Marine Energy Supply Chain Model - Regensw
Copyright Regen SW, Invest NI
Marine Energy Supply Chain Model
This document was created by Regen SW in Partnership with Invest Northern Ireland. The replicaCon of this report or any of its contents without the prior consent of Regen SW or Invest Northern Ireland is prohibited. To use any part of this document, please gain consent from Regen SW Offshore Renewables team:
November 12
Nicholas Kirsop-‐Taylor [email protected] Johnny Gowdy [email protected]
1
Marine Energy Supply Chain Model 3 main threads:
• Technology Development • Commercial Deployment • Manufacturing
Supply chain knowledge exchange
Potential Uses of Supply Chain Model Economic / Value Analysis
• Value • Skills
Main AcCviCes
• Assets • CapabiliCes
Core AcCviCes
Skills Requirement Analysis
Asset Register / Requirements
• Type of Company Sub AcCviCes
Codes of best pracCce
Capability/ Gap Analysis
Company Database
Within Scope of Project
• Company name • Address • Contact Details • Website • Type of company
Please visit the online marine company database here : hSp://www.regensw.co.uk/directory/
2
Commercial Deployment
Copyright Regen SW, Invest NI
3
Technology Development Concept TRL1-‐2
Concept validaCon TRL 3-‐5
Concept model is created
Concept design
Prototype TRL 6-‐7
Prototype device is fabricated
DemonstraCon TRL 8-‐9
DemonstraCon device (s) are fabricated
CommercialisaCon Devices are producCon manufactured QMS
Concept engineering
Fundamental Engineering & design
CAD rendered
Business Plan
Cost model Proof of concept Legally patent concept IP
Engineering & design improvement
Engineering & design opCmisaCon
Sea trials in grid /non-‐ grid connected, part/full scale, nursery test sites
Single (or small array) deployments at grid connected, full scale, demonstraEon sites
Mooring system designed & tested
Mooring system finalised
Power takeoff designed & tested
IntegraCon of Power take-‐off
TesCng in simulated environments Computer modelling – Matlab, CFD, ANSYS Aqwa, Paramarine etc
IntegraCon of Control subsystem
Secure Funding (relevant at all stages)
Early array interacEons understood
Scale effects are accounted for Maximise power producEon
Maximise power producEon Power export designed and tested
Grid connecEon designed and tested
Market Analysis
O&M & HSE protocols are designed and tested
3rd Party Data Validation/ due diligence Copyright Regen SW, Invest NI
Power export integrated
Engineering & design opCmisaCon Early commercial arrays (10-‐20 MW)
O&M & HSE protocols are finalised Array interacEons accounted for Cost reducEon through: • InnovaCon • Economies of scale • CumulaCve learning & knowledge sharing • Supply chain opCmisaCon • Falling subsidy support
Grid connecEon finalised
Grid connecCon opCmised
Proof of technology, warranCes offered. (post TRL 9)
Sell into global export markets
Sales and Marketing
Subsidy Reduction
Concept
Concept ValidaEon
Prototype
DemonstraEon
CommercialisaEon
TRL 1-‐2
TRL 3-‐5
TRL 6-‐7
TRL 8-‐9
Investment cost £50-‐100,000
Investment cost £0.5-‐2M
Investment cost £10M
Investment cost £20-‐30M
Scale 1:25-‐100
Scale 1:10-‐25
Scale 1:1-‐10
Scale 1:1-‐1.25
1:1
3-‐5MW Early arrays
10-‐20MW commercial arrays
• DemonstraCon leased sites
• Commercial leased sites
• UniversiCes • Inventors
• Hydrodynamic test tank faciliCes • UniversiCes • NaREC • Component test faciliCes
• FabTest • EMEC • Wave Hub • Single devices • OEM’s
Copyright Regen SW, Invest NI
-‐
Commercial Deployment Development & Consent
InstallaCon
OperaCon & Maintenance
Decommissioning
Project planning
Site preparaCon
OperaCons
Decommissioning
Obtain permissions
InstallaCon management and support
Maintenance
Removal and relocaCon
Resource characterisaCon studies Conduct Project technical design
Install foundaCon/ reacCon subsystem Devices
Environmental surveys Legal and public relaCons Financial elements IdenCfy supporCng infrastructure
