Piping Concepts DIN - SGL Group

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FLUROPIPE® POLYFLURON®-PTFE lined Steel Pipes and Fittings DIN

Process Technology

Broad Base. Best Solutions.

C

Carbon is Future. SGL Group – The Carbon Company.

Process Technology The Business Unit Process Technology is a premium technology provider for chemical and related industry process systems, equipment and after sales services. Our focus are high-tech materials for demanding chemical applications. With smart and sustainable solutions for an increasing number of industry we give proof of our strong innovation culture. Broad Base

Carbon has unique properties. It is indispensable in the production of steel, aluminum and solar energy systems. Carbon increases the performance of wind turbines and reduces the weight of airplanes, cars and sports equipment.

Carbon substitutes other materials and contributes to a reduction in CO2 emissions.

SGL Group is one of the leading manufacturers of carbonbased products and has the broadest product and technology portfolio, a global sales network and state-of-the-art production sites in Europe, North America and Asia.

Our range of materials: E graphite E SiC E PTFE E reactive metals E steel Our range of services: E process design E engineering E project management E production and assembly E commissioning E after sales services. With 9 manufacturing sites in 8 countries and a continually growing worldwide sales and service network, we are always close to our customers.

Reliability. Efficiency. Sustainability.

Powered by our Broad Base of competencies, products and services, we offer Best Solutions to our customers. For the Business Unit Process Technology, those solutions are characterized by reliability, efficiency and sustainability. Best Solutions E

Reliability

In a business that strongly depends on reliability we never compromise on quality and safety. Our products deliver dependable results; our services are fast and competent. The long-standing loyalty of our customers proves that we keep our promises – on-time, on-spec, on-budget.

E

Efficiency

Tailor made, innovative solutions and an integrated approach on chemistry, materials, technology and design, ensure outstanding efficiency and improved customer value: higher yields, lower operating cost, lower service and maintenance cost, longer service intervals and less downtimes, and the extended product lifetime sum up to significant lower total cost of ownership and to a higher return on investment for our customers.

E

Sustainability

In all industries that deal with resource- and energy- consuming processes sustainability is of crucial importance. Based on innovative solutions, more than 60 % of our sales contribute to the saving of resources and energy and to the reduction of greenhouse gases.

Contents Dr. Schnabel - PTFE in the Process Industry

4

PTFE Lined Reducing Crosses

14

Our Range of Pipe Systems

5

PTFE Lined Instrument Tees

16

Technical Specifications

6

PTFE Lined Reducers

17

PTFE Lined Pipes

8

PTFE Lined Reducing Flanges

18

PTFE Lined Elbows

10

PTFE and PTFE Lined Spacers

20

PTFE Lined Tees

11

PTFE Lined Blind Flanges

22

PTFE Lined Reducing Tees

12

Quality Management and After Sales Service

23

PTFE Lined Crosses

13

Process Technology – Our Products

24 3

Dr. Schnabel - PTFE in the Process Industry

Many years ago Dr. Schnabel became the first company in Europe to manufacture paste extruded PTFE lined steel pipe systems. Our POLYFLURON® products have proved reliable in long term operation in many countries of the world. The following pages provide information on available products, dimensions and design options, as well as the materials used and permitted operating conditions. This brochure deals exclusively with pipes & fittings up to a diameter of DN 600. Larger dimensions up to DN 3000 for columns and vessels are covered by a separate brochure, which is available on request. POLYFLURON® PTFE POLYFLURON® PTFE is a virginal paste extruded PTFE processed in-house. Components made from it are characterized by very low permeation rates, substantial wall thicknesses and long service lives. 3-D bent pipes Single-component, multi-bent pipes are available in diameters of DN 25 up to DN 100 and overall lengths of up to 6 m. Please ask us for more information. Full service Besides supplying lined components for pipe systems, we are also able to prepare isometric drawings and material take-offs and plan the replacement of existing pipework. This full service from a single source will save you time and money.

4

Safety We increase the safety of the plant, operators and fitters by using: Top-quality linings Lugs on each pipe and thereby prevent an uncontrolled movement of loose flanges over the pipe length during assembly Safety shields and tapes Pressure equipment directive Many pipes and fittings need to be tested differently based on the European Pressure Equipment Directive. We offer you our components and complete systems that match the requirements of this directive.

Our Range of Pipe Systems

More than 50 years experience has allowed us to develop a full range of POLYFLURON® PTFE lined pipe systems. These systems offer the best cost/benefit ratio for our customers‘ particular applications because of the different PTFE lining thicknesses used:

Economy Corrosion resistant, thin walled lining for minor applications. This kind of lining is used at fairly low temperatures with low-permeation media. Standard Corrosion resistant and permeation reducing lining for aggressive media processed at moderate pressures and temperatures. This product series meets the standards of the chemical industry for paste extruded PTFE linings. Heavy duty Suitable for long term operation with highly permeable media processed at high pressures and temperatures. Dr. Schabel’s range of pipe & fittings From our many years experience, we recommend the use of standardized pipe lengths. These reduce inventory costs and allow greater flexibility in assembly. Our product range includes pipes of the following dimensions: Nominal diameters: Lengths:

from DN 25 to DN 600 from 100 mm up to 8000 mm, depending on the nominal diameter

5

Technical Specifications

Materials The standards given below are EN/ DIN standards. If you require pipes and fittings according to ANSI standards, please refer to our respective ANSI brochure.

