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Wholesale Dealer | -Smart - Confident - Proven SMART CONFIDENT - PROVEN Sure-Trac™ Brand Open andand Dump Trailers and YearLimited Limited Warranty Sure-Trac Open Dump Trailers andAccessories Accessories Three Three Year Warranty TM Brand Novae Corp. warrants to the original owner that your Sure-Trac trailer will be free from defects in material and workmanship for the three (3) year period commencing with the date of purchase, except as herein limited. The obligation of this warranty is limited to repairing or replacing any part or parts which, in the opinion of Novae Corp. is/are defective in material or workmanship under normal use and service.
DayLimited Limited Warranty Warranty 9090 Day Excluded from this Three Year Limited Warranty are electrical components and lights, jacks, sealants, seals, locks, and couplers, which are warranted for a 90 day period commencing with the date of purchase.
Warranty WarrantyValidation Validation Your new trailer must be registered with Novae Corp within ten (10) days of the original purchase. This purchaser record is required by Federal Law. Warranty registration forms are available on the web at www.sure-trac.com.
Items Not Covered Items Not CoveredInInThis This Warranty Warranty Wheels and Tires. Contact the tire manufacturer for warranty information Running Gear including axle and suspension assemblies. Present all claims directly to the axle manufacturer or their authorized dealers. 3. Component parts such as electrical components, batteries, Hydraulic cylinders, etc, are covered by a separate manufacturer’s warranty and all claims should be presented to the respective component manufacturer for warranty service. 4. Paint finish and durability are not covered under this warranty. 5. Damage or defects resulting from misuse (including, but not limited to, overloading as determined by the gross vehicle weight rating as shown on the vehicle identification label, improper loading, negligence, alteration, accident or lack of maintenance.) 6. Maintenance items that are worn through normal use. 7. Damage caused by loose nuts, bolts or screws including improperly torqued wheel lug nuts. 8. Damage caused by the use of incorrect hitch ball, pintle, or improper hitching. 9. Loss of time, inconvenience, loss of trailer use, rental or substitute equipment, loss of revenues, or any other losses. 10. Damage or loss resulting from towing a trailer that exceeds the tow vehicle manufacturerʼs specific towing limitations. 11. Any travel time or expenses, such as food, fuel, lodging, etc., incurred to obtain service. 1. 2.
How to to Obtain Service How Obtain Service 1. 2. 3.
4.
All warranty claims must be presented to Novae Corp. and proper arrangements must be made and approved by Novae Corp. prior to any work being done. Prior approval must be obtained from Novae Corp for all warranty repairs. In certain cases, Novae Corp may, at its sole discretion, elect to have warranty work performed by a qualified repair facility. Novae Corp. will not be obligated in any way to pay for: repairs made without specific advance approval, labor charges in excess of those deemed reasonable by Novae Corp., or for any part costs in excess of the cost if Novae Corp. had supplied the parts. The cost of any replacement items will be limited to the amount of the original cost of that item as installed and sold by Novae Corp. Any charges for: overtime labor, service calls, towing charges, expediting, freight or transportation costs are the sole responsibility of the consumer and will not be paid by Novae Corp.
Any express warranty not provided herein, and any remedy for breach of contract which, but for this provision, might arise by implication or operation of law, is hereby excluded and disclaimed. The implied warranties for merchantability and of fitness for a particular purpose are expressly limited to a term of three (3) years. Under no circumstances will Novae Corp. be liable to purchaser or any other person for any special, incidental, or consequential damages, whether arising out of a breach of warranty, breach of contract or otherwise. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Novae Corp. neither assumes nor authorizes any other person to give any other warranty on its behalf. This warranty is not transferable from the original owner. 155
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Sure-Trac Brand Enclosed Trailers and Accessories Three Year Limited Warranty
Sure-Trac Brand Enclosed Trailers Accessories Five Year Limited Warranty Five Year and Limited Warranty Novae Corp. warrants to the original owner that your Sure-Trac trailer will be free from defects in material and workmanship for the five (5) year period commencing with the date of purchase, except herein limited. The obligation of this warranty is limited to repairing or replacing any part or parts which, in the opinion of Novae Corp. is/are defective in material or workmanship under normal use and service. Excluded from this five year warranty are electrical wiring, plumbing, windows, doors, paint, undercoating, aluminum exterior metal and fiberglass components which are warranted for a one (1) year period commencing with the date of purchase.
90 Limited Warranty 90Day Day Limited Warranty Excluded from the five year warranty are electrical components and lights, jacks, sealants, door seals, locks and couplers which are warranted for a 90 day period commencing with the date of purchase. Warranty Validation Warranty Validation Your new trailer must be registered with Novae Corp. within ten (10) days of the original purchase date. This purchaser record is required by Federal Law. Warranty registration forms are available on the Web at www.suretrac.com. ItemsNot Not Covered In This Warranty Items Covered In This Warranty
1. Wheels and Tires. Contact the tire manufacturer for warranty information. 2. Running gear including axle and suspension assemblies. Present all claims directly to the axle manufacturer or their authorized dealers.
3. Component parts such as appliances, electrical lighting fixtures, fire suppression systems, power ventilation
systems, etc. are covered by a separate manufacturer’s warranty and all claims should be presented to the respective component manufacturer for warranty service. 4. Work performed by others, including without limitation: Graphics, special awnings, and hydraulic lift systems. 5. Please note that due to extreme temperatures and situations, the glued (screwless) exterior panels on our Commercial series models are not covered in this warranty. In the event that conditions arise that cause the glued seams or panels to loosen from the sidewalls, Sure-Trac will assist in coordinating a repair by sending screws to repair the loosened areas. When applicable, color-matching screws will be used (White, Black, Charcoal, Silver, Pewter and Red). 6. Corrosion to the frame, skin, electrical or other construction materials caused by the presence of any product causing a chemical reaction to the materials to construct the trailer (fertilizers, cement, caustic chemicals, etc.) 7. Damage or defects resulting from misuse (including, but not limited to, overloading as determined by the gross vehicle weight rating as shown on the vehicle identification label, improper loading, negligence, alteration, accident or lack of maintenance.) 8. Maintenance items that are worn through normal use. 9. Damage caused by loose nuts, bolts or screws including improperly torqued wheel lug nuts. 10. Loss of time, inconvenience, loss of trailer use, rental or substitute equipment, loss of revenue, or any other losses. 11. Damage or loss resulting from towing a trailer that exceeds the tow vehicle manufacturer’s specific towing limitations. 12. Any travel time or expenses, such as food, fuel, lodging, etc., incurred to obtain service.
WARRANTY/OWNER’S MANUAL
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How to to Obtain How ObtainService Service 1. All warranty claims must be presented to Novae Corp. and proper arrangements must be made and approved by Novae Corp. prior to any work being done.
2. Prior approval must be obtained from Novae Corp. for all warranty repairs. In certain cases, Novae Corp. may, at its sole discretion, elect to have warranty work performed by a qualified repair facility.
3. Novae Corp. will not be obligated in any way to pay for: repairs made without specific advance approval, labor
4.
charges in excess of those deemed reasonable by Novae Corp., or for any costs in excess of the cost if Novae Corp. had supplied the parts. The cost of any replacement items will be limited to the amount of the original cost of that item as installed and sold by Novae Corp. Any charges for: Overtime labor, service calls, towing charges, expediting, freight or transportation costs are the sole responsibility of the consumer and will not be paid by Novae Corp.
