series AWS
GV-1
SERIES
Heavy-Duty Vertical CNC Turning Centers
HEAVY-DUTY VERTICAL TURNING CENTERS Packed with industr y leading technology and top quality components, the GOODWAY GV-1 series vertical turning centers combine incredible power, strong constructions, and heavy- duty cutting capabilities to bring you The Ultimate Machining Power®. These maximum performance machines will easily accomplish the demanding turning applications of today and tomorrow. With maximum turning diameter up to Ø2,000 mm, maximum weight load up to 8,000 kg, and available live tooling spindle & Cf-axis capabilities, turning, milling, contour milling and drilling applications may be completed in one single machine. Enclosed splashguards keep chips and coolant contained for a safe clean working environment. Extra wide door enables large size work-pieces to be loaded onto the work table with a crown block providing easy loading and unloading operations. Models
GV-1100
GV-1200
GV-1600
GV-2000
Max. swing diameter ( mm )
Ø 1,400
Ø 1,600
Ø 2,000
Ø 2,050
Max. turning diameter ( mm )
Ø 1,200
Ø 1,350
Ø 1,800
Ø 2,000
Max. turning height ( mm )
1,000
1,300
1,300
1,280
Max. table load ( kg )
4,000
5,000
8,000
5,000 / 8,000
* Live tooling spindle available
( GV-1200M model shown with FANUC Oi - TF control )
1 2 Super rigidity work table with a standard 4-jaws individual manual chuck provides easy operation and outstanding heavy-duty cutting capability. Standard coolant nozzle around spindle function and chip wash down coolant system. Chips can be easily brought out through the coolant tank and providing excellent cooling capability.
High reliable BT50 12 / 16 / 24 umbrella type ATC system which providing 50 kg maximum tool weight and 360 kg maximum magazine loading capability. Fulfill various types of processing needs.
Super large 900L coolant tank capacity allows smooth coolant circulation which tremendously improves the machine's overall accuracy by lowering thermal expansion effects to a minimum. R ight discharge chip conveyor can be equipped with a programmable controller to minimize coolant loss and increase chip disposal efficiency.
SUPER RIGID CONSTRUCTION Built to endure years and years of rigorous high production turning, the heavily ribbed, thermally balanced, super rigidity bed and column are of MEEHANITE casting. It is capable of withstanding much greater stress without deforming and provides maximum vibration dampening, which result in a machine that will outlast and outperform the competition. By using Finite Element Analysis ( FEA ), optimal reinforce ribbings are directly cast into the bed and column structure. Mechanical rigidity has been increased by more than 30% when compared to conventional designs. The GV-1 series is capable of performing super heavy-duty turning and maintain long-term super high precision accuracy. More rigidity also means extended tool life.
( Casting structure of GV-1600M model shown )
Extra wide hardened and ground box ways are directly formed onto the machine bed during the casting process. The box way design provides the rigidity needed for heavy duty and interrupted turning applications. Spindle and servo motors of each axis rapid systems are FANUC α i series components to ensure peak machining performance and accuracy.
3 The column is adopted with the high-low box way design to firmly support the crossrail while minimizing structural distortion and increasing rigidity.
The moving cross rail structure adopts reduction drive mechanism which is driven by servo motor. When cross rail moves to the position, two sets of live locking bolts start to engage with column and cross rail in the first place, and then 4 sets of hydraulic cylinders automatically lock itself which ensure the rigidity of cross rail structure and excellent positioning.
800 / 600 mm ( GV-1100 ) W-axis travel ( cross rail up and down ) 200 mm Space between each step of the positioning mechanism
Contact surfaces of all slides, spindles, ball screw bearing housings, bed and column are precision hand scraped to provide maximum assembly precision, structural rigidity, and load distribution.
The square ram on the tooling spindle is adopted with a closed-type design and fixed with 4 sets of powerful wedges. This gives the GV-1 series with greater structural rigidity and machining accuracy compared to peer models with a semi-closed type square ram structure.
Semi-closed Type Square Ram
Closed-type Square Ram
4
ULTIMATE TURNING POWER
Work-Piece Spindle Output
GV-1100 High-speed
Torque ( N-m ) 3000 2860
40
37 kW ( cont. )
Torque ( 30 min. )
1500
GV-1100 Low-speed
Output Torque ( kW ) ( N-m ) 12000 50
45 kW ( 30 min. )
2350 2250
Clamping Range
Output ( kW ) 50
45 kW ( 30 min. )
10170
40
37 kW ( cont. )
9000 8360
30
Torque ( 30 min. )
6000 20
750
10
Torque ( cont. )
3000
150
300
450
GV-1200 High-speed
Torque ( N-m ) 6000
40
37 kW ( cont. )
Torque ( 30 min. )
3000
35
113 105
70
45 kW ( 30 min. )
30
Torque ( 30 min. )
10000
10
Torque ( cont. ) 0
Torque ( N-m ) 8000
88 100
Output Torque ( kW ) ( N-m ) 30000 50
45 kW ( 30 min. )
40
37 kW ( cont. )
6000 5546
Torque ( 30 min. )
4000
0
350 rpm
30
10
Torque ( cont. ) 25
300
GV-1600 / GV-2000 High-speed
6745
5000
236 200
23900 22500 19690
30
66 60
90 100 rpm
GV-1600 / GV-2000 Low-speed
Output ( kW ) 50
45 kW ( 30 min. )
40
37 kW ( cont. )
Torque ( 30 min. )
15000
Torque ( cont. ) 63 0
75
169 150
10
225 250 rpm
30 20
20 2000
Unit : mm
20
20 1500
ØD
40
37 kW ( cont. )
30
20
Output ( kW ) 50
17100 15000 14064
ØC
140 rpm
GV-1200 Low-speed
Output Torque ( kW ) ( N-m ) 20000 50
45 kW ( 30 min. )
4818 4500 3961
0
600 rpm
ØB
30
10
Torque ( cont. ) 42
400 0
ØA
7500
Torque ( cont. )
0
18 20
10
46.8 40
60
70 rpm
Max. I.D. Clamping Range GV-1100 GV-1200 GV-1600 GV-2000
A 1,165 1,355 1,675 1,995
C 355 385 385 385
Max. O.D. Clamping Range GV-1100 GV-1200 GV-1600 GV-2000
B 1,005 1,195 1,515 1,835
D 195 225 225 225
Work-Piece Spindle
5 6
Generating twice the torque output of standard motors, the A / C constant output, wide-range, high torque i series motor is rated at 45 kW ( 30 min. ). The super rigidity, high rotation accuracy cross roller bearing can sustain radial, axial and torque compound loads to ensure machining accuracy under long-term heavy work loads and extend the service life of the spindle. Standard high-speed ratio, high-torque 2-speed gear box mated with FANUC series spindle motor provides ample power output for heavy-duty cutting. GV-1100 Max. spindle torque : 10,170 N-m GV-1200 Max. spindle torque : 17,100 N-m GV-1600 Max. spindle torque : 23,900 N-m GV-2000 Max. spindle torque : 23,900 N-m
C-axis Spindle ( Optional )
Tooling Spindle The 2-speed super heavy duty gear head incorporates
The optional Cf-axis and disk brake system available on the
advanced mechanical designs. Mated with a 15 kW
GV-1 series provide the most rigid and powerful type of C-axis
( 30 min. ) motor provides a tremendous amount of
on the market today. It is adopted with worm gear drive
low-end torque to handle heavy material removal on
system for high accuracy transmission and easy backlash
large diameter parts.