Electrical connecCng
Commissioning
Cables
Place orders
Copyright Regen SW, Invest NI
Disposal
Commercial deployment: Development and Consent Development & Consent
Project planning
IniCal feasibility study
Obtain permissions
Crown Estate lease
Resource characterisaCon studies Environmental surveys
Conduct Project technical design
Wave & Cdal resource assessment & modelling
OperaCon & Maintenance
InstallaCon
MMO license Specialist resource assessment equipment
Geophysical and Geotechnical survey
Conduct and compile EIA
Benthic organism survey
Pelagic fish survey
Cetacean and sea mammal survey
Contract specialist vessels
Onshore environmental survey
Coastal process survey
Ornithological survey
Socioeconomic impact survey
Contract project management firms
Conduct FEED study
Electrical connecCon designed and built
Ports and O&M faciliCes
Landward infrastructure
IdenCfy and develop supply chain
Place Orders
Order devices & foundaCons
Order subsea hubs
Order cables and connectors
Legal and Public relaCons
Meteorological survey
IniCal environmental scoping
IdenCfy supporCng infrastructure
Financial elements
Decommissioning
Source and manage project finance Legal support
Financial management and due diligence Stakeholder & public engagements
Grid connecCon assessed
Project accountancy NegoCate contracts
HSE cerCficaCon and management
Project insurance Manage PR & Media relaCons
Copyright Regen SW, Invest NI
Pre project accreditaCon
Commercial deployment: InstallaCon Site Development & Project Consent
OperaCon & Maintenance
InstallaCon
Site preparaCon
Conduct drilling
InstallaCon management and support
Provide installaCon project management
Install foundaCon/ reacCon system
Conduct Civil Engineering works
Remotely operated vehicle and diver support services
Sea based support vessels
Specialist vessels install device foundaCons
Devices
Mobilise devices from ports
Electrical connecCng
Install offshore substaCons
Commissioning
Decommissioning
Device or array is connected and commissioned
Vessels tow, transport and install devices
lay export and array cables
Supplying temporary pontoons
Device and cable connecCons made
Handover agreed between supplier and operator
Copyright Regen SW, Invest NI
Management of installaCon health and safety
Commercial Deployment: OperaCon and maintenance Site Development & Project Consent
Contract operaCon technicians
Accommodate crew and technicians
OperaCon & Maintenance
InstallaCon
Conduct physical device inspecCons
O&M port based scheduled & unscheduled O&M
Monitor device performance
OperaCon
In-‐situ scheduled & unscheduled O&M
Contract maintenance work boats
Supply HSE equipment, chandlery and store spare components
Maintenance
Copyright Regen SW, Invest NI
Decommissioning
Commercial Deployment: Decommissioning Site Development & Project Consent
Restore seabed to original state
InstallaCon
Decommissioning vessels and crews contracted
OperaCon & Maintenance
Decommissioning sea based structures
Electrical components and cables decommissioned
Reusable elements are removed and relocated
Unwanted, un-‐recyclable elements disposed of
Copyright Regen SW, Invest NI
Unwanted, reusable elements are recycled
Decommissioning
Decommissioning
Removal and relocaCon
Disposal
Manufacture Hydrodynamic Subsystem Blades -‐ Hydrofoils
ReacCon Subsystem
Gearbox
FoundaCons FoundaCon structure
Structural Hydrodynamic components
Flow augmenter Oscillator Low head turbines
Moorings Mooring cables Cable fastenings Gravity anchor/base
Control Subsystem
CondiCon/health monitoring system
Device Structure Subsystem Device structural protecCon
Power transmission Cooling systems
Yaw system
AnC fouling coaCng/ corrosion protecCon
Pitch system
Seals
Brakes
Electrical subsystem
Device operaCons
Oils and lubricants Power conversion Power condiConing
Small engineering parts
LighCng
Compressors
Personal access & safety systems
