Linear Actuators DGC - Zycon

Linear Actuators DGC


Quick and easy installation
Optimized mounting options
Precise and reliable
Use as individual component or for multi-axis applications

04/2007 – Subject to change – Pneumatic Linear Actuators

1

1

Linear Actuators DGC Key features General • Compact – fitting length relative to stroke • Loads and devices can be directly mounted on the slide • Three types of cushioning available: – Flexible cushioning – Pneumatic cushioning – Hydraulic cushioning

• All settings accessible from one side: – Precision end-position adjustment – Position of proximity sensors – Mounting of drive – Speed regulation – Pneumatic end-position cushioning

Wide choice of variants Basic design DGC-G

• Sealing system

Advantages of the sealing system – Long strokes without restrictions – DGC-18 to 3,000 mm – Above DGC-25 to 5,000 mm – Virtually zero-leakage

Cover strip Sealing band

Plain-bearing guide DGC-GF • Piston ∅ 8 … 40 mm • Stroke lengths from 1 … 5,000 mm1) • Guide backlash = 0.2 mm • For small loads • Operating behaviour with torque load = Average

Recirculating ball bearing guide DGC-KF

• Piston ∅ 18 … 40 mm • Stroke lengths from 1 … 5,000 mm1) • Guide backlash = 0.05 mm • For small and medium loads • Operating behaviour with torque load = Average

Recirculating ball bearing guide with protected guide DGC-KF-GP • Piston ∅ 8 … 40 mm • Stroke lengths from 1 … 5,000 mm1) • Guide backlash = 0 mm • For medium and large loads • Precision mounting interface with stainless steel slide • Operating behaviour with torque load = Very good

Passive guide axis DGC-FA

• Piston ∅ 18 … 40 mm • Stroke lengths from 1 … 5,000 mm1) • Guide backlash = 0 mm • The protected guide cleans the guide rail and protects the recirculating ball bearing guide by means of an additional wiper seal and lubrication unit

Passive guide axis with protected guide DGC-FA-GP • Without drive • Piston ∅ 8 … 40 mm • Stroke lengths from 1 … 5,000 mm1) • Guide backlash = 0 mm • Precision guide, suitable for DGC-KF. Can be used as machine component or as twin guide with DGC-KF

1)

• Without drive • Piston ∅ 18 … 40 mm • Stroke lengths from 1 … 5,000 mm1) • Guide backlash = 0 mm • The protected guide cleans the guide rail and protects the recirculating ball bearing guide by means of an additional wiper seal and lubrication unit

Up to 8,500 mm on request

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Pneumatic Linear Actuators – Subject to change – 04/2007

2

Linear Actuators DGC Key features Versatile 1 Compressed air connections

2 Proximity sensor G/H/I/J • Optionally on 2 sides (on the end face or from the front) • For DGC-G/DGC-GF/DGC-KF

3 Precision end-position adjustment

• Proximity sensors can be integrated, which means there is no projection. Cable can be guided through the slot behind a second sensor • For DGC-G/DGC-GF/DGC-KF

4 Profile mounting M • Between 0 … 25 mm per side • For DGC-GF/DGC-KF/DGC-FA

• Profile mounting attachment remains on the base plate after the drive is dismantled. This means faster assembly and removal without repeat adjustment • For DGC-G/DGC-GF/DGC-KF/DGC-FA

5 Mechanical end-position limiter YWZ

6 Intermediate position Z1/Z2/Z3 • For variable end-position adjustment, e.g. for format adjustments • The end stop can be mounted at any position within the stroke • For DGC-GF/DGC-KF/DGC-FA

• Permits variable intermediate positions • The intermediate position module can be mounted at any position within the stroke • Precision repetition accuracy (0.02 mm) with highly dynamic response • For DGC-KF

Driver FK • Compensates inaccuracies during mounting of the linear drive and external guide • Max. offset 2.5 mm • For DGC-G

Example

1 2 5 6 3 4

04/2007 – Subject to change – Pneumatic Linear Actuators

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3

Linear Actuators DGC Key features Product variants

rmax.

Guide characteristics

[N]

Max. perm. applied load1) m [kg] [ g] / at max. load distance r [mm]

Fy [N]

Fz [N]

Mx [Nm]

My [Nm]

Mz [Nm]

8 12 18 25 32 40

30 68 153 295 483 754

0.06 / 25 0.1 / 35 –/– –/– –/– –/–

150 300 70 180 250 370

150 300 340 540 800 1,100

0.5 1.3 1.9 4 9 12

2 5 12 20 40 60

2 5 4 5 12 25

8

18 25 32 40

153 295 483 754

3 / 35 8 / 50 11 / 50 15 / 50

440 640 900 1,380

540 1,300 1,800 2,000

3.4 8.5 15 28

20 40 70 110

8.5 20 33 54

20

0.7 / 25 1.8 / 35 10 / 35 30 / 50 30 / 50 50 / 50

300 650 1,850 3,050 3,310 6,890

300 650 1,850 3,050 3,310 6,890

1.7 3.5 16 36 54 144

4.5 10 51 97 150 380

4.5 10 51 97 150 380

32 3

0.7 / 25 1.8 / 35 10 / 35 30 / 50 30 / 50 50 / 50

300 650 1,850 3,050 3,310 6,890

300 650 1,850 3,050 3,310 6,890

1.7 3.5 16 36 54 144

4.5 10 51 97 150 380

4.5 10 51 97 150 380

48

Piston ∅

Theoretical force at 6 bar

[mm]


Page

Basic design DGC-G

Plain-bearing guide DGC-GF

Recirculating ball bearing guide DGC-KF/DGC-KF-GP 8 30 12 68 18 153 25 295 32 483 40 754 Passive guide axis without drive DGC-FA/DGC-FA-GP 8 0 12 0 18 0 25 0 32 0 40 0 1)

At v = 0.5 m/s with shock absorber YSRW

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Pneumatic Linear Actuators – Subject to change – 04/2007

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Linear Actuators DGC Key features Interchangeability with linear actuator DGPL Special foot mountings for the drive DGC allow the linear drive DGPL to be replaced with the linear drive DGC-GF/-KF with identical slide position and identical interfaces.

Slide position

Linear drive DGPL

Linear drive DGC-GF/-KF

Foot mounting required
62

Top

Type HPC-…-SO/ HPC-…-S

Rear

Type HPC-…-SH/ HPC-…-S

+

Alternatives Electromechanical actuators Belt driven actuator DGE-ZR

Advantages: Positioning drive for approaching several positions

Ball screw actuator DGE-SP

Positioning drive for approaching several positions

04/2007 – Subject to change – Pneumatic Linear Actuators

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Rodless cylinders, magnetically coupled Linear drives DGO

Hermetically sealed drive

5

Linear Actuators DGC Key features System product for handling and assembly technology

1

5

1 5

5 4

3 3

2 2

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Pneumatic Linear Actuators – Subject to change – 04/2007

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Linear Actuators DGC Key features System elements and accessories Brief description 1

Drives

Wide range of combinations possible within handling and assembly technology

2

Gripper

Wide range of variations possible within handling and assembly technology

3

Adapter

For drive/drive and drive/gripper connections

4

Basic components

Profiles and profile connections as well as profile/drive connections

5

Installation components

For manageable and secure guidance of electrical cables and tubing

–

Axes

Wide range of combinations possible within handling and assembly technology

–

Motors

Servo and stepper motors, with or without gearing

04/2007 – Subject to change – Pneumatic Linear Actuators

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7

Linear Actuators DGC-G Technical data

-W-

Function

www.festo.com/en/ Spare_parts_service

-N-T-

Wearing parts kits
17

Diameter 8 … 40 mm Stroke length 1 … 5,000 mm

General technical data Piston ∅ Stroke Pneumatic connection Mode of operation Design Driver principle Guide Assembly position Cushioningg
11 Cushioning length with PPV cushioning Position sensing Type yp of mountingg

Max. speed Stroke tolerance 1)

8 [mm]

P PPV YSR… [mm]

[m/s] [mm]

For proximity sensing Profile mounting Foot mounting Direct mounting 1 1.2 0 … 1.7

18

25

1 … 3,000

1 … 5,0001) G


32

– Adjustable at both ends – 16.5 15.5

40 G

17.5

29.5

32

40

3 0 … 2.5

Strokes up to 8,500 mm on request.

Operating and environmental conditions Piston ∅ 8 Operating pressure [bar] Operating medium Ambient temperature1) [°C] Corrosion resistance class CRC2) 1) 2)

12

1 … 1,500 1 … 2,000 M5 Double-acting Rodless drive Slotted cylinder, mechanically coupled Basic guide Any Non-adjustable at either end – Self-adjusting at both ends –

12

18

25

2.5 … 8 2…8 Filtered compressed air, lubricated or unlubricated +5 … +60 –10 … +60 2

1.5 … 8

Note operating range of proximity sensors. Corrosion resistance class 2 according to Festo standard 940 070 Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents.

Forces [N] and impact energy [Nm] Piston ∅ Theoretical force at 6 bar Perm. impact energy at end positions

8

12

18

25

32

40

30

68

153

295

483

754


11

8

Pneumatic Linear Actuators – Subject to change – 04/2007

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Linear Actuators DGC-G Technical data Weights [g] Piston ∅

8

12

18

25

32

40

Basic weight with 0 mm stroke Additional weight per 10 mm stroke Moving load

170 9 36

290 12 65

546 22 178

1,004 34 287

2,126 54 508

4,121 77 1,312

Piston ∅

8

12

18

25

32

40

Cushioning P/PPV Cushioning YSR/YSRW

0…5 0 … 10

Adjustable end-position range L [mm]

– –

Materials Sectional view 1

2

3

4 Cylinder 1 2 3 4 – – –

Guide rail Slide End cap Cylinder barrel Piston seal Sealing band/cover strip Slide elements

Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium Polyurethane Polyurethane Polyacetate

Influence of ferritic materials on proximity sensors Ferritic materials (steel parts or panels) directly next to the proximity sensors can cause sensing

malfunctions. The following safety distances must be observed.

The distance depends on the position of the proximity sensor (see 1 and 2). Piston ∅ Distance L1 Distance L2

1

Distance L33 2 Distance L4

04/2007 – Subject to change – Pneumatic Linear Actuators

9

1 2 1 2 1 2 1 2

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

8

12

18

25

32

40

0 – 20 – 30 – 0 –

0 – 10 – 25 – 0 –

0 0 10 25 25 10 0 0

0 0 10 25 25 10 0 0

0 0 0 25 25 0 0 0

0 0 0 25 25 0 0 0

9

Linear Actuators DGC-G Technical data Characteristic load values The indicated forces and torques refer to the centre of the guide rail and the middle of the slide. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase.

If the drive is simultaneously subjected to several of the indicated forces and torques listed below, the following equation must be satisfied in addition to the indicated maximum loads:

Note In order to avoid frictional restraint of the guide in the case of the basic drive DGC-G when used in vertical mode and with a high torque load, the variant with the recirculating ball bearing guide DGC-KF is recommended.
32

My Fy + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.