Pipes/Fittings: Material code

Standard

Material number

P235TR2

DIN EN 10216-1

1.0254

P235GH

DIN EN 10216-2

1.0305

P265GH

DIN EN 10028-1+2

1.0425

GP240GH

DIN EN 10213-2

1.0619

Material code

Standard

Material number

S235JRG2

DIN EN 10025 DIN EN 1092-1

1.0038

P250GH

DIN EN 10273

1.0460

P355NL1

DIN EN 10028-3

1.0566

Flanges:

Subject to technical changes

Stainless steel materials are available on request. Vacuum: Lining:

POLYFLURON® PTFE white (virginal paste-extruded PTFE) meeting DIN 2874. POLYFLURON® PTFE black (virginal paste-extruded PTFE with graphite content) antistatic, conductive lining meeting DIN 2874.

Field of use

6

Temperatures:

-10° up to +200°C (-263 K up to 473 K)

Pressure load:

10 bar (10 Pa) (PN 10) Please ask us for information on higher pressure ratings (e.g. PN 25; PN 40).

6

Full vacuum (-1 barg) for all dimensions up to DN 100 and 150 °C. Vacuum-resistant versions for larger dimensions and higher temperatures on request.

Options Antistatic (conductive) lining for all components Vent hole extensions Stainless steel with PTFE lining 3-D bent pipes Flared steel pipes Insulation clips Earthing lugs

Technical Specifications

Pipe dimensions

DN

Steel pipe

The following table gives the standard wall thicknesses of steel pipes meeting DIN EN 10220.

DN

Steel pipe

Outside diam. x

Outside diam. x

wall thickness

wall thickness

mm

mm

mm

mm

25

33.7 x 2.6

150

168.3 x 4.5

32

42.4 x 2.6

200

219.1 x 6.3

40

48.3 x 2.6

250

273 x 6.3

50

60.3 x 2.9

300

323.9 x 7.1

65

76.1 x 2.9

350

355.6 x 8

80

88.9 x 3.2

400

406.4 x 8.8

100

114.3 x 3.6

500

508 x 11

125

139.7 x 4

600

610 x 12.5

Subject to technical changes

Flange dimensions Flange details are given in the table below. DN

Flange diam.

Seal. surf.

Bolt circle diam.

D

d4

k

mm

mm

mm

mm

Number

mm

mm

mm

25

115

68

85

4

14

19

31

32

140

78

100

4

18

19

31

40

150

88

110

4

18

19

31

50

165

102

125

4

18

21

33

65

185

122

145

4

18

22

34

80

200

138

160

8

18

24

38

100

220

158

180

8

18

25

39

125

250

188

210

8

18

27

41

150

285

212

240

8

22

27

41

200

340

268

295

8

22

29

45

250

395

320

350

12

22

31

49

300

445

370

400

12

22

32

54

350

505

430

460

16

22

32

56

400

565

482

515

16

26

32

62

500

670

585

620

20

26

34

70

600

780

685

725

20

30

34

76

nx

d2 Bolt holes

B1

B2

Flange B1 thicknessB2 incl. Flanschdicke inkl. Bund collar

Subject to technical changes 7

PTFE Lined Pipes

The standardized diameters and lengths of POLYFLURON® PTFE lined steel pipes are given in DIN standard 2848. We can supply all items listed in this standard. For larger diameters up to DN 2500, please refer to our separate brochure entitled "Columns and Vessels". DN

L min

L max

Lining wall thickness Heavy Duty

Flange diam.

Lined

S

S

S

d4

pipe

mm

mm

mm

kg/m

mm

mm

mm

25

100

6000

2

100

6000

100

6000

100

6000

100

6000

100

6000

100

6000

100

6000

100

6000

100

6000

100

6000

100

6000

100

6000

100

6000

100

6000

110

6000

110

6000

110

6000

110

6000

110

6000

110

6000

110

6000

110

6000

110

6000

120

6000

120

6000

120

6000

130

6000

130

6000

130

6000

130

4000

130

4000

40

50

65

80

100

125

150

200

250

Order no.