adjustment. The indexing accuracy is up to 0.001°. Working with the live tooling spindle, the Cf-axis and disk
Ø 90 mm large diameter NN TYPE high-precision
brake system enables the machine to perform multiple tasks,
roller bearings provide super-rigidity and low-wear
such as drilling, tapping, and milling operations, including
advantages.
cylindrical and polar coordinate interpolations.
Tooling Spindle Ouput
GV-1100 Output High-speed GV-1100 ( kW ) Output 12 High-speed 11 kW ( 30 min. ) ( kW )
Torque ( N-m ) Torque 140 ( N-m ) 127 140 127 105
11 kW ( 30 min. )
12
Torque ( N-m ) Torque 400 ( N-m ) 361 400
9
361 300 300 246
70
7.5 kW ( cont. ) 9 Torque ( 30 min. ) 7.5 kW ( cont. ) 6 Torque ( 30 min. ) 6
35
3
100
3
100
105 87 87 70
Torque ( cont. )
35 828 0
600
0
600
Torque ( N-m ) Torque 200 ( N-m ) 200 173
828
200 246 200
Torque ( cont. ) 1200
1800
2400 rpm
0
1200
1800
2400 rpm
0
GV-1200 ~ GV-2000 Output High-speed GV-1200 ~ GV-2000 ( kW ) Output High-speed 15 kW ( 30 min. ) ( kW16) 15 kW ( 30 min. )
16
Torque ( N-m ) Torque 600 ( N-m ) 600 493 450 493 450 361
173 150
11 kW ( cont. )
127 150
) 11 kW ( cont. Torque ( 30 min. )
100 127
Torque ( 30 min. ) 8
300 361
100
8
300
12
50 Torque ( cont. )
50 828 0
600
0
600
828
12
4
150
4
150
Torque ( cont. ) 1200
1800
2400 rpm
0
1200
1800
2400 rpm
0
GV-1100 Low-speed GV-1100 Low-speed 11 kW ( 30 min. ) 11 kW ( 30 min. ) 7.5 kW ( cont. ) 7.5 kW ( cont. ) Torque ( 30 min. ) Torque ( 30 min. )
Torque ( cont. ) 291 1162 Torque ( cont. ) 400 800 1200 291 1162 400 800 1200
GV-1200 ~ GV-2000 Low-speed GV-1200 ~ GV-2000 Torque Low-speed 15 kW ( 30 min. () N-m ) 3000
15 kW ( 30 min. )
2280
11 kW ( cont. ) 2250 11 kW ( cont. ) 1850 Torque ( 301500 min. ) Torque ( 30 min. ) 750
With the FANUC servo motor generating an ultra high resolution of 100 million pulses per spindle rotation and
Output ( kW ) Output 12 ( kW ) 12
3,840 N-m ( GV-1600 / GV-2000 ) of torque, machined
9
surfaces finishes are much
9
superior than Cs-axis (
6
driven by spindle motor )
6
Torque ( N-m ) 3000
1500
6
2250 2220
4
1500
3 750
750
2
Cf-axis motor output
Output ( kW ) Output 16 GV-1100 ( kW ) 16
0 Output ( kW ) 8
Torque ( N-m ) 3000
GV-1200
Output ( kW ) 8
2740
12 12 8 8
10
GV-1600 / GV2000
15 rpm Output ( kW ) 8
2250 2220
6
3180 3000
6
4
1500
4
2000
4
2
10
5
Torque ( N-m ) 4000 3840
6
3
4
4 Torque ( cont. ) 291 1162 1356 Torque ( cont. ) 400 800 1200 1600 rpm 5 291 1162 0 1356 400 800 1200 1600 rpm
GV-1200
1850
3 1550 1600 rpm 1550 1600 rpm
Torque ( N-m ) 3000 2740
2280 2250
equipped machines.