Permissible forces and torques Piston ∅

8

12

18

25

32

40

Fymax. Fzmax.

[N] [N]

150 150

300 300

70 340

180 540

250 800

370 1,100

Mxmax. Mymax. Mzmax.

[Nm] [Nm] [Nm]

0.5 2 2

1.3 5 5

1.9 12 4

4 20 5

9 40 12

12 60 25

Selection and ordering aid ProDrive www.festo.com/en/engineering

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Pneumatic Linear Actuators – Subject to change – 04/2007

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Linear Actuators DGC-G Technical data

∅ 18 … 40 with PPV cushioning

v [m/s]

v [m/s]

Maximum permissible piston speed v as a function of working load m ∅ 8/12 with P cushioning

m [kg]

m [kg]

∅ 8/12 with YSRW cushioning

v [m/s]

v [m/s]

∅ 8/12 with YSR cushioning

m [kg]

m [kg] ∅8 ∅ 12 ∅ 18

∅ 25 ∅ 32 ∅ 40

Note This data represents the maximum values that can be achieved. Values fluctuate in practice relative to the size of the effective load. Operating range of cushioning The end-position cushioning must be adjusted to ensure jerk-free operation. If the operating conditions are outside the permissible range, the

load to be moved must be cushioned using suitable equipment (external shock absorbers), preferably at the centre of gravity of the mass.

04/2007 – Subject to change – Pneumatic Linear Actuators

11

Note To avoid distortion in the slide, the bearing surfaces of the attachments

must maintain a flatness of at least 0.03 mm.

Data for horizontal assembly position: Piston ∅ 8 12

18

25

32

40

Distance rmax.

35

50

50

50

[mm]

25

35

11

Linear Actuators DGC-G Technical data Number of profile mountings MUC dependent on force due to load F and support span l In order to limit deflection in the case of large strokes, the drive may need to be supported. The following diagrams

serve to determine the maximum permissible support span as a

function of the assembly position and the perpendicular force.

Horizontal assembly position ∅8 ∅ 12 ∅ 18

F [N]

∅ 25 ∅ 32 ∅ 40

l [mm] Vertical assembly position ∅8 ∅ 12 ∅ 18

F [N]

∅ 25 ∅ 32 ∅ 40

l [mm] Example: The drive DGC-25-1500 is subjected to a force of 300 N in horizontal assembly position.

12

The drive has an overall length of: l = stroke length + L1 (see dimensions) = 1,500 mm + 200 mm = 1,700 mm

According to the diagram, the max. support span is 1,300 mm for the drive DGC-25 with a force of 300 N.

In this example, profile mounting attachments are required as the max. support span (1,300 mm) is smaller than the overall length of the drive (1,700 mm).

Pneumatic Linear Actuators – Subject to change – 04/2007

12

Linear Actuators DGC-G Technical data Download CAD data
www.festo.com/en/engineering

Dimensions ∅ 8 and 12

+ plus stroke length 1 Supply port optional on three faces 2 Sensor slot for proximity sensor 3 Mounting hole for foot mounting or centring pin 5 Hole for centring pin ZBS ∅

B1

B2

B4

B5

B6

B7

8 12

25 30.2

26 31

25.5 30.5

18.6 20.6

11.7 13.5

3 3

∅

H6

H7

H9

H10

J4

L1 +0.5/ –0.4

L2

L3

L5

16.5 20.5

4.5 5

12.3 14.7

8.7 9.8

2.2 3

100 125

50.1 62.1

6 8

11.5 16

[mm]

[mm] 8 12

Profile barrel ∅8

B8

B9

±0.05

±0.1

6 8

3.2 4.8

B13

D2 ∅ H8

D6

EE

H1

H2

H3

H4

H5

20.5 25

2 2

M3 M4

M5 M5

32 37.5

23 28.5

29 34.5

8.5 8.7

11.7 13.5

L17

T1

T2

T3

52 65

5 6

2 2

4 5

L6 P

YSR

YSRW

0 0

16 11.3

16.2 12.3

∅ 12

1 Sensor slot for proximity sensor

04/2007 – Subject to change – Pneumatic Linear Actuators

13

13

Linear Actuators DGC-G Technical data Download CAD data
www.festo.com/en/engineering

Dimensions ∅ 18 … 40 A

A
15

B

View B ∅ 18

+ plus stroke length 1 Supply port optional on two faces 2 Supply port optional on two faces, for supplying from one end 3 Sensor slot for proximity sensor 4 Mounting hole for foot mounting HPC

∅

B1

B2

[mm]

∅ 25 … 40

B3

B4

B5

B6

±0.05

±0.1

±0.05

±0.1

19.5 30 38.5 45

8.8 12.65 5.7 17.2

21 30 63.1 55

31 42 57.5 65

0.3 – – –

3.8 6.65 8.5 12.2

0.4 – – –

2.4 3.5 14 8

H1

H2

H3

H4

H5

H6

18 25 32 40

44.5 59.8 73 91

46.3 61.6 75.5 94.5

∅

D1 ∅ ±0.05

D2

18 25 32 40

2 3 3 4

M4 M5 M6 M6

∅

J1

J2

J3

L1

±0.1

±0.1

+0.9/–0.2

16.5 18.6 22 26

11 17 18.5 26

150 200 250 300

[mm]

[mm] 18 25 32 40

14

20 26.1 30 35

EE

B7

∅ 18 … 40

B8

B9

±0.1

49.8 58.5 73 88

B11

B12

B13

5.5 9.3 14.9 16.5

19.3 20.15 20.5 19.8

20 30 35 45

H7

H8

H9

±0.1

±0.1

±0.05

±0.1 M5 G
G
G

B10

±0.1

23.1 29 30 41.5

48.3 56.5 71.5 85

10.3 13 5.7 17.2

13.4 15.8 17 25

20 24 27.7 36.5

5.3 7 8.5 12.2

2.4 4.5 14 8

25.2 29 35.2 44

L2

L3

L4

L5

L6

T1

T2

T6

74.5 100 124.8 150

5.7 10.5 14.5 14.6

5.8 10.6 14.5 14.6

15 24.5 30.5 33.5

5.5 10.6 14.5 14.6

9 17.5 15 20

2 2 2 3

10.7 12 13.8 16.8

Pneumatic Linear Actuators – Subject to change – 04/2007

14

Linear Actuators DGC-G Technical data Download CAD data
www.festo.com/en/engineering

Dimensions Slide ∅ 18

∅ 25

View A

View A

∅ 32 View A

∅ 40 View A

Profile barrel ∅ 18

∅ 25

∅ 32

∅ 40

1 Sensor slot for proximity sensor 2 Mounting slot for slot nut

04/2007 – Subject to change – Pneumatic Linear Actuators

15

15

Linear Actuators DGC-G Ordering data – Modular products Order code Mandatory data/options DGC-8/-12 Note 1) End stops must not be removed.

FK

1)

P/YSR

1)

YSRW

G/H/I/J V

M

F

DGC-18 … 40

FK

G/H/I/J V L

M

B

F

16

Pneumatic Linear Actuators – Subject to change – 04/2007

16

Linear Actuators DGC-G Ordering data – Modular products  M Mandatory data

 O Options

Module No.

Function

Piston ∅

Stroke

Guide

Cushioning

Position sensing

Accessories

User’s manual

530 906 530 907 532 446 532 447 532 448 532 449

DGC

8 12 18 25 32 40

1 … 5,000

G

P PPV YSR YSRW

A

F, …M, FK, …B, …G, …H, …I, …J, …V, …L

O

Order example 530 906

DGC

– 8

– 300

– G

– P

– A

+ F2M

Ordering table Size

8

12

18

25

32

40

 M Module No.

530 906

530 907

532 446

532 447

532 448

532 449

Function Piston ∅ Stroke Guide Cushioning

Linear drive 8 12 1 … 1,500 1 … 2,000 Basic design Flexible cushioning rings/plates at both ends – – Shock absorber, self-adjusting Shock absorber, self-adjusting, progressive For proximity sensing

[mm] [mm]

Position sensing  O Accessories Foot mounting Profile mounting Driver Slot nut for mounting slot Proximityy sensor Cable, 2.5 m Plug M8 Proximityy sensor,, Cable, 2.5 m contactless, PNP Plug M8 Plug socket with cable M8, 2.5 m Slot cover for sensor slot User’s manual 1

Stroke

18 25 32 1 … 3,000 1 … 5,000

40

–

–

–

–

Conditions

1

–

Code

Enter code

DGC -… -… -G -P

DGC

Pneumatic cushioning, adjustable at both ends – – – –

-PPV -YSR

–

-YSRW

–

–

–

Supplied loose (can be retrofitted) 1 1…9 Alignment compensator – – – 1…9 1…9 1…9 1…9 1…9 1…9 – – 1…9 Express waiver – no user manual to be included

-G

-A

-A

+ F …M FK …B …G …H …I …J …V …L -O

+

Size 25, 32, 40: Strokes up to 8,500 mm on request.

Transfer order code DGC

–

–

– G

–

– A

Ordering data – Wearing parts kits Piston ∅ Part No. Type [mm]

Piston ∅ [mm]

Part No.

Type

8 12 18

25 32 40

684 408 684 409 684 410

DGC-25 DGC-32 DGC-40

665 333 665 334 684 407

DGC-8-G DGC-12-G DGC-18

04/2007 – Subject to change – Pneumatic Linear Actuators

17

+

17

Linear Actuators DGC-G Accessories overview

DGC-8/-12 1 2

Note 1) End stops must not be removed.

3 1)

4

1)

5

6 7 8 aJ

aA

aB DGC-18 … 40 1 3

6 7 8 9 aJ

aC

aA

18

Pneumatic Linear Actuators – Subject to change – 04/2007

18

Linear Actuators DGC-G Accessories overview Variants and accessories Type

For piston ∅

Brief description


Page

1

8 … 40

Linear drive without accessories, basic design

8

8, 12

For centering loads and attachments on the slide

-71

8 … 40

Compensates inaccuracies in the mounting of the linear drive and external guide

-66

8, 12

Non-adjustable, flexible cushioning. Used only at low speeds.

17

18 … 40

Adjustable pneumatic end-position cushioning. Used at medium speeds.

17

8, 12

17

8 … 40

Self-adjusting hydraulic shock absorber with spring return and linear cushioning characteristic Self-adjusting hydraulic shock absorber with spring return and progressive cushioning characteristic For speed regulation

-71

8 … 40

For sensing the slide position

-72

8 … 40

For proximity sensor

-72

18 … 40

For protecting against ingress of dirt and securing proximity sensor cables

-71

8 … 40

Simple and precise mounting option via dovetail connection

-65

8 … 40

For mounting on end cap

-61

8, 12

For centering the drive without foot mountings (user-specific)

-71

25 … 40

For mounting attachments

-71

2 3 – – 4 5 6 7 8 9 aJ aA aB aC

1)

Linear drive DGC-G Centering pin1) ZBS Driver FK Cushioning P Cushioning PPV Shock absorber YSR Shock absorber YSRW One-way flow control valve GRLA Proximity sensor G/H/I/J Plug socket with cable V Slot cover L Profile mounting M Foot mounting F Centering pin1) ZBS Slot nut B

8, 12

17

Included in the scope of delivery for the drive.

