SUBMITTAL TRANSMITTAL
SUBMITTAL TRANSMITTAL DATE: 3 October 2016 Submitted To: Paul Luzecky (Chiodini)
Submitted By: Jordan Case (ICS)
Copies To: Steve Mueller (Chiodini) Jen Kissinger (Paric) Tim Simon (ICS) PROJECT:
WC100-1261-2-3 – Wentzville City Hall
SUBCONTRACTOR / VENDOR: Questec Mechanical SUBMITTAL NUMBER:
SPECIFICATION SECTION: 232113 – Hydronic Piping S#017 Rev: 0
ITEMS SUBMITTED: Item Description 001 Product Data 002 003 004
Date 10/3/16
General Notes: ICS STAMP ☒NO EXCEPTIONS NOTED ☐MAKE CORRECTIONS NOTED ☐REVISE AND RESUBMIT ☐SUBMIT ITEMS AS NOTED ☐REVIEWING CONCURRENT WITH A/E Received and reviewed for general design arrangement and appearance only. Approval does not relieve the trade contractor of responsibility of any deviation from the requirements of the Contract Documents.
Reviewed by: Tim Simon Date: 3 October 2016
ARCH/ENGR. STAMP
Copies E
QuesTec Constructors Pipe, Fittings & Valve Standards Wentzville City Hall - Wentzville QuesTec Project #: 16067 Pipe System Hydronic Piping
Type
Valves as submitted under section 23 0523 Valves as submitted under section 23 0523 Valves as submitted under section 23 0523
Size of Pipe
Pipe
Fittings
Heating/Chilled
2” and below
Type L Copper, Solder Joints
Wrought Copper Fittings
Heating/Chilled
2 ½” and above
Steel Butt Weld Fittings
Condensate
All Sizes
Sch 40 Black Steel, Welded/Flanged Joints A53 ERW (Type E) Type L Copper, Solder Joints
Wrought Copper Fittings
None
Blowdown Piping/ Chemical Treatment Piping
All
Type L Copper, Solder Joints
Wrought Copper Fittings
None
Copper TUBE for plumbing and mechanical Applications Job Name
Contractor
Job Location
Wholesaler
Engineer
Streamline® Rep
Product Description: Streamline® Copper Tube for use in plumbing and mechanical applications. Available sizes (Type K, L, M, & DWV) ranging from ¼” to 8” in diameter. All tube shall be manufactured in the United States. Material: Streamline® Copper Tube shall be made from material in compliance with ASTM B75 and of UNS C12200 grade of copper. Key Specifications: Streamline® Copper Tube (Type K, L, M) shall conform to the NSF/ANSI 61 Annex G requirements and is manufactured to meet ASTM B88. Copper drainage tube (DWV) is made to meet ASTM B306. Copper refrigeration coils, ACR/Nitrogenized straight lengths and line sets are made to meet the chemical, mechanical, cleanness and eddy current testing requirements of the applicable specifications of ASTM B280. Installation: Installations shall comply with the latest applicable building codes for the local jurisdiction. For detailed installation instructions, consult the Copper Developement Association at copper.org. References: ASTM B75 C12200 NSF/ANSI 61 Annex G ASTM B88 ASTM B280 ASTM B306
Seamless Copper Tube 99.9% Pure Copper (can be used for potable water) Safe Drinking Water Act (third party certification) Seamless Copper Water and Gas Tube (Type K, L, M) Seamless Copper Tube for Air Conditioning and Refrigerants Seamless Drainage Tube Code (DWV)
Made in USA
Distributed by Mueller Streamline Co. • 8285 Tournament Drive, Memphis, TN 38125 • 800-348-8464 • www.muellerindustries.com
page 1 of 4
copper tube data Streamline® Copper Tube sets the standard for quality, consistency and service in the plumbing industries. With a full line of copper tube products to support most all plumbing supply and DWV applications, Streamline® Copper Tube is available in all common types including Type K, Type L, Type M and DWV. Each piece of tube is incised marked and color coded for easy, long lasting identity. Manufactured in accordance with applicable standards, our ongoing commitment to quality continues to make Streamline® Copper Tube the preferred and specified brand of industry professionals.
TYPE K NOM. DIA. 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8
RATED WORKING PRESSURE (PSIG) WT/FT 0.145 0.269 0.344 0.418 0.641 0.839 1.04 1.36 2.06 2.93 4.00 5.12 6.51 9.67 13.90 25.90
FT/BNDL 500 500 500 200 200 100 100 100 – – – – – – – –
WALL 0.035 0.049 0.049 0.049 0.065 0.065 0.065 0.072 0.083 0.095 0.109 0.120 0.134 0.160 0.192 0.271
150°F 913 960 758 626 724 557 452 420 370 338 328 311 306 293 295 314
0.126 0.198 0.285 0.362 0.455 0.655 0.884 1.14 1.75 2.48 3.33 4.29 5.38 7.61 10.2 19.3
500 500 500 200 200 100 100 100 – – – – – – – –
0.030 0.035 0.040 0.042 0.045 0.050 0.055 0.060 0.070 0.080 0.090 0.100 0.110 0.125 0.140 0.200
775 662 613 537 495 420 373 347 309 285 270 258 249 229 213 230
200°F 860 904 713 589 682 524 425 396 348 319 308 293 288 276 277 295
300°F 842 885 698 577 668 513 416 387 341 312 302 286 282 270 271 289
400°F 537 565 446 368 426 327 266 247 217 199 193 183 180 172 173 184
TYPE L 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8
729 623 577 505 466 395 351 327 291 269 254 243 235 215 201 216
714 610 565 495 456 387 344 320 285 263 248 238 230 211 196 212
456 389 361 316 291 247 219 204 182 168 159 152 147 135 125 135
Tables give computed allowable stress for annealed copper tube at indicated temperature.
Distributed by Mueller Streamline Co. • 8285 Tournament Drive, Memphis, TN 38125 • 800-348-8464 • www.muellerindustries.com
page 2 of 4
copper tube data TYPE M NOM. DIA. 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8
RATED WORKING PRESSURE (PSIG) WT/FT 0.145 0.204 0.328 0.465 0.682 0.94 1.46 2.03 2.68 3.58 4.66 6.66 8.92 16.5
FT/BNDL 500 500 200 100 100 100 -
WALL 0.025 0.028 0.032 0.035 0.042 0.049 0.058 0.065 0.072 0.083 0.095 0.109 0.122 0.17
150°F 485 420 346 286 287 282 254 233 215 214 213 198 186 195
200°F 456 395 326 270 271 265 239 219 203 202 201 186 175 183
300°F 447 387 319 264 265 259 234 215 199 197 197 182 171 180
400°F 285 247 204 169 169 166 149 137 127 126 126 116 109 115
Table give computed allowable stress for annealed copper tube at indicated temperature. TECHNICAL DATA Values of allowable internal working pressure for copper tube in service are based on the formula from ANSI B31, Standard Code for Pressure Piping: 2 S tm P= D max - 0.8 tm P = Allowable Pressure
@150ºF S = 5100 PSIG annealed
S = Allowable stress
@ 200°F S= 4800PSIG annealed
T = Wall thickness
@ 300°F S= 4700 PSIG annealed
D Max = Outside Diameter
@ 400°F S= 3000 PSIG annealed
All ratings listed for types K, L, M, DWV and refrigeration service tube in the preceding charts are calculated for tube in the annealed condition. These values should be used when soldering, brazing or welding is employed for joining components in a system. While the ratings for hard drawn tube are substantially higher, they should only be used for systems using properly designed flare or compression mechanical joints, since joining by any heating process might anneal (soften) the tube. In designing a system, careful consideration should also be given to joint ratings as well as those of the components.