3
Output ( kW ) 8
GV-1100
15 rpm
3 750
0
2
4
8
12 13 rpm
3 1000
0
2
4
8
12 13 rpm
0
4
GENERAL DIMENSION Tool Holders
Tool Holders ( Optional )
Ø69.85 Ø25
37
23.2
74
BT-50
3
Ø21 Ø25
Tapping tool holders
101.8
M24
5°
D
DIN 69872 Ø36 Ø28 7
Unit : mm
M24
L
Ø85
Model BT50-TER16 BT50-TER40
Ø100
L 80 117
D Ø28 Ø63
Tapping Range M3-M12 M12-M35
BT50
BT50
Drilling ( collect type ) tool holders
Model BT50-ER20-100 BT50-ER32-100 BT50-ER40-100
L 100 100 100
Capacity 1-13 2-20 3-26
Collet Type ER20 ER32 ER40
S
L 32 : 200 40 : 210
32 : 32 ( Std. ) 40 : 40 ( Opt. )
L
C
D
S
Drilling ( side lock ) tool holders
220
32 : 32 40 : 40
BT50
Model BT50-SLA20-105 BT50-SLA25-105 BT50-SLA32-105 BT50-SLA40-105 BT50-SLA50.8-105
L : 200 ( Std. ) 300 ( Opt. )
BT50
L
L 105 105 105 105 105
C Ø50 Ø55 Ø60 Ø80 Ø95
D Ø20 Ø25 Ø32 Ø40 Ø50.8
25
D
Face milling tool holders
25
L
Model BT50-FMA25.4-105 BT50-FMA31.75-105 BT50-FMA38.1-75 BT50-FMA50.8-75
BT50
BT50
Ø100
L 125 127 98 99
D Ø85 Ø85 Ø95 Ø95
Cutter Dia. Ø80 Ø100 Ø125 Ø150
L : 200 ( Std. ) 300 ( Opt. )
D
Boring tool holders
Ø100
Specifications are subject to change without notice.
本型錄之規格如有變更，恕不另行通知。
L
25
Model BT50-BSA62-300 BT50-BSA72-320 BT50-FMA105-195
L 300 320 195
D Ø62~90 Ø72~110 Ø105~160
Tooling System
7 8
Live Tools
Turning Tools
Boring
90° Milling
Work Range
Tapping
Tool position Home
U-Drill
Drilling
Face milling
Milling
Boring
Boring
O.D. Tool
Tool change point
ATC door
Unit : mm
Min. inner turning dia.
b A
C D
B
Tool tip
E
Ram center
c
Model GV-1100 GV-1200 GV-1600 GV-2000
J
L( Max. ) / M( Min. ) K Max. turning height
b
H
A
G
B 760 835 1,060 1,160
100 100 100 100
Model GV-1100 GV-1200 GV-1600 GV-2000
I
Max. turning dia. F
Table dia.
Model GV-1100 GV-1200 GV-1600 GV-2000
a
G Ø1,000 Ø1,250 Ø1,600 Ø2,000
a Ø320 Ø320 Ø320 Ø320
C 40 40 40 40
H 5 5 5 5
I 155 155 155 155
b 220 220 220 220
D 180 180 180 180 J 900 900 900 900
K 1,300 1,300 1,300 1,280
c 50 50 50 50
E 220 220 220 220
F Ø1,200 Ø1,350 Ø1,800 Ø2,000
L 1,400 1,550 1,550 1,530
M 800 750 750 730
Spindle Center Line
150
H D
2,830
M25
Max：B
1,520
Guard-rail I
Min：C
325
E
Machine Layout
A
F 500
Model GV-1100
A 3,485
B 5,050
C 4,450
D 910
E 600
G
F 1,265
Unit : mm
G 3,530
H 3,310
I 4,460
GV-1200
3,540
5,300
4,500
930
800
1,315
3,195
3,580
4,730
GV-1600
3,790
5,300
4,500
910
800
1,350
3,450
3,560
4,750
GV-2000
4,400
5,300
4,500
930
800
1,500
3,600
3,560
4,750
FEATURES O : Option C : Contact GOODWAY
S
S
S
S
Rigid tapping
S
S
S
S
Cf-axis
O
O
O
O
Disk brake for main spindle
O
O
O
O
Lubrication system
S
S
S
S
S
S
S
S
S
S
S
S
WORK HOLDING 4-jaws manual chuck
TOOLING SPINDLE BT50 spindle Spindle Coolant
S
S
S
S
Coolant through spindle ( CTS )
S
S
S
S
Drilling & milling function
O
O
O
O
12T magazine
S
–
–
–
16T magazine
O
S
S
S
24T magazine
O
O
O
O
O
O
O
O
MRASUREMENT Tool presetter X & Z axes linear scales
O
O
O
O
Part presence check
O
O
O
O
S
S
S
S
COOLANT Coolant pump
10 Kg/cm2
High-pressure coolant system
20 Kg/cm2
Oil skimmer
O
O
O
O
O
O
O
O
Coolant flow switch
O
O
O
O
Coolant level switch
O
O
O
O
Coolant intercooler system
O
O
O
O
Paper tape filter
O
O
O
O
CHIP DISPOSAL Chip conveyor with auto timer
O
O
O
O
Chip cart
O
O
O
O
SAFETY Fully enclosed splash guard
S
S
S
S
Door interlock ( incl. Mechanical lock )
S
S
S
S
Impact resistant viewing window
S
S
S
S
Low hydraulic pressure detection switch
S
S
S
S
Over travel ( soft limit )
S
S
S
S
Auto power-off device
S
S
S
S
OTHERS Tri-color operation status signal light tower
S
S
S
S
Florescent work light
S
S
S
S
Electrical cabinet
Heat exchanger
S
S
S
S
A / C cooling system
O
O
O
O
Complete hydraulic system
S
S
S
S
Advanced auto lubrication system
S
S
S
S
Emergency maintenance electrical part package
S
S
S
S
Operation & maintenance manuals
S
S
S
S
FANUC CONTROL FUNCTIONS Display Graphic function Part program storage size Oi -TF : each path 31i : total Registerable programs Oi -TF : each path 31i : total
Tool offset pairs
8.4" color LCD 10.4" color LCD Standard Dynamic *1 512K bytes 1M bytes 2M bytes 4M bytes 8M bytes 400 1,000 4,000 99 128 200 400 499 999 2000 HRV 3
Servo HRV control Automatic data backup Synchronous / Composite control Inch / metric conversion Polar coordinate interpolation Cylindrical interpolation Multiple repetitive cycle Rigid tapping Unexpected disturbance torque detection function Spindle orientation Spindle speed fluctuation detection Embedded macro Spindle synchronous control Tool radius / Tool nose radius compensation Multi-language display Polygon turning Helical interpolation Direct drawing dimension programming Thread cutting retract Variable lead threading Multiple repetitive cycle Ⅱ Canned cycles for drilling Tool nose radius compensation Chamfering / Corner R Al contour control Ⅰ Multi part program editing*2 Manual handle retrace Manual intervention and return External data input Addition of custom macro Increment system C Run hour & parts counter Auto power-off function RS-232 port Memory card input / output ( CF + USB ) Ethernet *1 Cannot coexist with MANUAL GUIDE i *2 10.4" LCD option needed Specifications are subject to change without notice .