04/2007 – Subject to change – Pneumatic Linear Actuators

19

19

Linear Actuators DGC-GF, With Plain-bearing Guide Technical data

-W-

Function

www.festo.com/en/ Spare_parts_service

-N-T-

Wearing parts kits
29

Diameter 18 … 40 mm Stroke length 1 … 5,000 mm

General technical data Piston ∅

18

25

Stroke Pneumatic connection Mode of operation Design Driver principle Guide Assembly position Cushioningg
23 Cushioning length with PPV cushioning Position sensing Type yp of mountingg

[mm]

PPV YSR… [mm]

1 … 3,000 1 … 5,0001) M5 G
Double-acting Rodless drive Slotted cylinder, mechanically coupled Plain-bearing guide Any Adjustable at both ends Self-adjusting at both ends 16.5 15.5

Max. speed Stroke tolerance

[m/s] [mm]

For proximity sensing Profile mounting Foot mounting Direct mounting 3 0 … 2.5

1)

Operating pressure [bar] Operating medium Ambient temperature1) [°C] Corrosion resistance class CRC2)

G

17.5

29.5

25

32

40

2…8 Filtered compressed air, lubricated or unlubricated –10 … +60 2

1.5 … 8

Note operating range of proximity sensors. Corrosion resistance class 2 according to Festo standard 940 070 Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents.

Forces [N] and impact energy [Nm] Piston ∅ Theoretical force at 6 bar Perm. impact energy at end positions

20

40

Strokes up to 8,500 mm on request.

Operating and environmental conditions Piston ∅ 18

1) 2)

32

18

25

32

40

153

295

483

754


23

Pneumatic Linear Actuators – Subject to change – 04/2007

20

Linear Actuators DGC-GF, With Plain-bearing Guide Technical data Weights [g] Piston ∅

18

25

32

40

Basic weight with 0 mm stroke Additional weight per 10 mm stroke Moving load

763 23 267

1,609 35 526

2,532 55 824

5,252 76 1,725

Adjustable end-position range L [mm] Note The permissible kinetic energy decreases if the stroke is reduced

with PPV adjustable cushioning at both ends.

Piston ∅

18

25

32

Cushioning PPV Cushioning YSR/YSRW

0…2 0 … 10

0…4

0…5

40

Materials Sectional view 1

2

3

4 Cylinder 1 2 3 4 – – –

Guide rail Slide End cap Cylinder barrel Piston seal Sealing band/cover strip Slide elements

Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium Polyurethane Polyurethane Polyacetate

Influence of ferritic materials on proximity sensors Ferritic materials (steel parts or panels) directly next to the proximity sensors can cause sensing

malfunctions. The following safety distances must be observed.

The distance depends on the position of the proximity sensor (see 1 and 2). Piston ∅ Distance L1 Distance L2

1

Distance L33 2 Distance L4

04/2007 – Subject to change – Pneumatic Linear Actuators

21

1 2 1 2 1 2 1 2

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

8

12

18

25

32

40

0 – 20 – 30 – 0 –

0 – 10 – 25 – 0 –

0 0 10 25 25 10 0 0

0 0 10 25 25 10 0 0

0 0 0 25 25 0 0 0

0 0 0 25 25 0 0 0 21

Linear Actuators DGC-GF, With Plain-bearing Guide Technical data Characteristic load values The indicated forces and torques refer to the centre of the guide rail and the middle of the slide. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase.

If the drive is simultaneously subjected to several of the indicated forces and torques listed below, the following equation must be satisfied in addition to the indicated maximum loads:

Note In order to avoid frictional restraint of the guide in the case of the drive DGC-GF with plain-bearing guide when used in vertical mode and with a high torque load, the variant with the recirculating ball bearing guide DGC-KF is recommended.
32

My Fy + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.

Permissible forces and torques referred to a speed of travel of 0.2 m/s Piston ∅ 18 25

32

40

Fymax. Fzmax.

[N] [N]

440 540

640 1,300

900 1,800

1,380 2,000

Mxmax. Mymax. Mzmax.

[Nm] [Nm] [Nm]

3.4 20 8.5

8.5 40 20

15 70 33

28 110 54

Selection and ordering aid ProDrive www.festo.com/en/engineering

22

Pneumatic Linear Actuators – Subject to change – 04/2007

22

Linear Actuators DGC-GF, With Plain-bearing Guide Technical data

v [m/s]

Maximum permissible piston speed v as a function of working load m with PPV cushioning

m [kg]

with YSRW cushioning

v [m/s]

v [m/s]

with YSR cushioning

m [kg]

m [kg]

∅ 18 ∅ 25 ∅ 32 ∅ 40

Operating range of cushioning The end-position cushioning must be adjusted to ensure jerk-free operation. If the operating conditions are outside the permissible range, the

load to be moved must be cushioned using suitable equipment (external shock absorbers), preferably at the centre of gravity of the mass.

04/2007 – Subject to change – Pneumatic Linear Actuators

23

Note To avoid distortion in the slide, the bearing surfaces of the attachments must maintain a flatness of at least 0.03 mm.

Data for horizontal assembly position: Piston ∅ 8 12

18

25

32

40

Distance rmax.

35

50

50

50

[mm]

25

35

23

Linear Actuators DGC-GF, With Plain-bearing Guide Technical data Number of profile mountings MUC dependent on force due to load F and support span l In order to limit deflection in the case of large strokes, the drive may need to be supported. The following diagrams

serve to determine the maximum permissible support span as a

function of the assembly position and the perpendicular force.

Horizontal assembly position ∅8 ∅ 12 ∅ 18

F [N]

∅ 25 ∅ 32 ∅ 40

l [mm] Vertical assembly position ∅8 ∅ 12 ∅ 18

F [N]

∅ 25 ∅ 32 ∅ 40

l [mm] Example: The drive DGC-25-1500 is subjected to a force of 300 N in horizontal assembly position.

24

The drive has an overall length of: l = stroke length + L1 (see dimensions) = 1,500 mm + 200 mm = 1,700 mm

According to the diagram, the max. support span is 1,300 mm for the drive DGC-25 with a force of 300 N.

In this example, profile mounting attachments are required as the max. support span (1,300 mm) is smaller than the overall length of the drive (1,700 mm).

Pneumatic Linear Actuators – Subject to change – 04/2007

24

Linear Actuators DGC-GF, With Plain-bearing Guide Technical data Download CAD data
www.festo.com/en/engineering

Dimensions

A
-26 A B

View B ∅ 18

+ plus stroke length 1 Supply port optional on two faces 2 Supply port optional on two faces, for supplying from one end 3 Sensor slot for proximity sensor 4 Mounting hole for foot mounting HPC

∅

B1

B2

18 25 32 40

44.5 59.8 73 91

49.9 66 79 98.5

∅

D2

18 25 32 40 ∅

∅ 25 … 40

B3

B4

B5

B6

±0.05

±0.1

±0.05

±0.1

19.5 30 38.5 45

8.8 12.65 5.7 17.2

21 30 63.1 55

31 42 57.5 65

0.8 1 – –

EE

H1

H2

H3

H4

H5

M4 M5 M6 M6

M5 G
G
G

56.3 68 78.5 99.5

23.1 29 30 41.5

55 67 77 97.5

9.6 13.65 5.7 17.2

13.4 15.8 17 25

J2

J3

L1

L2

L3

L4

L5

L6

[mm]

±0.1

±0.1

+0.9/–0.2

18 25 32 40

16.5 18.6 22 26

11 17 18.5 26

150 200 250 300

74.5 100 124.8 150

5.7 10.5 14.5 14.6

5.8 10.6 14.5 14.6

15 24.5 30.5 33.5

5.5 10.6 14.5 14.6

[mm]

±0.1

[mm]

04/2007 – Subject to change – Pneumatic Linear Actuators

25

B7

B8

∅ 18 … 40

B9

B10

3.8 6.65 8.5 12.2

1 1 1.5 2

2.4 3.5 14 8

5.5 9.3 14.9 16.5

15.5 21 18 24.8

H6

H7

H8

H9

H10

J1

±0.1

±0.1

±0.1

±0.1

±0.1

±0.1

20 24 27.7 36.5

4.6 7.65 8.5 12.2

2.4 4.5 14 8

25.2 29 35.2 44

46 55.5 63.8 81.5

20 26.1 30 35

±0.1

±0.1

B11

B12

±0.05

L8 PPV

YSR

YSRW

0 0 0 0

15.9 12.5 8.5 12.8

19.4 15 15.5 21

B13 ±0.1

D1 ∅ ±0.05

39 53.5 66.5 80.5

2 3 3 4

T1

T2

T6

9 17.5 15 20

2 2 2 3

17.1 20.5 21.3 30.7

25

Linear Actuators DGC-GF, With Plain-bearing Guide Technical data Download CAD data
www.festo.com/en/engineering

Dimensions Slide ∅ 18 View A

∅ 25 View A

∅ 32

∅ 40

View A

View A

5 Hole for centring sleeve ZBH 6 Hole for centring pin ZBS

26

Pneumatic Linear Actuators – Subject to change – 04/2007

26

Linear Actuators DGC-GF, With Plain-bearing Guide Technical data Profile barrel ∅ 18

∅ 25

∅ 32

∅ 40

1 Sensor slot for proximity sensor 2 Mounting slot for slot nut

04/2007 – Subject to change – Pneumatic Linear Actuators

27

27

Linear Actuators DGC-GF, with plain-bearing guide Ordering data – Modular products Order code Mandatory data/options Note 1) End stops must not be removed.

YWZ1/YWZ2

YWZ1/YWZ2

1)

YSR

1)

YSRW

G/H/I/J V L

M

B

F

28

Pneumatic Linear Actuators – Subject to change – 04/2007

28

Linear Actuators DGC-GF, with plain-bearing guide Ordering data – Modular products  M Mandatory data

 O Options

Module No.

Function

Piston ∅

Stroke

Guide

Cushioning

Position sensing

Accessories

User’s manual

532 446

DGC

18 25 32 40

1 … 5,000

GF

PPV YSR YSRW

A

F, …M, …B, YWZ1, YWZ2, …G, …H, …I, …J, …V, …L

O

DGC

– 18

532 447 532 448 532 449 Order example 532 446

– 250

– GF

– PPV

– A

+ F2M2I2V

Ordering table Size

18

25

32

40

 M Module No.

532 446

532 447

532 448

532 449

Function Piston ∅ Stroke Guide Cushioningg

Linear drive 18 25 32 1 … 3,000 1 … 5,000 Plain-bearing guide Pneumatic cushioning, adjustable at both ends Shock absorber, self-adjusting Shock absorber, self-adjusting, progressive For proximity sensing

[mm] [mm]

Position sensing  O Accessories Foot mounting Profile mounting Slot nut for mounting slot Mechanical end-position p limiter Proximityy sensor Proximityy sensor,, contactless, PNP Plug socket with cable Slot cover for sensor slot User’s manual 1 Stroke

Cable, 2.5 m Plug M8 Cable, 2.5 m Plug M8 M8, 2.5 m

40 1

Supplied loose (can be retrofitted) 1 1…9 – 1…9 Variable end position, at one end Variable end position, at both ends 1…9 1…9 1…9 1…9 1…9 1…9 Express waiver – no user manual to be included

–

2 2

–

– GF

–

– A

Ordering data – Wearing parts kits Piston ∅ Part No. Type [mm]

Piston ∅ [mm]

Part No.