Copyright Regen SW, Invest NI
Offshore substaCon
Cables
Cable protecCon Electrical connecCons Assembly and IntegraCon
O&M facilitaCon
Hydraulics
Switchgear
Onshore substaCon
Array and export cables Fasteners
Power export
Balance of Plant
SubstaCons
Device housing
SCADA system
Generator
TransiCon piece
Point absorber
Hydraulic aSenuator
Bearings
FloaCng components
Overtopping
Submerged pressure differenCal
Power take off Subsystem
Device instrumentaCon
11
Company Classification System 1.0 Technology developers Tidal energy developers Wave energy developers Wave and Tidal project developers
2.0 DemonstraCon sites 3.0 Research capabiliCes UniversiCes Research and InnovaCon
4.0 Consultantcy services MulCdisciplinary consultancies Environmental Consultancies Renewable Energy Consultancies Naval architects and Design Consultancies Project Management Oceanographic and Geotechnical Consultancies Planning Consultants Business Consultants
5.0 Engineering
7.0 Composites Composite design Composite manufacture and fabricaCon
8.0 Marine OperaCons and Subsea Support Marine OperaCons, contract and management services
InstallaCon Subsea operaCons and diving Vessels, workboats and work barges Offshore operaConal support Marine warranty services and InspecCons
9.0 Ports, Port operaCons and Land based support Ports Ships chandlers and marine supplies Ship repair and maintenance Docking, pontoons and craneage LogisCcs, transfers and stevedoring
10.0 Skills and Training Further EducaCon colleges
Marine Engineers
Training centres and providers
Civil and construcCon engineers
11.0 Financial, legal and support services
Electrical engineers Mechanical engineers Specialist engineers ConsulCng engineers
6.0 Manufacturing and Components
Financial Insurance PR and CommunicaCons Health and safety Legal
Manufacturing and FabricaCon Raw Materials
Components Electrical and electronics Hydraulics Measurement, communicaCons and instrumentaCon Cables Original equipment manufacturers
12
Marine Energy Supply Chain Model
This document was created by Regen SW in Partnership with Invest Northern Ireland. The replicaCon of this report or any of its contents without the prior consent of Regen SW or Invest Northern Ireland is prohibited. To use any part of this document, please gain consent from Regen SW Offshore Renewables team:
November 12
Nicholas Kirsop-‐Taylor [email protected] Johnny Gowdy [email protected]
1
Marine Energy Supply Chain Model 3 main threads:
• Technology Development • Commercial Deployment • Manufacturing
Supply chain knowledge exchange
Potential Uses of Supply Chain Model Economic / Value Analysis
• Value • Skills
Main AcCviCes
• Assets • CapabiliCes
Core AcCviCes
Skills Requirement Analysis
Asset Register / Requirements
• Type of Company Sub AcCviCes
Codes of best pracCce
Capability/ Gap Analysis
Company Database
Within Scope of Project
• Company name • Address • Contact Details • Website • Type of company
Please visit the online marine company database here : hSp://www.regensw.co.uk/directory/
2
Commercial Deployment
Copyright Regen SW, Invest NI
3
Technology Development Concept TRL1-‐2
Concept validaCon TRL 3-‐5
Concept model is created
Concept design
Prototype TRL 6-‐7
Prototype device is fabricated
DemonstraCon TRL 8-‐9
DemonstraCon device (s) are fabricated
CommercialisaCon Devices are producCon manufactured QMS
Concept engineering
Fundamental Engineering & design
CAD rendered
Business Plan
Cost model Proof of concept Legally patent concept IP
Engineering & design improvement
Engineering & design opCmisaCon
Sea trials in grid /non-‐ grid connected, part/full scale, nursery test sites
Single (or small array) deployments at grid connected, full scale, demonstraEon sites
Mooring system designed & tested
Mooring system finalised
Power takeoff designed & tested
IntegraCon of Power take-‐off
TesCng in simulated environments Computer modelling – Matlab, CFD, ANSYS Aqwa, Paramarine etc