Flange

kg

68 3

68 4

2 3 2

1RO0025101* 2.6

2.5

1RO0025113*

78

1RO0032101* 3.3

3.6

78 88

4 2 3 4 3.5 2.5

4.2

1RO0040113* 1RO0050101* 5.4

5.3

1RO0050113*

122

1RO0065101* 6.9

6.4

122 138

4 3 4.5 3.5 4.5

1RO0065113*

4.5

1RO0080101* 9

8.2

1RO0080113* 1RO0100101* 13

9

1RO0100113*

188

1RO0125101* 16.4

13

188 212

6 4.5 5 5

1RO0125113* 1RO0150101* 23.5

16

1RO0150107* 1RO0150113*

268

1RO0200101* 41

23.2

268 320

8

1RO0125107*

212 268

8

1RO0100107*

158

212 5

1RO0080107*

158

188 6

1RO0065107*

138 158

5

1RO0050107*

102

138 3.5

1RO0040107*

88

122 4

1RO0040101* 3.9

102 102

2.5

1RO0032107* 1RO0032113*

88 3

1RO0025107*

68 78

4

* Please indicate length with order 8

Weight

Standard

mm

32

PTFE

Economy

320

1RO0200107* 1RO0200113*

51.5

31

1RO0250101* 1RO0250107* Subject to technical changes

PTFE Lined Pipes

The standardized diameters and lengths of POLYFLURON® PTFE lined steel pipes are given in DIN standard 2848. We can supply all items listed in this standard. For larger diameters up to DN 2500, please refer to our separate brochure entitled „Columns and Vessels“. DN

L min

L max

mm

mm

mm

300

150

3500

150

3500

150

3500

150

2500

200

2500

200

2200

200

2000

200

1800

250

1600

250

1600

350 400 500 600

Lining wall thickness

PTFE

Weight

Order no.

Economy

Standard

Heavy Duty

Flange diam.

Lined

S

S

S

d4

pipe

mm

mm

mm

mm

kg/m

kg

370

68.5

38.4

* Please indicate length with order

5.5 8 5.5

370 430

8 5.5 5.5 6

51.2

685

1RO0350101* 1RO0350107*

102

65.2

1RO0400101* 1RO0400107*

158

90

585 685

8

82

482 585

8

1RO0300101* 1RO0300107*

430 482

8

Flange

1RO0500101* 1RO0500107*

210

116

1RO0600101* 1RO0600107* Subject to technical changes

9

PTFE Lined Elbows

Elbows are manufactured with angles of 90°, 60°, 45° or 30°. Other angles are available on request. Please ask us for more information. 90° elbows are supplied with one fixed and one loose flange as standard. All 45° elbows come with fixed flanges. Alternatives are available on request. Products up to DN 250 are manufactured in one part. Items of DN 300 or above come in two parts. DN

L 90°

45°

PTFE

PTFE

S

d4

Weight 90°

Elbow

Elbow

mm

mm

mm

mm

mm

white 90°

white 45°

25

110

70

3

68

3.5

2.6

B 90 (45) / 25

1BG0025102

1BG0025101

32

130

80

3

78

4.5

3.8

B 90 (45) / 32

1BG0032102

1BG0032101

40

150

90

3

88

6

4.3

B 90 (45) / 40

1BG0040102

1BG0040101

50

120

80

3

102

7.7

5.7

B 90 (45) / 50

1BG0050102

1BG0050101

65

140

85

3.5

122

10

7

B 90 (45) / 65

1BG0065102

1BG0065101

approx. kg

80

165

100

3.5

138

12

8.7

B 90 (45) / 80

1BG0080102

1BG0080101

100

205

115

4.5

158

13

11

B 90 (45) / 100

1BG0100102

1BG0100101

125

245

135

4.5

188

18

15

B 90 (45) / 125

1BG0125102

1BG0125101

150

285

150

5

212

26

22

B 90 (45) / 150

1BG0150102

1BG0150101

200

365

190

5

268

44

34

B 90 (45) / 200

1BG0200102

1BG0200101

250

450

225

5

320

64

48

B 90 (45) / 250

1BG0250102

1BG0250101

300

525

260

5.5

370

128

82

B 90 (45) / 300

1BG0300102

1BG0300101

350

600

290

5.5

430

177

105

B 90 (45) / 350

1BG0350102

1BG0350101

400

680

325

5.5

482

238

174

B 90 (45) / 400

1BG0400102

1BG0400101

500

830

390

5.5

585

385

198

B 90 (45) / 500

1BG0500102

1BG0500101

600*

640

265

6

685

435

280

B 90 (45) / 600

1BG0600102

1BG0600101

* not included in DIN 2848

10

Order no.

45°

Subject to technical changes

PTFE Lined Tees

T-pieces up to DN 100 are available with either of two different linings. The POLYFLURON® PTFE lined variant is supplied with a high performance flange connection of well-proven design (see drawing A). As an alternative, PFA-lined tees are available as shown on drawing B. PFA is a tetrafluorethylene-based copolymer with chemical and thermal properties comparable to those of PTFE. Fixed flanges are supplied as standard. Loose flanges are, however, also available on request. DN

L

Weight

Best.-Nr. Order no.