Type

18 25

32 40

684 409 684 410

DGC-32 DGC-40

684 407 684 408

DGC-18 DGC-25

04/2007 – Subject to change – Pneumatic Linear Actuators

29

Code

Enter code

DGC -… -… -GF -PPV -YSR -YSRW -A

DGC

+ F …M …B YWZ1 YWZ2 …G …H …I …J …V …L -O

-GF

-A +

2 YWZ1, YWZ2 Only with YSR or YSRW cushioning.

Size 25, 32, 40: Strokes up to 8,500 mm on request.

Transfer order code DGC

Conditions

–

+

29

Linear Actuators DGC-GF, With Plain-bearing Guide Accessories overview

1

Note 1) End stops must not be removed.

2

3

2

1)

4

1)

5

6 7 8 9

aJ

aA

aB

30

Pneumatic Linear Actuators – Subject to change – 04/2007

30

Linear Actuators DGC-GF, With Plain-bearing Guide Accessories overview Variants and accessories Type

For piston ∅

Brief description


Page

1

18 … 40

Linear drive without accessories, plain-bearing guide

20

18 … 40

For variable end-position adjustment, e.g. with format adjustments

-67

18 … 40

For centering loads and attachments on the slide

-71

18 … 40

Adjustable pneumatic end-position cushioning. Used at medium speeds.

29

18 … 40

29

18 … 40

Self-adjusting hydraulic shock absorber with spring return and linear cushioning characteristic Self-adjusting hydraulic shock absorber with spring return and progressive cushioning characteristic To regulate speed

-71

18 … 40

For sensing the slide position

-72

18 … 40

For proximity sensor

-72

18 … 40

For protecting against ingress of dirt and securing proximity sensor cables

-71

18 … 40

Simple and precise mounting option via dovetail connection

-65

25 … 40

For mounting attachments

-71

18 … 40

For mounting on end cap

-61

2 3 – 4 5 6 7 8 9 aJ aA aB

1)

Linear drive DGC-GF Mechanical end-position limiter YWZ Centering pin/sleeve1) ZBS/ZBH Cushioning PPV Shock absorber YSR Shock absorber YSRW One-way flow control valve GRLA Proximity sensor G/H/I/J Plug socket with cable V Slot cover L Profile mounting M Slot nut B Foot mounting F

18 … 40

29

Included in the scope of delivery for the drive.

04/2007 – Subject to change – Pneumatic Linear Actuators

31

31

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Technical data

-W-

Function

www.festo.com/en/ Spare_parts_service

-N-T-

Wearing parts kits
45

Diameter 8 … 40 mm Stroke length 1 … 5,000 mm

General technical data Piston ∅ Stroke Pneumatic connection Mode of operation Design Driver principle Guide Assembly position Cushioningg
35 Cushioning length with PPV cushioning Position sensing Type yp of mountingg

Max. speed Repetition accuracy Stroke tolerance 1)

8 [mm]

P PPV YSR… [mm]

[m/s] [mm] [mm]

For proximity sensing Profile mounting Foot mounting Direct mounting 1 1.2 0.02 (with shock absorber YSR/YSRW) 0 … 1.7

Operating pressure [bar] Operating medium Ambient temperature1) [°C] Corrosion resistance class CRC2)

25

1 … 3,000

1 … 5,0001) G


32

40 G

– Adjustable at both ends 16.5

15.5

17.5

29.5

25

32

40

3 0 … 2.5

12

18

2.5 … 8 2…8 Filtered compressed air, lubricated or unlubricated –10 … +60 1

1.5 … 8

Note operating range of proximity sensors Corrosion resistance class 1 according to Festo standard 940 070 Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.

Forces [N] Piston ∅ Theoretical force at 6 bar Perm. impact energy at end positions

32

18

Strokes up to 8,500 mm on request.

Operating and environmental conditions Piston ∅ 8

1) 2)

12

1 … 1,300 1 … 1,900 M5 Double-acting Rodless drive Slotted cylinder, mechanically coupled External recirculating ball bearing guide Any Non-adjustable at either end – Self-adjusting at both ends –

8

12

18

25

32

40

30

68

153

295

483

754


35

Pneumatic Linear Actuators – Subject to change – 04/2007

32

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Technical data Weights [g] Piston ∅

8

12

18

25

32

40

Basic weight with 0 mm stroke Additional weight per 10 mm stroke Moving load

225 11 77

391 16 149

975 31 331

2,113 49 732

2,837 74 1,146

6,996 117 2,330

40

Adjustable end-position range L [mm] Note The permissible kinetic energy decreases if the stroke is reduced

Piston ∅

8

Cushioning P/PPV Cushioning YSR/YSRW

0…5 0 … 10

12

with PPV adjustable cushioning at both ends.

18

25

32

0…2 0 … 20

0…4 0 … 25

0…5

Materials Sectional view 1

2

3

4 Cylinder 1 2 3 4 – – –

Guide rail Slide End cap Cylinder barrel Piston seal Sealing band/cover strip Note on materials

High-alloy steel High-alloy steel Anodised aluminium Anodised aluminium Polyurethane Polyurethane Free of copper, PTFE and silicone

Influence of ferritic materials on proximity sensors Ferritic materials (steel parts or panels) directly next to the proximity sensors can cause sensing

malfunctions. The following safety distances must be observed.

The distance depends on the position of the proximity sensor (see 1 and 2). Piston ∅ Distance L1 Distance L2

1

Distance L33 2 Distance L4

04/2007 – Subject to change – Pneumatic Linear Actuators

33

1 2 1 2 1 2 1 2

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

8

12

18

25

32

40

0 – 20 – 30 – 0 –

0 – 10 – 25 – 0 –

0 0 10 25 25 10 0 0

0 0 10 25 25 10 0 0

0 0 0 25 25 0 0 0

0 0 0 25 25 0 0 0 33

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Technical data Characteristic load values for linear drive with recirculating ball bearing guide and guide The indicated forces and torques refer to the centre of the guide rail and the middle of the slide. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase. h

If the drive is simultaneously subjected to several of the indicated forces and torques listed below, the following equation must be satisfied in addition to the indicated maximum loads:

GP – Protected guide

My Fy + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.

Permissible forces and torques Piston ∅

8

12

18

25

32

40

Fymax. Fzmax.

[N] [N]

300 300

650 650

1,850 1,850

3,050 3,050

3,310 3,310

6,890 6,890

Mxmax. Mymax. Mzmax.

[Nm] [Nm] [Nm]

1.7 4.5 4.5

3.5 10 10

16 51 51

36 97 97

54 150 150

144 380 380

Selection and ordering aid ProDrive www.festo.com/en/engineering

34

Pneumatic Linear Actuators – Subject to change – 04/2007

34

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Technical data

∅ 18 … 40 with PPV cushioning

v [m/s]

v [m/s]

Maximum permissible piston speed v as a function of working load m ∅ 8/12 with P cushioning

m [kg]

m [kg]

∅ 8 … 40 with YSRW cushioning

v [m/s]

v [m/s]

∅ 8 … 40 with YSR cushioning

m [kg] ∅8 ∅ 12 ∅ 18

m [kg] ∅ 25 ∅ 32 ∅ 40

Note This data represents the maximum values that can be achieved. Values fluctuate in practice relative to the size of the effective load. Operating range of cushioning The end-position cushioning must be adjusted to ensure jjerk-free j operation. If the operating conditions are outside the permissible range, the

load to be moved must be cushioned usingg suitable equipment (shock q p ( absorbers, stops, etc.), preferably at the centre of gravity of the mass.

04/2007 – Subject to change – Pneumatic Linear Actuators

35

Note To avoid distortion in the slide, the bearing surfaces of the attachments must maintain a flatness of at least:

with piston ∅ 8 and 12: 0.03 mm with piston ∅ 18 … 40: 0.01 mm

The data applies to a horizontal mounting position: Piston ∅ 8 12 18

25

32

40

Distance rmax.

50

50

50

[mm]

25

35

35

35

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Technical data Number of profile mountings MUC dependent on force due to load F and support span l In order to limit deflection in the case of large strokes, the drive may need to be supported. The following diagrams

serve to determine the maximum permissible support span as a

function of the mounting position and the perpendicular force.

Horizontal assembly position ∅8 ∅ 12 ∅ 18

F [N]

∅ 25 ∅ 32 ∅ 40

l [mm] Vertical assembly position ∅8 ∅ 12 ∅ 18

F [N]

∅ 25 ∅ 32 ∅ 40

l [mm] Example: The drive DGC-25-1500 is subjected to a force of 300 N in horizontal assembly position.

36

The drive has an overall length of: l = stroke length + L1 (see dimensions) = 1,500 mm + 200 mm = 1,700 mm

According to the diagram, the max. support span is 1,300 mm for the drive DGC-25 with a force of 300 N.

In this example, profile mounting attachments are required as the max. support span (1,300 mm) is smaller than the overall length of the drive (1,700 mm).

Pneumatic Linear Actuators – Subject to change – 04/2007

36

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Technical data Download CAD data
www.festo.com/en/engineering

Dimensions ∅ 8 and 12

+ plus stroke length 1 Supply port options on three faces 2 Slot for proximity sensor 3 Mounting hole for foot mounting or centring pin 4 Additional slide KL 5 Hole for centring pin ZBS ∅

B1

B2

B3

B5

B6

B7

8 12

25 30.2

26 31

25 31

18.6 20.6

11.7 13.5

3 3

∅

H6

H7

H9

H10

J4

L1 +0.5/ –0.4

L2

L3

L5

16.5 20.5

4.5 5

12.3 14.7

8.7 9.8

2.2 3

100 125

50.1 62.1

6 8

11.5 16

[mm]

[mm] 8 12

Profile barrel ∅8

B8

B9

±0.05

±0.1

6 8

3.2 4.8

B13

D2 ∅ H8

D6

EE

H1

H2

H3

H4

H5

20.5 25

2 2

M3 M4

M5 M5

32 37.5

23 28.5

29 34.5

8.5 8.7

11.7 13.5

L17

T1

T2

T4

52 65

5 6

2 2

4.3 5

L6 P

YSR

YSRW

0 0

16 11.3

16.2 12.3

∅ 12

1 Slot for proximity sensor

04/2007 – Subject to change – Pneumatic Linear Actuators

37

37

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Technical data Download CAD data
www.festo.com/en/engineering