Distributed by Mueller Streamline Co. • 8285 Tournament Drive, Memphis, TN 38125 • 800-348-8464 • www.muellerindustries.com
page 3 of 4
COPPER TUBE AND SOLDER TYPE FITTINGS 1. Cut tube square with the cutter or fine hack saw (32 tooth blade is recommended). Remove Burr. 2. Clean outside end of copper tube thoroughly with sand cloth or sandpaper equal depth of fitting. Leave no dark spots. 3. Clean inside of fitting carefully to tube stop with wire brush. Note: Sand cloth or sandpaper may also be used. 4. Using a brush, apply light uniform coat of soldering flux to the outside of the tube and inside of the fitting.
1. Cut tube to length & remove burr with file or scraper.
2. Clean outside of tube with sandpaper or sand cloth.
3. Clean inside of fitting with wire brush, sand cloth or sandpaper.
5. Slip tube into fitting to tube stop. Turn tube back and forth once or twice to distribute flux evenly. 6. Apply heat uniformly around the fitting with torch. When solder melts upon contact with heated fitting, the proper soldering temperature has been reached. Remove flame and feed solder slightly off center at the bottom of the joint. Proceed across the bottom of the fitting and up to the top center position. Return to the starting point, and then proceed up the incomplete side to the top, again, overlapping the solder metal. Wipe off surplus solder with a piece of cloth. CAUTION: No not overheat the joint or direct the flame into the face of the fitting cup. Overheating could burn the flux, which will destroy its effectiveness and the solder will not enter the joint properly.
4. Apply flux thoroughly to inside of fitting.
5. Apply flux thoroughly to outside of tube - assemble tube and fitting.
6. Apply heat with torch. When solder melts upon contact with heated fitting, the proper temp for soldering has been reached. Remove flame & feed solder to the joint at one or two points until a ring of solder appears at the end of the fitting.
Distributed by Mueller Streamline Co. • 8285 Tournament Drive, Memphis, TN 38125 • 800-348-8464 • www.muellerindustries.com
page 4 of 4
Mueller Streamline Co. 8285 Tournament Drive, Suite 150 Memphis, TN 38125 P 901.753.3200
Date: June 5, 2014 Subject: Product Standards - Copper Fittings Mueller Fittings Co. Inc. manufactures or supplies product which are manufactured to meet the following specifications. STANDARDS: •
ASME B16.22: Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
•
MSS SP-104: Wrought Copper Solder Joint Pressure Fittings
•
ASME B16.29: Wrought Copper and Wrought Copper Alloy Solder Joint Drainage Fittings - DWV
•
ASME/ANSI B16.18: Cast Copper Alloy Solder Joint Pressure Fittings
•
ASME/ANSI B16.15: Cast Bronze Threaded Fittings
•
ASME/ANSI B16.23: Cast Copper Alloy Solder Joint Drainage Fittings DWV
•
ASME/ANSI B16.26: Cast Copper Alloy Fittings for Flared Copper Tube
•
NSF/ANSI 61-G: Drinking Water System Components
•
MSS SP-106: Class 150-Cast Copper Flanges shall meet the requirements of MSS SP-106 and/or the workmanship and dimensional of Federal Spec. WW-F-406 ASME B16.24.
•
MSS SP – 106: Class 125 Bronze Pipe Flanges and Flanged Fittings
•
MSS SP – 109: Welded Fabricated Copper Solder Joint Pressure Fittings
•
MSS SP - 123: Threaded and Solder Joint Copper Unions
The materials used to manufacture these fittings are also in compliance with the following specifications: Products Made From Sheet: •
ASTM B152 Alloy C11000: Standard Specification for Copper Sheet, Strip, Plated Rolled Bar Cast Products
• ASTM B584 Alloy C84400: Standard Specification for Copper Alloy Sand Castings - Or Alloy C87850: General Applications: Federal Specification WW-U-516 - Or Alloy C87600: Type III, Class A and B Copper Alloy Unions - Or Alloy C89836: General Applications Copper Fittings: • ASTM B280 Alloy C12200: Standard Specification for Seamless Round, Copper Tube* - Or Alloy C10200: General Engineering applications *NSF 61 Restriction Statement: “Copper Tube (Alloy C12200) is certified by NSF to ANSI/NSF Standard 61 for public water supplies meeting or in the process of meeting the U.S. EPA Lead and Copper Rule (56FR 26460, June 7, 1991). Water supplies with pH less than 6.5 may require corrosion control to limit copper solubility in drinking water.”
2.3-C
Proven Every Day // Proven Everywhere
®
Regular Flux Paste THE SAFE, WATER SOLUBLE FLUX Millions and millions of strong, leak-free joints around the world speak to the product reliability that professionals have with LA-CO Regular Flux Paste.
Meets ASTM B813
• Meets ASTM B813 • Water flushable for faster rinsing from pipe lines • Super detergent action cleans as it solders • Non-acid, non-toxic, lead-free • Contains no zinc chloride • Use with all lead-free and common soft solders • For use on copper, brass, galvanized iron, lead, zinc, tin, silver, nickel, mild steel, terne plate, and malleable iron • Meets Mil. Spec. Mil-F-4995 Type II
ORDERING INFORMATION: Part No.
Description
Size
22101 Regular Flux Paste 2 oz 22104 Regular Flux Paste 4 oz 22194 Regular Flux Paste 4 oz Brush-in-Cap 22107 Regular Flux Paste 1 lb
LP97R00014 • 7.5M-RB-0405 • LA-CO® Industries, Inc. • Printed in U.S.A.