IntegraCon of Control subsystem
Secure Funding (relevant at all stages)
Early array interacEons understood
Scale effects are accounted for Maximise power producEon
Maximise power producEon Power export designed and tested
Grid connecEon designed and tested
Market Analysis
O&M & HSE protocols are designed and tested
3rd Party Data Validation/ due diligence Copyright Regen SW, Invest NI
Power export integrated
Engineering & design opCmisaCon Early commercial arrays (10-‐20 MW)
O&M & HSE protocols are finalised Array interacEons accounted for Cost reducEon through: • InnovaCon • Economies of scale • CumulaCve learning & knowledge sharing • Supply chain opCmisaCon • Falling subsidy support
Grid connecEon finalised
Grid connecCon opCmised
Proof of technology, warranCes offered. (post TRL 9)
Sell into global export markets
Sales and Marketing
Subsidy Reduction
Concept
Concept ValidaEon
Prototype
DemonstraEon
CommercialisaEon
TRL 1-‐2
TRL 3-‐5
TRL 6-‐7
TRL 8-‐9
Investment cost £50-‐100,000
Investment cost £0.5-‐2M
Investment cost £10M
Investment cost £20-‐30M
Scale 1:25-‐100
Scale 1:10-‐25
Scale 1:1-‐10
Scale 1:1-‐1.25
1:1
3-‐5MW Early arrays
10-‐20MW commercial arrays
• DemonstraCon leased sites
• Commercial leased sites
• UniversiCes • Inventors
• Hydrodynamic test tank faciliCes • UniversiCes • NaREC • Component test faciliCes
• FabTest • EMEC • Wave Hub • Single devices • OEM’s
Copyright Regen SW, Invest NI
-‐
Commercial Deployment Development & Consent
InstallaCon
OperaCon & Maintenance
Decommissioning
Project planning
Site preparaCon
OperaCons
Decommissioning
Obtain permissions
InstallaCon management and support
Maintenance
Removal and relocaCon
Resource characterisaCon studies Conduct Project technical design
Install foundaCon/ reacCon subsystem Devices
Environmental surveys Legal and public relaCons Financial elements IdenCfy supporCng infrastructure
Electrical connecCng
Commissioning
Cables
Place orders
Copyright Regen SW, Invest NI
Disposal
Commercial deployment: Development and Consent Development & Consent
Project planning
IniCal feasibility study
Obtain permissions
Crown Estate lease
Resource characterisaCon studies Environmental surveys
Conduct Project technical design
Wave & Cdal resource assessment & modelling
OperaCon & Maintenance
InstallaCon
MMO license Specialist resource assessment equipment
Geophysical and Geotechnical survey
Conduct and compile EIA
Benthic organism survey
Pelagic fish survey
Cetacean and sea mammal survey
Contract specialist vessels
Onshore environmental survey
Coastal process survey
Ornithological survey
Socioeconomic impact survey
Contract project management firms
Conduct FEED study
Electrical connecCon designed and built
Ports and O&M faciliCes
Landward infrastructure
IdenCfy and develop supply chain
Place Orders
Order devices & foundaCons
Order subsea hubs
Order cables and connectors
Legal and Public relaCons
Meteorological survey
IniCal environmental scoping
IdenCfy supporCng infrastructure
Financial elements
Decommissioning
Source and manage project finance Legal support
Financial management and due diligence Stakeholder & public engagements
Grid connecCon assessed
Project accountancy NegoCate contracts
HSE cerCficaCon and management
Project insurance Manage PR & Media relaCons
Copyright Regen SW, Invest NI
Pre project accreditaCon
Commercial deployment: InstallaCon Site Development & Project Consent
OperaCon & Maintenance
InstallaCon
Site preparaCon
Conduct drilling
InstallaCon management and support
Provide installaCon project management
Install foundaCon/ reacCon system
Conduct Civil Engineering works
Remotely operated vehicle and diver support services
Sea based support vessels
Specialist vessels install device foundaCons
Devices
Mobilise devices from ports
Electrical connecCng
Install offshore substaCons
Commissioning
Decommissioning