Any express warranty not provided herein, and any remedy for breach of contract which, but for this provision, might arise by implication or operation of law, is hereby excluded and disclaimed. The implied warranties for merchantability and of fitness for a particular purpose are expressly limited to a term of 5 (5) years. Under no circumstances will Novae Corp. be liable to purchaser or any other person for any special, incidental, or consequential damages, whether arising out of a breach of warranty, breach of contract or otherwise. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Novae Corp. neither assumes nor authorizes any other person to give any other warranty on its behalf. This warranty is not transferable from the original owner.
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TIRE SAFETY TIRE SAFETY
Everything Rides On It The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses all aspects of Tire safety, as required by CFR 575.6. This brochure is reproduced in part below. It can be obtained and downloaded from NHTSA, free of charge, from the following web site: http://www.nhtsa.gov/cars/rules/tiresafety/ridesonit/tires_index.html Studies of tire safety show that maintaining proper tire pressure, observing tire and vehicle load limits (not carrying more weight in your vehicle than your tires or vehicle can safely handle), avoiding road hazards, and inspecting tires for cuts, slashes, and other irregularities are the most important things you can do to avoid tire failure, such as tread separation or blowout and flat tires. These actions, along with other care and maintenance activities, can also: • • • •
Improve vehicle handling Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the life of your tires
The following information presents a comprehensive overview of tire safety, including information on the following topics: • • • •
Basic tire maintenance Uniform Tire Quality Grading System Fundamental characteristics of tires Tire safety tips
Use this information to make tire safety a regular part of your vehicle maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure.
Safety First–Basic Tire Maintenance Properly maintained tires improve the steering, stopping, traction, and load-carrying capability of your vehicle. Underinflated tires and overloaded vehicles are a major cause of tire failure. Therefore, as mentioned above, to avoid flat tires and other types of tire failure, you should maintain proper tire pressure, observe tire and vehicle load limits, avoid road hazards, and regularly inspect your tires.
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FINDING VEHICLE’S RECOMMENDED PRESSURE FindingYOUR Your Vehicle's Recommended TireTIRE Pressure and AND LOAD LIMITS Load Limits Tire information placards and vehicle certification labels contain information on tires and load limits. These labels indicate the vehicle manufacturer's information including: • • • •
Recommended tire size Recommended tire inflation pressure Vehicle capacity weight (VCW–the maximum occupant and cargo weight a vehicle is designed to carry) Front and rear gross axle weight ratings (GAWR– the maximum weight the axle systems are designed to carry).
Both placards and certification labels are permanently attached to the trailer near the left front.
UNDERSTANDING PRESSURE LOAD LIMITS UnderstandingTIRE Tire Pressure andAND Load Limits Tire inflation pressure is the level of air in the tire that provides it with load-carrying capacity and affects the overall performance of the vehicle. The tire inflation pressure is a number that indicates the amount of air pressure– measured in pounds per square inch (psi)–a tire requires to be properly inflated. (You will also find this number on the vehicle information placard expressed in kilopascals (kPa), which is the metric measure used internationally.) Manufacturers of passenger vehicles and light trucks determine this number based on the vehicle's design load limit, that is, the greatest amount of weight a vehicle can safely carry and the vehicle's tire size. The proper tire pressure for your vehicle is referred to as the "recommended cold inflation pressure." (As you will read below, it is difficult to obtain the recommended tire pressure if your tires are not cold.) Because tires are designed to be used on more than one type of vehicle, tire manufacturers list the "maximum permissible inflation pressure" on the tire sidewall. This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions.
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Checking Tire Pressure It is important to check your vehicle's tire pressure at least once a month for the following reasons: Wholesale Dealer |
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Most tires may naturally lose air over time. Tires can lose air suddenly if you drive a pothole or other object or if you Checking TireoverPressure strike the curb when parking. CHECKING TIRE PRESSURE Checking Tire Pressure It is•important to check tirepossible pressuretoatdetermine least onceunder a month for thebyfollowing With radial tires,your it is vehicle's usually not inflation visual reasons: inspection. It is important to check your vehicle's tire pressure at least once a month for the following reasons: For •convenience, a tire lose pressure gauge to keep in your vehicle. Gauges can be Most tires purchase may naturally air over time. • •
purchased at tire auto supply stores, andaother retail • Tires can lose suddenly if you drive over pothole or outlets. other object or if you Most tiresdealerships, mayair naturally lose air over time. the lose curb air when parking. • strike Tires can suddenly if you drive over a pothole or other object or if you The•recommended tire inflation pressure that vehicle manufacturers the With tires, it isparking. usually not possible to determine underprovide inflationreflects by visual strike radial the curb when proper psi when a tire is cold. The term cold does not relate to the outside temperature. • inspection. With radial tires, it is usually not possible to determine under inflation by visual Rather, a cold tire is one that has not been driven on for at least three hours. When you inspection.purchase a tire pressure gauge to keep in your vehicle. Gauges can be For convenience, drive, your tires get warmer, causing the air pressure within them to increase. Therefore, purchased at tire dealerships, auto supply stores, and other retail outlets.when For convenience, purchase a tire pressure gauge keep in tire yourpressure vehicle. Gauges to get an accurate tire pressure reading, you mustto measure the can tiresbeare purchased at tire dealerships, autopressure supply in stores, other retail outlets. cold or compensate for the extra warmand tires. The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper psi when a tire cold. The term cold not manufacturers relate to the outside temperature. The recommended tireisinflation pressure thatdoes vehicle provide reflects the Rather, a cold tirea tire is one that has been driven at least three hours. When you proper psi when is cold. Thenot term cold does on notfor relate to the outside temperature. drive, tires getiswarmer, the airdriven pressure within them to increase. Therefore, Rather,your afor cold tire one that causing has not been for at least three hours. When you Steps Maintaining Proper TireonPressure to get an accurate tire pressure reading, measure pressure when the tires are drive, your tires get warmer, causing theyou air must pressure withintire them to increase. Therefore, •oranStep 1: Locate the tire pressure on the information cold compensate forpressure therecommended extrareading, pressure in must warm tires. to get accurate tire you measure tirevehicle's pressuretire when the tires are placard or certification label. cold or compensate for the extra pressure in warm tires. • Step 2: Record the tire pressure of all tires. • Step 3: If the tire pressure is too high in any of the tires, slowly release air by STEPS MAINTAINING PROPER TIRE PRESSURE Steps forFOR Maintaining Tire Pressure gently pressing on the tire Proper valve stem with the edge of your tire gauge until you Steps for Maintaining Proper Tire Pressure get to the correct pressure. • Step 1: Locate the recommended tire pressure on the vehicle's tire information •• placard Step tire is too low, note the difference between measured orthe certification label. Step 4: 1: If Locate thepressure recommended tire pressure on the vehicle's tire the information tire pressure and the correct tire pressure. These "missing" pounds of pressure are • Step 2: Record the tire pressure placard or certification label. of all tires. what you will need to add. • Step 3: If the tire is tooof high any of the tires, slowly release air by 2: Record thepressure tire pressure all in tires. • gently Step 5: At a service station, add the missing pounds of your air pressure to each tire the tire is valve with of tire release gauge until you • Step 3:pressing If the tireonpressure too stem high in anythe of edge the tires, slowly air by that is underinflated. get to the correct pressure. gently pressing on the tire valve stem with the edge of your tire gauge until you Step 6:the Check all pressure. the tires to make sure they the same air pressure (except in •• Step If the tire pressure is too low, note thehave difference between the measured get to4: correct cases in which the front and rear tires are supposed to have different amounts of correctis tire "missing" poundsthe of pressure • tire Steppressure 4: If theand tire the pressure too pressure. low, noteThese the difference between measuredare pressure). what you willand need add. tire pressure. These "missing" pounds of pressure are tire pressure thetocorrect • Step Atwill a service station, what 5: you need to add. add the missing pounds of air pressure to each tire • that Stepis5:underinflated. At a service station, add the missing pounds of air pressure to each tire • Step Check all the tires to make sure they have the same air pressure (except in that is6:underinflated. which all thethe front and tires supposed to same have air different amounts • cases Step 6:inCheck tires to rear make sureare they have the pressure (exceptofin pressure). cases in which the front and rear tires are supposed to have different amounts of pressure).