PTFE

PFA

mm

mm

approx. kg

approx. kg

PTFE

PFA

25

110

5.2

4

1TE0025116

1TE0025100

32

130

7.5

6

1TE0032116

1TE0032100

40

150

9.6

7

1TE0040116

1TE0040100

50

120

12

10

1TE0050116

1TE0050100

65

140

17.5

14

1TE0065116

1TE0065100

80

165

19

16

1TE0080116

1TE0080100

100

205

25

22

1TE0100116

1TE0100100

125

245

38

1TE0125100

150

285

42

1TE0150100

200

365

74

1TE0200100

250

450

108

1TE0250100

300

525

150

1TE0300100

350

600

235

1TE0350100

400

680

320

1TE0400100

500

830

530

1TE0500100

600*

640

550

1TE0600100

* not included in DIN 2848

Subject to technical changes

Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7.

PTFE lined T-pieces Drawing A

PFA-lined T-pieces Drawing B 11

PTFE Lined Reducing Tees

All reducing tees are available with fixed flanges as standard. Loose flanges can also be supplied on request. PFA lined variants are also available up to DN 100. Intermediate sizes and special dimensions are supplied on request. Dimensions meet DIN 2848. PTFE lining

DN2

L1

L2

mm

mm

mm

mm

approx. kg

32

25

130

110

6.2

1RT0032150

5.1

1RT0032100

40

25

150

110

6.7

1RT0040126

5.4

1RT0040100

50

40

120

150

10

1RT0050142

9.4

1RT0050102

25

120

110

7.9

1RT0050140

8

1RT0050100

50

140

120

13

1RT0065140

12

1RT0065100

40

140

150

12

1RT0065141

11

1RT0065101

50

165

120

15

1RT0080143

14

1RT0080101

40

165

150

14

1RT0080144

13

1RT0080102

25

165

120**

13

1RT0080189

12

1RT0080200

80

205

165

21

1RT0100142

19

1RT0100080

50

205

150*

20

1RT0100144

18

1RT0100102

25

205

150**

18

1RT0100251

17

1RT0100192

100

245

205

29

1RT0125100

80

245

165

28

1RT0125101

100

285

205

36

1RT0150101

80

285

205*

35

1RT0150139

150

365

285

65

1RT0200100

100

365

205

60

1RT0200101

200

450

365

101

1RT0250100

150

450

285

92

1RT0250101

250

525

450

144

1RT0300100

200

525

365

137

1RT0300101

150

525

285

127

1RT0300102

300

600

525

198

1RT0350100

250

600

450

183

1RT0350101

200

600

365

170

1RT0350102

350

680

600

283

1RT0400100

300

680

525

250

1RT0400101

250

680

450

236

1RT0400102

400

830

680

455

1RT0500100

350

830

600

425

1RT0500101

Weight

65 80

100

125 150 200 250 300

350

400

500

600*

Order no.

approx. kg

300

830

525

392

1RT0300102

500

640*

640*

470

1RT0600100

400

640*

640*

440

1RT0600101

350

640*

640*

410

1RT0600102

* not included in DIN 2848 ** not included in DIN standard 12

PFA lining Best.-Nr. Gewicht Weight Order no.

DN1

Subject to technical changes

PTFE lined reducing T-piece

PFA lined reducing T-piece

PTFE Lined Crosses

All crosses are available with fixed flanges as standard. Loose flanges can also be supplied on request. PFA lined variants are also available up to DN 100. Dimensions meet DIN 2848. Order no. Order number

DN

L

Weight PTFE

PFA

mm

mm

approx. kg

approx. kg

25

110

7.7

32

130

40 50

PTFE PTFE

PFA PFA

6

1KR0025153

1KR0025100

12

10

1KR0032192

1KR0032100

150

15

12

1KR0040116

1KR0040100

120

19

16

1KR0050116

1KR0050100

65

140

25

21

1KR0065116

1KR0065100

80

165

30

25

1KR0080116

1KR0080100

100

205

37

31

1KR0100116

1KR0100100

125

245

48

1KR0125100

150

285

63

1KR0150100

200

365

115

1KR0200100

250

450

162

1KR0250100

300

525

218

1KR0300100

350

600

330

1KR0350100

400

680

445

1KR0400100

500

830

720

1KR0500100

600*

640

733

1KR0600100

* not included in DIN 2848

Subject to technical changes

Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7.

PTFE lined cross 13

PTFE Lined Reducing Crosses

All crosses are available with fixed flanges as standard. Loose flanges can also be supplied on request. Dimensions meet DIN 2848. Order no.