i 31
Main spindle
F -T Oi
WORK PIECE SPINDLE
00 -20 GV 00 -16 GV 00 -12 GV 00 -11 GV
S : Standard – : Not available
S O S O S O O – – S O – – S O – – – – S S O S S S S S S S S O S S S S O S S S S S S S O S O S S S S S S S S S
O S S O – S O O O – S O S – O O O O O S S O S S S S S S S S O S S S S O S S S S S S S S S O O S S S S S S S S
MACHINE SPECIFICATIONS 9 GV-1100
GV-1200
GV-1600
GV-2000
Table diameter
Ø 1,100 mm
Ø 1,250 mm
Ø 1,600 mm
Ø 2,000 mm
Max. swing diameter
Ø 1,400 mm
Ø 1,600 mm
Ø 2,000 mm
Ø 2,050 mm
Max. turning diameter
Ø 1,200 mm
Ø 1,350 mm
Ø 1,800 mm
Ø 2,000 mm
CAPACITY
Max. turning height
1,000 mm
Max. table load
4,000 Kg
5,000 Kg
1,300 mm 8,000 Kg
5,000 / 8,000 Kg
1,280 mm
Ø 350 mm
Ø 423 mm
Ø 580 mm
Ø 580 mm / Ø 690 mm ( opt. )
WORK PIECE SPINDLE Spindle bearing diameter Motor output ( Cont. )
37 kW
Motor output ( 30 min. )
45 kW
Gear step
2-speed
Spindle speed range
1 ~ 600 rpm
2 ~ 350 rpm
2 ~ 250 rpm
2 ~ 200 rpm
Max. spindle torque
10,170 N-m
17,100 N-m
23,900 N-m
23,900 N-m
TOOLING SPINDLE ( OPTIONAL ) Motor output ( Cont. )
7.5 kW
11 kW
Motor output ( 30 min. )
11 kW
15 kW
Spindle speed range
2 ~ 2,400 rpm
Cf-AXIS ( OPTIONAL ) Motor output Cf-axis speed range Cf-axis torque output
3 kW 15 rpm
13 rpm
9 rpm
9 rpm
2,280 N-m
2,740 N-m
3,840 N-m
3,840 N-m
X & Z AXES Max. X-axis travel
1,300 ( -100 ~ 1,200 ) mm
Max. Z-axis travel Max. W-axis travel
600 mm
1,700 ( -100 ~ 1,600 ) mm
800 mm
X / Z axes rapids X-axis servo motor output
1,375 ( -100 ~ 1,275 ) 1,600 ( -100 ~ 1,500 ) mm mm 900 mm 12 / 10 m/min.
7 kW
6 kW
Z-axis servo motor output
9 kW
ATC Magazine capacity
12
16
Spindle taper
BT50
Max. tool size
280 x 150 x 400 mm
Max. tool weight
50 Kg
Max. magazine load
360 Kg
GENERAL Positioning accuracy ( JIS B 6338 ) Repeatability ( JIS B 6338 ) Standard CNC control Voltage / Power requirement Hydraulic capacity
± 0.007 / 500 mm ( X & Z axes ), ± 7.5 arc.sec / 360° ( C-axis ) ± 0.005 mm ( X & Z axes ), ± 4 arc.sec / 360° ( C-axis ) FANUC Oi -TF AC 200 / 220 + 10 % to -15 % 3 phase /100 KVA 50 L
Coolant tank capacity Machine weight Dimensions L × W × H
900 L 20,000 kg 3,485 x 3,930 x 5,050 mm
23,500 kg 3,540 x 3,695 x 5,300 mm
25,500 kg 3,790 x 3,950 x 5,300 mm
27,000 kg 4,400 x 4,100 x 5,700 mm
Specifications are subject to change without notice .