If you have been driving your vehicle and think that a tire is underinflated, fill it to the recommended cold inflation pressure indicated on your vehicle's tire information placard or certification label. While your tire may still be slightly underinflated due to the extra pounds of pressure in the warm tire, it is safer to drive with air pressure that is slightly lower than the vehicle manufacturer's recommended cold inflation pressure than to drive with a significantly underinflated tire. Since this is a temporary fix, don't forget to If you have been driving your vehicle and think that a tire is underinflated, fill it to the recheck and adjust the tire's pressure when you can obtain a cold reading. recommended cold inflation your vehicle's tire information If you have been driving yourpressure vehicle indicated and thinkon that a tire is underinflated, fill it toplacard the 162 or certificationcold label.inflation While your tire may still be underinflated due to theplacard extra recommended pressure indicated onslightly your vehicle's tire information pounds of pressure in While the warm is safer with air pressure due that to is the slightly or certification label. yourtire, tireitmay still to bedrive slightly underinflated extra lower the vehicle manufacturer's inflation pressure to drive poundsthan of pressure in the warm tire, it recommended is safer to drivecold with air pressure that than is slightly with a than significantly underinflated tire. recommended Since| this is a temporary fix,Novae don't forget toto drive lower the vehicle cold inflation pressure than 800.372.1755 | manufacturer's sure-trac.com January 2016 | © 2016 Corporation. All Rights Reserved. | 160 recheck and adjust the tire's pressure a coldfix, reading. with a significantly underinflated tire.when Sinceyou thiscan is aobtain temporary don't forget to
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TIRE TireSIZE Size To maintain tire safety, purchase new tires that are the same size as the vehicle's original tires or another size recommended by the manufacturer. Look at the tire information placard or the sidewall of the tire you are replacing to find this information. If you have any doubt about the correct size to choose, consult with the tire dealer.
TIRE TireTREAD Tread The tire tread provides the gripping action and traction that prevent your vehicle from slipping or sliding, especially when the road is wet or icy. In general, tires are not safe and should be replaced when the tread is worn down to 1/16 of an inch. Tires have builtin tread wear indicators that let you know when it is time to replace your tires. These indicators are raised sections spaced intermittently in the bottom of the tread grooves. When they appear "even" with the outside of the tread, it is time to replace your tires. Another method for checking tread depth is to place a penny in the tread with Lincoln's head upside down and facing you. If you can see the top of Lincoln's head, you are ready for new tires.
TIRE BALANCE AND ALIGNMENT Tire Balance andWHEEL Wheel Alignment To avoid vibration or shaking of the vehicle when a tire rotates, the tire must be properly balanced. This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel-and-tire assembly. A wheel alignment adjusts the angles of the wheels so that they are positioned correctly relative to the vehicle's frame. This adjustment maximizes the life of your tires and prevents your car from veering to the right or left when driving on a straight, level road. These adjustments require special equipment and should be performed by a qualified technician.
TIRE ROTATION Tire Rotation Rotating tires from front to back and from side to side can reduce irregular wear (for vehicles that have tires that are all the same size).
A Tire Rotation Example
For maximum mileage, rotate your tires every 5,000 miles. Follow correct rotation patterns.
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TIRE TireREPAIR Repair The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole. Punctures through the tread can be repaired if they are not too large, but punctures to the sidewall should not be repaired. Tires must be removed from the rim to be properly inspected before being plugged and patched.
UNIFORM TIRE QUALITY GRADING SYSTEM (UTQGS) Uniform Tire Quality Grading System (UTQGS) To help consumers compare a passenger car tire's tread wear rate, traction performance, and temperature resistance, the federal government requires tire manufacturers to grade tires in these three areas. This grading system, known as the Uniform Tire Quality Grading System, provides guidelines for making relative comparisons when purchasing new tires. You also can use this information to inquire about the quality of tires placed on new vehicles. Although this rating system is very helpful when buying new tires, it is not a safety rating or guarantee of how well a tire will perform or how long it will last. Other factors such as personal driving style, type of car, quality of the roads, and tire maintenance habits have a significant influence on your tire's performance and longevity. Tread wear grades are an indication of a tire's relative wear rate. The higher the tread wear number is, the longer it should take for the tread to wear down. For example, a tire grade of 400 should wear twice as long as a tire grade of 200. Traction grades are an indication of a tire's ability to stop on wet pavement. A higher graded tire should allow you to stop your car on wet roads in a shorter distance than a tire with a lower grade. Traction is graded from highest to lowest as "AA", "A", "B", and "C". Temperature grades are an indication of a tire's resistance to heat. Sustained high temperature (for example, driving long distances in hot weather), can cause a tire to deteriorate, leading to blowouts and tread separation. From highest to lowest, a tire's resistance to heat is graded as "A", "B", or "C".
TIRE FUNDAMENTALS Tire Fundamentals Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall.
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INFORMATION ON PASSENGER VEHICLE TIRES Information on Passenger Vehicle Tires Please refer to the diagram below.
P
The "P" indicates the tire is for passenger vehicles.
Next number
This three-digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire.
Next number
This two-digit number, known as the aspect ratio, gives the tire's ratio of height to width. Numbers of 70 or lower indicate a short sidewall for improved steering response and better overall handling on dry pavement.
R
The "R" stands for radial. Radial ply construction of tires has been the industry standard for the past 20 years.
Next number
This two-digit number is the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter.
Next number
This two- or three-digit number is the tire's load index. It is a measurement of how much weight each tire can support. Note: You may not find this information on all tires because it is not required by law.
M+S
The "M+S" or "M/S" indicates that the tire has some mud and snow capability. Most radial tires have these markings; hence, they have some mud and snow capability.
Speed Rating
The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time. Please remember, no trailer is to be hauled at speeds exceeding 60MPH. 165 800.372.1755
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U.S. DOT Tire Identification Number
This begins with the letters "DOT" and indicates that the tire meets all federal standards. The next two numbers or letters are the plant code where it was manufactured, and the last four numbers represent the week and year the tire was built. For example, the numbers 3197 means the 31st week of 1997. The other numbers are marketing codes used at the manufacturer's discretion. This information is used to contact consumers if a tire defect requires a recall.
Tire Ply Composition and Materials Used
The number of plies indicates the number of layers of rubber-coated fabric in the tire. In general, the greater the number of plies, the more weight a tire can support. Tire manufacturers also must indicate the materials in the tire, which include steel, nylon, polyester, and others.
Maximum Load Rating
This number indicates the maximum load in kilograms and pounds that can be carried by the tire.
Maximum Permissible Inflation Pressure
This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions.
UTQGS INFORMATION UTQGS Information Tread wear Number
This number indicates the tire's wear rate. The higher the tread wear number is, the longer it should take for the tread to wear down. For example, a tire graded 400 should last twice as long as a tire graded 200.
Traction Letter
This letter indicates a tire's ability to stop on wet pavement. A higher graded tire should allow you to stop your car on wet roads in a shorter distance than a tire with a lower grade. Traction is graded from highest to lowest as "AA","A", "B", and "C".
