VSK50_800 W_BOOM GEN3 PARTS MANUAL SN
2006 Perimeter Road. Greenville, SC 29605 Toll Free: 800/435-9340 – Phone: 864/277-5870 Fax: 864/235-9661 – Website address: www.mclaughlinunderground Email address: [email protected]
PARTS MANUAL ECO50-800 BOOM E850617 SERIAL NUMBER – 0411161893 TO 1011162217 5/26/2016
2016 by McLaughlin Group, Inc. All rights reserved. No part of this manual may be reproduced in any form, or by any means without prior written permission of McLaughlin Group, Inc.
2
Table of Contents DECAL LAYOUT ……………….……………………………………………………………………………………
7
SKID ASSEMBLY……………..………………………………………………………………………………….….
15
ELECTRICAL ASSEMBLY……………..………………………………………………………………………….
17
FUEL TANK ASSEMBLY……………..…………………………………………………………………………..
19
HYDRAULIC PUMP ASSEMBLY ………………..……………………………………………………………
21
BASE MANIFOLD ASSEMBLY ……………….……………………………………………………………….
24
HYDRAULIC ARM ASSEMBLY ………………………………………………………………………………….
26
SPOIL TANK/DOOR ASSEMBLY……………….………………………………………………………………
28
FILTRATION ASSEMBLY…………..……………………………………………………………………………..
30
CONTROL BOX ASSEMBLY………………………………………………………………………………………
34
ENCLOSURE ASSEMBLY……………..……………………………………………………………………………
36
ENGINE ASSEMBLY……………..…………………………………………………………………………………..
38
BLOWER ASSEMBLY ………………………………………………………………………………………………
40
WATER PUMP ASSEMBLY…………….………………………………………………………………………….
42
WATER TANK 50GAL ASSEMBLY…………….………………………………………………………………
44
WATER TANK 125GAL ASSEMBLY………………………………………………………………………………
46
WATER REEL/ANTIFREEZE ASSEMBLY……………….……………………………………………………..
48
VAC TOOLS………………….……………………………………………………………………………………………
51
SUCTION TOOL ASSEMBLY……………..…………………………………………………………………………
52
ROTARY LANCE ASSEMBLY………………..………………………………………………………………………
54
WASH WAND ASSEMBLY………………..…………………………………………………………………………
56
HOT BOX ASSEMBLY………………..…………………………………………………………………………………
58
ARROWBOARD ASSEMBLY……………….……………………………………………………………………………
60
BOOM ASSEMBLY ………………………….…………………………………………………………………………
62
ROOT BLOWER MANUAL ………………..…………………………………………………………………………
77
3
4
SYSTEM OPERATIONS SPECIFICATIONS PART
PART #
ENGINE OIL
15W40 CJ-4 50/50 mixture of PROPYLENE GLYCOL AND WATER that meets ASTM D6210 specifications T700077 8090544-07
ENGINE COOLANT
OIL FILTER (KUBOTA) FUEL FILTER (KUBOTA) AIR FILTER (KUBOTA)
FIRST 50 HOURS Daily
EVERY 400 HOURS
EVERY 1 YEAR
X X
8090544-12
X
HYDRAULIC OIL
INDUSTRIAL TYPE HYDRAULIC FLUID
Daily
BLOWER OIL
INDUSTRIAL TYPE, HEAVY DUTY, NONDETERGENT MOTOR OIL GENERAL PUMP SERIES 100 OIL or SAE30, NONDETERGENT, MOTOR OIL
Daily, X
X
X
X
Daily
DIESEL PARTICULATE FILTER
BLOWER TEMPERTURE RANGE
EVERY 3000 HOURS
X
X
8090941-01
HYDRAULIC TEMPERTURE RANGE
EVERY 500 HOURS
Daily
FUEL-WATER SEPARATOR FILTER
WATER PUMP OIL
EVERY 250 HOURS
X