Dimensions ∅ 18 … 40 A

A
40 C

B

View C ∅ 18 … 40

+ plus stroke length 1 Compressed air connection options on two faces

38

View B ∅ 18

2 Compressed air connection options on two faces, for supplying from one end only 3 Slot for proximity sensor

∅ 25 … 40

∅ 18 … 40

4 Mounting hole for foot mounting HPC 5 Hole for centring sleeve ZBH

6 Hole for centring pin ZBS 7 Additional slide

Pneumatic Linear Actuators – Subject to change – 04/2007

38

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Technical data ∅

B1

B2

B3

B4

B5

B6

18 25 32 40

44.5 59.8 73 91

49.9 66 79 98.5

±0.05

±0.1

±0.05

±0.1

19.5 30 38.5 45

8.8 12.65 5.7 17.2

21 30 63.1 55

31 42 57.5 65

0.8 1 – –

∅

B13

B14

D2

D3 ∅ H7

EE

H1

±0.05

D1 ∅ ±0.05

[mm]

±0.1

18 25 32 40

39 53 65 80.5

19.5 29 38.5 45

2 3 3 4

M4 M5 M6 M6

5 9 9 9

M5 G
G
G

56.3 68 78.5 99.5

23.1 29 30 41.5

55 67 77 97.5

∅

H7

H8

H9

H10

H11

H12

J1

J2

J3

[mm]

B7

B8

B9

B10

3.8 6.65 8.5 12.2

1 1 1.5 2

2.4 3.5 14 8

5.5 9.3 14.9 16.5

15.5 21 18 24.8

H2

H3

H4

H5

H6

±0.1

±0.1

±0.1 9.6 13.65 5.7 17.2

±0.1

±0.1

±0.1

±0.1

±0.05

±0.05

±0.1

±0.1

±0.1

18 25 32 40

4.6 7.65 8.5 12.2

2.4 4.5 14 8

25.2 29 35.2 44

46 55.5 63.8 81.5

8.5 12 11.45 15

30 35 50 60

20 26.1 30 35

16.5 18.6 22 26

11 17 18.5 26

150 200 250 300

L2

L3 KF-GP

74.5 100 124.8 150

78 102.5 124.8 156

L4

L5

L6 PPV

L8 YSR

YSRW

0 0 0 0

29.9 35.6 19.5 38.5

32.4 38.6 28 43.5

T1

T2

9 17.5 15 20

2 2 2 3

[mm] 18 25 32 40

±0.1 13.4 15.8 17 25

20 24 27.7 36.5

L1

[mm]

KF

B12

±0.05

KF +0.9/–0.2

∅

B11

T3

KF-GP +0.9/–0.2 157 205 250 312 T6

+0.2

Profile barrel ∅ 18

5.7 10.5 14.5 14.6

5.8 10.6 14.5 14.6

∅ 25

15 24.5 30.5 33.5

5.5 10.6 14.5 14.6

∅ 32

3.1 2.1 2.1 2.1

15 17.3 20 25.7

∅ 40

1 Slot for proximity sensor 2 Mounting slot for slot nut

04/2007 – Subject to change – Pneumatic Linear Actuators

39

39

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Technical data Download CAD data
www.festo.com/en/engineering

Dimensions Slide ∅ 18 View A

∅ 25 View A

∅ 32 View A

∅ 40 View A

5 Hole for centring sleeve ZBH 6 Hole for centring pin ZBS

40

Pneumatic Linear Actuators – Subject to change – 04/2007

40

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Technical data Download CAD-Data
www.festo.com/en/engineering

Dimensions Slide, variant GP – Protected recirculating ball bearing guide ∅ 18

∅ 25 View A

View A

∅ 32

∅ 40 View A

View A

5 Hole for centring sleeve ZBH 6 Hole for centring pin ZBS

04/2007 – Subject to change – Pneumatic Linear Actuators

41

41

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Ordering data – Modular products Order code Mandatory data/options Note 1) End stops must not be removed.

Z1/Z2/Z3

YWZ1/YWZ2

YWZ1/YWZ2

1)

YSR

1)

YSRW

G/H/I/J V L

M

B

F

42

Pneumatic Linear Actuators – Subject to change – 04/2007

42

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Ordering data – Modular products Order code KL/KR – With additional slide

GP – With protected recirculating ball bearing guide

Effective stroke reduction when ordering an additional slide KL or KR For a linear drive DGC with additional slide, the effective stroke is reduced

by the length of the additional slide and the distance between both slides.

Given: DGC-12-500-… L = 20 mm L17 = 65 mm ∅ [mm]

8

12

18

25

32

40

L17

52

65

99

118.5

145.7

195.4

The effective stroke is reduced to 415 mm = 500 mm – 20 mm – 65 mm

04/2007 – Subject to change – Pneumatic Linear Actuators

43

43

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Ordering data – Modular products


 M Mandatory data Module No.

Function

Piston ∅

Stroke

Guide

Cushioning

Position sensing

530 906 530 907 532 446 532 447 532 448 532 449

DGC

8 12 18 25 32 40

1 … 5 000

KF

P PPV YSR YSRW

A

DGC

– 12

– KF

– YSRW

– A

Ordering example 530 907

– 250

Ordering table Size

8

12

18

25

32

40

 M Module No.

530 906

530 907

532 446

532 447

532 448

532 449

Function Piston ∅ Stroke Guide Cushioning

 Position sensing 1 Stroke

1

Code

Enter code

DGC -… -… -KF -P

DGC

-PPV -YSR -YSRW -A

-KF

-A

Size 25, 32, 40: Strokes up to 8,500 mm on request

Transfer order code DGC

44

Linear drive [mm] 8 12 18 25 32 40 [mm] 1 … 1,300 1 … 1,900 1 … 3,000 1 … 5,000 Recirculating ball bearing guide Flexible cushioning rings/ – – – – plates at both ends – – Pneumatic cushioning, adjustable at both ends Shock absorber, self-adjusting Shock absorber, self-adjusting, progressive Via proximity sensor

Conditions

–

–

– KF

–

– A

–

Pneumatic Linear Actuators – Subject to change – 04/2007

44

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Ordering data – Modular products
 O Options Slide

Additional slide at left

Additional slide at right

GP

KL

KR

– KL

– KR

–

Accessories

ZUB

Accessories supplied loose

User documentation

F, …M, …B, YWZ1, YWZ2, Z1, Z2, Z3, …G, …H, …I, …J, …V, …L

O

– F2M

–

Ordering table Size

8

 O Slide Additional slide at left Additional slide at right

– – Protected recirculating ball bearing guide Additional slide, standard, at left Additional slide, standard, at right

12

18

25

32

40

Accessories Foot mounting Profile mounting Slot nut for mounting slot Mechanical end-position p limitation

Supplied loose (can be retrofitted) 1 1…9 – – – 1…9 Variable end position, at one end – – Variable end position, at both ends – – Intermediate pposition – – – 1 intermediate position – – – – 2 intermediate positions – – – – 3 intermediate positions – Proximityy sensor Cable, 2.5 m 1 … 9 Plug M8 1…9 Proximityy sensor,, Cable, 2.5 m 1 … 9 contactless, PNP Plug M8 1…9 Plug socket with cable M8, 2.5 m 1…9 Slot cover for sensor slot – – 1…9 User documentation Express waiver – no operating instructions to be included (already available) 2 GP

Not with cushioning YSR and YSRW

4 YWZ1, YWZ2 Only with cushioning YSR or YSRW

For a linear drive DGC with additional slide, the effective stroke is reduced by the length of

5 Z1, Z2, Z3

Transfer order code –

–

–

–

ZUB

–

Type

8 12 18

25 32 40

684 408 684 409 684 410

DGC-25 DGC-32 DGC-40

45

ZUBF …M …B YWZ1 YWZ2 -Z1 -Z2 -Z3 …G …H …I …J …V …L -O

ZUB-

–

Part No.

04/2007 – Subject to change – Pneumatic Linear Actuators

-GP -KL -KR

YWZ1 or YWZ2

Piston ∅ [mm]

DGC-8-KF DGC-12-KF DGC-18

2 3 3

Enter code

Only with cushioning YSR or YSRW and mechanical end-position limitation

Ordering data – Wearing parts kits Piston ∅ Part No. Type [mm] 665 335 665 336 684 407

Code

4 4 5 5 5

3 KL, KR

the additional slide and the distance between both slides

Conditions

45

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Accessories overview

1

Note 1) End stops must not be removed.

2

3

4

3

1)

5

1)

6

7 8 9 aJ

aA

aB

aC

aD 46

Pneumatic Linear Actuators – Subject to change – 04/2007

46

Linear Actuators DGC-KF, With Recirculating Ball Bearing Guide Accessories overview Variants and accessories Type

For piston ∅

Brief description


Page

1

8 … 40

Linear drive without accessories, with recirculating ball bearing guide.

32

25, 32

Permits up to three intermediate positions.

70

18 … 40

For variable end-position adjustment, e.g. for format adjustments.

-67

8 … 40

For centering loads and attachments on the slide.

-71

8, 12

Non-adjustable, flexible cushioning. Used only at low speeds.

44

18 … 40

Adjustable pneumatic end-position cushioning. Used at medium speeds.

44

8 … 40

44

8 … 40

Self-adjusting hydraulic shock absorber with spring return and linear cushioning characteristic. Self-adjusting hydraulic shock absorber with spring return and progressive cushioning characteristic. For regulating speed.

-71

8 … 40

For sensing the slide position.

-72

8 … 40

For proximity sensor.

-72

18 … 40

For protecting against ingress of dirt and securing proximity sensor cables.

-71

8 … 40

Simple and precise mounting option via dovetail connection.

-65

25 … 40

For mounting attachments.

-71

8 … 40

For mounting on end cap.

-61

8 … 40

For centering the drive without foot mountings (user-specific).

-71

2 3 4 – – 5 6 7 8 9 aJ aA aB aC aD

1)

Linear drive DGC-KF Intermediate position module Z1/Z2/Z3 Mechanical end-position limiter YWZ Centering pin/sleeve1) ZBS/ZBH Cushioning P Cushioning PPV Shock absorber YSR Shock absorber YSRW One-way flow control valve GRLA Proximity sensor G/H/I/J Plug socket with cable V Slot cover L Profile mounting M Slot nut B Foot mounting F Centering pin/sleeve1) ZBS/ZBH

8 … 40

44

Included in the scope of delivery of the drive.

04/2007 – Subject to change – Pneumatic Linear Actuators

47

47

Passive Guide Axes DGC-FA, Without Drive Technical data

-N-T-

Diameter 8 … 40 mm Stroke length 1 … 5,000 mm

General technical data Piston ∅

8

Stroke Guide Assembly position Cushioningg
50 Type yp of mountingg

[mm]

Max. speed Repetition accuracy Stroke tolerance

[m/s] [mm] [mm]

12

18

25

1 … 1,300 1 … 1,900 1 … 3,000 External recirculating ball bearing guide Any Non-adjustable at either end Self-adjusting at both ends Profile mounting Foot mounting Direct mounting 1 1.2 3 0.02 (with shock absorber YSR/YSRW) 0 … 1.7 0 … 2.5

32

40

1 … 5,000

Operating and environmental conditions Ambient temperature [°C] Corrosion resistance class CRC1) 1)

–10 … +60 1

Corrosion resistance class 1 according to Festo standard 940 070 Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.