Temperature Letter
This letter indicates a tire's resistance to heat. The temperature grade is for a tire that is inflated properly and not overloaded. Excessive speed, under inflation or excessive loading, either separately or in combination, can cause heat build-up and possible tire failure. From highest to lowest, a tire's resistance to heat is graded as "A", "B", or "C".
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TIRE SAFETY TIPS Tire Safety Tips Preventing Tire Damage • •
Slow down if you have to go over a pothole or other object in the road. Do not run over curbs, and try not to strike the curb when parking.
Tire Safety Checklist • • • • • •
Check tire pressure regularly (at least once a month), including the spare. Inspect tires for uneven wear patterns on the tread, cracks, foreign objects, or other signs of wear or trauma. Remove bits of glass and other foreign objects wedged in the tread. Make sure your tire valves have valve caps. Check tire pressure before going on a long trip. Do not overload your vehicle. Check the tire information placard for the maximum recommended load for the vehicle. If you are towing a trailer, remember that some of the weight of the loaded trailer is transferred to the towing vehicle.
Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Novae Corporation at 1-800-372-1755. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Novae Corporation. To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.safecar.gov.or write to: Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590 You can also obtain information about motor vehicles safety from http://www.safecar.gov.
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DUMP TRAILER OWNER’S MANUAL Congratulations on purchasing a Sure-Trac dump trailer. We pride ourselves on manufacturing a quality engineered and dependable dump trailer. Please read this manual carefully before operating your new trailer. Your safety and satisfaction are very important to us.
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SAFETY FEATURES Safety Chains are located on the front of the trailer. These chains should be securely hooked to the tow vehicle before attempting to move the trailer.
Prop Rod is located under the trailer bed on the passenger side. ALWAYS put the prop rod in place before putting any part of your body under a raised bed. Breakaway Switch will activate the trailer brakes in the event of a breakaway. The pull cable must be connected to the tow vehicle before attempting to move the trailer. Wheels and Lug Nuts routinely check lug nut torque and tire pressure (about every 100 miles) to prevent accidents. Also, check tire wear and suspension component hardware. Body Hold Down Used to hold body down when ramp loading gravity down scissor lift trailers.
HYDRAULIC PUMP Use a good grade of non-foaming hydraulic fluid with anti-corrosion and anti-wear additives such as Napa AW-68 hydraulic fluid. With the bed fully lowered and all air bled from the system the tank should be filled to within 1.5 inches of the top. DO NOT attempt to adjust or repair the pump. Return to your dealer for service as improper adjustments can be hazardous.
COUPLING VEHICLE TO TRAILER 1. 2. 3. 4. 5. 6. 7. 8. 9.
Always match the ball size to the coupler size. Use only hitch gear in good condition and of the appropriate weight ratings. Chock trailer tires to prevent rolling of trailer. Back up vehicle until ball is directly under trailer coupler. Lower trailer jack onto ball and latch coupler. Check coupler to make sure it is latched onto ball. Fully retract jack. Attach safety chains and Breakaway cable to tow vehicle. Plug trailer wiring connector into tow vehicle and check light and brake operation.
LOADING Load trailer as evenly as possible. Balance the load over the axles so that the trailer applies about 10% of the total weight to the tow vehicle. Do not exceed the GVWR of the trailer or tow vehicle. Sand, gravel and other heavy items weigh 2800 pounds per cubic yard or more and may not fill the volume of your trailer before it is overloaded in weight. Keep this in mind when loading your trailer. Approximate Dump Capacity Trailer Rating—Dump Capacity 5k=3200lbs. 7k=4300lbs. 10k=7000lbs. 12k=8200lbs. 14k=10000lbs.
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TROUBLESHOOTING 1. Bed fails to rise: 2. Bed fails to lower: 3. Bed operation is jerky:
Overloaded low battery voltage Low fluid level Loose or faulty wiring Faulty pump or solenoid switch Low battery voltage Loose or faulty wiring Faulty pump or valve Air in hydraulic system Faulty switch or solenoid
MAINTENANCE Dump trailers are more complex than ordinary utility trailers and require periodic care and maintenance. Always use the prop rod provided before placing any part of your body under the dump trailer body! Regularly check and service the following items: 1. Hydraulic fluid level 2. Hose and cylinder condition 3. Moving parts for damage and wear 4. Battery water level and connections 5. Trailer axles (see manual) Grease fittings are provided on the top and bottom of the lift cylinders (or hoist) and at the pivot of the frame and the body. Regularly grease these fittings and check for wear at these points. If you find that your dump trailer needs repair, contact your dealer. Repairs by unqualified persons can lead to damage to the trailer and injuries to those nearby.
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DUMP HOIST TYPE COMPARISON Dual Ram Hydraulic Lift Pros: Dual Ram is simple and cost effective. Cons: Less than 40% of the Cylinders Force to lift the load. The other 60% of the hydraulic force is absorbed by the frame and pivot points in the horizontal directions because of the “flat” cylinder angle when fully retracted. Increase wear on Hydraulic Cylinders, Hydraulic Pumps, Hydraulic Hoses, Battery and Pivot Points.
Scissor Hydraulic Lift Pros: Scissor lifts vary the speed with which they open; Move slowly in the beginning when extra force is needed and quickly later when the force is not needed. Scissor lift over other lift mechanisms pack a lot of travel into a small space – Ideal for longer trailers. Scissor lifts extend and retract with a quicker cycle time. The scissor acts as another frame or stabilizer to help increase the rigidity between the dump bed and the dump frame. Gravity Down does not drain any battery power when lowering bed – more cycles per day without recharging the battery. Cons: More steel and complexity in the Hydraulic Scissor Frame adds cost.
Telescopic Hydraulic Lift Pros: The great advantage telescopic cylinders have over any other type of cylinders is their ability to provide an exceptionally long stroke from a compact initial package. Most force is in the initial stage when extra capacity is needed. Each stage will have less force, but raise faster allowing for quicker cycle time. Best Mechanical Angle when fully collapsed. Ensures 100% of the Hydraulic Force is being applied to lifting the load and not causing extra stress in the frame or moving components of the dump. Gravity Down does not drain any battery power when lowering bed – more cycles per day without recharging the battery. Cons: With the cylinder being so large in the initial stages, there is increased time for the bed to raise to the full upright position. The Telescopic Cylinder itself is more complex to manufacture, causing it to be more expensive.
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We live and work in Indiana, the heart of farm country and the center of American manufacturing. Here, values matter. Novae Corp. started making trailers in 2001 with the idea to offer quality products with great service, deal fairly with people, and recognize that suppliers, employees, community and customers are all important to success. Our purpose is to create opportunities for people to make their lives better and to leave a legacy of positive impact. • Good character • A strong work ethic • A service mindset • Accountability • A drive to improve Living these values, we have become one of the best professional trailer manufacturers in North America. Dealer support has rewarded us with 15 years of continuous growth; for that, we are truly grateful. Thank you! We look forward to serving you for many years to come.
Honored as one of America's fastest growing companies 10 consecutive years
Inc. 500
®
2006
Inc. 5000
®
2007-2015
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It’s not easy to build and run a successful business. It takes hard work, persistence and determination. We understand and we work hard to be the partner you need. With smart, confident, proven products and services, Novae makes it easier.
