UT200 封面 - Interempresas

Turning Center

ACCUWAY MACHINERY CO., LTD.

Shen-Gang Factory:

Tan-Tzu Factory

No.26, Lane 108, Da-Jou Road, Shen-Gang Hsiang,

No.1, Lane 113, An-Ho Road, Tan-Tzu Hsiang,

Taichung Hsien, Taiwan 429, R.O.C.

Taichung Hsien, Taiwan 427, R.O.C.

TEL:+886-4-2520-9588

FAX:+886-4-2520-9716

E-mail:[email protected] www.accuway.com.tw 201107

Rigid Structure

Multi-tasking Systems UT-200S/UT-2 0SM Spindle  The thermally symmetrical design on the head stock diminishes distortion and provides stable accuracy on work pieces even in continuous high speed machining. The spindle is supported by a double row of tapered roller bearings in the front and rear of the spindle to resist axial cutting force, while self-alignment angular contact bearings provide tremendous radial load capability.

Main and Sub Spindles Synchronization

One-piece Slant Bed Structure  The machine bed is made of one-piece highgrade Meehanite casting to allow heavy cutting capabilities. The wide hardened and ground box ways are coated with Turcite and hand-scraped for ultra-precise fitting to reduce vibration while offering better tool life and surface finishes.  Each axis structure is directly driven by precision ballscrew and powered by AC servo motor for smooth slide movement with virtually no backlash.

U T- 3 0 0 Y

C1-Axis

 Available on both the main spindle and sub-spindles, C1 and C2 axes provide positioning resolution up to 0.015 degree to accomplish three dimensional c o n t o u r i n g, c o m b i n e d r o u n d a n d p r i s m a t i c machining by harmonized control of the spindles with the X and Z axes. Exact synchronization between the main spindle and sub spindle at any rotation speed can be programmed to perform part transfer for secondary machining to enhance production efficiency and reduces idle time.

C2-Axis

Y- a x i s

X-Axis

Y-Axis

Y-axis with +/- 50 mm of stroke is available for performing thread milling, complex off-center milling and drilling operations on the main or sub-spindle by combining live tool turret. The Y-axis travel is achieved by the simultaneous movement of the two independent slides. This design distributes cutting force over the two slides assuring exceptional rigidity and maximum accuracy.

Z-Axis

1

UT Series

UT Series

2

Turning and Milling

Tooling System U T- 2 0 0 S / U T- 2 0 0 S M

Ø8 Ø10 Ø12 Ø16 Ø20 Ø25

T1(E6)

20X20 C3 Radial tool holder 20X20

VDI 30 12-Station C4

Axial tool holder

U T- 3 0 0 Y / U T- 3 0 0 LY

Ø10 Ø12 Ø16 Ø20 Ø25

25X25

Tu r r e t The fast 12-station servo-mechanical dodecagonal drum turret, featuring a large 3-piece cur vic coupling and powerful hydraulic clamping force, assur es unparalleled rigidity in all machining conditions. Live tool holders can be mounted on all 12 stations, but only the working position is driven. VDI live tool turret is also available as an option upon request.

T1(E6)

Ø32

VDI Power turret

C3 Radial tool holder 25X25

VDI 40 12-Station C4

Accuway Power turret

Axial tool holder

U T- 3 0 0 Y / U T- 3 0 0 LY 25X25

25X25

FA N U C 18 i -T c o n t r o l l e r 10.4" color LCD plus manual guide i enable user to program complex components in multi-axis system.

O.D. holder

Axial tool holder

Ø6 Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32 MT. #1 MT. #2 MT. #3

Ø20 Ø25 Ø32

Facing tool holder

Boring bar tool holder

U-Drill tool holder

Dodecagonal drum power turret

Radial tool holder

3

UT Series

UT Series

4

Working Range 27 5

10 0

25.5

120 540/1040(UT-300L) 750/1250(UT-300L) Z-TRAVEL 25 10

32

57

50

50

120

39

20 50 85

57

12 35 0

17 7

0 27

220

600 32.8 175 155 148

143.2

10 Ø2 266 Ø

40 3 0 13 22

307

307 150

516

100

40 750/1250(UT-300L) 540/1040(UT-300L) Z-TRAVEL139 19

27 5

VDI 40 12-station power turret

25 10

40 750/1250(UT-300L Z-TRAVEL 139 120 540/1040(UT-300L)

90

25.5

120

540/1040(UT-300L)

139

120 540/1040(

Accuway power turret

60

U T- 3 0 0 Y / U T- 3 0 0 LY

0

20

64

120

135 100 90 540/1040(UT-300L)

139

64

120

135 100 90 540/1040(UT-300L)

139

79.5

80

70 49

0

30

0

80.563

130 110 4515 130 110 60 125 115 60

55 90

120

139

120

140 100 90 540/1040(UT-300L)

