Instruction Manual - Pool Supply Unlimited
ACU-TROL® CHEMICAL CONTROLLER FOR POOL AND SPA MODEL AK600
INSTALLATION AND USER’S GUIDE Certified to NS F/ ANSI Standa
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IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS
CONTENTS SECTION 1
4
Information 4 IMPORTANT WARNING & SAFETY INSTRUCTIONS 4 &RQWUROOHU,QVWDOODWLRQ&RQ¿JXUDWLRQ ([SORGHG9LHZ Parts List 7 Controller CHEMICAL CONTROLLER OVERVIEW 8 TECHNICAL SUPPORT The Importance of Water Maintenance 9
SECTION 2 Installation
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Installation Preparation 10 Installation Overview 13 0RXQWLQJWKH&RQWUROOHU 3OXPELQJ,QVWDOODWLRQ (OHFWULFDO,QVWDOODWLRQ ,QSXW9ROWDJH6HOHFWLRQ &RQWUROOHU,QVWDOODWLRQ&RQ¿JXUDWLRQ Exploded View 18 Parts List 19 &RQWUROOHU,QSXWV 2XWSXWV &KHPLFDO)HHG3XPS,QVWDOODWLRQ 6ROHQRLG/RFDWLRQ 8VLQJ$Q([LVWLQJ0DLQ7LPHU (URVLRQ)HHGHU/RFDWLRQ )ORZRU3UHVVXUH6ZLWFK
SECTION Hardware 22 0RGXOHV 6HQVRU0RGXOHV &RPPXQLFDWLRQ0RGXOHV 0HPRU\0RGXOH 5HOD\0RGXOHV 5HPRWH560RGXOHV
SECTION AK1200 Flow Cell $.)ORZ&HOO )ORZ&HOO$VVHPEO\ )ORZ&HOO0RXQWLQJ ,QOHWDQG([LW/LQHV 6HQVRUV
SECTION Sensors
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SECTION 9 3URJUDPPLQJ
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SECTION 6 Operations
32
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SECTION 7 The System Menu
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CONTENTS SECTION 11 Service
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SECTION 12 Optional Features
99
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SECTION 13 Appendix
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IMPORTANT WARNING AND SAFETY INSTRUCTIONS SERIOUS BODILY INJURY OR DEATH CAN RESULT IF THIS PRODUCT IS NOT INSTALLED AND USED CORRECTLY. INSTALLERS, POOL OPERATORS AND POOL OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS BEFORE USING THIS PRODUCT. Most states and local codes regulate the construction, installation, and operation of public pools and spas, and the construction of residential pools and spas. It is important to comply with these codes, many of which directly regulate the installation and use of this product. Consult your local building and health codes for more information. IMPORTANT NOTICE - Attention Installer: This Installation and User’s Guide (“Guide”) contains important information about the installation, operation and safe use of this product. This Guide should be given to the owner and/or operator of this product. DO NOT INSTALL THE CHEMICAL CONTROLLER WHERE IT CAN BE READILY ACCESSIBLE TO THE PUBLIC. Before installing this product, read and follow all warning notices and instructions in this Guide. Failure to follow warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of these instructions.
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION: BEFORE WORKING ON THE CHEMICAL CONTROLLER: Always disconnect power to the controller at the circuit breaker before servicing. Failure to do so could result in death or serious injury to service person, pool users or others due to electric shock. BE SURE TO DISCONNECT ALL SUPPLY CONNECTIONS BEFORE SERVICING.
This product must be installed by a licensed or certL¿HG electrician or a quali¿ed pool professional in accordance with the National Electrical Code (NEC), NFPA 70 or the Canadian Electrical Code (CEC), CSA C22.2. All applicable local installation codes and ordinances must also be adhered to. Improper installation will create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock, and may also cause damage to property. BEFORE USING YOUR POOL, SPA OR HOT TUB, CHECK THE pH AND SANITIZER LEVELS OF THE WATER. Do not permit children to operate this equipment. When mixing acid with water, ALWAYS ADD ACID TO WATER. NEVER ADD WATER TO ACID. When adding any chemical to the pool/spa, be sure to follow the manufacturer’s instructions thoroughly. DO NOT MIX SODIUM HYPOCHLORITE AND MURATIC ACID
Risk of electrical shock. Connect the Chemical Controller to a ground-fault interruptercircuit (GFCI). Contact a TXDOL¿HG electrician if you cannot verify that the receptacle is protected by a GFCI. DISABLING THE OVERFEED TIMERS USING THE “CLEAR OVERFEED LIMITS” OR FLOW SWITCH WILL VOID NSF CERTIFICATION. IF “CLEAR OVERFEED LIMIT” SETTING IS SET TO 24 HOURS, DO NOT SET “FEED TIME” GREATER THAN 20 HOURS AS THIS WILL VOID NSF CERTIFICATION.
