Resonant DC-DC Flyback Converter

Report 2 Downloads 176 Views
PEDS2009

Design and Implementation of Interleaved QuasiResonant DC-DC Flyback Converter Zi-Shiuan Ling

Tsorng-Juu Liang

Lung-Sheng Yang

Tzuu-Hseng Li

Department of Electrical Engineering, National Cheng-Kung University Tainan, Taiwan, R. O. C. E-mail address: [email protected] Abstract—This paper presents the interleaved quasi-resonant (QR) DC-DC flyback converter, which uses two parallelconnection DC-DC flyback converters. The interleaved technique is used to control the active switches of the two flyback converters. Also, the active switches are turned on at voltagevalley condition to reduce switching losses. Thus, this converter can achieve large output power, low output-current ripple, and high efficiency. The operating principle is discussed. Finally, a prototype circuit with input voltage 300 – 400 V, output voltage 24 V, and output current 8.33 A is implemented to verify the performance.

Vin

is1

Lm1 n:1

QR-I

iso Co

Vo

PWM controller NCP1377

Lk2

ip2

S1

VDS1

VGS1

Ds2

T2

is2

Lm2

QR-II

n:1 Cr2

INTRODUCTION

S2

Interleaved control circuit

The DC power supplies are widely used for many applications. The traditional linear power supplies have the advantages, such as simple structure, high stability, and low output voltage ripple. However, these linear power supplies have the disadvantages, such as large volume and low efficiency. In order to improve the disadvantages, the switching power supplies are developed to provide high power density and efficiency [1, 2]. Many converters, such as buck type, boost type, buck-boost type, forward type, and flyback type, are applied for the switching power supplies. Based on simple structure and lower cost, the flyback converter is often adopted. However, due to the effect of the leakage inductor in the flyback converter, this converter is used for low-power applications. This paper presents interleaved quasi-resonant (QR) flyback converters, which includes two paralleledconnection flyback converters, QR-I and QR-II, as shown in Fig. 1. Thus, the proposed converter can provide large output power. Moreover, the QR technique is used to reduce the switching losses [3-7]. The interleaved technique is utilized to reduce the output-current ripple [8-12].

VGS2

VDS2

Figure. 1 Circuit configuration of interleaved QR DC-DC flyback converter. T D1T

D2T

D3T

VGS1 D1T

VGS2

D2T

D3T

t

t

VDS1

t

iLm1

t

ip1

t

is1 t

VDS2

t

iLm2

t

ip2

II.

R

Cr1

Keywords - interleaved; quasi-resonant; valley switching; flyback converter)

I.

Lk1

ip1

Ds1

T1

OPERATIONAL PRINCIPLE OF PROPOSED CONVERTER

t

is2

The proposed converter is operated in discontinuous conduction mode (DCM). The typical waveforms are shown in Fig. 2. The operating principle is described as follows:

t

iso

t t0

t1 t2 t3

t4 t t t7 5 6

Figure 2. Typical waveforms of the proposed converter.

429

PEDS2009 Mode I [t0, t1]: During this time interval, S1/Ds2 are turned on and S2/Ds1 are turned off. The equivalent circuit is shown in Fig. 3(a). The magnetizing inductor Lm1 is charged from the DC source, so iLm1 is increased linearly. The energy stored in the magnetizing inductor Lm2 is released to the output capacitor Co and the load. Thus, iLm2 is decreased linearly and equals zero at t = t1. ip1 = iLm1

(1)

is 2 = niLm 2

(2)

iLm1 (t ) =

Vin (t − t0 ) Lm

iLm2 (t ) = −

nVo (t − t1 ) Lm

Mode VI [t5, t6]: During this time interval, S1/S2 are turned off and Ds1/Ds2 are turned on. The equivalent circuit is shown in Fig. 3(f). The energies stored in Lm1 and Lm2 are released to Co and the load, so iLm1 and iLm2 are decreased linearly.

iLm 2 (t ) = −

1 2π LmCr 2

(3) (4)

f r1 =

ip1

Vin (t − t3 ) Lm

nV iLm1 (t ) = − o (t − t4 ) Lm

T1

Vin

Ds1 is1

n:1

iso Co

R Vo

iso Co

R

Cr1

(5)

S1

ip2

Lk2

VDS1 T2

Lm2

Ds2 is2

n:1 Cr2 S2

(7)

VDS2

(a) Mode I

Lk1

Mode IV [t3, t4]: During this time interval, S1/Ds2 are turned off and S2/Ds1 are turned on. The equivalent circuit is shown in Fig. 3(d). The energy stored in Lm1 is released to Co and the load via transformer T1, so iLm1 is decreased linearly. Lm2 is still charged by DC source, so iLm2 is increased linearly. is1 = niLm1

(12)

Lm1

(6)

ip 2 = iLm2

(11)

1 2π LmCr1 Lk1

Mode III [t2, t3]: During this time interval, S1/Ds1/Ds2 are turned off and S2 is turned on. The equivalent circuit is shown in Fig. 3(c). Cr1 is charged from the energy stored in Lm1 until VDS1 = Vin + nVo. Lm2 is charged by DC source, so iLm2 is increased. The energy stored in Co is released to the load.

iLm2 (t ) =

nVo (t − t6 ) Lm

Mode VII [t6, t7]: During this time interval, S1/S2/Ds1 are turned off and Ds2 is turned on. The equivalent circuit is shown in Fig. 3(g). Due to iLm1 = 0 and VDS1 = Vin + nVo at t = t6, Lm1 is charged reversely from Cr1. At t = t7, VDS1 is decreased to the valley. In this moment, S1 is turned on. Also, the energy stored in Lm2 is released to Co and the load via T2.