139

66 66

120

139

120

139

120

35 35 70 70

25 5

260 245 224 200

40 17 25

86 105 90 540/1040(UT-300L) 86 105 90 540/1040(UT-300L)

3

25 5

260 245 224 200

120

3

750/1250(UT-300L) Z-TRAVEL 750/1250(UT-300L) Z-TRAVEL 275 275 X-TRAVEL X-TRAVEL

150 15

17 25

750/1250(UT-300L) Z-TRAVEL

271 271 260 260 245 245 162 162

150 15

275 275 X-TRAVEL X-TRAVEL

27 7530 3535 90

2

111.576 5

15 3040 170

750 Z-TRAVEL

165

0

0

300 X-TRAVEL 241 240 235 220 210 210 170 110

30

49

750/1250(UT-300L) Z-TRAVEL

40

110 30 0

49 0

65

UT Series

165

140 100 90 540/1040(UT-300L)

Accuway power turret

U T- 3 0 0 S M

5

165

55 90

80

79.5

260 260 245 245 239 239 175 175

20

750/1250(UT-300L) Z-TRAVEL 750/1250(UT-300L) Z-TRAVEL 275 275 X-TRAVEL X-TRAVEL

115 100

300 X-TRAVEL 240 270 133 270 120 72 250 220

250 15 175 90

200

105 105

0

750/1250(UT-300L) Z-TRAVEL 750/1250(UT-300L) Z-TRAVEL 260 260 245 245 189 189 205 205

30

83 15

250

1

112

75 10.5

275 275 X-TRAVEL X-TRAVEL

12 0 50 0

35

750 Z-TRAVEL

72 100 120 133

100

300 270 270 220 240 235

X-TRAVEL

82

75 10.5 250

50 0 10 0 30 32

0

750 Z-TRAVEL

85

40

39

U T- 3 0 0 S M

25.5

275 X-TRAVEL 256

10 0

27 5

516

19

0

Ø505

27 5

57

90

275 X-TRAVEL 256 200

22

8 516

750/1250(UT-300L) Z-TRAVEL

139

85 120

19

32

139

72

0

8 36

36

12 35 0

100 127

40

40

540/1040(UT-300L)

85

85 120

120

39

57

90

275 X-TRAVEL 236 250

516

25 10

275 X-TRAVEL 236 250

150 150

19

27 5

750/1250(UT-300L) Z-TRAVEL 85 120

60 100

12 35 0

516 275 X-TRAVEL 236 19 27250 5

303 303

32

0

150

11 144

170 166 144

7

10 0

150

750/1250(UT-300L) Z-TRAVEL

0

303

220 220

170 144 133

220

7

23

26

60 100

600

13.2

600

126.2 103.2

275 X-TRAVEL 256 200

516

VDI 40 12-station power turret

U T- 3 0 0 Y / U T- 3 0 0 LY

19

VDI 30 12-station power turret

U T- 2 0 0 S M

140 100 90 540/1040(UT-300L) 140 100 90 540/1040(UT-300L)

139 139

UT Series

6

Spindle Torque Diagram

Working Range VDI 40 12-station power turret

U T- 3 0 0 SY

[kW] 20 15

[ αP 22 ]

Output 30 min, S3 60% Operating zone 15 kW

200 191

11 kW

120

153

0

700

Motor speed [ min-1]

72 ø4 560

120

72

10.5 90

250 46 190

275 X-axis stroke

16

0

1400

6000

15 min, S3 60% Operating zone

450 432 300

2029 700

4500

Torque

600 522

150

0

3000

-1 ] Motor speed [ min

[N-m]

Continuous operating zone

338

1500

[ αP 30 ]

6

8 7

700 0

15 kW

12

750 Z-axis stroke

6000

15 min, S3 60% Operating zone 18.5 kW

18

39

4500

3000

Output

24

35 12 0 27 5 51 6

Continuous operating zone

0 1500

0

[kW]

ø2 42

100 50

6

560

30 min, S3 60% Operating zone

150 140

Continuous operating zone

5

32 0

10 0

51 6 27 5

67

10

75

250 236 110

275 X-axis stroke

19

750 Z-axis stroke

Torque

[N-m] 250

2100

Continuous operating zone 338

0 2800

Motor speed [ min-1]