ACU-TROL® AK600 Chemical Controller Installation and User's Guide
5
IMPORTANT WARNING AND SAFETY INSTRUCTIONS WARNING CHEMICAL BURN HAZARD: Make sure all pumps are switched off at the main circuit breakers at the house before drilling into any pipes. Securely fasten all electrical, water and chemical lines. Locate chemical feed pumps and chemical storage tanks in a safe and secure area. Strictly follow the acid manufacturers safety and handling protocols including hand, body and eye protection when transferring or handling acid. Safety precautions should be used when handling Muriatic acid to control pH water levels. Muriatic acid can cause serious body injury and damage pool equipment. Extra care must be taken when installing, maintaining and operating acid pump feed systems. Acid is dangerous to handle and should be properly contained, transported, poured, stored, and dispensed.
Check the pH and sanitizer levels of the water before use. Periodically use an independent pH and Chlorine test kit to verify that pH and chlorine is at a safe level. If the pH and Oxidation Reduction Potential (ORP) or Flow Cell sensors are broken, depleted or dirty with oils, lotions, or other contaminants, they can report inaccurate results to the system causing incorrect water chemistry, which could harm people or equipment. Check the IntelliChem main status display each day to ensure there are no Alarm messages. See “Troubleshooting” section for more information.installing, maintaining and operating acid pump feed systems. Acid is dangerous to handle and should be properly contained, transported, poured, stored, and dispensed.
GENERAL WARNINGS AND SAFETY PRECATIONS PLEASE READ THIS USER MANUAL completely before installing or operating the equipment. The Controller Pool and Spa Chemical Controller is a Class 1 product for protection against electric shock and a Type 1 product with regards to disconnection of the control circuits. Be sure to observe the following safety precautions: t t t t t t t t t t
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Parts List DWG. #
PART #
1
DESCRIPTION Enclosure, Controller, lid, overlay, and hardware
2
714000720
Kit, Controller, Power Switch
3
755000190
Cord, Power, Controller, GFCI ** Not permitted in all areas**
4
714000110
Strain Relief, 5/8”, liquid tight
5
714000100
Strain Relif, 1/2”, liquid tight
6
724000120
PCB, Relay Board, Controller, 4 NO
7
724000130
PCB, Sensor, pH, ORP, Temp, 3 switch
8
724000090
PCB, Motherboard, Controller
9
724000100
PCB, Interface Board, Controller
10
724000110
Display, Touchscreen, Controller
11
Ribbon Cable, Controller
12
Relay board mounting screws
13
724000050
Socket, Relay NO(110/24/Dry)
14
714000120
Kit, latch, Integra Enclosure
725000020
Modem, Standard
735000010
Modem, Wireless
724000150
PCB, Sensor, Pressure, Temp
724000160
PCB, Sensor, pH, ORP, Cond, Temp
724000180
PCB, Sensor, pH, ORP, Color, Temp
724000190
PCB, Sensor, pH, ORP, Color, Cond, Temp.
724000060
Socket, Relay, NC (110/24/Dry)
Not Shown
ORP and pH Sensor Replacement Part Numbers ORP SENSOR PH SENSOR
P/N 744000340 P/N 744000260
ACU-TROL® AK600 Chemical Controller Installation and User's Guide
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INSTALLATION AND USER’S GUIDE Certified to NS F/ ANSI Standa
rd 50
IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS
CONTENTS SECTION 1
4
Information 4 IMPORTANT WARNING & SAFETY INSTRUCTIONS 4 &RQWUROOHU,QVWDOODWLRQ&RQ¿JXUDWLRQ ([SORGHG9LHZ Parts List 7 Controller CHEMICAL CONTROLLER OVERVIEW 8 TECHNICAL SUPPORT The Importance of Water Maintenance 9
SECTION 2 Installation
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SECTION Hardware 22 0RGXOHV 6HQVRU0RGXOHV &RPPXQLFDWLRQ0RGXOHV 0HPRU\0RGXOH 5HOD\0RGXOHV 5HPRWH560RGXOHV
SECTION AK1200 Flow Cell $.)ORZ&HOO )ORZ&HOO$VVHPEO\ )ORZ&HOO0RXQWLQJ ,QOHWDQG([LW/LQHV 6HQVRUV
SECTION Sensors
29
26
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SECTION 6 Operations
32
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SECTION 7 The System Menu
36
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CONTENTS SECTION 11 Service
81
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SECTION 12 Optional Features
99
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SECTION 13 Appendix
122
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4
IMPORTANT WARNING AND SAFETY INSTRUCTIONS SERIOUS BODILY INJURY OR DEATH CAN RESULT IF THIS PRODUCT IS NOT INSTALLED AND USED CORRECTLY. INSTALLERS, POOL OPERATORS AND POOL OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS BEFORE USING THIS PRODUCT. Most states and local codes regulate the construction, installation, and operation of public pools and spas, and the construction of residential pools and spas. It is important to comply with these codes, many of which directly regulate the installation and use of this product. Consult your local building and health codes for more information. IMPORTANT NOTICE - Attention Installer: This Installation and User’s Guide (“Guide”) contains important information about the installation, operation and safe use of this product. This Guide should be given to the owner and/or operator of this product. DO NOT INSTALL THE CHEMICAL CONTROLLER WHERE IT CAN BE READILY ACCESSIBLE TO THE PUBLIC. Before installing this product, read and follow all warning notices and instructions in this Guide. Failure to follow warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of these instructions.