800-372-1755 sure-trac.com Novae Corporation One Novae Parkway Markle, IN 46770
This document is provided for informational purposes only. Pictures, illustrations and text may include options and accessories not available at all times or as standard equipment. Contact your local dealer for exact specifications. All specifications are subject to change without notice. All trademarks, service marks, trade names, trade dress, product names and logos appearing in this document are the property of their respective owners. Novae Corp.® and Sure-Trac® are registered trademarks and the blue, silver and orange color combinations are trademarks of Novae Corporation. All rights reserved. © 2016 Novae Corp
DayLimited Limited Warranty Warranty 9090 Day Excluded from this Three Year Limited Warranty are electrical components and lights, jacks, sealants, seals, locks, and couplers, which are warranted for a 90 day period commencing with the date of purchase.
Warranty WarrantyValidation Validation Your new trailer must be registered with Novae Corp within ten (10) days of the original purchase. This purchaser record is required by Federal Law. Warranty registration forms are available on the web at www.sure-trac.com.
Items Not Covered Items Not CoveredInInThis This Warranty Warranty Wheels and Tires. Contact the tire manufacturer for warranty information Running Gear including axle and suspension assemblies. Present all claims directly to the axle manufacturer or their authorized dealers. 3. Component parts such as electrical components, batteries, Hydraulic cylinders, etc, are covered by a separate manufacturer’s warranty and all claims should be presented to the respective component manufacturer for warranty service. 4. Paint finish and durability are not covered under this warranty. 5. Damage or defects resulting from misuse (including, but not limited to, overloading as determined by the gross vehicle weight rating as shown on the vehicle identification label, improper loading, negligence, alteration, accident or lack of maintenance.) 6. Maintenance items that are worn through normal use. 7. Damage caused by loose nuts, bolts or screws including improperly torqued wheel lug nuts. 8. Damage caused by the use of incorrect hitch ball, pintle, or improper hitching. 9. Loss of time, inconvenience, loss of trailer use, rental or substitute equipment, loss of revenues, or any other losses. 10. Damage or loss resulting from towing a trailer that exceeds the tow vehicle manufacturerʼs specific towing limitations. 11. Any travel time or expenses, such as food, fuel, lodging, etc., incurred to obtain service. 1. 2.
How to to Obtain Service How Obtain Service 1. 2. 3.
4.
All warranty claims must be presented to Novae Corp. and proper arrangements must be made and approved by Novae Corp. prior to any work being done. Prior approval must be obtained from Novae Corp for all warranty repairs. In certain cases, Novae Corp may, at its sole discretion, elect to have warranty work performed by a qualified repair facility. Novae Corp. will not be obligated in any way to pay for: repairs made without specific advance approval, labor charges in excess of those deemed reasonable by Novae Corp., or for any part costs in excess of the cost if Novae Corp. had supplied the parts. The cost of any replacement items will be limited to the amount of the original cost of that item as installed and sold by Novae Corp. Any charges for: overtime labor, service calls, towing charges, expediting, freight or transportation costs are the sole responsibility of the consumer and will not be paid by Novae Corp.
Any express warranty not provided herein, and any remedy for breach of contract which, but for this provision, might arise by implication or operation of law, is hereby excluded and disclaimed. The implied warranties for merchantability and of fitness for a particular purpose are expressly limited to a term of three (3) years. Under no circumstances will Novae Corp. be liable to purchaser or any other person for any special, incidental, or consequential damages, whether arising out of a breach of warranty, breach of contract or otherwise. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Novae Corp. neither assumes nor authorizes any other person to give any other warranty on its behalf. This warranty is not transferable from the original owner. 155
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Sure-Trac Brand Enclosed Trailers and Accessories Three Year Limited Warranty
Sure-Trac Brand Enclosed Trailers Accessories Five Year Limited Warranty Five Year and Limited Warranty Novae Corp. warrants to the original owner that your Sure-Trac trailer will be free from defects in material and workmanship for the five (5) year period commencing with the date of purchase, except herein limited. The obligation of this warranty is limited to repairing or replacing any part or parts which, in the opinion of Novae Corp. is/are defective in material or workmanship under normal use and service. Excluded from this five year warranty are electrical wiring, plumbing, windows, doors, paint, undercoating, aluminum exterior metal and fiberglass components which are warranted for a one (1) year period commencing with the date of purchase.
90 Limited Warranty 90Day Day Limited Warranty Excluded from the five year warranty are electrical components and lights, jacks, sealants, door seals, locks and couplers which are warranted for a 90 day period commencing with the date of purchase. Warranty Validation Warranty Validation Your new trailer must be registered with Novae Corp. within ten (10) days of the original purchase date. This purchaser record is required by Federal Law. Warranty registration forms are available on the Web at www.suretrac.com. ItemsNot Not Covered In This Warranty Items Covered In This Warranty
1. Wheels and Tires. Contact the tire manufacturer for warranty information. 2. Running gear including axle and suspension assemblies. Present all claims directly to the axle manufacturer or their authorized dealers.
3. Component parts such as appliances, electrical lighting fixtures, fire suppression systems, power ventilation
systems, etc. are covered by a separate manufacturer’s warranty and all claims should be presented to the respective component manufacturer for warranty service. 4. Work performed by others, including without limitation: Graphics, special awnings, and hydraulic lift systems. 5. Please note that due to extreme temperatures and situations, the glued (screwless) exterior panels on our Commercial series models are not covered in this warranty. In the event that conditions arise that cause the glued seams or panels to loosen from the sidewalls, Sure-Trac will assist in coordinating a repair by sending screws to repair the loosened areas. When applicable, color-matching screws will be used (White, Black, Charcoal, Silver, Pewter and Red). 6. Corrosion to the frame, skin, electrical or other construction materials caused by the presence of any product causing a chemical reaction to the materials to construct the trailer (fertilizers, cement, caustic chemicals, etc.) 7. Damage or defects resulting from misuse (including, but not limited to, overloading as determined by the gross vehicle weight rating as shown on the vehicle identification label, improper loading, negligence, alteration, accident or lack of maintenance.) 8. Maintenance items that are worn through normal use. 9. Damage caused by loose nuts, bolts or screws including improperly torqued wheel lug nuts. 10. Loss of time, inconvenience, loss of trailer use, rental or substitute equipment, loss of revenue, or any other losses. 11. Damage or loss resulting from towing a trailer that exceeds the tow vehicle manufacturer’s specific towing limitations. 12. Any travel time or expenses, such as food, fuel, lodging, etc., incurred to obtain service.
WARRANTY/OWNER’S MANUAL
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How to to Obtain How ObtainService Service 1. All warranty claims must be presented to Novae Corp. and proper arrangements must be made and approved by Novae Corp. prior to any work being done.
2. Prior approval must be obtained from Novae Corp. for all warranty repairs. In certain cases, Novae Corp. may, at its sole discretion, elect to have warranty work performed by a qualified repair facility.
3. Novae Corp. will not be obligated in any way to pay for: repairs made without specific advance approval, labor
4.
charges in excess of those deemed reasonable by Novae Corp., or for any costs in excess of the cost if Novae Corp. had supplied the parts. The cost of any replacement items will be limited to the amount of the original cost of that item as installed and sold by Novae Corp. Any charges for: Overtime labor, service calls, towing charges, expediting, freight or transportation costs are the sole responsibility of the consumer and will not be paid by Novae Corp.
Any express warranty not provided herein, and any remedy for breach of contract which, but for this provision, might arise by implication or operation of law, is hereby excluded and disclaimed. The implied warranties for merchantability and of fitness for a particular purpose are expressly limited to a term of 5 (5) years. Under no circumstances will Novae Corp. be liable to purchaser or any other person for any special, incidental, or consequential damages, whether arising out of a breach of warranty, breach of contract or otherwise. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Novae Corp. neither assumes nor authorizes any other person to give any other warranty on its behalf. This warranty is not transferable from the original owner.