DN1

DN2

L1

L2

PTFE

PFA

mm

mm

mm

mm

approx. kg

approx. kg

PTFE

PFA

32

25

130

110

7.2

5.8

1KR0032180

1KR0032130

40

25

150

110

9.1

6.2

1KR0040158

1KR0040132

50

40

120

150

14

11

1KR0050166

1KR0050126

25

120

110

10

10

1KR0050164

1KR0050124

50

140

120

17

14

1KR0065172

1KR0065132

40

140

150

15

12

1KR0065173

1KR0065133

50

165

120

21

17

1KR0080176

1KR0080134

40

165

150

19

15

1KR0080177

1KR0080135

25

165

120

16

12

-

1KR0080217

80

205

165

30

22

1KR0100175

1KR0100133

50

205

150

26

19

1KR0100177

1KR0100135

25

205

150

24

12

-

100

245

205

40

1KR0125116

80

245

165

36

1KR0125117

100

285

205

47

1KR0150117

80

285

205

44

-

150

365

285

82

1KR0200116

100

365

205

72

1KR0200117

200

450

365

130

1KR0250116

150

450

285

110

1KR0250117

250

525

450

179

1KR0300116

200

525

365

166

1KR0300117

150

525

285

147

1KR0300118

300

600

525

256

1KR0350116

250

600

450

226

1KR0350117

200

600

365

200

1KR0350118

350

680

600

374

1KR0400116

300

680

525

307

1KR0400117

250

680

450

278

1KR0400118

400

830

680

572

1KR0500116

350

830

600

510

1KR0500117

300

830

525

445

1KR0500118

500

640*

640

605

1KR0600116

65 80

100

125 150 200 250 300

350

400

500

600*

Weight

* nicht 400 in DIN640* 2848 640 enthalten 560 350

640*

640

500

* not included in DIN 2848 14

1KR0600117 1KR0600118 Subject to technical changes

Steel pipe dimensions, lining wall thicknesses and flange diameters correspond to the standard dimensions stated on Page 7.

PTFE Lined Instrument Tees

Instrument tees are used to connect manometers or thermometers, and also for sampling. Instrument tees up to DN 250 are supplied with a PFA lining. PFA is a tetrafluorethylene-based copolymer with chemical and thermal properties comparable to those of PTFE. Products of DN 300 or above are available in POLYFLURON® PTFE lined steel (see table and drawings below). Dimensions meet DIN 2848.

≤ DN 250

≥ DN 300

DN1

DN2

L1

L2

Weight

Order no.

mm

mm

mm

mm

approx. kg

PFA/*PTFE

25

25

50

90

1.9

1ME0025100

32

25

50

100

2.8

1ME0032100

40

40

75

110

4.4

1ME0040101

25

50

110

2.4

1ME0040100

50

90

115

8.1

1ME0050102

40

75

115

6.2

1ME0050101

25

50

115

3.2

1ME0050100

50

90

125

11

1ME0065102

40

75

125

9

1ME0065101

25

50

125

5

1ME0065100

50

90

135

14

1ME0080102

40

75

135

8.3

1ME0080101

25

50

135

4.3

1ME0080100

50

65

80

* not included in DIN 2848

Subject to technical changes

Large diameters are shown on the next page. 15

PTFE Lined Instrument Tees

DN1

DN2

L1

L2

Weight

Order no.

mm

mm

mm

mm

approx. kg

PFA/*PTFE

100

50

90

150

17.5

1ME0100102

40

75

150

10

1ME0100101

25

50

150

5.5

1ME0100100

50

90

160

22

1ME0125102

40

75

160

14

1ME0125101

25

50

160

9

1ME0125100

50

90

180

24

1ME0150102

40

75

180

15

1ME0150101

25

50

180

7.7

1ME0150100

50

90

210

26

1ME0200102

40

75

210

18

1ME0200101

25

50

210

11

1ME0200100

50

90

240

28

1ME0250102

40

75

240

24

1ME0250101

25

50

240

15

1ME0250100

50

120

340

30

1ME0300102 *

40

110

340

29

1ME0300101 *

25

90

340

27

1ME0300100 *

50

120

375

44

1ME0350102 *

40

110

375

43

1ME0350101 *

25

90

375

42

1ME0350100 *

50

120

390

51

1ME0400102 *

40

110

390

49

1ME0400101 *

25

90

390

48

1ME0400100 *

50

120

450

66

1ME0500102 *

40

110

450

65

1ME0500101 *

25

90

450

64

1ME0500100 *

50

120

500

74

1ME0600102 *

40

110

500

73

1ME0600101 *

25

90

500

71

1ME0600100 *

125

150

200

250

300

350

400

500

600 **

* not included in DIN 2848 ** not included in DIN standard

16

Subject to technical changes

PTFE Lined Reducers

Reducers are used to reduce/ enlarge the pipe diameters in order to improve liquid flow. Eccentric reducers often allow better emptying of pipe systems. Dimensions meet DIN 2848. Weight

Order no. Best.-Nr.