0-120°F (-18°-40°C) SAE 10 GRADE HYDRAULIC OIL or DEXTRON II ATF 32-175°F (0-80°C) SAE 20 GRADE HYDRAULIC OIL 3QTS (2.8L) 30°F (-1°C) AND UNDER 30-90°F (-1-32°C) 90°F (32°C) AND ABOVE
SAE 20 SAE 30 SAE 40
****WATER PUMP – (Remove fill cap and fill crankcase to dot on oil gauge window.) ****Refer to Component Manual specific Component Specifications. 5
GREASE GUN LUBE POINTS
ENGINE GREASE POINT
TANK PIVOT TUBE GREASE POINT
4-WAY VALVE GREASE POINT
6
DECAL LAYOUT
J200445
J200435
J20045
7
DECAL LAYOUT
J200210
J200445
J200425
J200420
8049882
8
DECAL LAYOUT
J200220
J200810
9
DECAL LAYOUT
J200423
J200450
J200458
J200455
10
DECAL LAYOUT
J200423
J200415
J200410
J200473
11
DECAL LAYOUT
J200440
J200403
J200411
12
ECO50-800 BOOM COMPLETE
13
14
ECO50-800 SKID
15
ECO50-800 SKID
16
ELECTRICAL ASSEMBLY
17
ELECTRICAL ASSEMBLY
18
FUEL TANK ASSEMBLY
19
FUEL TANK ASSEMBLY
20
HYDRAULIC PUMP (BOOM)
21
HYDRAULIC PUMP (BOOM)
22
HYDRAULIC PUMP ASSEMBLY
23
BASE MANIFOLD ASSEMBLY
24
BASE MANIFOLD ASSEMBLY
25
HYDRAULIC ARM ASSEMBLY
26
HYDRAULIC ARM ASSEMBLY
27
SPOIL TANK ASSEMBLY
28
SPOIL TANK ASSEMBLY
29
FILTRATION ASSEMBLY
30
FILTRATION ASSEMBLY
31
32
POWERPACK SKID ASSEMBLY
33
CONTROL BOX ASSEMBLY
34
CONTROL BOX ASSEMBLY
35
ENCLOSURE ASSEMBLY
36
ENCLOSURE ASSEMBLY
37
ENGINE ASSEMBLY
38
ENGINE ASSEMBLY
39
BLOWER ASSEMBLY
40
BLOWER ASSEMBLY
41
WATER PUMP ASSEMBLY
42
WATER PUMP ASSEMBLY
43
WATER TANK ASSEMBLY 125 GALLON
44
WATER TANK ASSEMBLY 125 GALLON
45
WATER TANK ASSEMBLY 205 GALLON
46
WATER TANK ASSEMBLY 205 GALLON
47
ANTIFREEZE/WATER REEL ASSEMBLY
48
ANTIFREEZE/WATER REEL ASSEMBLY
49
50
VACUUM TOOLS LAYOUT
51
TOOLS
SUCTION TOOL
52
TOOLS
SUCTION TOOL
53
TOOLS
ROTARY LANCE
54
TOOLS
ROTARY LANCE
55
TOOLS
WASH WAND
56
TOOLS
WASH WAND
57
OPTIONS
HOT BOX ASSEMBLY
58
OPTIONS
HOT BOX ASSEMBLY
59
OPTIONS
ARROWBOARD ASSEMBLY
60
OPTIONS
ARROWBOARD ASSEMBLY
61
OPTIONS
BOOM ASSEMBLY EXTENSION ARM
62
OPTIONS
BOOM ASSEMBLY EXTENSION ARM
63
OPTIONS
BOOM ASSEMBLY PIVOT ARM
64
OPTIONS
BOOM ASSEMBLY PIVOT ARM
65
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
66
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
67
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
68
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
69
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
70
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
71
OPTIONS
BOOM ASSEMBLY TOOLS
72
OPTIONS
BOOM ASSEMBLY TOOLS
73
OPTIONS
BOOM ASSEMBLY REMOTES
74
OPTIONS
BOOM ASSEMBLY REMOTES
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
FOR SCHEMATICS SEE: www.mclaughlinunderground
101
102
103
104
PARTS MANUAL ECO50-800 BOOM E850617 SERIAL NUMBER – 0411161893 TO 1011162217 5/26/2016
2016 by McLaughlin Group, Inc. All rights reserved. No part of this manual may be reproduced in any form, or by any means without prior written permission of McLaughlin Group, Inc.