SAFE FLO® SILVER LEAD FREE PLUMBING SOLDER
TECHNICAL SPECIFICATION: Oatey Safe Flo Silver Lead Free Plumbing Solder is recommended for use on potable water systems for sweating joints in a copper water distribution system. Safe Flo Silver Lead Free Solder is also effective on stainless steel, brass alloys, chrome alloys, galvanized steel and cast iron piping. Safe-Flo Solder complies with CA & VT lead content regulations. PRECAUTIONS Read all cautions and directions carefully before using this product. Apply flux with brush- do not apply with fingers. Wash hands thoroughly after use and before eating. Wear safety glasses with side shields and rubber gloves. EYE AND SKIN IRRITANT. HARMFUL IF SWALLOWED. VAPOR MAY BE HARMFUL. Use only in well ventilated area. Eye or skin contact may cause intense irritation and injury. In case of contact with eyes or skin, flush with water and seek medical attention immediately. If inhaled, get fresh air and seek medical attention if ill feelings persist. KEEP OUT OF REACH OF CHILDREN. Refer to material safety data sheet for more information. For emergency first aid help, call 1-877-740-5015. PHYSICAL/CHEMICAL PROPERTIES Alloy composition Tin, Copper, Bismuth, Silver Appearance Silver Solid Wire Melting Range 420° F to 460° F DIRECTIONS FOR USE Cut the pipe to the exact length required using a tube cutter. Be sure the pipe is cut square. Remove all burrs on the inside and outside of the pipe surface with a reamer tool. Remove all oil, grease and oxide corrosion from the surface of the piping to be joined. Surfaces may be cleaned with abrasive sandcloth or a steel wire brush. The joining surfaces must be clean before soldering. Apply a small amount of approved flux to the pipe and fitting surface. Proper fluxing is important because the flux promotes the flow of the filler metal. Insert the pipe end into the fitting. Heat the joint area, using caution not to overheat the joint. Feed the solder wire into the joint. When the solder wire has drawn around the entire joint, remove the heat. When soldering process is complete, allow the joint to cool undisturbed. When joint is cool, remove any flux residual with a damp cloth. Safe Flo Silver Lead Free Solder is not recommended for use on aluminum.
PRODUCT NUMBER 29030 53180 53061 22002 53188 53062 29024 53195 29024D 53064 29025 29025D
C-13
COMMON APPLICATIONS Oatey Safe Flo Silver Lead Free Plumbing Solder is recommended for use on potable water systems for sweating joints in a copper water distribution system. Consult Oatey Technical Department for applications not specifically referenced above. INGREDIENTS (CAS Number) Tin (7440-31-5) Copper (7440-50-8) Bismuth (7440-69-9) Silver (7440-22-4) COMPLIANCE &LISTINGS
IAPMO Listed
Maximum weighted average 0.25% lead Complies with CA & VT lead legislation
Meets Military Specification QQ-S- 571E Meets ASTM B 32
DESCRIPTION 1 oz. Safe Flo Silver Solder – Bulk 1 oz. Safe Flo Silver Solder – Carded 1 oz. Safe Flo Silver Solder – Display 4 oz. Safe Flo Silver Solder – Bulk 4 oz. Safe Flo Silver Solder – Carded 4 oz. Safe Flo Silver Solder – Display 8 oz. Safe Flo Silver Solder – Bulk 8 oz. Safe Flo Silver Solder – Carded 8 oz. Safe Flo Silver Solder – Display 8 oz. Safe Flo Silver Solder – Display 1 lb. Safe Flo Silver Solder – Bulk 1 lb. Safe Flo Silver Solder – Display
GAUGE .084 .084 .084 .117 .117 .117 .117 .117 .117 .117 .117 .117
Visit www.oatey.com for updates
PACK 20 12 12 10 12 12 10 12 24 12 10 20
CARTON WEIGHT 2 lbs. 1 lb. 1 lb. 4 lbs. 4 lbs. 4 lbs. 6 lbs. 8 lbs. 12 lbs. 8 lbs. 11 lbs. 21 lbs.
1/2010
SUBMITTAL DATA Rev. 01/28/11
ASTM A53 TYPE E GRADE A PIPE SCOPE
FREQUENCY OF TESTS
Covers black and hot-dipped galvanized electric-resistance welded Grade A pipe. Pipe is intended for mechanical and pressure applications and is acceptable for ordinary uses in steam, water, gas and air lines. Pipe is suitable for welding and threading. Produced to the latest revision of ASTM A53A/53M, Federal Specification WW-P404 and ASME B36.10M.
Tensile tests are required on one length of pipe from each lot of 500 lengths or fraction thereof for each size.
END FINISH Plain End: End finish shall be at the option of the manufacturer. Threaded: Couplings:
HOT-DIP GALVANIZED
The average weight of zinc coating shall be not less than 1.8 oz. per sq. ft. of surface (inside and outside). When galvanized pipe is bent or otherwise fabricated to a degree which causes zinc coating to stretch or compress beyond the limit of elasticity, some flaking of the coating may occur.
HYDROSTATIC AND NONDESTRUCTIVE ELECTRIC TESTING Hydrostatic inspection test pressures for plain-end pipe are listed in Table X 2.2 of the A53/A53M specification. Test pressures shall be maintained for a minimum of five seconds. Nondestructive electric testing of the weld seam is not a requirement on lengths of ERW pipe NPS 1-1/2 and smaller.
CHEMICAL REQUIREMENTS
To ANSI Standard B 1.20.1 To ASTM Standard A865
DIMENSIONS AND WEIGHTS
NPS
OD Inches
1/4 3/8
.540 .675
BLACK PLAIN END Sch 40 Nominal Weight/ Wall Lb. Ft GRADE A .088 .091
.43 .57
Sch 80 Nominal Weight/ Wall Lb. Ft .119 .126
PERMISSIBLE VARIATIONS IN WALL THICKNESS
Minimum wall thickness at any point shall not be more than 12.5% under nominal wall thickness specified.
PERMISSIBLE VARIATIONS IN OUTSIDE DIAMETER
Composition, max. %
Pipe shall not vary more than +/- 0.016” from the standard specified.
Carbon Manganese Phosphorus Sulfur .25 .95 .05 .045 *Copper *Nickel *Chromium *Molybdenum *Vanadium .50 .40 .40 .15 .08 *The combination of these five elements shall not exceed 1.00%.
TENSILE REQUIREMENTS Tensile Strength, min. Yield Strength, min. Elongation in 2”
48 000 psi 30 000 psi Refer to A53 Table x 4.1
PERMISSIBLE VARIATIONS IN WEIGHT PER FOOT. Pipe shall not vary more than +/- 10% from the standard specified.
PRODUCT MARKING Each bundle tag securely attached to the bundle shall show the manufacturer, the grade of pipe (ASTM A53), the kind of pipe E for Electric Resistance Welded, A for Grade A, the size, XS for extra strong, and length. Bar coding is acceptable as a supplementary identification method.
BENDING TEST (COLD) Degree of Bend Diameter of Mandrel
.54 .74
For NPS 2 and under 900 12 x outside pipe diameter
_____________________________________________________________________________ All information contained herein is accurate as known at the time of publication. Wheatland reserves the right to change product specifications without notice and without incurring obligations.