DN1

DN2

L

Lining

mm

mm

mm

mm

approx. kg

Type K

Type E

25

20

125

3

2.5

1RK0025101

1RE0025101

40

25

145

3

3.4

1RK0040101

1RE0040101

50

25

160

3-4*

4.2

1RK0050100

1RE0050100

40

165

3.5

4.9

1RK0050102

1RE0050102

25

180

3-4*

6

1RK0080145

1RE0080100

40

185

3-4*

77

1RK0080100

1RE0080101

50

190

4

7.5

1RK0080102

1RE0080102

65

190

3.5

8

1RK0080103

1RE0080103

50

200

3-4*

9.7

1RK0100100

1RE0100100

65

200

5

10.5

1RK0100101

1RE0100101

80

205

4.5

11

1RK0100102

1RE0100102

80

250

4-5*

18

1RK0150100

1RE0150100

100

250

5

19

1RK0150101

1RE0150101

100

270

5**

24

1RK0200100

1RE0200100

150

270

5

26

1RK0200102

1RE0200102

150

305

4.5

33

1RK0250101

1RE0250101

200

310

5

38

1RK0250102

1RE0250102

150

330

6-8**

47

1RK0300100

1RE0300100

200

335

6-8

50

1RK0300101

1RE0300101

250

340

5.5

54

1RK0300102

1RE0300102

200

465

6-8**

60

1RK0350100

1RE0350100

250

465

6-8**

63

1RK0350101

1RE0350101

300

465

5.5

66

1RK0350102

1RE0350102

250

495

6-8**

78

1RK0400100

1RE0400100

300

495

5.5**

81

1RK0400101

1RE0400101

350

495

5.5

87

1RK0400102

1RE0400102

300

650

6-8**

129

1RK0500100

1RE0500100

350

650

6-8**

135

1RK0500101

1RE0500101

s

80****

100

150 200 250 300

350

400

500

400

650

6-8**

140

1RK0500102

1RE0500102

600**** 350

750

6-8***

145

1RK0600100

1RE0600100

400

750

6-8**

150

1RK0600101

1RE0600101

500

750

6-8

160

1RK0600102

1RE0600102

Type K

Type E Single-part paste-extruded PTFE lining * isostatic PTFE or PFA lining ** two-part paste-extruded PTFE lining *** three-part paste-extruded PTFE lining ****not included in DIN 2848

Subject to technical changes

17

PTFE lined Reducing Flanges

Reducing flanges are provided with holes as shown below (smaller diameter flanges are always threaded): Type A: With clearance holes for larger nominal diameters Type B: With threaded holes for both nominal diameters Type C: With threaded holes, holes on small diameter side are not straddled Connections to DN 32, 65 and 125, as well as larger dimensions and diameter combinations not stated here, but can also be supplied on request.

Type A

Type B

Type C

DN2

L s

d41

d42

D

k1

n x d21

k2

n x d22

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

approx. kg

25

20

35

3

68

58

115

85

4 x M 12

75

4 x M 12

3.0

C

1RF0025101

40

25

35

3

88

68

150

110

4 x M 16

85

4 x M 12

3.9

C

1RF0040101

50

25

35

3

102

68

165

125

4 x M 16

85

4 x M 12

4.9

B

1RF0050101

40

35

4

102

88

165

125

4 x M 16

110

4 x M 16

4.5

C

1RF0050103

25

35

3

138

68

200

160

8 x 18

85

4 x M 12

7.0

A

1RF0080100

40

35

4

138

88

200

160

8 x M16

110

4 x M 16

6.5

B

1RF0080102

50

35

4

138

102

200

160

8 x M16

125

4 x M 16

6.4

B

1RF0080103

25

45

3

158

68

220

180

8 x 18

85

4 x M 12

11

A

1RF0100100

40

45

4

158

88

220

180

8 x 18

110

4 x M 16

11

A

1RF0100102

50

45

4

158

102

220

180

8 x M16

125

4 x M 16

11

B

1RF0100103

80

45

5

158

138

220

180

8 x M16

160

8 x M 16

10

C

1RF0100105

25

45

3

212

68

285

240

8 x 22

85

4 x M 12

19

A

1RF0150100

40

45

4

212

88

285

240

8 x 22

110

4 x M 16

18

A

1RF0150102

50

45

4

212

102

285

240

8 x 22

125

4 x M 16

17

A

1RF0150103

80

45

5

212

138

285

240

8 x 22

160

8 x M 16

16

A

1RF0150105

100

45

5

212

158

285

240

8 x M 20

180

8 x M 16

15

B

1RF0150106

80

100

150

PTFE

* not included in DIN 2848

18

Metal

Weight

Type

Best.-Nr. Order no.

DN1

PTFE

Subject to technical changes

PTFE lined Reducing Flanges

DN2

L s

d41

d42

D

k1

n x d21

k2

n x d22

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

approx. kg

200

40

45

4

268

88

340

295

8 x 22

110

4 x M 16

28

A

1RF0200100

50

45

4

268

102

340

295

8 x 22

125

4 x M 16

27

A

1RF0200101

80

45

5

268

138

340

295

8 x 22

160

8 x M 16

25

A

1RF0200103

100

45

5

268

158

340

295

8 x 22

180

8 x M 16

23

A

1RF0200104

150

45

5

268

212

340

295

8 x M 20

240

8 x M 20

21

B

1RF0200106

50

45

4

320

102

395

350

12 x 22

125

4 x M 16

38

A

1RF0250100

250

300

350

400

500

600 *

PTFE

Metal

Weight

Type

Best.-Nr. Order no.