10
GOODWAY MACHINE CORP. HEADQUARTERS
GOODWAYCNC.com
CENTRAL TAIWAN SCIENCE PARK BRANCH
GOODWAY MACHINE ( WUJIANG ) CO.,LTD
No.13, 5 Road,
No. 38, Keyuan Road,
Taichung Industrial Park,
Central Taiwan Science Park.Taichung,
Taichung City, 407, Taiwan
Taichung City, 407, Taiwan
E-mail : [email protected]
TEL : + 886-4-2463-6000
No. 4888, East Lake Taihu Avenue, Wujiang Economic and Technological Development Zone, Jiangsu, China Sales Hotline : + 86-512-8286-8068 Service Hotline : + 86-512-8286-8066 FAX : + 86-512-8286-8620 E-mail : [email protected]
Th
FAX : + 886-4-2463-9600
Copyright 2017 by Goodway Machine Corp. All right reserved G-GV-1-EN-201702
SERIES
Heavy-Duty Vertical CNC Turning Centers
HEAVY-DUTY VERTICAL TURNING CENTERS Packed with industr y leading technology and top quality components, the GOODWAY GV-1 series vertical turning centers combine incredible power, strong constructions, and heavy- duty cutting capabilities to bring you The Ultimate Machining Power®. These maximum performance machines will easily accomplish the demanding turning applications of today and tomorrow. With maximum turning diameter up to Ø2,000 mm, maximum weight load up to 8,000 kg, and available live tooling spindle & Cf-axis capabilities, turning, milling, contour milling and drilling applications may be completed in one single machine. Enclosed splashguards keep chips and coolant contained for a safe clean working environment. Extra wide door enables large size work-pieces to be loaded onto the work table with a crown block providing easy loading and unloading operations. Models
GV-1100
GV-1200
GV-1600
GV-2000
Max. swing diameter ( mm )
Ø 1,400
Ø 1,600
Ø 2,000
Ø 2,050
Max. turning diameter ( mm )
Ø 1,200
Ø 1,350
Ø 1,800
Ø 2,000
Max. turning height ( mm )
1,000
1,300
1,300
1,280
Max. table load ( kg )
4,000
5,000
8,000
5,000 / 8,000
* Live tooling spindle available
( GV-1200M model shown with FANUC Oi - TF control )
1 2 Super rigidity work table with a standard 4-jaws individual manual chuck provides easy operation and outstanding heavy-duty cutting capability. Standard coolant nozzle around spindle function and chip wash down coolant system. Chips can be easily brought out through the coolant tank and providing excellent cooling capability.
High reliable BT50 12 / 16 / 24 umbrella type ATC system which providing 50 kg maximum tool weight and 360 kg maximum magazine loading capability. Fulfill various types of processing needs.
Super large 900L coolant tank capacity allows smooth coolant circulation which tremendously improves the machine's overall accuracy by lowering thermal expansion effects to a minimum. R ight discharge chip conveyor can be equipped with a programmable controller to minimize coolant loss and increase chip disposal efficiency.
SUPER RIGID CONSTRUCTION Built to endure years and years of rigorous high production turning, the heavily ribbed, thermally balanced, super rigidity bed and column are of MEEHANITE casting. It is capable of withstanding much greater stress without deforming and provides maximum vibration dampening, which result in a machine that will outlast and outperform the competition. By using Finite Element Analysis ( FEA ), optimal reinforce ribbings are directly cast into the bed and column structure. Mechanical rigidity has been increased by more than 30% when compared to conventional designs. The GV-1 series is capable of performing super heavy-duty turning and maintain long-term super high precision accuracy. More rigidity also means extended tool life.
( Casting structure of GV-1600M model shown )
Extra wide hardened and ground box ways are directly formed onto the machine bed during the casting process. The box way design provides the rigidity needed for heavy duty and interrupted turning applications. Spindle and servo motors of each axis rapid systems are FANUC α i series components to ensure peak machining performance and accuracy.
3 The column is adopted with the high-low box way design to firmly support the crossrail while minimizing structural distortion and increasing rigidity.
The moving cross rail structure adopts reduction drive mechanism which is driven by servo motor. When cross rail moves to the position, two sets of live locking bolts start to engage with column and cross rail in the first place, and then 4 sets of hydraulic cylinders automatically lock itself which ensure the rigidity of cross rail structure and excellent positioning.
800 / 600 mm ( GV-1100 ) W-axis travel ( cross rail up and down ) 200 mm Space between each step of the positioning mechanism
Contact surfaces of all slides, spindles, ball screw bearing housings, bed and column are precision hand scraped to provide maximum assembly precision, structural rigidity, and load distribution.
The square ram on the tooling spindle is adopted with a closed-type design and fixed with 4 sets of powerful wedges. This gives the GV-1 series with greater structural rigidity and machining accuracy compared to peer models with a semi-closed type square ram structure.
Semi-closed Type Square Ram
Closed-type Square Ram
4
ULTIMATE TURNING POWER
Work-Piece Spindle Output
GV-1100 High-speed
Torque ( N-m ) 3000 2860
40
37 kW ( cont. )
Torque ( 30 min. )
1500
GV-1100 Low-speed
Output Torque ( kW ) ( N-m ) 12000 50
45 kW ( 30 min. )
2350 2250
Clamping Range
Output ( kW ) 50
45 kW ( 30 min. )
10170
40
37 kW ( cont. )
9000 8360
30
Torque ( 30 min. )
6000 20
750
10
Torque ( cont. )
3000
150
300
450
GV-1200 High-speed
Torque ( N-m ) 6000
40
37 kW ( cont. )
Torque ( 30 min. )
3000
35
113 105
70
45 kW ( 30 min. )
30
Torque ( 30 min. )
10000
10
Torque ( cont. ) 0
Torque ( N-m ) 8000
88 100
Output Torque ( kW ) ( N-m ) 30000 50
45 kW ( 30 min. )
40
37 kW ( cont. )
6000 5546
Torque ( 30 min. )
4000
0
350 rpm
30
10
Torque ( cont. ) 25
300
GV-1600 / GV-2000 High-speed
6745
5000
236 200
23900 22500 19690
30
66 60
90 100 rpm
GV-1600 / GV-2000 Low-speed
Output ( kW ) 50
45 kW ( 30 min. )
40
37 kW ( cont. )
Torque ( 30 min. )
15000
Torque ( cont. ) 63 0
75
169 150
10
225 250 rpm
30 20
20 2000
Unit : mm
20
20 1500
ØD
40
37 kW ( cont. )
30
20
Output ( kW ) 50
17100 15000 14064
ØC
140 rpm
GV-1200 Low-speed
Output Torque ( kW ) ( N-m ) 20000 50
45 kW ( 30 min. )
4818 4500 3961
0
600 rpm
ØB
30
10
Torque ( cont. ) 42
400 0
ØA
7500
Torque ( cont. )
0
18 20
10
46.8 40
60
70 rpm
Max. I.D. Clamping Range GV-1100 GV-1200 GV-1600 GV-2000
A 1,165 1,355 1,675 1,995
C 355 385 385 385
Max. O.D. Clamping Range GV-1100 GV-1200 GV-1600 GV-2000
B 1,005 1,195 1,515 1,835
D 195 225 225 225
Work-Piece Spindle
5 6
Generating twice the torque output of standard motors, the A / C constant output, wide-range, high torque i series motor is rated at 45 kW ( 30 min. ). The super rigidity, high rotation accuracy cross roller bearing can sustain radial, axial and torque compound loads to ensure machining accuracy under long-term heavy work loads and extend the service life of the spindle. Standard high-speed ratio, high-torque 2-speed gear box mated with FANUC series spindle motor provides ample power output for heavy-duty cutting. GV-1100 Max. spindle torque : 10,170 N-m GV-1200 Max. spindle torque : 17,100 N-m GV-1600 Max. spindle torque : 23,900 N-m GV-2000 Max. spindle torque : 23,900 N-m
C-axis Spindle ( Optional )
Tooling Spindle The 2-speed super heavy duty gear head incorporates
The optional Cf-axis and disk brake system available on the
advanced mechanical designs. Mated with a 15 kW
GV-1 series provide the most rigid and powerful type of C-axis
( 30 min. ) motor provides a tremendous amount of
on the market today. It is adopted with worm gear drive
low-end torque to handle heavy material removal on
system for high accuracy transmission and easy backlash
large diameter parts.