WHEATLAND TUBE COMPANY – 700 SOUTH DOCK STREET, SHARON, PA 16146 Phone: 800-257-8182 ► Fax: 724-346-7260 ► EMAIL: [email protected] Made in USA
700 South Dock Street Wheatland, PA 16146 800.257.8182
Wheatland ASTM A 53 Schedule 40 and Schedule 80 Pipe
Wheatland Steel Pipe is made by specialists who understand that it’s the small details that make the difference between average products and superior products. At the Wheatland Plant, most department heads and foremen have been employed in some phase of pipe manufacturing for 25 or more years. This kind of specialization, experience and knowledge pays off...in workable, threadable, uniform pipe. Delivered clean. Delivered promptly. Wheatland specializes in manufacturing welded steel pipe in 1/2 through 4 nominal sizes. Available inventory in 1/8 to 12 pipe sizes produced to various ASTM standards is maintained to meet your pipe requirements. Care, pride and personal concern are bonus features that go into every inch of Wheatland Pipe. Don’t settle for less.
Make sure it’s quality. Make sure it’s Wheatland.
Standard Pipe Schedule 40 ASTM A 53 Grades A and B NPS DN Designator Designator
Outside Diameter
Inside Diameter
(Inches)
(mm)
(Inches)
6
0.405
10.3
0.269
1/4
8
0.540
13.7
3/8
10
0.675
17.1
1/8
Wall Thickness
(mm)
Nominal Weight (Mass) per unit Length Threads & Threads & Plain End Plain End Couplings Couplings (lb/ft) (kg/m) (lb/ft) (kg/m
(Inches)
(mm)
6.8
0.068
1.73
0.24
0.37
0.25
0.37
0.364
9.2
0.088
2.24
0.43
0.63
0.43
0.63
0.493
12.5
0.091
2.31
0.57
0.84
0.57
0.84
1/2
15
0.840
21.3
0.622
15.8
0.109
2.77
0.85
1.27
0.86
1.27
3/4
20
1.050
26.7
0.824
20.9
0.113
2.87
1.13
1.69
1.14
1.69
1
25
1.315
33.4
1.049
26.6
0.133
3.38
1.68
2.50
1.69
2.50
1-1/4
32
1.660
42.2
1.380
35.1
0.140
3.56
2.27
3.39
2.28
3.40
1-1/2
40
1.900
48.3
1.610
40.9
0.145
3.68
2.72
4.05
2.74
4.04
2
50
2.375
60.3
2.067
52.5
0.154
3.91
3.66
5.44
3.68
5.46
2-1/2
65
2.875
73.0
2.469
62.7
0.203
5.16
5.80
8.63
5.85
8.67
3
80
3.500
88.9
3.068
77.9
0.216
5.49
7.58
11.29
7.68
11.35
3-1/2
90
4.000
101.6
3.548
90.1
0.226
5.74
9.12
13.57
9.27
13.71
4
100
4.500
114.3
4.026
102.3
0.237
6.02
10.80
16.07
10.92
16.23
5
125
5.563
141.3
5.047
158.2
0.258
6.55
14.63
21.77
14.90
22.07
6
150
6.625
168.3
6.065
154.1
0.280
7.11
18.99
28.26
19.34
28.58
8
200
8.625
219.1
7.981
202.7
0.322
8.18
28.58
42.55
29.35
43.73
10
250
10.750
273.0
10.020
254.5
0.365
9.27
40.52
60.29
41.49
63.36
0.375
9.52
49.61
73.78
51.28
76.21
Standard Pipe 121
300
12.750
323.8
12.000
304.8
Note1 NPS 12 dimensions are for standard wall pipe, not schedule 40.
Product Type and Specification: Standard welded pipe is produced in 1/2 to 6 trade sizes. Wheatland pipe is produced to ASTM A 53 Grades A and B, A 501, and A 589 Type II, API 5L and Federal Specification WW-P404. All pipe threads conform to ANSI B1.20.1. Merchant couplings comply with ASTM A 865. Specifications and descriptions are accurate as known at time of publication and subject to change without notice.
Wheatland ASTM A 53 Grades A & B Schedule 40 Pipe
www.wheatland.com
Fitting Summary Data Sheet
E
ven with all the advances in technology today, the wholly welded piping system has for decades remained the best choice for use in high pressure and high temperature application. Many piping jobs in schools, industrial plants, refineries and factories have benefited from the inherent advantages of a completely welded system. It becomes a closed container joining pipes, valves, fittings, and flanges. A welded joint actually becomes part of the pipe, minimizing leak potential. This provides greater margins of safety, especially under conditions of high internal pressures. Additionally, welding fittings form a continuous metal structure with the pipe, adding forged-in strength to any piping system. Furthermore, smooth forged fittings simplify insulation and take up less space.
ASTM A 234 Scope This standard covers wrought carbon steel fittings of seamless and welded construction which are manufactured to the dimensional specifications of ASME B16.9 and B16.28. These fittings are primarily for use in pressure piping and in pressure vessel fabrication for service at moderate and elevated temperatures.
Materials The starting material for fittings shall consist of killed steel, forgings, bars, plates, seamless or fusion-welded tubular products with filler metal added and shall conform to the the chemical requirements of ASTM A 234. Unless otherwise specified, carbon steel plates may be either coarse grain or fine grain practice.
Manufacture Forging or shaping operations are performed by hammering, pressing, piercing, extruding, upsetting, rolling, bending, machining, or by a combination of two or more of these operations. The forming process shall be applied so that it will not produce injurious imperfections in the fittings.
Heat Treatment Hot-formed WPB fittings, upon which the final forming operation is completed at a temperature above 1150ºF and below 1800ºF, need not be heat treated. Cold-Formed WPB fittings, upon which the final forming operation is completed at a temperature below 1150ºF, shall be normalized, or shall be stress relieved at 1100ºF to 1275ºF.
Chemical requirements (in %):
Carbon Manganese Phosphorus (max) Sulfur (max) .30 max .29-1.06 .050 .058 Silicon Chromium Molybdenum Nickel Copper .10 min .40 max .15 max .40 max .40 max Vanadium Columbium .08 max .02 max
Mechanical requirements: Tensile Strength 60,000-85,000 psi Yield Strength (min) 35,000 psi Elongation - Longitudinal: 22% - Transverse: 14%
Dimensions Butt-welding fittings and butt-welding short radius elbows and returns purchased in accordance with this specification shall conform to the dimensions and tolerances given in the latest revision of ANSI B16.9 and B16.28, respectively.