DN1

PTFE

80

45

5

320

138

395

350

12 x 22

160

8 x M 16

36

A

1RF0250102

100

45

5

320

158

395

350

12 x22

180

8 x M 16

34

A

1RF0250103

150

45

5

320

212

395

350

12 x 22

240

8 x M 20

31

A

1RF0250105

200

45

5

320

268

395

350

12 x M 20

295

8 x M 20

29

B

1RF0250106

50

50

4

370

102

445

400

12 x 22

125

4 x M 16

60

A

1RF0300100

80

50

5

370

138

445

400

12 x 22

160

8 x M 16

58

A

1RF0300101

100

50

5

370

158

445

400

12 x 22

180

8 x M 16

56

A

1RF0300102

150

50

5

370

212

445

400

12 x 22

240

8 x M 20

51

A

1RF0300104

200

50

5

370

268

445

400

12 x 22

295

8 x M 20

46

A

1RF0300105

250

50

5

370

320

445

400

12 x M 20

350

12 x M 20

41

B

1RF0300106

100

50

5

430

158

505

460

16 x 22

180

8 x M 16

62

A

1RF0350100

150

50

5

430

212

505

460

16 x 22

240

8 x M 20

59

A

1RF0350102

200

50

5

430

268

505

460

16 x 22

295

8 x M 20

55

A

1RF0350103

250

50

5

430

320

505

460

16 x 22

350

12 x M 20

50

A

1RF0350104

300

50

5

430

370

505

460

16 x M 20

400

12 x M 20

43

B

1RF0350105

150

50

5

482

212

565

515

16 x 26

240

8 x M 20

76

A

1RF0400101

200

50

5

482

268

565

515

16 x 26

295

8 x M 20

72

A

1RF0400102

250

50

5

482

320

565

515

16 x 26

350

12 x M 20

66

A

1RF0400103

300

50

5

482

370

565

515

16 x 26

400

12 x M 20

59

A

1RF0400104

350

50

5

482

430

565

515

16 x M 24

460

16 x M 20

51

B

1RF0400105

150

50

5

585

212

670

620

20 x 26

240

8 x M 20

136

A

1RF0500100

200

50

5

585

268

670

620

20 x 26

295

8 x M 20

131

A

1RF0500101

250

50

5

585

320

670

620

20 x 26

350

12 x M 20

124

A

1RF0500102

300

50

5

585

370

670

620

20 x 26

400

12 x M 20

115

A

1RF0500103

350

50

5

585

430

670

620

20 x 26

460

16 x M 20

105

A

1RF0500104

400

50

5

585

482

670

620

20 x 26

515

16 x M 24

94

A

1RF0500105

200

50

5

685

268

780

725

20 x 30

295

8 x M 20

182

A

1RF0600100

250

50

5

685

320

780

725

20 x 30

350

12 x M 20

175

A

1RF0600101

300

50

5

685

370

780

725

20 x 30

400

12 x M 20

166

A

1RF0600102

350

50

5

685

430

780

725

20 x 30

460

16 x M 20

156

A

1RF0600103

400

50

5

685

482

780

725

20 x 30

515

16 x M 24

145

A

1RF0600104

500

50

5

685

585

780

725

20 x 30

620

20 x M 24

117

A

1RF0600105

* not included in DIN 2848

Subject to technical changes

19

PTFE and PTFE lined Spacers

Spacers are used to compensate for deviations in the assembly of pipe systems. Depending on their size, they can be manufactured either from massive PTFE or PTFE lined steel. The different designs are named Type F, G and H. Their specific designs are shown in the illustrations below. Please refer to the table below and on the opposite page for dimensional details of the three spacer types. Nominal diameters of DN 32, 65 and 125 are also available.

Type F1 Type F2 (massive PTFE) DN 1

Type G

Type H

Length of

PTFE

Weight

Order no. Best.-Nr.

Type F 1 / 2 *

Type G

Type H

s

d4

d5

mm

mm

mm

mm

mm

mm

mm

approx. kg

PTFE

25

10

70

0.1

1PA0025100

25

3

70

0.5

1PA0025103

50

3

70

1.2

1PA0025106

0.7

1PA0025108

0.1

1PA0040100

75 40

92 25

3

92

1

1PA0040103

50

3

92

1.8

1PA0040106

1.1

1PA0040109

107

0.1

1PA0050100

3

88

10 25

3

107

1.4

1PA0050103

50

3

107

2.3

1PA0050106

1.6

1PA0050109

142

0.2

1PA0080100

75 80

68

10

75 50

3

3

102

10 25

3.5

142

2.1

1PA0080103

50

3.5

142

3.6

1PA0080106

75

3.5

138

2.8

1PA0080188

100

3.5

3

1PA0080111

* please state F 1 or F 2 20 * not included in DIN 2848 *

138

Subject to technical changes

PTFE and PTFE lined Spacers

DN 1

Length of

PTFE

Weight

Order no. Best.-Nr.