2
Table of Contents DECAL LAYOUT ……………….……………………………………………………………………………………
7
SKID ASSEMBLY……………..………………………………………………………………………………….….
15
ELECTRICAL ASSEMBLY……………..………………………………………………………………………….
17
FUEL TANK ASSEMBLY……………..…………………………………………………………………………..
19
HYDRAULIC PUMP ASSEMBLY ………………..……………………………………………………………
21
BASE MANIFOLD ASSEMBLY ……………….……………………………………………………………….
24
HYDRAULIC ARM ASSEMBLY ………………………………………………………………………………….
26
SPOIL TANK/DOOR ASSEMBLY……………….………………………………………………………………
28
FILTRATION ASSEMBLY…………..……………………………………………………………………………..
30
CONTROL BOX ASSEMBLY………………………………………………………………………………………
34
ENCLOSURE ASSEMBLY……………..……………………………………………………………………………
36
ENGINE ASSEMBLY……………..…………………………………………………………………………………..
38
BLOWER ASSEMBLY ………………………………………………………………………………………………
40
WATER PUMP ASSEMBLY…………….………………………………………………………………………….
42
WATER TANK 50GAL ASSEMBLY…………….………………………………………………………………
44
WATER TANK 125GAL ASSEMBLY………………………………………………………………………………
46
WATER REEL/ANTIFREEZE ASSEMBLY……………….……………………………………………………..
48
VAC TOOLS………………….……………………………………………………………………………………………
51
SUCTION TOOL ASSEMBLY……………..…………………………………………………………………………
52
ROTARY LANCE ASSEMBLY………………..………………………………………………………………………
54
WASH WAND ASSEMBLY………………..…………………………………………………………………………
56
HOT BOX ASSEMBLY………………..…………………………………………………………………………………
58
ARROWBOARD ASSEMBLY……………….……………………………………………………………………………
60
BOOM ASSEMBLY ………………………….…………………………………………………………………………
62
ROOT BLOWER MANUAL ………………..…………………………………………………………………………
77
3
4
SYSTEM OPERATIONS SPECIFICATIONS PART
PART #
ENGINE OIL
15W40 CJ-4 50/50 mixture of PROPYLENE GLYCOL AND WATER that meets ASTM D6210 specifications T700077 8090544-07
ENGINE COOLANT
OIL FILTER (KUBOTA) FUEL FILTER (KUBOTA) AIR FILTER (KUBOTA)
FIRST 50 HOURS Daily
EVERY 400 HOURS
EVERY 1 YEAR
X X
8090544-12
X
HYDRAULIC OIL
INDUSTRIAL TYPE HYDRAULIC FLUID
Daily
BLOWER OIL
INDUSTRIAL TYPE, HEAVY DUTY, NONDETERGENT MOTOR OIL GENERAL PUMP SERIES 100 OIL or SAE30, NONDETERGENT, MOTOR OIL
Daily, X
X
X
X
Daily
DIESEL PARTICULATE FILTER
BLOWER TEMPERTURE RANGE
EVERY 3000 HOURS
X
X
8090941-01
HYDRAULIC TEMPERTURE RANGE
EVERY 500 HOURS
Daily
FUEL-WATER SEPARATOR FILTER
WATER PUMP OIL
EVERY 250 HOURS
X
0-120°F (-18°-40°C) SAE 10 GRADE HYDRAULIC OIL or DEXTRON II ATF 32-175°F (0-80°C) SAE 20 GRADE HYDRAULIC OIL 3QTS (2.8L) 30°F (-1°C) AND UNDER 30-90°F (-1-32°C) 90°F (32°C) AND ABOVE
SAE 20 SAE 30 SAE 40