Certification When requested by the purchaser, the manufacturer shall provide a certificate of compliance to this specification. If requested to provide test reports, the manufacturer shall also provide the following where applicable: * Chemical analysis results. When the amount of an element is less than .02%, the analysis for that element is reported as “
Submitted By: Jordan Case (ICS)
Copies To: Steve Mueller (Chiodini) Jen Kissinger (Paric) Tim Simon (ICS) PROJECT:
WC100-1261-2-3 – Wentzville City Hall
SUBCONTRACTOR / VENDOR: Questec Mechanical SUBMITTAL NUMBER:
SPECIFICATION SECTION: 232113 – Hydronic Piping S#017 Rev: 0
ITEMS SUBMITTED: Item Description 001 Product Data 002 003 004
Date 10/3/16
General Notes: ICS STAMP ☒NO EXCEPTIONS NOTED ☐MAKE CORRECTIONS NOTED ☐REVISE AND RESUBMIT ☐SUBMIT ITEMS AS NOTED ☐REVIEWING CONCURRENT WITH A/E Received and reviewed for general design arrangement and appearance only. Approval does not relieve the trade contractor of responsibility of any deviation from the requirements of the Contract Documents.
Reviewed by: Tim Simon Date: 3 October 2016
ARCH/ENGR. STAMP
Copies E
QuesTec Constructors Pipe, Fittings & Valve Standards Wentzville City Hall - Wentzville QuesTec Project #: 16067 Pipe System Hydronic Piping
Type
Valves as submitted under section 23 0523 Valves as submitted under section 23 0523 Valves as submitted under section 23 0523
Size of Pipe
Pipe
Fittings
Heating/Chilled
2” and below
Type L Copper, Solder Joints
Wrought Copper Fittings
Heating/Chilled
2 ½” and above
Steel Butt Weld Fittings
Condensate
All Sizes
Sch 40 Black Steel, Welded/Flanged Joints A53 ERW (Type E) Type L Copper, Solder Joints
Wrought Copper Fittings
None
Blowdown Piping/ Chemical Treatment Piping
All
Type L Copper, Solder Joints
Wrought Copper Fittings
None
Copper TUBE for plumbing and mechanical Applications Job Name
Contractor
Job Location
Wholesaler
Engineer
Streamline® Rep
Product Description: Streamline® Copper Tube for use in plumbing and mechanical applications. Available sizes (Type K, L, M, & DWV) ranging from ¼” to 8” in diameter. All tube shall be manufactured in the United States. Material: Streamline® Copper Tube shall be made from material in compliance with ASTM B75 and of UNS C12200 grade of copper. Key Specifications: Streamline® Copper Tube (Type K, L, M) shall conform to the NSF/ANSI 61 Annex G requirements and is manufactured to meet ASTM B88. Copper drainage tube (DWV) is made to meet ASTM B306. Copper refrigeration coils, ACR/Nitrogenized straight lengths and line sets are made to meet the chemical, mechanical, cleanness and eddy current testing requirements of the applicable specifications of ASTM B280. Installation: Installations shall comply with the latest applicable building codes for the local jurisdiction. For detailed installation instructions, consult the Copper Developement Association at copper.org. References: ASTM B75 C12200 NSF/ANSI 61 Annex G ASTM B88 ASTM B280 ASTM B306
Seamless Copper Tube 99.9% Pure Copper (can be used for potable water) Safe Drinking Water Act (third party certification) Seamless Copper Water and Gas Tube (Type K, L, M) Seamless Copper Tube for Air Conditioning and Refrigerants Seamless Drainage Tube Code (DWV)
Made in USA
Distributed by Mueller Streamline Co. • 8285 Tournament Drive, Memphis, TN 38125 • 800-348-8464 • www.muellerindustries.com
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copper tube data Streamline® Copper Tube sets the standard for quality, consistency and service in the plumbing industries. With a full line of copper tube products to support most all plumbing supply and DWV applications, Streamline® Copper Tube is available in all common types including Type K, Type L, Type M and DWV. Each piece of tube is incised marked and color coded for easy, long lasting identity. Manufactured in accordance with applicable standards, our ongoing commitment to quality continues to make Streamline® Copper Tube the preferred and specified brand of industry professionals.
TYPE K NOM. DIA. 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8
RATED WORKING PRESSURE (PSIG) WT/FT 0.145 0.269 0.344 0.418 0.641 0.839 1.04 1.36 2.06 2.93 4.00 5.12 6.51 9.67 13.90 25.90
FT/BNDL 500 500 500 200 200 100 100 100 – – – – – – – –
WALL 0.035 0.049 0.049 0.049 0.065 0.065 0.065 0.072 0.083 0.095 0.109 0.120 0.134 0.160 0.192 0.271
150°F 913 960 758 626 724 557 452 420 370 338 328 311 306 293 295 314
0.126 0.198 0.285 0.362 0.455 0.655 0.884 1.14 1.75 2.48 3.33 4.29 5.38 7.61 10.2 19.3
500 500 500 200 200 100 100 100 – – – – – – – –
0.030 0.035 0.040 0.042 0.045 0.050 0.055 0.060 0.070 0.080 0.090 0.100 0.110 0.125 0.140 0.200
775 662 613 537 495 420 373 347 309 285 270 258 249 229 213 230
200°F 860 904 713 589 682 524 425 396 348 319 308 293 288 276 277 295
300°F 842 885 698 577 668 513 416 387 341 312 302 286 282 270 271 289
400°F 537 565 446 368 426 327 266 247 217 199 193 183 180 172 173 184
TYPE L 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8
729 623 577 505 466 395 351 327 291 269 254 243 235 215 201 216
714 610 565 495 456 387 344 320 285 263 248 238 230 211 196 212
456 389 361 316 291 247 219 204 182 168 159 152 147 135 125 135
Tables give computed allowable stress for annealed copper tube at indicated temperature.
Distributed by Mueller Streamline Co. • 8285 Tournament Drive, Memphis, TN 38125 • 800-348-8464 • www.muellerindustries.com
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copper tube data TYPE M NOM. DIA. 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8
RATED WORKING PRESSURE (PSIG) WT/FT 0.145 0.204 0.328 0.465 0.682 0.94 1.46 2.03 2.68 3.58 4.66 6.66 8.92 16.5
FT/BNDL 500 500 200 100 100 100 -
WALL 0.025 0.028 0.032 0.035 0.042 0.049 0.058 0.065 0.072 0.083 0.095 0.109 0.122 0.17
150°F 485 420 346 286 287 282 254 233 215 214 213 198 186 195
200°F 456 395 326 270 271 265 239 219 203 202 201 186 175 183
300°F 447 387 319 264 265 259 234 215 199 197 197 182 171 180
400°F 285 247 204 169 169 166 149 137 127 126 126 116 109 115
Table give computed allowable stress for annealed copper tube at indicated temperature. TECHNICAL DATA Values of allowable internal working pressure for copper tube in service are based on the formula from ANSI B31, Standard Code for Pressure Piping: 2 S tm P= D max - 0.8 tm P = Allowable Pressure
@150ºF S = 5100 PSIG annealed
S = Allowable stress
@ 200°F S= 4800PSIG annealed
T = Wall thickness
@ 300°F S= 4700 PSIG annealed
D Max = Outside Diameter
@ 400°F S= 3000 PSIG annealed
All ratings listed for types K, L, M, DWV and refrigeration service tube in the preceding charts are calculated for tube in the annealed condition. These values should be used when soldering, brazing or welding is employed for joining components in a system. While the ratings for hard drawn tube are substantially higher, they should only be used for systems using properly designed flare or compression mechanical joints, since joining by any heating process might anneal (soften) the tube. In designing a system, careful consideration should also be given to joint ratings as well as those of the components.