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION: BEFORE WORKING ON THE CHEMICAL CONTROLLER: Always disconnect power to the controller at the circuit breaker before servicing. Failure to do so could result in death or serious injury to service person, pool users or others due to electric shock. BE SURE TO DISCONNECT ALL SUPPLY CONNECTIONS BEFORE SERVICING.
This product must be installed by a licensed or certL¿HG electrician or a quali¿ed pool professional in accordance with the National Electrical Code (NEC), NFPA 70 or the Canadian Electrical Code (CEC), CSA C22.2. All applicable local installation codes and ordinances must also be adhered to. Improper installation will create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock, and may also cause damage to property. BEFORE USING YOUR POOL, SPA OR HOT TUB, CHECK THE pH AND SANITIZER LEVELS OF THE WATER. Do not permit children to operate this equipment. When mixing acid with water, ALWAYS ADD ACID TO WATER. NEVER ADD WATER TO ACID. When adding any chemical to the pool/spa, be sure to follow the manufacturer’s instructions thoroughly. DO NOT MIX SODIUM HYPOCHLORITE AND MURATIC ACID
Risk of electrical shock. Connect the Chemical Controller to a ground-fault interruptercircuit (GFCI). Contact a TXDOL¿HG electrician if you cannot verify that the receptacle is protected by a GFCI. DISABLING THE OVERFEED TIMERS USING THE “CLEAR OVERFEED LIMITS” OR FLOW SWITCH WILL VOID NSF CERTIFICATION. IF “CLEAR OVERFEED LIMIT” SETTING IS SET TO 24 HOURS, DO NOT SET “FEED TIME” GREATER THAN 20 HOURS AS THIS WILL VOID NSF CERTIFICATION.
ACU-TROL® AK600 Chemical Controller Installation and User's Guide
5
IMPORTANT WARNING AND SAFETY INSTRUCTIONS WARNING CHEMICAL BURN HAZARD: Make sure all pumps are switched off at the main circuit breakers at the house before drilling into any pipes. Securely fasten all electrical, water and chemical lines. Locate chemical feed pumps and chemical storage tanks in a safe and secure area. Strictly follow the acid manufacturers safety and handling protocols including hand, body and eye protection when transferring or handling acid. Safety precautions should be used when handling Muriatic acid to control pH water levels. Muriatic acid can cause serious body injury and damage pool equipment. Extra care must be taken when installing, maintaining and operating acid pump feed systems. Acid is dangerous to handle and should be properly contained, transported, poured, stored, and dispensed.
Check the pH and sanitizer levels of the water before use. Periodically use an independent pH and Chlorine test kit to verify that pH and chlorine is at a safe level. If the pH and Oxidation Reduction Potential (ORP) or Flow Cell sensors are broken, depleted or dirty with oils, lotions, or other contaminants, they can report inaccurate results to the system causing incorrect water chemistry, which could harm people or equipment. Check the IntelliChem main status display each day to ensure there are no Alarm messages. See “Troubleshooting” section for more information.installing, maintaining and operating acid pump feed systems. Acid is dangerous to handle and should be properly contained, transported, poured, stored, and dispensed.
GENERAL WARNINGS AND SAFETY PRECATIONS PLEASE READ THIS USER MANUAL completely before installing or operating the equipment. The Controller Pool and Spa Chemical Controller is a Class 1 product for protection against electric shock and a Type 1 product with regards to disconnection of the control circuits. Be sure to observe the following safety precautions: t t t t t t t t t t
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Parts List DWG. #
PART #
1
DESCRIPTION Enclosure, Controller, lid, overlay, and hardware
2
714000720
Kit, Controller, Power Switch
3
755000190
Cord, Power, Controller, GFCI ** Not permitted in all areas**
4
714000110
Strain Relief, 5/8”, liquid tight
5
714000100
Strain Relif, 1/2”, liquid tight
6
724000120
PCB, Relay Board, Controller, 4 NO
7
724000130
PCB, Sensor, pH, ORP, Temp, 3 switch
8
724000090
PCB, Motherboard, Controller
9
724000100
PCB, Interface Board, Controller
10
724000110
Display, Touchscreen, Controller
11
Ribbon Cable, Controller
12
Relay board mounting screws
13
724000050
Socket, Relay NO(110/24/Dry)
14
714000120
Kit, latch, Integra Enclosure
725000020
Modem, Standard
735000010
Modem, Wireless
724000150
PCB, Sensor, Pressure, Temp
724000160
PCB, Sensor, pH, ORP, Cond, Temp
724000180
PCB, Sensor, pH, ORP, Color, Temp
724000190
PCB, Sensor, pH, ORP, Color, Cond, Temp.
724000060
Socket, Relay, NC (110/24/Dry)
Not Shown
ORP and pH Sensor Replacement Part Numbers ORP SENSOR PH SENSOR
P/N 744000340 P/N 744000260
ACU-TROL® AK600 Chemical Controller Installation and User's Guide
8
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