adjustment. The indexing accuracy is up to 0.001°. Working with the live tooling spindle, the Cf-axis and disk
Ø 90 mm large diameter NN TYPE high-precision
brake system enables the machine to perform multiple tasks,
roller bearings provide super-rigidity and low-wear
such as drilling, tapping, and milling operations, including
advantages.
cylindrical and polar coordinate interpolations.
Tooling Spindle Ouput
GV-1100 Output High-speed GV-1100 ( kW ) Output 12 High-speed 11 kW ( 30 min. ) ( kW )
Torque ( N-m ) Torque 140 ( N-m ) 127 140 127 105
11 kW ( 30 min. )
12
Torque ( N-m ) Torque 400 ( N-m ) 361 400
9
361 300 300 246
70
7.5 kW ( cont. ) 9 Torque ( 30 min. ) 7.5 kW ( cont. ) 6 Torque ( 30 min. ) 6
35
3
100
3
100
105 87 87 70
Torque ( cont. )
35 828 0
600
0
600
Torque ( N-m ) Torque 200 ( N-m ) 200 173
828
200 246 200
Torque ( cont. ) 1200
1800
2400 rpm
0
1200
1800
2400 rpm
0
GV-1200 ~ GV-2000 Output High-speed GV-1200 ~ GV-2000 ( kW ) Output High-speed 15 kW ( 30 min. ) ( kW16) 15 kW ( 30 min. )
16
Torque ( N-m ) Torque 600 ( N-m ) 600 493 450 493 450 361
173 150
11 kW ( cont. )
127 150
) 11 kW ( cont. Torque ( 30 min. )
100 127
Torque ( 30 min. ) 8
300 361
100
8
300
12
50 Torque ( cont. )
50 828 0
600
0
600
828
12
4
150
4
150
Torque ( cont. ) 1200
1800
2400 rpm
0
1200
1800
2400 rpm
0
GV-1100 Low-speed GV-1100 Low-speed 11 kW ( 30 min. ) 11 kW ( 30 min. ) 7.5 kW ( cont. ) 7.5 kW ( cont. ) Torque ( 30 min. ) Torque ( 30 min. )
Torque ( cont. ) 291 1162 Torque ( cont. ) 400 800 1200 291 1162 400 800 1200
GV-1200 ~ GV-2000 Low-speed GV-1200 ~ GV-2000 Torque Low-speed 15 kW ( 30 min. () N-m ) 3000
15 kW ( 30 min. )
2280
11 kW ( cont. ) 2250 11 kW ( cont. ) 1850 Torque ( 301500 min. ) Torque ( 30 min. ) 750
With the FANUC servo motor generating an ultra high resolution of 100 million pulses per spindle rotation and
Output ( kW ) Output 12 ( kW ) 12
3,840 N-m ( GV-1600 / GV-2000 ) of torque, machined
9
surfaces finishes are much
9
superior than Cs-axis (
6
driven by spindle motor )
6
Torque ( N-m ) 3000
1500
6
2250 2220
4
1500
3 750
750
2
Cf-axis motor output
Output ( kW ) Output 16 GV-1100 ( kW ) 16
0 Output ( kW ) 8
Torque ( N-m ) 3000
GV-1200
Output ( kW ) 8
2740
12 12 8 8
10
GV-1600 / GV2000
15 rpm Output ( kW ) 8
2250 2220
6
3180 3000
6
4
1500
4
2000
4
2
10
5
Torque ( N-m ) 4000 3840
6
3
4
4 Torque ( cont. ) 291 1162 1356 Torque ( cont. ) 400 800 1200 1600 rpm 5 291 1162 0 1356 400 800 1200 1600 rpm
GV-1200
1850
3 1550 1600 rpm 1550 1600 rpm
Torque ( N-m ) 3000 2740
2280 2250
equipped machines.