Weights [g] Piston ∅

8

12

18

25

32

40

Basic weight per 0 mm stroke Additional weight per 10 mm stroke Moving load

225 11 77

391 16 149

975 31 331

2,113 49 732

2,837 47 1,146

6,996 117 2,330

Piston ∅

8

Adjustable end-position range L [mm]

Cushioning P Cushioning YSR/YSRW

12

18

[mm]

0…5

–

[mm]

0 … 10

0 … 20

25

32

40

0 … 25

Materials Sectional view 1

2

4

48

3

Passive guide axes 1 2 3 4 –

Guide rail Slide End cap Cylinder barrel Sealing band

High-alloy steel High-alloy steel Anodised aluminium Anodised aluminium Polyurethane

Pneumatic Linear Actuators – Subject to change – 04/2007

48

Passive Guide Axes DGC-FA, Without Drive Technical data Characteristic load values GP – Protected guide

The indicated forces and torques refer to the centre of the guide rail and the middle of the slide. They must not be exceeded during dynamic operation. Special attention must be paid to the cushioning h phase.

If the drive is simultaneously subjected to several of the indicated forces and torques, the following equation must be satisfied in addition to the indicated maximum loads.

My Fy + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.

Permissible forces and torques Piston ∅

8

12

18

25

32

40

Fymax. Fzmax.

[N] [N]

300 300

650 650

1,850 1,850

3,050 3,050

3,310 3,310

6,890 6,890

Mxmax. Mymax. Mzmax.

[Nm] [Nm] [Nm]

1.7 4.5 4.5

3.5 10 10

16 51 51

36 97 97

54 150 150

144 380 380

Selection and ordering aid ProDrive www.festo.com/en/engineering

04/2007 – Subject to change – Pneumatic Linear Actuators

49

49

Passive Guide Axes DGC-FA, Without Drive Technical data

v [m/s]

Maximum permissible slide speed v as a function of working load m Piston ∅ 8/12 with P cushioning

m [kg] Piston ∅ 8 … 40 with YSRW cushioning

v [m/s]

v [m/s]

Piston ∅ 8 … 40 with YSR cushioning

m [kg] ∅8 ∅ 12 ∅ 18

m [kg] ∅ 25 ∅ 32 ∅ 40

Note This data represents the maximum values that can be achieved. Values

fluctuate in practice relative to the size of the effective load.

Operating range of cushioning The end-position cushioning must be adjusted to ensure jerk-free operation. If the operating conditions are outside the permissible range, the

50

load to be moved must be cushioned using suitable equipment (shock absorbers, stops, etc.), preferably at the centre of gravity of the mass.

Note To avoid distortion in the slide, the bearing surfaces of the attachments must maintain a flatness of at least:

with piston ∅ 8 and 12: 0.03 mm with piston ∅ 18 … 40: 0.01 mm

The data applies to a horizontal mounting position: Piston ∅ 8 12 18

25

32

40

Distance rmax.

50

50

50

[mm]

25

35

35

Pneumatic Linear Actuators – Subject to change – 04/2007

50

Passive Guide Axes DGC-FA, Without Drive Technical data Number of profile mountings MUC dependent on force due to weight F and support span l In order to limit deflection in the case of large strokes, the guide axis may need to be supported. The following

diagrams serve to determine the maximum permissible support span

as a function of the mounting position and the perpendicular force.

Horizontal assembly position ∅8 ∅ 12 ∅ 18

F [N]

∅ 25 ∅ 32 ∅ 40

l [mm] Vertical assembly position ∅8 ∅ 12 ∅ 18

F [N]

∅ 25 ∅ 32 ∅ 40

l [mm] Example: The guide axis DGC-25-1500 is subjected to a force of 300 N in the horizontal assembly position.

The axis has an overall length of: l = stroke length + L1 (see dimensions) = 1,500 mm + 200 mm = 1,700 mm

04/2007 – Subject to change – Pneumatic Linear Actuators

51

According to the diagram, the max. support span is 1,300 mm for the axis DGC-25 with a force of 300 N.

In this example, profile mounting attachments are required as the max. support span (1,300 mm) is smaller than the overall length of the axis (1,700 mm).

51

Passive Guide Axes DGC-FA, Without Drive Technical data Download CAD data
www.festo.com/en/engineering

Dimensions ∅ 8 and 12

+ plus stroke length 1 The ports on the end caps are sealed with blanking plugs 3 Mounting hole for foot mounting or centring pin 4 Additional slide KL 5 Hole for centring pin ZBS ∅

B1

B2

B3

B5

B6

B7

B8

B9

8 12

25 30.2

26 31

25 31

18.6 20.6

11.7 13.5

3 3

±0.05

±0.1

6 8

∅

H6

H7

H9

H10

J4

L1 +0.5/ –0.4

16.5 20.5

4.5 5

12.3 14.7

8.7 9.8

2.2 3

100 125

[mm]

[mm] 8 12

52

B13

D2 ∅ H8

D6

H1

H2

H3

H4

H5

3.2 4.8

20.5 25

2 2

M3 M4

32 37.5

23 28.5

29 34.5

8.5 8.7

11.7 13.5

L2

L3

L5

L6

L17

T1

T2

T4

50.1 62.1

6 8

11.5 16

52 65

5 6

2 2

4.3 5

P

YSR

YSRW

0 0

16 11.3

16.2 12.3

Pneumatic Linear Actuators – Subject to change – 04/2007

52

Passive Guide Axes DGC-FA, Without Drive Technical data Download CAD data
www.festo.com/en/engineering

Dimensions ∅ 18 … 40 A

A
55

B

View C ∅ 18 … 40

+ plus stroke length 1 The ports on the end caps are sealed with blanking plugs

C

View B ∅ 18

4 Mounting hole for foot mounting HPC 5 Hole for centring sleeve ZBH

04/2007 – Subject to change – Pneumatic Linear Actuators

53

∅ 25 … 40

∅ 18 … 40

6 Hole for centring pin ZBS 7 Additional slide

53

Passive Guide Axes DGC-FA, Without Drive Technical data ∅

B1

B2

B3

B4

B5

B6

18 25 32 40

44.5 59.8 73 91

49.9 66 79 98.5

±0.05

±0.1

±0.05

±0.1

19.5 30 38.5 45

8.8 12.65 5.7 17.2

21 30 63.1 55

31 42 57.5 65

0.8 1 – –

∅

B13

B14

D2

D3 ∅ H7

H1

H2

±0.05

D1 ∅ ±0.05

[mm]

±0.1

18 25 32 40

39 53 65 80.5

19.5 29 38.5 45

2 3 3 4

M4 M5 M6 M6

5 9 9 9

56.3 68 78.5 99.5

23.1 29 30 41.5

55 67 77 97.5

9.6 13.65 5.7 17.2

∅

H7

H8

H9

H10

H11

H12

J1

J2

J3

[mm]

B7

B8

B9

B10

3.8 6.65 8.5 12.2

1 1 1.5 2

2.4 3.5 14 8

H3

H4

H5

±0.1

±0.1

±0.1

±0.1

±0.1

±0.05

±0.05

±0.1

±0.1

±0.1

18 25 32 40

4.6 7.65 8.5 12.2

2.4 4.5 14 8

25.2 29 35.2 44

46 55.5 63.8 81.5

8.5 12 11.45 15

30 35 50 60

20 26.1 30 35

16.5 18.6 22 26

11 17 18.5 26

150 200 250 300

L3

L4

L5

L6

74.5 100 124.8 150

78 102.5 124.8 156

L8 YSR

YSRW

29.9 35.6 19.5 38.5

32.4 38.6 28 43.5

T1

T2

9 17.5 15 20

2 2 2 3

[mm] 18 25 32 40

20 24 27.7 36.5 L1

±0.1

KF-GP

15.5 21 18 24.8 H6

13.4 15.8 17 25

±0.1

L2

5.5 9.3 14.9 16.5

±0.1

[mm]

KF

B12

±0.05

KF +0.9/–0.2

∅

B11

T3

KF-GP +0.9/–0.2 157 205 250 312 T6

+0.2

Profile barrel ∅ 25

5.7 10.5 14.5 14.6

∅ 32

5.8 10.6 14.5 14.6

15 24.5 30.5 33.5

5.5 10.6 14.5 14.6

3.1 2.1 2.1 2.1

15 17.3 20 25.7

∅ 40

2 Mounting slot for slot nut

54

Pneumatic Linear Actuators – Subject to change – 04/2007

54

Passive Guide Axes DGC-FA, Without Drive Technical data Download CAD data
www.festo.com/en/engineering

Dimensions Slide ∅ 18 View A

∅ 25 View A

∅ 32 View A

∅ 40 View A

5 Hole for centring sleeve ZBH 6 Hole for centring pin ZBS

04/2007 – Subject to change – Pneumatic Linear Actuators

55

55

Passive Guide Axes DGC-FA, Without Drive Technical data Download CAD data
www.festo.com/en/engineering

Dimensions Slide, variant GP – Protected recirculating ball bearing guide ∅ 18 View A

∅ 25 View A

∅ 32 View A

∅ 40 View A

5 Hole for centring sleeve ZBH 6 Hole for centring pin ZBS

56

Pneumatic Linear Actuators – Subject to change – 04/2007

56

Passive Guide Axes DGC-FA, Without Drive Ordering data – Modular products Order code Mandatory data/options

YWZ1/YWZ2

YWZ1/YWZ2

YSR YSRW

L

M

B

F

Effective stroke reduction when ordering an additional slide K For a guide axis DGC with additional slide, the effective stroke is reduced

by the length of the additional slide and the distance between both slides.

Given: DGC-12-500-… L = 20 mm L17= 65 mm ∅ [mm]

8

12

18

25

32

40

L17

52

65

99

118.5

145.7

195.4

The effective stroke is reduced to 415 mm = 500 mm – 20 mm – 65 mm

04/2007 – Subject to change – Pneumatic Linear Actuators

57

57

Passive Guide Axes DGC-FA, Without Drive Ordering data – Modular products  M Mandatory data

 O Options

Module No.

Function

Piston ∅

Stroke

Guide

Cushioning

Slide

Additional slide

Accessories

User’s manual

530 906 530 907 532 446 532 447 532 448 532 449

DGC

8 12 18 25 32 40

1 … 5 00 0

FA

P YSR YSRW

GP

…K

F, …M, …B, YWZ1, YWZ2, …L

O

Order example 530 906

DGC

– 8

– 250

– FA

– YSR

–

1K

Ordering table Size

8

12

18

25

32

40

 M Module No.