Mode II [t1, t2]: During this time interval, S1 is turned on and S2/Ds1/Ds2 are turned off. The equivalent circuit is shown in Fig. 3(b). Lm1 is still charged from the DC source, so iLm1 is still increased linearly. Owing to iLm2 = 0 and VDS2 = Vin + nVo at t = t1, Lm2 is charged reversely from Cr2. At t = t2, VDS2 is decreased to the valley. In this moment, S2 is turned on. fr 2 =

(10)

is 2 = niLm 2

ip1

T1 Lm1

Vin

Ds1 is1

n:1 Cr1

S1

(8)

Lk2

(9)

ip2

VDS1 T2

Lm2

Ds2 is2

n:1

Mode V [t4, t5]: During this time interval, S1/S2/Ds2 are turned off and Ds1 is turned on. The equivalent circuit is shown in Fig. 3(e). The energy stored in Lm1 is still released to Co and the load via T1, so iLm1 is decreased linearly. Cr2 is charged from the energy stored in Lm2 until VDS2 = Vin + nVo.

Cr2 S2

(b) Mode II

430

VDS2

Vo

PEDS2009 Lk1 ip1

Lm1

Vin

Lk1

Ds1

T1

is1

n:1

iso Co

ip1

R

Vo

T1 Lm1

S1

VDS1 Lk2

Ds2

T2

ip2

is2

Lm2

Lm2

Lm1

Lk1

Ds1 is1

n:1

Vin

Lk2

iso Co

ip1

R

Vo

Lm1

ip2

Lm2

S1 Lk2

Ds2 ip2

is2

T2 Lm2

S2

Lm1

is1

iso Co

III. R

Vo

Lk2 ip2

VDS1 T2

Lm2

Ds2 is2

n:1 Cr2 S2

EXPERIMENTAL RESULTS

To verify the performance of the proposed converter, a laboratory prototype circuit is implemented. The circuit specifications and parameters are selected as Vin = 300 – 400 V, Vo = 24 V, Po = 200W, fs(min) = 50 kHz, Dmax = 0.42, Lm1 = Lm1 = 1.4 mH, Co = 470 μF, and Cr = 560 pF. Figs. 4 – 7 show some experimental waveforms under various input voltage and output current. From Figs. 4(a) – 7(a), one can see that the gate driver signals VGS1 and VGS2 are interleaved and S2 is turned on after S1 is turned off. Moreover, switches S1 and S2 are turned on at the voltage-valley. Due to the interleaved control, the frequency of iso is twice of the frequencies of is1 and is2, as shown in Figs. 4(b) – 7(b). Figs. 8 and 9 shows the output voltage under various input voltage and output current. One can see that the output voltage is almost constant. The measured efficiency under various input voltage and output power is shown in Fig. 6. The maximum efficiency is 86.6 % at the full load.

Cr1 S1

VDS2

Figure 3. Equivalent circuits of proposed converter.

Ds1

n:1

Vin

is2

(g) Mode VII

(d) Mode IV

ip1

Ds2

Cr2

VDS2

T1

VDS1

n:1

Cr2

Lk1

is1

Cr1

n:1

S2

Vo

Ds1

n:1

Vin

VDS1 T2

R

VDS2

T1

Cr1 S1

iso Co

is2

(f) Mode VI

(c) Mode III

ip1

Ds2

Cr2 S2

VDS2

T1

Vo

n:1

Cr2

Lk1

R

VDS1 T2

n:1

S2

iso Co

Cr1

S1

ip2

is1

n:1

Vin

Cr1

Lk2

Ds1

VDS2

(e) Mode V

431

PEDS2009

VGS1

VGS1

VGS2

VGS2

VDS1

VDS1

VDS2

VDS2

VGS1/VGS2 : 20 V/div, VDS1/VDS2 : 400 V/div, Time : 2 μ s/div

VGS1/VGS2 : 20 V/div, VDS1/VDS2 : 400 V/div, Time : 2 μ s/div

(a)

(a)

VGS1

VGS1

is1

is1 is2

is2

iso

iso VGS1 : 20 V/div, is1/ is2/ iso : 20 A/div, Time : 5 μ s/div

VGS1 : 20 V/div, is1/ is2/ iso : 5 A/div, Time : 2 μ s/div

(b) Figure 6. Experimental waveforms under Vin = 400 V, Vo = 24 V, Io = 1.8 A. (a) VGS1, VGS2, VDS1, and VDS2 (b) VGS1, is1, is2, and iso.