****WATER PUMP – (Remove fill cap and fill crankcase to dot on oil gauge window.) ****Refer to Component Manual specific Component Specifications. 5
GREASE GUN LUBE POINTS
ENGINE GREASE POINT
TANK PIVOT TUBE GREASE POINT
4-WAY VALVE GREASE POINT
6
DECAL LAYOUT
J200445
J200435
J20045
7
DECAL LAYOUT
J200210
J200445
J200425
J200420
8049882
8
DECAL LAYOUT
J200220
J200810
9
DECAL LAYOUT
J200423
J200450
J200458
J200455
10
DECAL LAYOUT
J200423
J200415
J200410
J200473
11
DECAL LAYOUT
J200440
J200403
J200411
12
ECO50-800 BOOM COMPLETE
13
14
ECO50-800 SKID
15
ECO50-800 SKID
16
ELECTRICAL ASSEMBLY
17
ELECTRICAL ASSEMBLY
18
FUEL TANK ASSEMBLY
19
FUEL TANK ASSEMBLY
20
HYDRAULIC PUMP (BOOM)
21
HYDRAULIC PUMP (BOOM)
22
HYDRAULIC PUMP ASSEMBLY
23
BASE MANIFOLD ASSEMBLY
24
BASE MANIFOLD ASSEMBLY
25
HYDRAULIC ARM ASSEMBLY
26
HYDRAULIC ARM ASSEMBLY
27
SPOIL TANK ASSEMBLY
28
SPOIL TANK ASSEMBLY
29
FILTRATION ASSEMBLY
30
FILTRATION ASSEMBLY
31
32
POWERPACK SKID ASSEMBLY
33
CONTROL BOX ASSEMBLY
34
CONTROL BOX ASSEMBLY
35
ENCLOSURE ASSEMBLY
36
ENCLOSURE ASSEMBLY
37
ENGINE ASSEMBLY
38
ENGINE ASSEMBLY
39
BLOWER ASSEMBLY
40
BLOWER ASSEMBLY
41
WATER PUMP ASSEMBLY
42
WATER PUMP ASSEMBLY
43
WATER TANK ASSEMBLY 125 GALLON
44
WATER TANK ASSEMBLY 125 GALLON
45
WATER TANK ASSEMBLY 205 GALLON
46
WATER TANK ASSEMBLY 205 GALLON
47
ANTIFREEZE/WATER REEL ASSEMBLY
48
ANTIFREEZE/WATER REEL ASSEMBLY
49
50
VACUUM TOOLS LAYOUT
51
TOOLS
SUCTION TOOL
52
TOOLS
SUCTION TOOL
53
TOOLS
ROTARY LANCE
54
TOOLS
ROTARY LANCE
55
TOOLS
WASH WAND
56
TOOLS
WASH WAND
57
OPTIONS
HOT BOX ASSEMBLY
58
OPTIONS
HOT BOX ASSEMBLY
59
OPTIONS
ARROWBOARD ASSEMBLY
60
OPTIONS
ARROWBOARD ASSEMBLY
61
OPTIONS
BOOM ASSEMBLY EXTENSION ARM
62
OPTIONS
BOOM ASSEMBLY EXTENSION ARM
63
OPTIONS
BOOM ASSEMBLY PIVOT ARM
64
OPTIONS
BOOM ASSEMBLY PIVOT ARM
65
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
66
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
67
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
68
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
69
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
70
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
71
OPTIONS
BOOM ASSEMBLY TOOLS
72
OPTIONS
BOOM ASSEMBLY TOOLS
73
OPTIONS
BOOM ASSEMBLY REMOTES
74
OPTIONS
BOOM ASSEMBLY REMOTES
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
FOR SCHEMATICS SEE: www.mclaughlinunderground
101
102
103
104