Device or array is connected and commissioned
Vessels tow, transport and install devices
lay export and array cables
Supplying temporary pontoons
Device and cable connecCons made
Handover agreed between supplier and operator
Copyright Regen SW, Invest NI
Management of installaCon health and safety
Commercial Deployment: OperaCon and maintenance Site Development & Project Consent
Contract operaCon technicians
Accommodate crew and technicians
OperaCon & Maintenance
InstallaCon
Conduct physical device inspecCons
O&M port based scheduled & unscheduled O&M
Monitor device performance
OperaCon
In-‐situ scheduled & unscheduled O&M
Contract maintenance work boats
Supply HSE equipment, chandlery and store spare components
Maintenance
Copyright Regen SW, Invest NI
Decommissioning
Commercial Deployment: Decommissioning Site Development & Project Consent
Restore seabed to original state
InstallaCon
Decommissioning vessels and crews contracted
OperaCon & Maintenance
Decommissioning sea based structures
Electrical components and cables decommissioned
Reusable elements are removed and relocated
Unwanted, un-‐recyclable elements disposed of
Copyright Regen SW, Invest NI
Unwanted, reusable elements are recycled
Decommissioning
Decommissioning
Removal and relocaCon
Disposal
Manufacture Hydrodynamic Subsystem Blades -‐ Hydrofoils
ReacCon Subsystem
Gearbox
FoundaCons FoundaCon structure
Structural Hydrodynamic components
Flow augmenter Oscillator Low head turbines
Moorings Mooring cables Cable fastenings Gravity anchor/base
Control Subsystem
CondiCon/health monitoring system
Device Structure Subsystem Device structural protecCon
Power transmission Cooling systems
Yaw system
AnC fouling coaCng/ corrosion protecCon
Pitch system
Seals
Brakes
Electrical subsystem
Device operaCons
Oils and lubricants Power conversion Power condiConing
Small engineering parts
LighCng
Compressors
Personal access & safety systems
Copyright Regen SW, Invest NI
Offshore substaCon
Cables
Cable protecCon Electrical connecCons Assembly and IntegraCon
O&M facilitaCon
Hydraulics
Switchgear
Onshore substaCon
Array and export cables Fasteners
Power export
Balance of Plant
SubstaCons
Device housing
SCADA system
Generator
TransiCon piece
Point absorber
Hydraulic aSenuator
Bearings
FloaCng components
Overtopping
Submerged pressure differenCal
Power take off Subsystem
Device instrumentaCon
11
Company Classification System 1.0 Technology developers Tidal energy developers Wave energy developers Wave and Tidal project developers
2.0 DemonstraCon sites 3.0 Research capabiliCes UniversiCes Research and InnovaCon
4.0 Consultantcy services MulCdisciplinary consultancies Environmental Consultancies Renewable Energy Consultancies Naval architects and Design Consultancies Project Management Oceanographic and Geotechnical Consultancies Planning Consultants Business Consultants
5.0 Engineering
7.0 Composites Composite design Composite manufacture and fabricaCon
8.0 Marine OperaCons and Subsea Support Marine OperaCons, contract and management services
InstallaCon Subsea operaCons and diving Vessels, workboats and work barges Offshore operaConal support Marine warranty services and InspecCons
9.0 Ports, Port operaCons and Land based support Ports Ships chandlers and marine supplies Ship repair and maintenance Docking, pontoons and craneage LogisCcs, transfers and stevedoring
10.0 Skills and Training Further EducaCon colleges
Marine Engineers
Training centres and providers
Civil and construcCon engineers
11.0 Financial, legal and support services
Electrical engineers Mechanical engineers Specialist engineers ConsulCng engineers
6.0 Manufacturing and Components
Financial Insurance PR and CommunicaCons Health and safety Legal
Manufacturing and FabricaCon Raw Materials
Components Electrical and electronics Hydraulics Measurement, communicaCons and instrumentaCon Cables Original equipment manufacturers
12