(b) Figure 4. Experimental waveforms under Vin = 300 V, Vo = 24 V, Io = 1.8 A. (a) VGS1, VGS2, VDS1, and VDS2 (b) VGS1, is1, is2, and iso.

VGS1

VGS1

VGS2

VGS2

VDS1

VDS1

VDS2

VDS2

VGS1/VGS2 : 20 V/div, VDS1/VDS2 : 400 V/div, Time : 5 μ s/div

VGS1/VGS2 : 20 V/div, VDS1/VDS2 : 400 V/div, Time : 5 μ s/div

(a)

(a)

VGS1

VGS1

is1

is1

is2

is2

iso

iso

VGS1 : 20 V/div, is1/ is2/ iso : 20 A/div, Time : 5 μ s/div

VGS1 : 20 V/div, is1/ is2/ iso : 20 A/div, Time : 5 μ s/div

(b) Figure 7. Experimental waveforms under Vin = 400 V, Vo = 24 V, Io = 8.33 A. (a) VGS1, VGS2, VDS1, and VDS2 (b) VGS1, is1, is2, and iso

(b) Figure 5. Experimental waveforms under Vin = 300 V, Vo = 24 V, Io = 8.33 A. (a) VGS1, VGS2, VDS1, and VDS2 (b) VGS1, is1, is2, and iso.

432

PEDS2009 Vo (V) 25

can see that the maximum efficiency is 86.55 % and the variation of output voltage is within 1.67%.

24

ACKNOWLEDGMENT

23

The authors gratefully acknowledge financial support from the Research Center of Ocean Environment and Technology of National Cheng Kung University.

22 21 350 V

300 V 20

1

2

3

REFERENCES

400 V 6

5

4

7

8

9

Io (A)

[1]

N. Mohan, T. M. Undeland, and W. P. Robbins, Power Electronics, John Wiley & Sons, Inc., 2003. [2] R. C. Dugan, M. F. McGranaghan, and H. W. Beaty, Electrical Power Systems Quality, McGraw-Hill, Inc., 1996. [3] H. Noji, T. Kawahara, R. Sato, and H. Tohya, “Analysis and design of current-resonant converter,” in Proc. IEEE PESC, pp.1244-1251, 1988. [4] R. B. Ridley, A. Lotfi, V. Vorperian, and F. C. Lee, “Design and control of a full-wave, quasi-resonant flyback converter,” in Proc. IEEE APEC, pp.41-49, 1988. [5] M. M. Jovanovic, F. C. Y. Lee, and D. Y. Chen, “A zero-currentswitched off-line quasi-resonant converter with reduced frequency range: analysis, design, and experimental results,” IEEE Trans. on Power Electronics, vol. 4, no. 2, pp 205-214, Apr. 1989. [6] V. Vorperian, R. Tymerski, and F. C. Y. Lee, “Equivalent circuit models for resonant and PWM switches,” IEEE Trans. on Power Electronics, vol. 4, no. 2, pp.217-225, Mar. 2005. [7] W. A. Tabisz and F. C. Lee, “Zero-voltage-switching multiresonant technique-a novel approach to improve performance of high-frequency quasi-resonant converters,” IEEE Trans. on Power Electronics, vol. 4, no. 4, pp. 450-458, Oct. 1989. [8] C. Chang and M. A. Knights, “Interleaving technique in distributed power conversion systems,” IEEE Trans. on Circuit and Systems, vol. 42, no. 5, May 1995. [9] D. S. Lo and C. P. Henze, “Development of a DC-to-DC power converter,” in Proc. IEEE APEC, pp. 413-422, 1989. [10] G. C. Hua, W. A. Tabisz, C. S. Leu, N. Dai, R. Watson, and F. C. Lee, “Development of a DC distributed power system,” in Proc. IEEE APEC, vol. 2, pp. 763-769, 1994. [11] C. Chang, “Current ripple bounds in interleaved DC-DC power converters,” in Proc. Int. Conf. on Power Electronics and Drive Systems, vol. 2, pp. 738-743, 1995. [12] D. J. Perreault and J. G. Kassakian, “Distributed interleaving of paralleled power converters,” IEEE Trans. on Circuit and Systems, vol. 44, no. 8, pp. 728-734, Aug. 1997.

Figure 8. Output voltage under different input voltage and output current. Efficiency (%) 90

80

70 300 V 60 30

50

70

350 V

90

110

400 V

130

150

170

190

Po (W) 210

Figure 9. Measured efficiency under different input voltage and output power.

IV.

CONCLUSIONS

This paper presents the interleaved quasi-resonant DC-DC flyback converter. The power switches of this converter are turned on at the voltage-valley by using the quasi-resonant operating under various input voltage and output current. Also, the proposed converter uses two parallel-connection DC-DC flyback converters to increase the output power and uses the interleaved technique to reduce the output-current ripple. Finally, a prototype circuit with input voltage 300 – 400 V, output voltage 24 V, and output current 8.33 A is implemented to verify the performance. From the experimental results, one

433