USOO8957497B2
(12) United States Patent
(10) Patent N0.:
O’Donnell et al. (54)
(45) Date of Patent:
VERTICALLY INTEGRATED SYSTEMS _
(58)
_
Feb. 17, 2015
Field of Classi?cation Search USPC .......... .. 257/529, 532, 531, 536, 82, E29.326,
(71) Applicant: Analog DeVIces, Inc., Norwood, MA (Us) (72)
US 8,957,497 B2
Inventors: Alan J. O’Donnell, Castletroy (IE);
Santiago Iriarte, Dooradoyle (IE);
257/1329342, 1323149, 1333077, 1329325 See application ?le for complete search history. .
(56)
References Clted
G. Mark Lyden, J. Mlll‘plly, BaltImore KIlmore (IE); Gary Casey, COIIII Prospect (IE); Eoin Edward English,
4,671,352 A 6,075,239 A
Pallasgreen (IE)
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(73) Assignee: Analog Devices, Inc., Norwood, MA
(connnued)
(Us)
(*)
Notice:
FOREIGN PATENT DOCUMENTS
Subject to any disclaimer, the term of this
CN
1877989
patent 1s extended or adjusted under 35
EP
1 732 215
U.S.C. 154(b) by 0 days.
Filed:
OTHER PUBLICATIONS
Feb. 25, 2014
(65)
F. Roozeboom et al., “System-in-Package Integration of Passives using 3D Through-Silicon Vias”, Solid State Technology, May 2008,
Prior Publication Data
V01, 51, NO‘ 5, pp‘ 3847‘
US 2014/0175524 A1 Jun. 26, 2014 Related US. Application Data .
.
.
(Continued)
.
Primary Examiner * Mamadou Diallo
(63) Contmuation of applicatlon No. 14/041,804, ?led'on Sep. 30, 2013, Whlch 1s a contmuatIon of applicatlon No. 12/975,847, ?led on Dec. 22, 2010, now Pat. No.
8,569,861. (51)
(52)
(74) Attorney) Agent) or Firm i Knobbe’ Martens, Olson &
B
LLP
ear,
(57)
Illt- ClH01L 25/16 G01N 2 7/41 4
12/2006
(Continued)
(21) Appl- NO-I 14/189,788 (22)
12/2006
ABSTRACT
Embodiments of the P resent invention Provide an integrated circuit system including a ?rst active layer fabricated on a front side of a semiconductor die and a second pre-fabricated layer on a back side of the semiconductor die and having
(2006-01) (2006-01) (Continued)
U 5 Cl
electrical components embodied therein, Wherein the electri
CPC __________ n G01N27/4148 (201301); H01L 25/16
cal components include at least one discrete passive compo
(2013.01); H01L 23/481 (2013.01); B813 7/00
(2013.01); G01N27/26 (2013.01); H01L 25/167 (2013.01); H01L 27/14 (2013.01);
nent. The integrated circuit system also includes at least one
electrical path coupling the ?rst active layer and the second
pre-fabricated layer. 20 Claims, 41 Drawing Sheets
(Continued)
I
\
Measuring 1,
Layer
1;“
US 8,957,497 B2 Page 2 (51)
Int. Cl. H01L 23/48 B813 7/00
(2006.01) (2006.01)
G01N27/26
(2006.01)
H01L 27/14 H01L 27/15 H01L 49/02 H01L 31/0392 H02S 10/10 H01L 31/053 H01F 17/00 H01L 21/82 H01L 27/06 H01L 23/00 H011 23/367 H011 23/38 H011 23/4 73 (52) vs. C].