530 906

530 907

532 446

532 447

532 448

532 449

Function Piston ∅ Stroke Guide Cushioningg

Linear axis 8 12 18 25 32 1 … 1 300 1 … 1 900 1 … 3 000 1 … 5 000 Guide axis without drive Flexible cushioning rings/plates at both ends Shock absorber, self-adjusting Shock absorber, self-adjusting, progressive

[mm] [mm]

 O Slide Additional slide

– 1…2

Accessories Foot mounting Profile mounting Slot nut for mounting slot Mechanical end-position p limiter

–

1 GP

Not with YSR and YSRW cushioning

2 K

For a guide axis DGC with additional slide, the effective stroke is reduced by

–

Conditions

Code

Enter code

DGC -… -… -FA -P -YSR -YSRW

DGC

40

Protected recirculating ball bearing guide

Supplied loose (can be retrofitted) 1 1…9 – – – 1…9 Variable end position, at one end – – Variable end position, at both ends – – – – 1…9 Express waiver – no user manual to be included

Slot cover for sensor slot User’s manual

+ F3M

1 2

3 3

-FA

-GP -…K + F …M …B YWZ1 YWZ2 …L -O

+

3 YWZ1, YWZ2 Only with YSR or YSRW cushioning

the length of the additional slide and the distance between both slides

Transfer order code DGC 58

–

–

– FA

–

–

–

+

–

Pneumatic Linear Actuators – Subject to change – 04/2007

58

Passive Guide Axes DGC-FA, Without Drive Accessories overview

1

Note 1) End stops must not be removed.

2

3

2

1)

4

1)

5

6

7

8

9

aJ

04/2007 – Subject to change – Pneumatic Linear Actuators

59

59

Passive Guide Axes DGC-FA, Without Drive Peripherals overview Variants and accessories Type

Brief description


Page

1

Passive guide axis without accessories

-48

For variable end-position adjustment, e.g. with format adjustments

-67

For centring loads and attachments on the slide

-71

Non-adjustable, flexible cushioning. Only used for low speeds

-58

Self-adjusting hydraulic shock absorber with spring return and linear cushioning characteristic Self-adjusting hydraulic shock absorber with spring return and progressive cushioning characteristic For protecting against ingress of dirt and securing proximity sensor cables

-58

Simple and precise mounting option via dovetail connection

-65

For mounting attachments

-71

For mounting on end cap

-61

For centring the drive DGC without foot mountings (user-specific)

-71

2 3 – 4 5 6 7 8 9 aJ

1)

60

Passive guide axis DGC-FA Mechanical end-position limiter YWZ Centring pin/sleeve1) ZBS/ZBH Cushioning P Shock absorber YSR Shock absorber YSRW Slot cover L Profile mounting M Slot nut B Foot mounting F Centring pin/sleeve1) ZBS/ZBH

-58 -71

Included in the scope of delivery for the axis

Pneumatic Linear Actuators – Subject to change – 04/2007

60

Linear Actuators DGC Accessories Material: Galvanised steel

Foot mounting HPC (order code: F)

∅ 8/12

+ Dimensions and ordering data For ∅ AB ∅ [mm]

AH

B2

B3

9 11.5 13.25 15 19 20

– – 4.3 7.65 9 12.2

– – 15.2 22.35 29.5 32.8

6 5.4 11.2 13.35 9 12.6

GF/KF

G

GF/KF

GF/KF

G

8 12 18 25 32 40

– – 5.3 8.65 10.5 14.2

– – 27 29.15 29.5 31.8

– – 23.2 30 27 36.8

– – 6.7 8 7.5 10

37 42.5 57.5 67 82 100

SA

TR

TR1

US

B6

H1

G

GF/KF

+0.9/–0.2

±0.1

±0.1

– – 14.7 10.5 7.5 10.8

– – 21.5 20 13 22.3

118 148 176 230 288 340

18 20 30 40 56.5 65

– – – – 19.5 25

04/2007 – Subject to change – Pneumatic Linear Actuators

61

B1

6 5.4 15 12.5 11.5 7.6

[mm]

8 12 18 25 32 40

∅ 40

GF/KF

B4

H4

∅ 18 … 32

G

For ∅

B5

2 2 3 4 5 6

AU

3.4 4.5 5.5 5.5 6.6 6.6

[mm]

3 4.5 6.75 9 10 10

AT

8 12 18 25 32 40

For ∅

∅ 40

= plus stroke length

AO

16.7 18.5 – – – –

∅ 18 … 32

H2

H3

GF/KF

GF/KF

GF/KF

37 42.5 64 76.5 87.5 111.5

– – 59.5 71.5 82.5 104.5

– – 16.7 15 8 15.3

Weight

Part No.

Type

526 385 526 388 533 667 533 668 533 669 533 670

HPC-8 HPC-12 HPC-18 HPC-25 HPC-32 HPC-40

[g] 24.4 29.6 38.6 55 68 78

26 38 58 131 239 348

61

Linear Actuators DGC Accessories Foot mounting HPC-S (when replacing linear drive DGPL with linear drive DGC-GF/-KF)

Material: Galvanised steel ∅ 18 … 32

∅ 18 … 32

+ Dimensions and ordering data For ∅ AB AO ∅ [mm]

= plus stroke length

AT

AU

B1

B2

B3

B4

B5

B6

3 3 4

13.25 13 17

12 16.25 9

3.5 4.75 9

15.6 24.25 29.5

4.5 5.75 10.5

24 29.5 27

7.5 7.5 7.5

18 25 32

5.5 5.5 6.6

4.75 6 7

For ∅

H1

H2

H3

H4

64 75.5 87.5

59.5 70.5 82.5

16.7 11.45 8

28 29.75 31.5

[mm] 18 25 32

62

SA

TR

+0.9/–0.2

±0.1

176.5 226 284

24 32.5 38

US

Weight

Part No.

Type

535 600 535 601 538 413

HPC-18-S HPC-25-S HPC-32-S

[g] 40 55 68

54.5 89.5 180

Pneumatic Linear Actuators – Subject to change – 04/2007

62

Linear Actuators DGC Accessories Material: Galvanised steel

Foot mounting HPC-SO (when replacing linear drive DGPL with linear drive DGC-GF/-KF)

∅ 8/12

HPC-12-SO

+ Dimensions and ordering data For ∅ AB ∅ [mm]

= plus stroke length

AH

AO

AT

AU

B1

B2

B3

18.7 23.5 –

3 3 8.5

2 2 5

9 9 17.5

6.5 9.3 12.5

– – 12.3

7 9.4 32.7

8 12 40

3.4 3.4 6.6

For ∅

B4

H1

H2

– – 14.3

39 47.5 104.5

– – 97.5

[mm] 8 12 40

∅ 40

04/2007 – Subject to change – Pneumatic Linear Actuators

63

SA

TR

+0.9/–0.2

±0.1

118 143 335

13 18.6 45

US

Weight

Part No.

Type

529 346 529 348 536 745

HPC-8-SO HPC-12-SO HPC-40-SO

[g] 25.4 33.8 78

26 42 264

63

Linear Actuators DGC Accessories Material: Galvanised steel

Foot mounting HPC-SH (when replacing linear drive DGPL with linear drive DGC-GF/-KF)

∅ 8/12

HPC-12-SH

+ Dimensions and ordering data For ∅ AB ∅ [mm] 8 12 40

3.4 3.4 6.6

For ∅

B6

64

– – 9.2

∅ 8/12

∅ 40

= plus stroke length

AH

AO

AT

AU

B1

B2

B5

17.8 21.1 –

3 3 8.5

2 2 5

9 9 17.5

13.8 16.5 –

1.5 1.4 –

– – 36

H3

H4

[mm] 8 12 40

∅ 40

– – 21.6

7.25 4.5 36

SA

TR

+0.9/–0.2

±0.1

118 143 335

13 18.6 45

US

Weight

Part No.

Type

529 347 529 349 536 746

HPC-8-SH HPC-12-SH HPC-40-SH

[g] 30.5 41.8 78

25 41.5 275

Pneumatic Linear Actuators – Subject to change – 04/2007

64

Linear Actuators DGC Accessories Material: High-alloy steel

Profile mounting MUC (order code: M) MUC-12

Dimensions and ordering data For ∅ AH B1 [mm] 8 12 18 25 32 40

17.7 18.5 27.2 32.5 37.5 47

For ∅ [mm] 8 12 18 25 32 40

47 52.5 67.8 79.5 94 110.5 H1

∅ 8/12

∅ 18 … 40

∅ 18 … 40-GF/KF

∅ 18 … 40-G

B2

GF/KF

37 42.5 57.5 67 82 100

37 42.5 64 76.5 87.5 111.5

B4

±0.2

G

GF/KF

36.7 42.2 56 65.5 80 96

15.35 16.5 32.5 35.15 35 43

15.35 16.5 28.7 28.5 35 43

H2

G

B3

5 4.5 5.7 6.5 6.5 8.5

H3

7 7 9.9 12.5 13 16

04/2007 – Subject to change – Pneumatic Linear Actuators

65

Position of the profile mounting attachment along the profile barrel is freely selectable.

B5

– – 27.2 37.5 47.5 57

H4

L1

G

GF/KF

– – 0.1 2.07 1.5 0.2

– – 6.4 7.43 4 11.3

G

GF/KF

– – 27 36.15 37 46.8

– – 28.7 29.5 37 46.8 L2

Weight

B6

D1 ∅

D2 ∅ H7

5.1 5.1 5.7 7 7 7

3.5 3.5 5.5 5.5 5.5 6.5

– – 5 5 5 6

Part No.

Type

526 384 526 387 531 752 531 753 531 754 531 755

MUC-8 MUC-12 MUC-18 MUC-25 MUC-32 MUC-40

[g] 24 24 33 35 45 60

– – 20.5 22.5 30 44

28 32 78 113 174 346

65

Linear Actuators DGC Accessories Materials: Plate: Wrought aluminium alloy

Driver FKC (order code: FK)

Joint: Polyamide Ball pin: High-alloy steel Note Compensation possible in direction of arrow.

1 Radial deviation ±2.5 mm

Dimensions and ordering data For ∅ Max. offset between linear drive and external guide [mm]

[mm]

Max. permissible load in direction of force (backlash-free) [N]

±2.55

8 12 18 25 32 40 For ∅

Ambient temperature

B1

B2

B3

B4

D1

D2

17.5 18.5 29.3 42.65 43 57.3

10.2 10.2 16.5 16.5 16.5 16.5

30 31 47.8 61.15 61.5 75.8

16 16 20 30 30 45

M5 M5 M8 M8 M8 M8

20 20 30 30 30 30

[°C]

550 550 1,400 1,400 1,400 1,400

–10 … +60

H1

H2

H3

L1

L2

L3

L4

L5

L6

CRC1)

43.5 49 66.8 75.5 90 105

42 47.5 59.8 68 82.5 97.5

48 53.5 73.8 82.5 97 113

40 40 60 60 60 60

5.1 17.1 24.5 50 77.5 103

62.6 74.6 107 132.5 162 187.5

35 35 65 65 75 75

13 13 15.5 15.5 17.5 17.5

9 9 14 14 14 14

1 1 1 1 1 1

[mm] 8 12 18 25 32 40 1)

66

Weight

Part No.

Type

529 350 529 350 538 714 538 715 538 961 538 962

FKC-8/12 FKC-8/12 FKC-18 FKC-25 FKC-32 FKC-40

[g] 29.3 29.3 96.8 119 122.3 180.2

Corrosion resistance class 1 to Festo standard 940 070 Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.