Distributed by Mueller Streamline Co. • 8285 Tournament Drive, Memphis, TN 38125 • 800-348-8464 • www.muellerindustries.com
page 3 of 4
COPPER TUBE AND SOLDER TYPE FITTINGS 1. Cut tube square with the cutter or fine hack saw (32 tooth blade is recommended). Remove Burr. 2. Clean outside end of copper tube thoroughly with sand cloth or sandpaper equal depth of fitting. Leave no dark spots. 3. Clean inside of fitting carefully to tube stop with wire brush. Note: Sand cloth or sandpaper may also be used. 4. Using a brush, apply light uniform coat of soldering flux to the outside of the tube and inside of the fitting.
1. Cut tube to length & remove burr with file or scraper.
2. Clean outside of tube with sandpaper or sand cloth.
3. Clean inside of fitting with wire brush, sand cloth or sandpaper.
5. Slip tube into fitting to tube stop. Turn tube back and forth once or twice to distribute flux evenly. 6. Apply heat uniformly around the fitting with torch. When solder melts upon contact with heated fitting, the proper soldering temperature has been reached. Remove flame and feed solder slightly off center at the bottom of the joint. Proceed across the bottom of the fitting and up to the top center position. Return to the starting point, and then proceed up the incomplete side to the top, again, overlapping the solder metal. Wipe off surplus solder with a piece of cloth. CAUTION: No not overheat the joint or direct the flame into the face of the fitting cup. Overheating could burn the flux, which will destroy its effectiveness and the solder will not enter the joint properly.
4. Apply flux thoroughly to inside of fitting.
5. Apply flux thoroughly to outside of tube - assemble tube and fitting.
6. Apply heat with torch. When solder melts upon contact with heated fitting, the proper temp for soldering has been reached. Remove flame & feed solder to the joint at one or two points until a ring of solder appears at the end of the fitting.
Distributed by Mueller Streamline Co. • 8285 Tournament Drive, Memphis, TN 38125 • 800-348-8464 • www.muellerindustries.com
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Mueller Streamline Co. 8285 Tournament Drive, Suite 150 Memphis, TN 38125 P 901.753.3200
Date: June 5, 2014 Subject: Product Standards - Copper Fittings Mueller Fittings Co. Inc. manufactures or supplies product which are manufactured to meet the following specifications. STANDARDS: •
ASME B16.22: Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
•
MSS SP-104: Wrought Copper Solder Joint Pressure Fittings
•
ASME B16.29: Wrought Copper and Wrought Copper Alloy Solder Joint Drainage Fittings - DWV
•
ASME/ANSI B16.18: Cast Copper Alloy Solder Joint Pressure Fittings
•
ASME/ANSI B16.15: Cast Bronze Threaded Fittings
•
ASME/ANSI B16.23: Cast Copper Alloy Solder Joint Drainage Fittings DWV
•
ASME/ANSI B16.26: Cast Copper Alloy Fittings for Flared Copper Tube
•
NSF/ANSI 61-G: Drinking Water System Components
•
MSS SP-106: Class 150-Cast Copper Flanges shall meet the requirements of MSS SP-106 and/or the workmanship and dimensional of Federal Spec. WW-F-406 ASME B16.24.
•
MSS SP – 106: Class 125 Bronze Pipe Flanges and Flanged Fittings
•
MSS SP – 109: Welded Fabricated Copper Solder Joint Pressure Fittings
•
MSS SP - 123: Threaded and Solder Joint Copper Unions
The materials used to manufacture these fittings are also in compliance with the following specifications: Products Made From Sheet: •
ASTM B152 Alloy C11000: Standard Specification for Copper Sheet, Strip, Plated Rolled Bar Cast Products
• ASTM B584 Alloy C84400: Standard Specification for Copper Alloy Sand Castings - Or Alloy C87850: General Applications: Federal Specification WW-U-516 - Or Alloy C87600: Type III, Class A and B Copper Alloy Unions - Or Alloy C89836: General Applications Copper Fittings: • ASTM B280 Alloy C12200: Standard Specification for Seamless Round, Copper Tube* - Or Alloy C10200: General Engineering applications *NSF 61 Restriction Statement: “Copper Tube (Alloy C12200) is certified by NSF to ANSI/NSF Standard 61 for public water supplies meeting or in the process of meeting the U.S. EPA Lead and Copper Rule (56FR 26460, June 7, 1991). Water supplies with pH less than 6.5 may require corrosion control to limit copper solubility in drinking water.”
2.3-C
Proven Every Day // Proven Everywhere
®
Regular Flux Paste THE SAFE, WATER SOLUBLE FLUX Millions and millions of strong, leak-free joints around the world speak to the product reliability that professionals have with LA-CO Regular Flux Paste.
Meets ASTM B813
• Meets ASTM B813 • Water flushable for faster rinsing from pipe lines • Super detergent action cleans as it solders • Non-acid, non-toxic, lead-free • Contains no zinc chloride • Use with all lead-free and common soft solders • For use on copper, brass, galvanized iron, lead, zinc, tin, silver, nickel, mild steel, terne plate, and malleable iron • Meets Mil. Spec. Mil-F-4995 Type II
ORDERING INFORMATION: Part No.
Description
Size
22101 Regular Flux Paste 2 oz 22104 Regular Flux Paste 4 oz 22194 Regular Flux Paste 4 oz Brush-in-Cap 22107 Regular Flux Paste 1 lb
LP97R00014 • 7.5M-RB-0405 • LA-CO® Industries, Inc. • Printed in U.S.A.