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TIRE SAFETY TIRE SAFETY
Everything Rides On It The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses all aspects of Tire safety, as required by CFR 575.6. This brochure is reproduced in part below. It can be obtained and downloaded from NHTSA, free of charge, from the following web site: http://www.nhtsa.gov/cars/rules/tiresafety/ridesonit/tires_index.html Studies of tire safety show that maintaining proper tire pressure, observing tire and vehicle load limits (not carrying more weight in your vehicle than your tires or vehicle can safely handle), avoiding road hazards, and inspecting tires for cuts, slashes, and other irregularities are the most important things you can do to avoid tire failure, such as tread separation or blowout and flat tires. These actions, along with other care and maintenance activities, can also: • • • •
Improve vehicle handling Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the life of your tires
The following information presents a comprehensive overview of tire safety, including information on the following topics: • • • •
Basic tire maintenance Uniform Tire Quality Grading System Fundamental characteristics of tires Tire safety tips
Use this information to make tire safety a regular part of your vehicle maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure.
Safety First–Basic Tire Maintenance Properly maintained tires improve the steering, stopping, traction, and load-carrying capability of your vehicle. Underinflated tires and overloaded vehicles are a major cause of tire failure. Therefore, as mentioned above, to avoid flat tires and other types of tire failure, you should maintain proper tire pressure, observe tire and vehicle load limits, avoid road hazards, and regularly inspect your tires.
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FINDING VEHICLE’S RECOMMENDED PRESSURE FindingYOUR Your Vehicle's Recommended TireTIRE Pressure and AND LOAD LIMITS Load Limits Tire information placards and vehicle certification labels contain information on tires and load limits. These labels indicate the vehicle manufacturer's information including: • • • •
Recommended tire size Recommended tire inflation pressure Vehicle capacity weight (VCW–the maximum occupant and cargo weight a vehicle is designed to carry) Front and rear gross axle weight ratings (GAWR– the maximum weight the axle systems are designed to carry).
Both placards and certification labels are permanently attached to the trailer near the left front.
UNDERSTANDING PRESSURE LOAD LIMITS UnderstandingTIRE Tire Pressure andAND Load Limits Tire inflation pressure is the level of air in the tire that provides it with load-carrying capacity and affects the overall performance of the vehicle. The tire inflation pressure is a number that indicates the amount of air pressure– measured in pounds per square inch (psi)–a tire requires to be properly inflated. (You will also find this number on the vehicle information placard expressed in kilopascals (kPa), which is the metric measure used internationally.) Manufacturers of passenger vehicles and light trucks determine this number based on the vehicle's design load limit, that is, the greatest amount of weight a vehicle can safely carry and the vehicle's tire size. The proper tire pressure for your vehicle is referred to as the "recommended cold inflation pressure." (As you will read below, it is difficult to obtain the recommended tire pressure if your tires are not cold.) Because tires are designed to be used on more than one type of vehicle, tire manufacturers list the "maximum permissible inflation pressure" on the tire sidewall. This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions.
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Checking Tire Pressure It is important to check your vehicle's tire pressure at least once a month for the following reasons: Wholesale Dealer |
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Most tires may naturally lose air over time. Tires can lose air suddenly if you drive a pothole or other object or if you Checking TireoverPressure strike the curb when parking. CHECKING TIRE PRESSURE Checking Tire Pressure It is•important to check tirepossible pressuretoatdetermine least onceunder a month for thebyfollowing With radial tires,your it is vehicle's usually not inflation visual reasons: inspection. It is important to check your vehicle's tire pressure at least once a month for the following reasons: For •convenience, a tire lose pressure gauge to keep in your vehicle. Gauges can be Most tires purchase may naturally air over time. • •
purchased at tire auto supply stores, andaother retail • Tires can lose suddenly if you drive over pothole or outlets. other object or if you Most tiresdealerships, mayair naturally lose air over time. the lose curb air when parking. • strike Tires can suddenly if you drive over a pothole or other object or if you The•recommended tire inflation pressure that vehicle manufacturers the With tires, it isparking. usually not possible to determine underprovide inflationreflects by visual strike radial the curb when proper psi when a tire is cold. The term cold does not relate to the outside temperature. • inspection. With radial tires, it is usually not possible to determine under inflation by visual Rather, a cold tire is one that has not been driven on for at least three hours. When you inspection.purchase a tire pressure gauge to keep in your vehicle. Gauges can be For convenience, drive, your tires get warmer, causing the air pressure within them to increase. Therefore, purchased at tire dealerships, auto supply stores, and other retail outlets.when For convenience, purchase a tire pressure gauge keep in tire yourpressure vehicle. Gauges to get an accurate tire pressure reading, you mustto measure the can tiresbeare purchased at tire dealerships, autopressure supply in stores, other retail outlets. cold or compensate for the extra warmand tires. The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper psi when a tire cold. The term cold not manufacturers relate to the outside temperature. The recommended tireisinflation pressure thatdoes vehicle provide reflects the Rather, a cold tirea tire is one that has been driven at least three hours. When you proper psi when is cold. Thenot term cold does on notfor relate to the outside temperature. drive, tires getiswarmer, the airdriven pressure within them to increase. Therefore, Rather,your afor cold tire one that causing has not been for at least three hours. When you Steps Maintaining Proper TireonPressure to get an accurate tire pressure reading, measure pressure when the tires are drive, your tires get warmer, causing theyou air must pressure withintire them to increase. Therefore, •oranStep 1: Locate the tire pressure on the information cold compensate forpressure therecommended extrareading, pressure in must warm tires. to get accurate tire you measure tirevehicle's pressuretire when the tires are placard or certification label. cold or compensate for the extra pressure in warm tires. • Step 2: Record the tire pressure of all tires. • Step 3: If the tire pressure is too high in any of the tires, slowly release air by STEPS MAINTAINING PROPER TIRE PRESSURE Steps forFOR Maintaining Tire Pressure gently pressing on the tire Proper valve stem with the edge of your tire gauge until you Steps for Maintaining Proper Tire Pressure get to the correct pressure. • Step 1: Locate the recommended tire pressure on the vehicle's tire information •• placard Step tire is too low, note the difference between measured orthe certification label. Step 4: 1: If Locate thepressure recommended tire pressure on the vehicle's tire the information tire pressure and the correct tire pressure. These "missing" pounds of pressure are • Step 2: Record the tire pressure placard or certification label. of all tires. what you will need to add. • Step 3: If the tire is tooof high any of the tires, slowly release air by 2: Record thepressure tire pressure all in tires. • gently Step 5: At a service station, add the missing pounds of your air pressure to each tire the tire is valve with of tire release gauge until you • Step 3:pressing If the tireonpressure too stem high in anythe of edge the tires, slowly air by that is underinflated. get to the correct pressure. gently pressing on the tire valve stem with the edge of your tire gauge until you Step 6:the Check all pressure. the tires to make sure they the same air pressure (except in •• Step If the tire pressure is too low, note thehave difference between the measured get to4: correct cases in which the front and rear tires are supposed to have different amounts of correctis tire "missing" poundsthe of pressure • tire Steppressure 4: If theand tire the pressure too pressure. low, noteThese the difference between measuredare pressure). what you willand need add. tire pressure. These "missing" pounds of pressure are tire pressure thetocorrect • Step Atwill a service station, what 5: you need to add. add the missing pounds of air pressure to each tire • that Stepis5:underinflated. At a service station, add the missing pounds of air pressure to each tire • Step Check all the tires to make sure they have the same air pressure (except in that is6:underinflated. which all thethe front and tires supposed to same have air different amounts • cases Step 6:inCheck tires to rear make sureare they have the pressure (exceptofin pressure). cases in which the front and rear tires are supposed to have different amounts of pressure).