Type F 1 / 2 *

Type G

Type H

s

d4

d5

mm

mm

mm

mm

mm

mm

mm

approx. kg

PTFE

100

10

162

0.2

1PA0100100

25

4.5

162

2.5

1PA0100103

50

4.5

162

5

1PA0100106

75

4.5

162

3.5

1PA0100109

3.8

1PA0100112

100 150

218

0.4

1PA0150100

25

4.5

218

3.9

1PA0150103

50

4.5

218

7.2

1PA0150106

75

4.5

218

6

1PA0150109

1PA0200103

50

5

273

11

1PA0200106

5 5

273 268

15

1PA0200109

9.8

1PA0200112

25

5

328

7

1PA0250103

50

5

328

13

1PA0250106

75

5

328

18

1PA0250109

13

1PA0250112

5

320

25

5.5

378

8.2

1PA0300103

50

5.5

378

15

1PA0300106

75

5.5

378

21

1PA0300109

16

1PA0300112

5.5

370

25

5.5

438

8.5

1PA0350103

50

5.5

438

21

1PA0350106

75

5.5

438

33

1PA0350109

17

1PA0350112

5.5

430

25

5.5

488

10

1PA0400103

50

5.5

488

23

1PA0400106

75

5.5

488

37

1PA0400109

21

1PA0400112

100

5.5

482

25

5.5

594

13

1PA0500103

50

5.5

594

32

1PA0500106

75

5.5

594

50

1PA0500109

29

1PA0500112

100 600**

1PA0200100

5.3

100

500

1PA0150112

0.6

273

100

400

6.5 273

5

100

350

212

25

100

300

4.5

10

75

250

158

10

100 200

4.5

5.5

585

25

6

696

15

1PA0600103

50

6

696

34

1PA0600106

75

6

696

55

1PA0600109

31

1PA0600112

100

* please state F 1 or F 2 * * not included in DIN 2848

6

685

Subject to technical changes

21

PTFE Lined Blind Flanges

The POLYFLURON® PTFE lining is fixed to the steel surface to prevent it from separating during transport and assembly. Sealing surfaces meet DIN EN 1092-1. Dimensions meet DIN 2848. DN

L

PTFE

Weight

Order no. Best. Nr.

s mm

mm

mm

approx. kg

PTFE

25

19

3

1.3

1BF0025100

32

19

3

1.9

1BF0032100

40

19

3

2.2

1BF0040100

50

21

3

2.9

1BF0050100

65

21

3

3.8

1BF0065100

80

23

3

4.9

1BF0080100

100

23

3

5.8

1BF0100100

125

26

4

8.6

1BF0125100

150

26

4

11

1BF0150100

200

28

4

17

1BF0200100

250

30

5

25

1BF0250100

300

31

5

32

1BF0300100

350

31

5

42

1BF0350100

400

31

5

51

1BF0400100

500

33

5

78

1BF0500100

600*

33

5

95

1BF0600100

* not included in DIN 2848

22

Subject to technical changes

Quality Management and After Sales Service

After Sales Services – Anytime and Everywhere We take care of our products during the entire operational lifetime. We aim to provide the best customer service anytime and everywhere. Quality Management E

Continuous quality assurance is an integral part of the SGL Group corporate philosophy. Our quality management system is certified in accordance with ISO 9001:2008. In order to guarantee consis­tently high quality to our customers, we work according to a key performance indicator orientated quality management system.

Depending on specifications we are able to meet specific requirements like the Pressure Equipment Directive 97/23/EC Annex III, Module H/H1, AD 2000 Merkblatt N2 as well as ASME “U” Stamp, Section VIII, Part UIG.

E E E

 aintenance – genuine spare parts supply, M failure analysis, repair, field service Fast emergency support Start-up assistance Consulting for continuous improvement

Our service specialists as well as our service centers work in a global network to support you best.

23

Process Technology Our Products

System Solutions E Syntheses E Distillation and concentration E Purification E Dilution E Absorption E Desorption E Thermal destruction and recycling E Reactors and converters E Heat storage E ...

Equipment Solutions E Graphite and SiC heat exchangers – shell & tube, block and plate type E Columns and internals E Vessels E Quenchers E Pumps E Rupture discs E PTFE piping and bellows E PTFE hoses E ...

After Sales Services E Maintenance E Emergency support E Start-up assistance E Consulting E ...

24

Regional Sales & Service Center Central and East Europe

Asia, Oceania

SGL CARBON GmbH Werner-von-Siemens-Straße 18 86405 Meitingen/Germany Phone +49 8271 83-1564 Fax +49 8271 83-2101 [email protected]

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South Europe, Middle East, Africa

India

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® registered trademark of SGL Group companies

04 2012/0 1NÄ Printed in Germany

The data contained herein represent the current state of our product knowledge and are intended to provide general information on our products and their application spectra. In view of the variety and large number of application possibilities, these data should be regarded merely as general information that gives no guarantee of any specific properties and/or suitability of those products for any particular application. Consequently, when ordering a product, please contact us for specific information on the properties required for the application concerned. On request, our technical service will supply a profile of characteristics for your specific application requirements without delay.

Process Technology SGL CARBON GmbH Söhnleinstraße 8 65201 Wiesbaden/Germany www.sgl-processtechnology.com www.sglgroup.com