SAFE FLO® SILVER LEAD FREE PLUMBING SOLDER
TECHNICAL SPECIFICATION: Oatey Safe Flo Silver Lead Free Plumbing Solder is recommended for use on potable water systems for sweating joints in a copper water distribution system. Safe Flo Silver Lead Free Solder is also effective on stainless steel, brass alloys, chrome alloys, galvanized steel and cast iron piping. Safe-Flo Solder complies with CA & VT lead content regulations. PRECAUTIONS Read all cautions and directions carefully before using this product. Apply flux with brush- do not apply with fingers. Wash hands thoroughly after use and before eating. Wear safety glasses with side shields and rubber gloves. EYE AND SKIN IRRITANT. HARMFUL IF SWALLOWED. VAPOR MAY BE HARMFUL. Use only in well ventilated area. Eye or skin contact may cause intense irritation and injury. In case of contact with eyes or skin, flush with water and seek medical attention immediately. If inhaled, get fresh air and seek medical attention if ill feelings persist. KEEP OUT OF REACH OF CHILDREN. Refer to material safety data sheet for more information. For emergency first aid help, call 1-877-740-5015. PHYSICAL/CHEMICAL PROPERTIES Alloy composition Tin, Copper, Bismuth, Silver Appearance Silver Solid Wire Melting Range 420° F to 460° F DIRECTIONS FOR USE Cut the pipe to the exact length required using a tube cutter. Be sure the pipe is cut square. Remove all burrs on the inside and outside of the pipe surface with a reamer tool. Remove all oil, grease and oxide corrosion from the surface of the piping to be joined. Surfaces may be cleaned with abrasive sandcloth or a steel wire brush. The joining surfaces must be clean before soldering. Apply a small amount of approved flux to the pipe and fitting surface. Proper fluxing is important because the flux promotes the flow of the filler metal. Insert the pipe end into the fitting. Heat the joint area, using caution not to overheat the joint. Feed the solder wire into the joint. When the solder wire has drawn around the entire joint, remove the heat. When soldering process is complete, allow the joint to cool undisturbed. When joint is cool, remove any flux residual with a damp cloth. Safe Flo Silver Lead Free Solder is not recommended for use on aluminum.
PRODUCT NUMBER 29030 53180 53061 22002 53188 53062 29024 53195 29024D 53064 29025 29025D
C-13
COMMON APPLICATIONS Oatey Safe Flo Silver Lead Free Plumbing Solder is recommended for use on potable water systems for sweating joints in a copper water distribution system. Consult Oatey Technical Department for applications not specifically referenced above. INGREDIENTS (CAS Number) Tin (7440-31-5) Copper (7440-50-8) Bismuth (7440-69-9) Silver (7440-22-4) COMPLIANCE &LISTINGS
IAPMO Listed
Maximum weighted average 0.25% lead Complies with CA & VT lead legislation
Meets Military Specification QQ-S- 571E Meets ASTM B 32
DESCRIPTION 1 oz. Safe Flo Silver Solder – Bulk 1 oz. Safe Flo Silver Solder – Carded 1 oz. Safe Flo Silver Solder – Display 4 oz. Safe Flo Silver Solder – Bulk 4 oz. Safe Flo Silver Solder – Carded 4 oz. Safe Flo Silver Solder – Display 8 oz. Safe Flo Silver Solder – Bulk 8 oz. Safe Flo Silver Solder – Carded 8 oz. Safe Flo Silver Solder – Display 8 oz. Safe Flo Silver Solder – Display 1 lb. Safe Flo Silver Solder – Bulk 1 lb. Safe Flo Silver Solder – Display
GAUGE .084 .084 .084 .117 .117 .117 .117 .117 .117 .117 .117 .117
Visit www.oatey.com for updates
PACK 20 12 12 10 12 12 10 12 24 12 10 20
CARTON WEIGHT 2 lbs. 1 lb. 1 lb. 4 lbs. 4 lbs. 4 lbs. 6 lbs. 8 lbs. 12 lbs. 8 lbs. 11 lbs. 21 lbs.
1/2010
SUBMITTAL DATA Rev. 01/28/11
ASTM A53 TYPE E GRADE A PIPE SCOPE
FREQUENCY OF TESTS
Covers black and hot-dipped galvanized electric-resistance welded Grade A pipe. Pipe is intended for mechanical and pressure applications and is acceptable for ordinary uses in steam, water, gas and air lines. Pipe is suitable for welding and threading. Produced to the latest revision of ASTM A53A/53M, Federal Specification WW-P404 and ASME B36.10M.
Tensile tests are required on one length of pipe from each lot of 500 lengths or fraction thereof for each size.
END FINISH Plain End: End finish shall be at the option of the manufacturer. Threaded: Couplings:
HOT-DIP GALVANIZED
The average weight of zinc coating shall be not less than 1.8 oz. per sq. ft. of surface (inside and outside). When galvanized pipe is bent or otherwise fabricated to a degree which causes zinc coating to stretch or compress beyond the limit of elasticity, some flaking of the coating may occur.
HYDROSTATIC AND NONDESTRUCTIVE ELECTRIC TESTING Hydrostatic inspection test pressures for plain-end pipe are listed in Table X 2.2 of the A53/A53M specification. Test pressures shall be maintained for a minimum of five seconds. Nondestructive electric testing of the weld seam is not a requirement on lengths of ERW pipe NPS 1-1/2 and smaller.
CHEMICAL REQUIREMENTS
To ANSI Standard B 1.20.1 To ASTM Standard A865
DIMENSIONS AND WEIGHTS
NPS
OD Inches
1/4 3/8
.540 .675
BLACK PLAIN END Sch 40 Nominal Weight/ Wall Lb. Ft GRADE A .088 .091
.43 .57
Sch 80 Nominal Weight/ Wall Lb. Ft .119 .126
PERMISSIBLE VARIATIONS IN WALL THICKNESS
Minimum wall thickness at any point shall not be more than 12.5% under nominal wall thickness specified.
PERMISSIBLE VARIATIONS IN OUTSIDE DIAMETER
Composition, max. %
Pipe shall not vary more than +/- 0.016” from the standard specified.
Carbon Manganese Phosphorus Sulfur .25 .95 .05 .045 *Copper *Nickel *Chromium *Molybdenum *Vanadium .50 .40 .40 .15 .08 *The combination of these five elements shall not exceed 1.00%.
TENSILE REQUIREMENTS Tensile Strength, min. Yield Strength, min. Elongation in 2”
48 000 psi 30 000 psi Refer to A53 Table x 4.1
PERMISSIBLE VARIATIONS IN WEIGHT PER FOOT. Pipe shall not vary more than +/- 10% from the standard specified.
PRODUCT MARKING Each bundle tag securely attached to the bundle shall show the manufacturer, the grade of pipe (ASTM A53), the kind of pipe E for Electric Resistance Welded, A for Grade A, the size, XS for extra strong, and length. Bar coding is acceptable as a supplementary identification method.
BENDING TEST (COLD) Degree of Bend Diameter of Mandrel
.54 .74
For NPS 2 and under 900 12 x outside pipe diameter
_____________________________________________________________________________ All information contained herein is accurate as known at the time of publication. Wheatland reserves the right to change product specifications without notice and without incurring obligations.