If you have been driving your vehicle and think that a tire is underinflated, fill it to the recommended cold inflation pressure indicated on your vehicle's tire information placard or certification label. While your tire may still be slightly underinflated due to the extra pounds of pressure in the warm tire, it is safer to drive with air pressure that is slightly lower than the vehicle manufacturer's recommended cold inflation pressure than to drive with a significantly underinflated tire. Since this is a temporary fix, don't forget to If you have been driving your vehicle and think that a tire is underinflated, fill it to the recheck and adjust the tire's pressure when you can obtain a cold reading. recommended cold inflation your vehicle's tire information If you have been driving yourpressure vehicle indicated and thinkon that a tire is underinflated, fill it toplacard the 162 or certificationcold label.inflation While your tire may still be underinflated due to theplacard extra recommended pressure indicated onslightly your vehicle's tire information pounds of pressure in While the warm is safer with air pressure due that to is the slightly or certification label. yourtire, tireitmay still to bedrive slightly underinflated extra lower the vehicle manufacturer's inflation pressure to drive poundsthan of pressure in the warm tire, it recommended is safer to drivecold with air pressure that than is slightly with a than significantly underinflated tire. recommended Since| this is a temporary fix,Novae don't forget toto drive lower the vehicle cold inflation pressure than 800.372.1755 | manufacturer's sure-trac.com January 2016 | © 2016 Corporation. All Rights Reserved. | 160 recheck and adjust the tire's pressure a coldfix, reading. with a significantly underinflated tire.when Sinceyou thiscan is aobtain temporary don't forget to
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TIRE TireSIZE Size To maintain tire safety, purchase new tires that are the same size as the vehicle's original tires or another size recommended by the manufacturer. Look at the tire information placard or the sidewall of the tire you are replacing to find this information. If you have any doubt about the correct size to choose, consult with the tire dealer.
TIRE TireTREAD Tread The tire tread provides the gripping action and traction that prevent your vehicle from slipping or sliding, especially when the road is wet or icy. In general, tires are not safe and should be replaced when the tread is worn down to 1/16 of an inch. Tires have builtin tread wear indicators that let you know when it is time to replace your tires. These indicators are raised sections spaced intermittently in the bottom of the tread grooves. When they appear "even" with the outside of the tread, it is time to replace your tires. Another method for checking tread depth is to place a penny in the tread with Lincoln's head upside down and facing you. If you can see the top of Lincoln's head, you are ready for new tires.
TIRE BALANCE AND ALIGNMENT Tire Balance andWHEEL Wheel Alignment To avoid vibration or shaking of the vehicle when a tire rotates, the tire must be properly balanced. This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel-and-tire assembly. A wheel alignment adjusts the angles of the wheels so that they are positioned correctly relative to the vehicle's frame. This adjustment maximizes the life of your tires and prevents your car from veering to the right or left when driving on a straight, level road. These adjustments require special equipment and should be performed by a qualified technician.
TIRE ROTATION Tire Rotation Rotating tires from front to back and from side to side can reduce irregular wear (for vehicles that have tires that are all the same size).
A Tire Rotation Example
For maximum mileage, rotate your tires every 5,000 miles. Follow correct rotation patterns.
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TIRE TireREPAIR Repair The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole. Punctures through the tread can be repaired if they are not too large, but punctures to the sidewall should not be repaired. Tires must be removed from the rim to be properly inspected before being plugged and patched.
UNIFORM TIRE QUALITY GRADING SYSTEM (UTQGS) Uniform Tire Quality Grading System (UTQGS) To help consumers compare a passenger car tire's tread wear rate, traction performance, and temperature resistance, the federal government requires tire manufacturers to grade tires in these three areas. This grading system, known as the Uniform Tire Quality Grading System, provides guidelines for making relative comparisons when purchasing new tires. You also can use this information to inquire about the quality of tires placed on new vehicles. Although this rating system is very helpful when buying new tires, it is not a safety rating or guarantee of how well a tire will perform or how long it will last. Other factors such as personal driving style, type of car, quality of the roads, and tire maintenance habits have a significant influence on your tire's performance and longevity. Tread wear grades are an indication of a tire's relative wear rate. The higher the tread wear number is, the longer it should take for the tread to wear down. For example, a tire grade of 400 should wear twice as long as a tire grade of 200. Traction grades are an indication of a tire's ability to stop on wet pavement. A higher graded tire should allow you to stop your car on wet roads in a shorter distance than a tire with a lower grade. Traction is graded from highest to lowest as "AA", "A", "B", and "C". Temperature grades are an indication of a tire's resistance to heat. Sustained high temperature (for example, driving long distances in hot weather), can cause a tire to deteriorate, leading to blowouts and tread separation. From highest to lowest, a tire's resistance to heat is graded as "A", "B", or "C".
TIRE FUNDAMENTALS Tire Fundamentals Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall.
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INFORMATION ON PASSENGER VEHICLE TIRES Information on Passenger Vehicle Tires Please refer to the diagram below.
P
The "P" indicates the tire is for passenger vehicles.
Next number
This three-digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire.
Next number
This two-digit number, known as the aspect ratio, gives the tire's ratio of height to width. Numbers of 70 or lower indicate a short sidewall for improved steering response and better overall handling on dry pavement.
R
The "R" stands for radial. Radial ply construction of tires has been the industry standard for the past 20 years.
Next number
This two-digit number is the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter.
Next number
This two- or three-digit number is the tire's load index. It is a measurement of how much weight each tire can support. Note: You may not find this information on all tires because it is not required by law.
M+S
The "M+S" or "M/S" indicates that the tire has some mud and snow capability. Most radial tires have these markings; hence, they have some mud and snow capability.
Speed Rating
The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time. Please remember, no trailer is to be hauled at speeds exceeding 60MPH. 165 800.372.1755
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U.S. DOT Tire Identification Number
This begins with the letters "DOT" and indicates that the tire meets all federal standards. The next two numbers or letters are the plant code where it was manufactured, and the last four numbers represent the week and year the tire was built. For example, the numbers 3197 means the 31st week of 1997. The other numbers are marketing codes used at the manufacturer's discretion. This information is used to contact consumers if a tire defect requires a recall.
Tire Ply Composition and Materials Used
The number of plies indicates the number of layers of rubber-coated fabric in the tire. In general, the greater the number of plies, the more weight a tire can support. Tire manufacturers also must indicate the materials in the tire, which include steel, nylon, polyester, and others.
Maximum Load Rating
This number indicates the maximum load in kilograms and pounds that can be carried by the tire.
Maximum Permissible Inflation Pressure
This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions.
UTQGS INFORMATION UTQGS Information Tread wear Number
This number indicates the tire's wear rate. The higher the tread wear number is, the longer it should take for the tread to wear down. For example, a tire graded 400 should last twice as long as a tire graded 200.
Traction Letter
This letter indicates a tire's ability to stop on wet pavement. A higher graded tire should allow you to stop your car on wet roads in a shorter distance than a tire with a lower grade. Traction is graded from highest to lowest as "AA","A", "B", and "C".
Temperature Letter
This letter indicates a tire's resistance to heat. The temperature grade is for a tire that is inflated properly and not overloaded. Excessive speed, under inflation or excessive loading, either separately or in combination, can cause heat build-up and possible tire failure. From highest to lowest, a tire's resistance to heat is graded as "A", "B", or "C".