(2006.01) (2006.01) (2006.01) (2006.01) (2014.01) (2014.01) (2006.01) (2006.01) (2006.01) (2006.01) (2006.01) (2006.01) (2006.01)
CPC ............. .. H011 27/15 (2013.01); H01L 28/00
(2013.01); H01L 31/0392 (2013.01); H01L 31/0583 (2013.01); H01L 31/0586 (2013.01); H01F 17/00 (2013.01); H01L 28/10 (2013.01); H01L 28/20 (2013.01); H01L 28/60 (2013.01); H01L 28/82 (2013.01); H01L 28/86 (2013.01); H01L 28/90 (2013.01); H01L 21/82 (2013.01); H01L 27/0694 (2013.01); H01L 24/48
(2013.01);H01L 2924/0970] (2013.01);H01L 2224/0557 (2013.01);H01L 2924/19104
2006/0261460 2007/0187826 2007/0210423 2007/0246806 2007/0246813 2007/0296065 2008/0054431 2008/0265421 2009/0008792 2009/0029492 2009/0039492 2009/0079065 2009/0170242 2009/0194829 2009/0261460 2009/0283871 2009/0302437 2009/0321930 2010/0032748 2010/0044704 2010/0052630 2010/0134139 2010/0171203 2010/0193905 2011/0023929 2011/0057273 2011/0199057 2013/0250532 2013/0273693 2013/0299924 2014/0014480 2014/0026649 2014/0034104 2014/0035630 2014/0162393
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
11/2006 Sato et a1. 8/2007 Shim et al. 9/2007 Hsu
10/2007 Ong et al. 10/2007 Ong et al. 12/2007 Yew et al.
3/2008 Wang et al. 10/2008 Brunnbauer et a1. 1/2009 Ko et al. 1/2009 Tu et al.
2/2009 Kang et a1. 3/2009 Furgut et a1. 7/2009 Lin et al.
8/2009 Chung et al. 10/2009 Kuan et al.
11/2009 Chang et al. 12/2009 12/2009 2/2010 2/2010 3/2010 6/2010 7/2010 8/2010 2/2011 3/2011 8/2011
Kim et a1. Marcoux Edwards Male et al. Chen Chen et al. Chen et al. Kim et a1. Edwards O’Donnell et al. Ivanov et a1.
9/2013 Bryzek et a1. 10/2013 11/2013 1/2014 1/2014 2/2014 2/2014
Haba et al. Weber et a1. Anderson et al. O’Donnell et al. O’Donnell et al. O’Donnell et al.
6/2014 Yang
(2013.01);H01L 23/3677(2013.01);H01L FOREIGN PATENT DOCUMENTS
23/38 (2013.01);H01L 23/473 (2013.01);H01L 2924/10253 (2013.01); YO2E 10/50 (2013.01); HOIL 2224/48265 (2013.01) USPC ......... .. 257/528; 257/252; 257/529; 257/724;
257/725
(56)
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www.sciencedaily.com/releases/2010/ 07/ 100723095430.htm). M. Berger, “Polymer CarpetsiA New Class of Nanomaterials for NEMS and MEMS”, Nanowerk, Sep. 2, 2010. (retrieved from http://
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US. Patent
Feb. 17, 2015
US 8,957,497 B2
Sheet 1 0f 41
Passive C0 en t
m1 0.\\\n1
D.%\
1
4\
O \\2 ,
//
BS1%M3ke 0
S em
w?mew
U Cto r
FIG. 1
“T1\)S5V0 Terminator 1 O
100
Passive
Component 240.1 Back /
Side
230
S em
m CtO r
.m0mew2
FIG. 2 2Oo
o0
wmxm o
HT
.m g
Terminator 2 0
US. Patent
Feb.17,2015
Sheet20f41
PassWe
Component 340.1
Wirebond
FK3.3 3 o
US 8,957,497 B2
US. Patent
Feb. 17, 2015
Sheet 3 0f 41
US 8,957,497 B2
US. Patent
Feb. 17, 2015
Sheet 4 0f 41
FIG. 4(a)
US 8,957,497 B2
US. Patent
Feb. 17, 2015
Sheet50f41
US 8,957,497 B2
Capacit'mrSide B in
{Emss Sect
V EW \\\\ \
\
\\\
Dieiectric \
XO Ca Qacitm Side A
Top V'SEW
FIG. 4(e)
US. Patent
Feb. 17, 2015
Sheet 6 0f 41
US 8,957,497 B2
Passive Component
/,
540.1
540.2
\ l\
Illl
Layer
(/
|lIIIIHII|ll|l|ll|l|ll|l|ll|l|l|||||l|llll|l|ll|l|ll|
\\
E |ll|
Cavity 560
K], ,r Back
—
\
/ /
TSV
@ Active J”
Protective
/
/J
Side
FIG. 5
?