WHEATLAND TUBE COMPANY – 700 SOUTH DOCK STREET, SHARON, PA 16146 Phone: 800-257-8182 ► Fax: 724-346-7260 ► EMAIL: [email protected] Made in USA
700 South Dock Street Wheatland, PA 16146 800.257.8182
Wheatland ASTM A 53 Schedule 40 and Schedule 80 Pipe
Wheatland Steel Pipe is made by specialists who understand that it’s the small details that make the difference between average products and superior products. At the Wheatland Plant, most department heads and foremen have been employed in some phase of pipe manufacturing for 25 or more years. This kind of specialization, experience and knowledge pays off...in workable, threadable, uniform pipe. Delivered clean. Delivered promptly. Wheatland specializes in manufacturing welded steel pipe in 1/2 through 4 nominal sizes. Available inventory in 1/8 to 12 pipe sizes produced to various ASTM standards is maintained to meet your pipe requirements. Care, pride and personal concern are bonus features that go into every inch of Wheatland Pipe. Don’t settle for less.
Make sure it’s quality. Make sure it’s Wheatland.
Standard Pipe Schedule 40 ASTM A 53 Grades A and B NPS DN Designator Designator
Outside Diameter
Inside Diameter
(Inches)
(mm)
(Inches)
6
0.405
10.3
0.269
1/4
8
0.540
13.7
3/8
10
0.675
17.1
1/8
Wall Thickness
(mm)
Nominal Weight (Mass) per unit Length Threads & Threads & Plain End Plain End Couplings Couplings (lb/ft) (kg/m) (lb/ft) (kg/m
(Inches)
(mm)
6.8
0.068
1.73
0.24
0.37
0.25
0.37
0.364
9.2
0.088
2.24
0.43
0.63
0.43
0.63
0.493
12.5
0.091
2.31
0.57
0.84
0.57
0.84
1/2
15
0.840
21.3
0.622
15.8
0.109
2.77
0.85
1.27
0.86
1.27
3/4
20
1.050
26.7
0.824
20.9
0.113
2.87
1.13
1.69
1.14
1.69
1
25
1.315
33.4
1.049
26.6
0.133
3.38
1.68
2.50
1.69
2.50
1-1/4
32
1.660
42.2
1.380
35.1
0.140
3.56
2.27
3.39
2.28
3.40
1-1/2
40
1.900
48.3
1.610
40.9
0.145
3.68
2.72
4.05
2.74
4.04
2
50
2.375
60.3
2.067
52.5
0.154
3.91
3.66
5.44
3.68
5.46
2-1/2
65
2.875
73.0
2.469
62.7
0.203
5.16
5.80
8.63
5.85
8.67
3
80
3.500
88.9
3.068
77.9
0.216
5.49
7.58
11.29
7.68
11.35
3-1/2
90
4.000
101.6
3.548
90.1
0.226
5.74
9.12
13.57
9.27
13.71
4
100
4.500
114.3
4.026
102.3
0.237
6.02
10.80
16.07
10.92
16.23
5
125
5.563
141.3
5.047
158.2
0.258
6.55
14.63
21.77
14.90
22.07
6
150
6.625
168.3
6.065
154.1
0.280
7.11
18.99
28.26
19.34
28.58
8
200
8.625
219.1
7.981
202.7
0.322
8.18
28.58
42.55
29.35
43.73
10
250
10.750
273.0
10.020
254.5
0.365
9.27
40.52
60.29
41.49
63.36
0.375
9.52
49.61
73.78
51.28
76.21
Standard Pipe 121
300
12.750
323.8
12.000
304.8
Note1 NPS 12 dimensions are for standard wall pipe, not schedule 40.
Product Type and Specification: Standard welded pipe is produced in 1/2 to 6 trade sizes. Wheatland pipe is produced to ASTM A 53 Grades A and B, A 501, and A 589 Type II, API 5L and Federal Specification WW-P404. All pipe threads conform to ANSI B1.20.1. Merchant couplings comply with ASTM A 865. Specifications and descriptions are accurate as known at time of publication and subject to change without notice.
Wheatland ASTM A 53 Grades A & B Schedule 40 Pipe
www.wheatland.com
Fitting Summary Data Sheet
E
ven with all the advances in technology today, the wholly welded piping system has for decades remained the best choice for use in high pressure and high temperature application. Many piping jobs in schools, industrial plants, refineries and factories have benefited from the inherent advantages of a completely welded system. It becomes a closed container joining pipes, valves, fittings, and flanges. A welded joint actually becomes part of the pipe, minimizing leak potential. This provides greater margins of safety, especially under conditions of high internal pressures. Additionally, welding fittings form a continuous metal structure with the pipe, adding forged-in strength to any piping system. Furthermore, smooth forged fittings simplify insulation and take up less space.
ASTM A 234 Scope This standard covers wrought carbon steel fittings of seamless and welded construction which are manufactured to the dimensional specifications of ASME B16.9 and B16.28. These fittings are primarily for use in pressure piping and in pressure vessel fabrication for service at moderate and elevated temperatures.
Materials The starting material for fittings shall consist of killed steel, forgings, bars, plates, seamless or fusion-welded tubular products with filler metal added and shall conform to the the chemical requirements of ASTM A 234. Unless otherwise specified, carbon steel plates may be either coarse grain or fine grain practice.
Manufacture Forging or shaping operations are performed by hammering, pressing, piercing, extruding, upsetting, rolling, bending, machining, or by a combination of two or more of these operations. The forming process shall be applied so that it will not produce injurious imperfections in the fittings.
Heat Treatment Hot-formed WPB fittings, upon which the final forming operation is completed at a temperature above 1150ºF and below 1800ºF, need not be heat treated. Cold-Formed WPB fittings, upon which the final forming operation is completed at a temperature below 1150ºF, shall be normalized, or shall be stress relieved at 1100ºF to 1275ºF.
Chemical requirements (in %):
Carbon Manganese Phosphorus (max) Sulfur (max) .30 max .29-1.06 .050 .058 Silicon Chromium Molybdenum Nickel Copper .10 min .40 max .15 max .40 max .40 max Vanadium Columbium .08 max .02 max
Mechanical requirements: Tensile Strength 60,000-85,000 psi Yield Strength (min) 35,000 psi Elongation - Longitudinal: 22% - Transverse: 14%
Dimensions Butt-welding fittings and butt-welding short radius elbows and returns purchased in accordance with this specification shall conform to the dimensions and tolerances given in the latest revision of ANSI B16.9 and B16.28, respectively.
Certification When requested by the purchaser, the manufacturer shall provide a certificate of compliance to this specification. If requested to provide test reports, the manufacturer shall also provide the following where applicable: * Chemical analysis results. When the amount of an element is less than .02%, the analysis for that element is reported as “