Pneumatic Linear Actuators – Subject to change – 04/2007

66

Linear Actuators DGC Accessories Shock absorber retainer DADP Stop KYC (order code: YWZ1 or YWZ2)

Materials: Stop Housing: Anodised aluminium Stop bracket: Stainless steel casting Clamp: High-alloy steel Free of copper and PTFE

Materials: Shock absorber retainer Housing: Anodised aluminium Free of copper and PTFE

Shock absorber retainer DADP

Stop KYC

Note • Shock absorber not included in scope of delivery. Existing shock absorbers can be removed from the end caps of the linear drive and installed in the Dimensions For ∅ [mm] 18 25 5 332 40

GF KF GF KF GF KF GF KF

For ∅ [mm] 18 25 5 332 40

GF KF GF KF GF KF GF KF

shock absorber retainer. Under no circumstances may the linear drive and the intermediate position module be operated without a shock absorber.

B1

B2

B3

H1

H2

H3

H4

16 16 16.5 16.5 16.5 16.5 16 16

34.5 34.5 35 35 35 35 35.7 35.7

29 29 28 30 28 30 29 35

20.7 20.7 25.5 25.5 25.5 25.5 32 37

0.2 0.2 0.5 0.5 0.5 0.5 0.5 0.5

12.5 12.5 15 15 15 15 21.5 21.5

0.7 0.7 1.4 1.4 1.7 1.7 1.6 2

L1

L2 min.

L3

L4

L5

L6

L7

128 128 168 168 206.8 206.8 255 255

14.5 14.5 22.5 22.5 42.8 27.3 30.8 31

107 107 136 136 164 164 210 210

80 80 80 80 120 120 156 156

118.5 118.5 125 125 165 165 220.5 220.5

23.5 23.5 20.5 20.5 14.5 14.5 31 31

69.5 69.5 100 100 124.8 124.8 150 150

04/2007 – Subject to change – Pneumatic Linear Actuators

67

67

Linear Actuators DGC Accessories Technical data and ordering codes Precision adjustment

Installation example

Note The stop KYC can be used in both directions.

Note The stop KYC can be mounted at any position within the stroke.

For ∅ [mm]

Precision adjustment L [mm]

Shock absorber retainer 18 GF KF 25 5 GF KF 332 GF KF 40 GF KF Stop 18 25 32 40 1)

68

Ambient temperature [°C]

CRC1)

Weight [g]

Part No.

Type

2

140 130 205 180 225 215 380 460

541 725 541 729 541 726 541 730 541 727 541 731 541 728 541 732

DADP-DGC-18-GF DADP-DGC-18-KF DADP-DGC-25-GF DADP-DGC-25-KF DADP-DGC-32-GF DADP-DGC-32-KF DADP-DGC-40-GF DADP-DGC-40-KF

2

400 560 790 1,525

541 691 541 692 541 693 541 694

KYC-18 KYC-25 KYC-32 KYC-40

10 10 –10 … +80 10 15

10 10 10 15

–10 … +80

Corrosion resistance class 2 to Festo standard 940 070 Components subject to moderate corrosion stress. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents.

Pneumatic Linear Actuators – Subject to change – 04/2007

68

Linear Actuators DGC Accessories Intermediate position module DADM (order code: Z1, Z2 or Z3)

Note • Shock absorber not included in scope of delivery. Existing shock absorbers can be removed from the end caps of the linear drive and installed in the shock absorber retainer. Under no circumstances may the Dimensions For ∅ [mm]

Materials: Housing: Anodised aluminium Stop screw, nut: Galvanised steel

Clamp, lever: High-alloy steel Free of copper and PTFE

linear drive and the intermediate position module be operated without a shock absorber. • A shock absorber retainer DADP and a stop KYC are additionally needed when using an intermediate position module.

• The projection (dimension H4) must be noted when using the drive in combination with the add-on intermediate position DADM. Mounting via foot mountings HP or profile mountings MUC is recommended in this case.

B1

B2

B3

D1

H1

H2

105 117.5

16.5 16.5

40 40

19 19

69.4 80.2

68.6 79.7

For ∅ [mm]

H3

H4

L1

L2

L3

L4

25 32

41 52

1.4 1.7

116 116

100 100

13.4 13.4

52.2 52.2

25 32

04/2007 – Subject to change – Pneumatic Linear Actuators

69

69

Linear Actuators DGC Accessories Minimum distance between end stop and intermediate position

between two intermediate positions

∅

L1

∅

L2

L3

L4

25 32

145.3 185.3

25 32

105 105

100 100

2.5 2.5

Technical data and ordering codes Precision adjustment L

Installation example

Note The intermediate position module DADM can be used in both directions. A shock absorber retainer DADP and a stop KYC are additionally needed when using an intermediate position module.

Note The intermediate position module DADM can be mounted at any position within the stroke.

For ∅

Operating p g ppressure

Impact p velocityy

Swivel time

Repetition p accuracyy

[mm]

[bar]

[m/s]

[ms]

[mm]

25 32 For ∅ [mm] 25 32 1)

70


35

25…8 2.5

Ambient temperature [°C] –10 … +60

CRC1)

100

Installation position p

Pneumatic connection

Precision adjustment j L [mm]

0 02 0.02

QS-4

Position sensingg

Weight

2

Part No.

Type

541 700 541 701

DADM-DGC-25-A DADM-DGC-32-A

[g] 2

Anyy

Via proximity p y sensor SME/SMT-10

430 530

Corrosion resistance class 2 to Festo standard 940 070 Components subject to moderate corrosion stress. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents.

Pneumatic Linear Actuators – Subject to change – 04/2007

70

Linear Actuators DGC Accessories Ordering data For ∅

Remarks

Order code

Part No.

Type

PU1)

25 … 40

For mountingg slot

B

547 264

HMBN-5-1M5

10

8 … 18 25 … 40 8, 12 18 25 … 40

For slide

– –

ZBS-5 ZBH-9 ZBS-2 ZBS-5 ZBH-9

10

For end capp

150 928 150 927 525 273 150 928 150 927

18 … 40

For sensor slot every 0.5 m

L

151 680

ABP-5-S

2

8 12 18 25 32 40 18 25 32 40

For DGC basic version and recirculating ball bearing guide For DGC with pplain-bearingg gguide

YSRW

540 344 540 345 540 346 540 348 540 350 540 352 540 347 540 349 540 351 540 353

YSRW-DGC-8 YSRW-DGC-12 YSRW-DGC-18-GF YSRW-DGC-25-GF YSRW-DGC-32-GF YSRW-DGC-40-GF YSRW-DGC-18-KF YSRW-DGC-25-KF YSRW-DGC-32-KF YSRW-DGC-40-KF

1

8 … 18

Metal design g

–

193 137 193 138 193 142 193 143 193 144 193 145 193 146 193 147 193 148

GRLA-M5-QS-3-D GRLA-M5-QS-4-D GRLA-
-QS-3-D GRLA-
-QS-4-D GRLA-
-QS-6-D GRLA-
-QS-8-D GRLA--QS-6-D GRLA--QS-8-D GRLA--QS-10-D

1

Slot nut NST

Centering pin/sleeve ZBS/ZBH

Slot cover ABP-S

Shock absorber YSRW

For DGC with recirculatingg ball bearingg guide g

One-way flow control valve GRLA

25, 5, 32 3

40

1)

Packaging unit quantity

04/2007 – Subject to change – Pneumatic Linear Actuators

71

71

Linear Actuators DGC Accessories Proximity sensors for piston ∅ 8/12 and intermediate position module DADM Ordering data – Proximity sensors for slot type 10 (C-slot), magneto-resistive Assemblyy Electrical connection Switch output p Cable length Cable Plug M8 [m]

Connection direction

Part No.

Type yp

0.3 2.5

In-line

173 220 173 218

SMT-10-PS-SL-LED-24 SMT-10-PS-KL-LED-24

Cable length [m]

Connection direction

Part No.

Type yp

0.3 2.5

In-line

173 212 173 210

SME-10-SL-LED-24 SME-10-KL-LED-24

N/O contact Flush

– 3-wire

3-pin –

PNP

Ordering data – Proximity sensors for slot type 10 (C-slot), magnetic reed Assemblyy Electrical connection Cable Plug M8 N/O contact Flush

– 3-wire

3-pin –

Proximity sensors for piston ∅ 18 … 40 Ordering data – Proximity sensors for slot type 8 (T-slot), magneto-resistive Assemblyy Switch output p Electrical connection Cable Plug M8

Cable length [m]

Part No.

Type yp

Plug M12

SMT-8F-PS-24V-K2,5-OE SMT-8F-NS-24V-K2,5-OE SMT-8F-ZS-24V-K2,5-OE SMT-8F-PS-24V-K0,3-M8D SMT-8F-NS-24V-K0,3-M8D SMT-8F-PS-24V-K0,3-M12 SMT-8-PS-K-LED-24-B

N/O contact Insertable from above

Insertable from end,, flush with the cylinder profile

PNP NPN – PNP NPN PNP PNP

3-wire 3

–

–

2.55

2-wire –

– 33-pin p

– –

2.5 0.33

– 3-wire

– –

3-pin –

0.3 2.5

525 898 525 909 525 908 525 899 525 910 525 900 175 436

–

3-pin

–

0.3

175 484

SMT-8-PS-S-LED-24-B

3-wire

–

–

7.5

525 911

SMT-8F-PO-24V-K7,5-OE

N/C contact Insertable from above

72

PNP

Pneumatic Linear Actuators – Subject to change – 04/2007

72

Linear Actuators DGC Accessories Proximity sensors for piston ∅ 18 … 40 Ordering data – Proximity sensors for slot type 8 (T-slot), magnetic reed Assemblyy Electrical connection Cable Plug M8

Cable length [m]

Part No.

Type yp

525 895 525 897 525 907 525 896 150 855

SME-8F-DS-24V-K2,5-OE SME-8F-DS-24V-K5,0-OE SME-8F-ZS-24V-K2,5-OE SME-8F-DS-24V-K0,3-M8D SME-8-K-LED-24

N/O contact Insertable from above

Insertable from end, d flflushh with ith the cylinder profile

3-wire 3

–

2-wire – 3-wire

– 3-pin –

2.5 5.0 2.5 0.3 2.5

–

3-pin

0.3

150 857

SME-8-S-LED-24

3-wire

–

7.5

160 251

SME-8-O-K-LED-24

Connection

Cable length [m]

Part No.

Type yp

33-pin p

2.5 5 2.5 5

159 420 159 421 159 428 159 429

SIM-M8-3GD-2,5-PU SIM-M8-3GD-5-PU SIM-M12-3GD-2,5-PU SIM-M12-3GD-5-PU

2.5 5 2.5 5

159 422 159 423 159 430 159 431

SIM-M8-3WD-2,5-PU SIM-M8-3WD-5-PU SIM-M12-3WD-2,5-PU SIM-M12-3WD-5-PU

N/C contact Insertable from end, flush with the cylinder profile

Ordering data – Plug socket with cable Assemblyy Switch output PNP

NPN

Straight socket Union nut M8 Union nut M12

















33-pin p

Angled socket Union nut M8 Union nut M12

04/2007 – Subject to change – Pneumatic Linear Actuators

73

33-pin p 33-pin p

73