3500

0

700

1400

2100

2800

-1 ] Motor speed [ min

3500

Machine Dimensions

6

U T- 2 0 0 S / U T- 2 0 0 S M Accuway power turret

2965

1735

55 60 90

65 110

39 200

112 10 182 122

3895

25

27 5

143.5 163.5

U T- 3 0 0 Y / U T- 3 0 0 LY 48 ø4

MODEL UT-300Y UT-300LY

31 ø2

1590

A

B

C

D

3500

2200

2050

4050

4100

2200

2050

4650

750 Z-axis stroke 165

4

5

35

51

200 10

70 27 49 5 4

80

70

A

B

24

49 4

275 X-axis stroke

27 5

182

64

10 5

36

49 4

86

275 X-axis stroke

79.5

111.5 61.5

105

750 Z-axis stroke

175

U T- 3 0 0 SY

182 62 60 D

7

UT Series

C

UT Series

8

UT-200 Specification Machine Model

UT-300 Specification

UT-200S

Controller

Machine Model Controller CAPACITY

UT-200SM

FANUC OiT

FANUC OiT

CAPACITY

910

612

910

Swing over “ X” cover

mm

720

720

388

720

Max cutting diameter (Main spindle) mm

470

470

420

450

mm

-

-

375

375

mm

610

1140

610

610

Spindle nose

ASA

A2-8

A2-8

A2-8

Spindle bearing inner diameter

mm

130

140

130

140

160

130

140

130

Power chuck diameter

inch

10

12

10

12

15

10

12

10

12

Spindle speed

rpm

3500

2700

3500

2500

3500

2700

3500

2700

Spindle drive power

KW

Bar capacity

mm

522

Swing over “ X” cover

mm

318

318

Max cutting diameter (Main spindle)

mm

260

286

Max cutting diameter (Sub-spindle)

Max cutting diameter (Sub-spindle)

mm

260

286

Max cutting length

495

MAIN SPINDLE

MAIN SPINDLE Spindle nose

ASA

Spindle bearing inner diameter

mm

Power chuck diameter

inch

Spindle speed

rpm

Spindle drive power

KW

Bar capacity

mm

A 2-6 100

A 2-6 110

100

4000

4500

8 4500

8

11/15 52

110

4000 11/15

65

52

Spindle nose

ASA

A 2-5

A 2-5

A2-8

15/18.5 75

90

75

A2-11

2700 15/18.5 (18.5/22) 90

15/18.5 105

75

90

140

15/18.5 75

90

SUBSPINDLE 65

SUBSPINDLE

UT-300SY FANUC 18iT

910

522

495

UT-300SM FANUC OiT

mm

mm

mm

UT-300LY FANUC 0iT

Swing over “ Z” cover

Swing over “ Z” cover

Max cutting length

UT-300Y FANUC 0iT

Spindle nose

ASA

-

-

A2-5

A2-5

Power chuck diameter

inch

-

-

6

6

Spindle speed

rpm

-

-

6000

6000

Spindle drive power

KW

-

-

5.5/7.5

5.5/7.5

Bar capacity

mm

-

-

45

45

Power chuck diameter

inch

6

6

Spindle speed

rpm

6000

6000

Spindle drive power

KW

5.5/7.5

5.5/7.5

Z axis

mm

750

1250

750

750

Bar capacity

mm

45

45

Y axis

mm

± 50

± 50

-

± 50

TRAVELS

X axis

mm

275

275

300

275

Z axis

mm

600

600

B axis

mm

-

-

700

700

X axis

mm

220

220

FEEDS

B axis

mm

625

625

Rapid traverse- Z axis

m/min

20

20

Rapid traverse- X axis

m/min

20

20

TOOL TURRET

Rapid traverse- B axis

m/min

20

20

Type

FEEDS

TOOL TURRET Type

Hydraulic

Servo-mechanical

TRAVELS

Rapid traverse- Z axis

m/min

24

24

24

24

Rapid traverse- Y axis

m/min

10

10

-

10

Rapid traverse- X axis

m/min

20

20

20

20

Rapid traverse- B axis

m/min

-

-

20

20 APT / VDI

APT / VDI

APT / VDI

APT / VDI

Number of tools

station

12

12

12

12

Tool size square

mm

25

25

25

25

Tool size boring bar

mm

40

40

40

40

Cs spindle index angle

deg

0.015

0.015

0.015

0.015

20

Max. rotary tool speed

rpm

4000

4000

4000

4000

20

20

Rotary tool driver power

kW

3 / 3.7

3 / 3.7

3 / 3.7

3 / 3.7

32

32

TAILSTOCK

degree

-

0.015

-

Max. rotary tool speed

rpm

-

6000

Rotary tool driver power

kW

-

2.2

Number of tools

units

12 (VDI 30)

12 (VDI 30)

Tool size square(Machining the face)

mm

20

Tool size square(Machining the back)

mm

Tool size boring bar

mm

Cs spindle index angle

DIMENSIONS

mm

540

1040

-

mm

120

120

-

-

Quill diameter

mm

85

85

-

-

Quill taper hole

MT

Tailstock body positioning

Floor space required

M

2.9 x 1.6

2.9 x 1.6

Height

M

1.7

1.7

Weight

kg

9

Tailstock body travel Quill travel

UT Series

4000

4000

5

5

-

-

Programmable

Programmable

-

-

DIMENSIONS Floor space required

M

3.5 X 2

4X2

3 X 1.9

3.5 X 2

Height

M

2.2

2.2

2

2.2

Weight

kg

6000

7500

5900

6500

UT Series

10