@
Encapsulant
/,,,,,,//
m
Side
539
US. Patent
Feb. 17, 2015
Sheet 7 0f 41
FIG. 7(b) m
US 8,957,497 B2
US. Patent
Feb. 17, 2015
Sheet 8 0f 41
.
Pass've ‘
Passive
Passive
*
Component
Component w“
Component
US 8,957,497 B2
810.3
w
"
810.2 \\\
22
§§§§§§§§§§lila=
§§§§§Q§§O
i?ti?????tt
FIG. 8(a) M
Top Plate ,/’ 840.1 I
Capacitor
830.1
Bottom Plate
§§Q.1
FIG. 8(b) w ,/
Top Plate
§4Q.2
iCapacitor M Bottom Plate M
FIG. 8(6) 820.2
US. Patent
Feb. 17, 2015
Sheet 9 0f 41
Passive
Passive
Component
Component
9402
9403
\
TSV
950.3
/ do _-j:\~\\\ ,
\
Tsv
923/2
Passive
—' ‘
component
“\{SV
_
Third Recess
/
\\
,/~
US 8,957,497 B2
Q4Q.1
950.1
TS'V —95O-1
FIG. 9
M
Encapsulant 1010
1
FIG. 10
Recess
5O; //
Second
m 9503
First Recess
—
910.1
US. Patent
Feb. 17, 2015
Sheet 10 0f 41
US 8,957,497 B2
/5
Protective
FIG. 11 1100
Ingg?éor
' Passive Component
1;
—5'O—' "
"
High Voltage Die
Low Voltage Die
1220
1210
FIG. 12(a) 1200
//1240.1, 1240 .2
US. Patent
Feb. 17, 2015
US 8,957,497 B2
Sheet 11 0f 41
Ferromagnetic
//
Core
M
FIG. 12(b)
Ferromagnetic 1270.
Core 1260.2
'k\\\“\ \\\\\\\\\\\\\W\\\\\\ \\\\\
FIG. 12(6)
/
R:
FIG. 12(d)
Ferromagnetic
US. Patent
Feb. 17, 2015
Sheet 12 0f 41
US 8,957,497 B2
g Ferromagnetic LayerA 1280.1
- \Ferromagnetic k iCore
\_ “a
5320;? +
?I“ I?“
v
FIG. 12(e)
Iii“
*
@
LayerB M
US. Patent
Feb. 17, 2015
Sheet 13 0f 41
US 8,957,497 B2
Layer A 1280.2
Layer B 1290.2
\ \
\ \
\
\.
ng
FIG. 12(f)
\
\
US. Patent
Feb. 17, 2015
Sheet 14 0f 41
US 8,957,497 B2
High Voltage Die 1320 Inductor Coils
iPassive t omponen
1350.1 *
C
1350.2
Low
Voltage Die 1310
FIG. 13 1300
MEMS //
/Tm
High Voltage Die 1429 Inductor '
J41“
Coils 1450.1 14 .2
Low
Voltage Die 1410
FIG. 14 1400
14
1 \\
14
2
WTHTH
US. Patent
Feb. 17, 2015
Sheet 15 0f 41
US 8,957,497 B2
High
Phototransistor
V0|t1a5gsoDle
1550.1
—
k/
' '
\vg »
I
Passwe
gComponent "
i\
1540.1
5*
LED
1560.1
LOW
Voltage Die 1510
FIG. 15(a) 1500
High Photct ansistor 1550.1
LED 15602
Voltage Die 1520
Passive
ED 1 60.1
Ph to‘ lbiStOl' 155 2
LOW
Voltage Die 1510
FIG. 15(b) 1501
US. Patent
Feb. 17, 2015
Sheet 16 0f 41
Voltage Die
Voltage Die
15203
15103
US 8,957,497 B2
FIG. 1 5(6) 1503
Inductor 0mm 16301 16302
Inductor 6mm 16401 16402
Inductor can 16501 16502
II
II
I)
FIG. 16 1600
US. Patent
Feb. 17, 2015
Sheet 17 0f 41
US 8,957,497 B2
FIG. 17(a) 1700
FIG. 17(b) 1710