3
Output ( kW ) 8
GV-1100
15 rpm
3 750
0
2
4
8
12 13 rpm
3 1000
0
2
4
8
12 13 rpm
0
4
GENERAL DIMENSION Tool Holders
Tool Holders ( Optional )
Ø69.85 Ø25
37
23.2
74
BT-50
3
Ø21 Ø25
Tapping tool holders
101.8
M24
5°
D
DIN 69872 Ø36 Ø28 7
Unit : mm
M24
L
Ø85
Model BT50-TER16 BT50-TER40
Ø100
L 80 117
D Ø28 Ø63
Tapping Range M3-M12 M12-M35
BT50
BT50
Drilling ( collect type ) tool holders
Model BT50-ER20-100 BT50-ER32-100 BT50-ER40-100
L 100 100 100
Capacity 1-13 2-20 3-26
Collet Type ER20 ER32 ER40
S
L 32 : 200 40 : 210
32 : 32 ( Std. ) 40 : 40 ( Opt. )
L
C
D
S
Drilling ( side lock ) tool holders
220
32 : 32 40 : 40
BT50
Model BT50-SLA20-105 BT50-SLA25-105 BT50-SLA32-105 BT50-SLA40-105 BT50-SLA50.8-105
L : 200 ( Std. ) 300 ( Opt. )
BT50
L
L 105 105 105 105 105
C Ø50 Ø55 Ø60 Ø80 Ø95
D Ø20 Ø25 Ø32 Ø40 Ø50.8
25
D
Face milling tool holders
25
L
Model BT50-FMA25.4-105 BT50-FMA31.75-105 BT50-FMA38.1-75 BT50-FMA50.8-75
BT50
BT50
Ø100
L 125 127 98 99
D Ø85 Ø85 Ø95 Ø95
Cutter Dia. Ø80 Ø100 Ø125 Ø150
L : 200 ( Std. ) 300 ( Opt. )
D
Boring tool holders
Ø100
Specifications are subject to change without notice.
本型錄之規格如有變更，恕不另行通知。
L
25
Model BT50-BSA62-300 BT50-BSA72-320 BT50-FMA105-195
L 300 320 195
D Ø62~90 Ø72~110 Ø105~160
Tooling System
7 8
Live Tools
Turning Tools
Boring
90° Milling
Work Range
Tapping
Tool position Home
U-Drill
Drilling
Face milling
Milling
Boring
Boring
O.D. Tool
Tool change point
ATC door
Unit : mm
Min. inner turning dia.
b A
C D
B
Tool tip
E
Ram center
c
Model GV-1100 GV-1200 GV-1600 GV-2000
J
L( Max. ) / M( Min. ) K Max. turning height
b
H
A
G
B 760 835 1,060 1,160
100 100 100 100
Model GV-1100 GV-1200 GV-1600 GV-2000
I
Max. turning dia. F
Table dia.
Model GV-1100 GV-1200 GV-1600 GV-2000
a
G Ø1,000 Ø1,250 Ø1,600 Ø2,000
a Ø320 Ø320 Ø320 Ø320
C 40 40 40 40
H 5 5 5 5
I 155 155 155 155
b 220 220 220 220
D 180 180 180 180 J 900 900 900 900
K 1,300 1,300 1,300 1,280
c 50 50 50 50
E 220 220 220 220
F Ø1,200 Ø1,350 Ø1,800 Ø2,000
L 1,400 1,550 1,550 1,530
M 800 750 750 730
Spindle Center Line
150
H D
2,830
M25
Max：B
1,520
Guard-rail I
Min：C
325
E
Machine Layout
A
F 500
Model GV-1100
A 3,485
B 5,050
C 4,450
D 910
E 600
G
F 1,265
Unit : mm
G 3,530
H 3,310
I 4,460
GV-1200
3,540
5,300
4,500
930
800
1,315
3,195
3,580
4,730
GV-1600
3,790
5,300
4,500
910
800
1,350
3,450
3,560
4,750
GV-2000
4,400
5,300
4,500
930
800
1,500
3,600
3,560
4,750
FEATURES O : Option C : Contact GOODWAY
S
S
S
S
Rigid tapping
S
S
S
S
Cf-axis
O
O
O
O
Disk brake for main spindle
O
O
O
O
Lubrication system
S
S
S
S
S
S
S
S
S
S
S
S
WORK HOLDING 4-jaws manual chuck
TOOLING SPINDLE BT50 spindle Spindle Coolant
S
S
S
S
Coolant through spindle ( CTS )
S
S
S
S
Drilling & milling function
O
O
O
O
12T magazine
S
–
–
–
16T magazine
O
S
S
S
24T magazine
O
O
O
O
O
O
O
O
MRASUREMENT Tool presetter X & Z axes linear scales
O
O
O
O
Part presence check
O
O
O
O
S
S
S
S
COOLANT Coolant pump
10 Kg/cm2
High-pressure coolant system
20 Kg/cm2
Oil skimmer
O
O
O
O
O
O
O
O
Coolant flow switch
O
O
O
O
Coolant level switch
O
O
O
O
Coolant intercooler system
O
O
O
O
Paper tape filter
O
O
O
O
CHIP DISPOSAL Chip conveyor with auto timer
O
O
O
O
Chip cart
O
O
O
O
SAFETY Fully enclosed splash guard
S
S
S
S
Door interlock ( incl. Mechanical lock )
S
S
S
S
Impact resistant viewing window
S
S
S
S
Low hydraulic pressure detection switch
S
S
S
S
Over travel ( soft limit )
S
S
S
S
Auto power-off device
S
S
S
S
OTHERS Tri-color operation status signal light tower
S
S
S
S
Florescent work light
S
S
S
S
Electrical cabinet
Heat exchanger
S
S
S
S
A / C cooling system
O
O
O
O
Complete hydraulic system
S
S
S
S
Advanced auto lubrication system
S
S
S
S
Emergency maintenance electrical part package
S
S
S
S
Operation & maintenance manuals
S
S
S
S
FANUC CONTROL FUNCTIONS Display Graphic function Part program storage size Oi -TF : each path 31i : total Registerable programs Oi -TF : each path 31i : total
Tool offset pairs
8.4" color LCD 10.4" color LCD Standard Dynamic *1 512K bytes 1M bytes 2M bytes 4M bytes 8M bytes 400 1,000 4,000 99 128 200 400 499 999 2000 HRV 3
Servo HRV control Automatic data backup Synchronous / Composite control Inch / metric conversion Polar coordinate interpolation Cylindrical interpolation Multiple repetitive cycle Rigid tapping Unexpected disturbance torque detection function Spindle orientation Spindle speed fluctuation detection Embedded macro Spindle synchronous control Tool radius / Tool nose radius compensation Multi-language display Polygon turning Helical interpolation Direct drawing dimension programming Thread cutting retract Variable lead threading Multiple repetitive cycle Ⅱ Canned cycles for drilling Tool nose radius compensation Chamfering / Corner R Al contour control Ⅰ Multi part program editing*2 Manual handle retrace Manual intervention and return External data input Addition of custom macro Increment system C Run hour & parts counter Auto power-off function RS-232 port Memory card input / output ( CF + USB ) Ethernet *1 Cannot coexist with MANUAL GUIDE i *2 10.4" LCD option needed Specifications are subject to change without notice .