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TIRE SAFETY TIPS Tire Safety Tips Preventing Tire Damage • •
Slow down if you have to go over a pothole or other object in the road. Do not run over curbs, and try not to strike the curb when parking.
Tire Safety Checklist • • • • • •
Check tire pressure regularly (at least once a month), including the spare. Inspect tires for uneven wear patterns on the tread, cracks, foreign objects, or other signs of wear or trauma. Remove bits of glass and other foreign objects wedged in the tread. Make sure your tire valves have valve caps. Check tire pressure before going on a long trip. Do not overload your vehicle. Check the tire information placard for the maximum recommended load for the vehicle. If you are towing a trailer, remember that some of the weight of the loaded trailer is transferred to the towing vehicle.
Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Novae Corporation at 1-800-372-1755. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Novae Corporation. To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.safecar.gov.or write to: Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590 You can also obtain information about motor vehicles safety from http://www.safecar.gov.
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DUMP TRAILER OWNER’S MANUAL Congratulations on purchasing a Sure-Trac dump trailer. We pride ourselves on manufacturing a quality engineered and dependable dump trailer. Please read this manual carefully before operating your new trailer. Your safety and satisfaction are very important to us.
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SAFETY FEATURES Safety Chains are located on the front of the trailer. These chains should be securely hooked to the tow vehicle before attempting to move the trailer.
Prop Rod is located under the trailer bed on the passenger side. ALWAYS put the prop rod in place before putting any part of your body under a raised bed. Breakaway Switch will activate the trailer brakes in the event of a breakaway. The pull cable must be connected to the tow vehicle before attempting to move the trailer. Wheels and Lug Nuts routinely check lug nut torque and tire pressure (about every 100 miles) to prevent accidents. Also, check tire wear and suspension component hardware. Body Hold Down Used to hold body down when ramp loading gravity down scissor lift trailers.
HYDRAULIC PUMP Use a good grade of non-foaming hydraulic fluid with anti-corrosion and anti-wear additives such as Napa AW-68 hydraulic fluid. With the bed fully lowered and all air bled from the system the tank should be filled to within 1.5 inches of the top. DO NOT attempt to adjust or repair the pump. Return to your dealer for service as improper adjustments can be hazardous.
COUPLING VEHICLE TO TRAILER 1. 2. 3. 4. 5. 6. 7. 8. 9.
Always match the ball size to the coupler size. Use only hitch gear in good condition and of the appropriate weight ratings. Chock trailer tires to prevent rolling of trailer. Back up vehicle until ball is directly under trailer coupler. Lower trailer jack onto ball and latch coupler. Check coupler to make sure it is latched onto ball. Fully retract jack. Attach safety chains and Breakaway cable to tow vehicle. Plug trailer wiring connector into tow vehicle and check light and brake operation.
LOADING Load trailer as evenly as possible. Balance the load over the axles so that the trailer applies about 10% of the total weight to the tow vehicle. Do not exceed the GVWR of the trailer or tow vehicle. Sand, gravel and other heavy items weigh 2800 pounds per cubic yard or more and may not fill the volume of your trailer before it is overloaded in weight. Keep this in mind when loading your trailer. Approximate Dump Capacity Trailer Rating—Dump Capacity 5k=3200lbs. 7k=4300lbs. 10k=7000lbs. 12k=8200lbs. 14k=10000lbs.
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TROUBLESHOOTING 1. Bed fails to rise: 2. Bed fails to lower: 3. Bed operation is jerky:
Overloaded low battery voltage Low fluid level Loose or faulty wiring Faulty pump or solenoid switch Low battery voltage Loose or faulty wiring Faulty pump or valve Air in hydraulic system Faulty switch or solenoid
MAINTENANCE Dump trailers are more complex than ordinary utility trailers and require periodic care and maintenance. Always use the prop rod provided before placing any part of your body under the dump trailer body! Regularly check and service the following items: 1. Hydraulic fluid level 2. Hose and cylinder condition 3. Moving parts for damage and wear 4. Battery water level and connections 5. Trailer axles (see manual) Grease fittings are provided on the top and bottom of the lift cylinders (or hoist) and at the pivot of the frame and the body. Regularly grease these fittings and check for wear at these points. If you find that your dump trailer needs repair, contact your dealer. Repairs by unqualified persons can lead to damage to the trailer and injuries to those nearby.
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DUMP HOIST TYPE COMPARISON Dual Ram Hydraulic Lift Pros: Dual Ram is simple and cost effective. Cons: Less than 40% of the Cylinders Force to lift the load. The other 60% of the hydraulic force is absorbed by the frame and pivot points in the horizontal directions because of the “flat” cylinder angle when fully retracted. Increase wear on Hydraulic Cylinders, Hydraulic Pumps, Hydraulic Hoses, Battery and Pivot Points.
Scissor Hydraulic Lift Pros: Scissor lifts vary the speed with which they open; Move slowly in the beginning when extra force is needed and quickly later when the force is not needed. Scissor lift over other lift mechanisms pack a lot of travel into a small space – Ideal for longer trailers. Scissor lifts extend and retract with a quicker cycle time. The scissor acts as another frame or stabilizer to help increase the rigidity between the dump bed and the dump frame. Gravity Down does not drain any battery power when lowering bed – more cycles per day without recharging the battery. Cons: More steel and complexity in the Hydraulic Scissor Frame adds cost.
Telescopic Hydraulic Lift Pros: The great advantage telescopic cylinders have over any other type of cylinders is their ability to provide an exceptionally long stroke from a compact initial package. Most force is in the initial stage when extra capacity is needed. Each stage will have less force, but raise faster allowing for quicker cycle time. Best Mechanical Angle when fully collapsed. Ensures 100% of the Hydraulic Force is being applied to lifting the load and not causing extra stress in the frame or moving components of the dump. Gravity Down does not drain any battery power when lowering bed – more cycles per day without recharging the battery. Cons: With the cylinder being so large in the initial stages, there is increased time for the bed to raise to the full upright position. The Telescopic Cylinder itself is more complex to manufacture, causing it to be more expensive.
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We live and work in Indiana, the heart of farm country and the center of American manufacturing. Here, values matter. Novae Corp. started making trailers in 2001 with the idea to offer quality products with great service, deal fairly with people, and recognize that suppliers, employees, community and customers are all important to success. Our purpose is to create opportunities for people to make their lives better and to leave a legacy of positive impact. • Good character • A strong work ethic • A service mindset • Accountability • A drive to improve Living these values, we have become one of the best professional trailer manufacturers in North America. Dealer support has rewarded us with 15 years of continuous growth; for that, we are truly grateful. Thank you! We look forward to serving you for many years to come.
Honored as one of America's fastest growing companies 10 consecutive years
Inc. 500
®
2006
Inc. 5000
®
2007-2015
172
It’s not easy to build and run a successful business. It takes hard work, persistence and determination. We understand and we work hard to be the partner you need. With smart, confident, proven products and services, Novae makes it easier.
800-372-1755 sure-trac.com Novae Corporation One Novae Parkway Markle, IN 46770
This document is provided for informational purposes only. Pictures, illustrations and text may include options and accessories not available at all times or as standard equipment. Contact your local dealer for exact specifications. All specifications are subject to change without notice. All trademarks, service marks, trade names, trade dress, product names and logos appearing in this document are the property of their respective owners. Novae Corp.® and Sure-Trac® are registered trademarks and the blue, silver and orange color combinations are trademarks of Novae Corporation. All rights reserved. © 2016 Novae Corp
