +86 10 5822 2670 / 79-812 Fax +86 10 5822 2630 [email protected]
www.sigmaekkon.it