i 31
Main spindle
F -T Oi
WORK PIECE SPINDLE
00 -20 GV 00 -16 GV 00 -12 GV 00 -11 GV
S : Standard – : Not available
S O S O S O O – – S O – – S O – – – – S S O S S S S S S S S O S S S S O S S S S S S S O S O S S S S S S S S S
O S S O – S O O O – S O S – O O O O O S S O S S S S S S S S O S S S S O S S S S S S S S S O O S S S S S S S S
MACHINE SPECIFICATIONS 9 GV-1100
GV-1200
GV-1600
GV-2000
Table diameter
Ø 1,100 mm
Ø 1,250 mm
Ø 1,600 mm
Ø 2,000 mm
Max. swing diameter
Ø 1,400 mm
Ø 1,600 mm
Ø 2,000 mm
Ø 2,050 mm
Max. turning diameter
Ø 1,200 mm
Ø 1,350 mm
Ø 1,800 mm
Ø 2,000 mm
CAPACITY
Max. turning height
1,000 mm
Max. table load
4,000 Kg
5,000 Kg
1,300 mm 8,000 Kg
5,000 / 8,000 Kg
1,280 mm
Ø 350 mm
Ø 423 mm
Ø 580 mm
Ø 580 mm / Ø 690 mm ( opt. )
WORK PIECE SPINDLE Spindle bearing diameter Motor output ( Cont. )
37 kW
Motor output ( 30 min. )
45 kW
Gear step
2-speed
Spindle speed range
1 ~ 600 rpm
2 ~ 350 rpm
2 ~ 250 rpm
2 ~ 200 rpm
Max. spindle torque
10,170 N-m
17,100 N-m
23,900 N-m
23,900 N-m
TOOLING SPINDLE ( OPTIONAL ) Motor output ( Cont. )
7.5 kW
11 kW
Motor output ( 30 min. )
11 kW
15 kW
Spindle speed range
2 ~ 2,400 rpm
Cf-AXIS ( OPTIONAL ) Motor output Cf-axis speed range Cf-axis torque output
3 kW 15 rpm
13 rpm
9 rpm
9 rpm
2,280 N-m
2,740 N-m
3,840 N-m
3,840 N-m
X & Z AXES Max. X-axis travel
1,300 ( -100 ~ 1,200 ) mm
Max. Z-axis travel Max. W-axis travel
600 mm
1,700 ( -100 ~ 1,600 ) mm
800 mm
X / Z axes rapids X-axis servo motor output
1,375 ( -100 ~ 1,275 ) 1,600 ( -100 ~ 1,500 ) mm mm 900 mm 12 / 10 m/min.
7 kW
6 kW
Z-axis servo motor output
9 kW
ATC Magazine capacity
12
16
Spindle taper
BT50
Max. tool size
280 x 150 x 400 mm
Max. tool weight
50 Kg
Max. magazine load
360 Kg
GENERAL Positioning accuracy ( JIS B 6338 ) Repeatability ( JIS B 6338 ) Standard CNC control Voltage / Power requirement Hydraulic capacity
± 0.007 / 500 mm ( X & Z axes ), ± 7.5 arc.sec / 360° ( C-axis ) ± 0.005 mm ( X & Z axes ), ± 4 arc.sec / 360° ( C-axis ) FANUC Oi -TF AC 200 / 220 + 10 % to -15 % 3 phase /100 KVA 50 L
Coolant tank capacity Machine weight Dimensions L × W × H
900 L 20,000 kg 3,485 x 3,930 x 5,050 mm
23,500 kg 3,540 x 3,695 x 5,300 mm
25,500 kg 3,790 x 3,950 x 5,300 mm
27,000 kg 4,400 x 4,100 x 5,700 mm
Specifications are subject to change without notice .
10
GOODWAY MACHINE CORP. HEADQUARTERS
GOODWAYCNC.com
CENTRAL TAIWAN SCIENCE PARK BRANCH
GOODWAY MACHINE ( WUJIANG ) CO.,LTD
No.13, 5 Road,
No. 38, Keyuan Road,
Taichung Industrial Park,
Central Taiwan Science Park.Taichung,
Taichung City, 407, Taiwan
Taichung City, 407, Taiwan
E-mail : [email protected]
TEL : + 886-4-2463-6000
No. 4888, East Lake Taihu Avenue, Wujiang Economic and Technological Development Zone, Jiangsu, China Sales Hotline : + 86-512-8286-8068 Service Hotline : + 86-512-8286-8066 FAX : + 86-512-8286-8620 E-mail : [email protected]
Th
FAX : + 886-4-2463-9600
Copyright 2017 by Goodway Machine Corp. All right reserved G-GV-1-EN-201702
