VX50_500 - VX50_500LT PARTS MANUAL TO GEN3
2006 Perimeter Road. Greenville, SC 29605 Toll Free: 800/435-9340 – Phone: 864/277-5870 Fax: 864/235-9661 – Website address: www.mclaughlinunderground Email address: [email protected]
PARTS MANUAL VX50-500 VX50-500LT E850514 SERIAL NUMBER – V5H0411161893 TO V5H0131172374 5/26/2016 2016 by McLaughlin Group, Inc. All rights reserved. No part of this manual may be reproduced in any form, or by any means without prior written permission of McLaughlin Group, Inc.
2
Table of Contents DECAL LAYOUT ……………….……………………………………………………………………………………
7
TRAILER ……………………………………………………………………………………………………………….
16
TRAILER ASSEMBLY……………..……………………………………………………………………………….
18
ELECTRICAL ASSEMBLY……………..………………………………………………………………………….
20
FUEL TANK ASSEMBLY……………..…………………………………………………………………………..
22
HYDRAULIC PUMP ………………..………………………………………………………………………………
24
HYDRAULIC PUMP ASSEMBLY……………….……………………………………………………………….
26
HYDRAULIC ARM ASSEMBLY ………………………………………………………………………………….
28
SPOIL TANK/DOOR ASSEMBLY……………….………………………………………………………………
30
FILTRATION ASSEMBLY…………..……………………………………………………………………………..
32
TANK SKID ASSEMBLY …………………………………………………………………………………………..
34
POWERPACK SKID ASSEMBLY ……………………………………………………………………………….
36
CONTROL BOX ASSEMBLY………………………………………………………………………………………
38
ENCLOSURE ASSEMBLY……………..……………………………………………………………………………
40
ENGINE ASSEMBLY……………..…………………………………………………………………………………..
42
BLOWER ASSEMBLY ………………………………………………………………………………………………
44
WATER PUMP ASSEMBLY…………….………………………………………………………………………….
46
WATER TANK 125GAL ASSEMBLY…………….………………………………………………………………
48
WATER TANK 205GAL ASSEMBLY………………………………………………………………………………
50
WATER REEL/ANTIFREEZE ASSEMBLY……………….……………………………………………………..
52
VAC TOOLS………………….……………………………………………………………………………………………
54
SUCTION TOOL ASSEMBLY……………..…………………………………………………………………………
56
ROTARY LANCE ASSEMBLY………………..………………………………………………………………………
58
WASH WAND ASSEMBLY………………..…………………………………………………………………………
60
HOT BOX ASSEMBLY………………..…………………………………………………………………………………
62
STRONGARM ASSEMBLY……………….……………………………………………………………………………
64
ARROWBOARD ASSEMBLY……………….…………………………………………………………………………
66
ROOT BLOWER MANUAL ………………..…………………………………………………………………………
69
3
4
SYSTEM OPERATIONS SPECIFICATIONS PART
PART #
ENGINE OIL
15W40 CJ-4 50/50 mixture of PROPYLENE GLYCOL AND WATER that meets ASTM D6210 specifications T700077 8090544-07
ENGINE COOLANT
OIL FILTER (KUBOTA) FUEL FILTER (KUBOTA) AIR FILTER (KUBOTA)
FIRST 50 HOURS Daily
EVERY 400 HOURS
EVERY 1 YEAR
X X
8090544-12
X
HYDRAULIC OIL
INDUSTRIAL TYPE HYDRAULIC FLUID
Daily
BLOWER OIL
INDUSTRIAL TYPE, HEAVY DUTY, NONDETERGENT MOTOR OIL GENERAL PUMP SERIES 100 OIL or SAE30, NONDETERGENT, MOTOR OIL
Daily, X
X
X
X
Daily
DIESEL PARTICULATE FILTER
BLOWER TEMPERTURE RANGE
EVERY 3000 HOURS
X
X
8090941-01
HYDRAULIC TEMPERTURE RANGE
EVERY 500 HOURS
Daily
FUEL-WATER SEPARATOR FILTER
WATER PUMP OIL
EVERY 250 HOURS
X
0-120°F (-18°-40°C) SAE 10 GRADE HYDRAULIC OIL or DEXTRON II ATF 32-175°F (0-80°C) SAE 20 GRADE HYDRAULIC OIL 3QTS (2.8L) 30°F (-1°C) AND UNDER 30-90°F (-1-32°C) 90°F (32°C) AND ABOVE
SAE 20 SAE 30 SAE 40
****WATER PUMP – (Remove fill cap and fill crankcase to dot on oil gauge window.) ****Refer to Component Manual specific Component Specifications. 5
GREASE GUN LUBE POINTS
STRONGARM GREASE POINT
TANK PIVOT TUBE GREASE POINT
ENGINE GREASE POINT
4-WAY VALVE GREASE POINT
TRAILER JACK GREASE POINT
6
DECAL LAYOUT
J200445
J200435
J20045
7
DECAL LAYOUT
J200210
J200445
J200425
8049882
8
DECAL LAYOUT
J200420
J200220
J200810
9
DECAL LAYOUT
J200423
J200450
J200458
J200455 10
DECAL LAYOUT
J200423
J200415
J200410
J200473
11
DECAL LAYOUT
J200440
J200532
12
13
VX50-500 COMPLETE
14
15
VX50-500 TRAILER
16
VX50-500 TRAILER
17
TRAILER ASSEMBLY
18
TRAILER ASSEMBLY
19
ELECTRICAL ASSEMBLY
20
ELECTRICAL ASSEMBLY
21
FUEL TANK ASSEMBLY
22
FUEL TANK ASSEMBLY
23
HYDRAULIC PUMP 12V
24
HYDRAULIC PUMP 12V
25
HYDRAULIC PUMP ASSEMBLY
26
HYDRAULIC PUMP ASSEMBLY
27
HYDRAULIC ARM ASSEMBLY
28
HYDRAULIC ARM ASSEMBLY
29
SPOIL TANK ASSEMBLY
30
SPOIL TANK ASSEMBLY
31
FILTRATION ASSEMBLY
32
FILTRATION ASSEMBLY
33
TANK SKID ASSEMBLY
34
TANK SKID ASSEMBLY
35
POWERPACK SKID ASSEMBLY
36
POWERPACK SKID ASSEMBLY
37
CONTROL BOX ASSEMBLY
38
CONTROL BOX ASSEMBLY
39
ENCLOSURE ASSEMBLY
40
ENCLOSURE ASSEMBLY
41
ENGINE ASSEMBLY
42
ENGINE ASSEMBLY
43
BLOWER ASSEMBLY
44
BLOWER ASSEMBLY
45
WATER PUMP ASSEMBLY
46
WATER PUMP ASSEMBLY
47
WATER TANK ASSEMBLY 50 GALLON
48
WATER TANK ASSEMBLY 50 GALLON
49
WATER TANK ASSEMBLY 125 GALLON
50
WATER TANK ASSEMBLY 125 GALLON
51
ANTIFREEZE/WATER REEL ASSEMBLY
52
ANTIFREEZE/WATER REEL ASSEMBLY
53
54
VACUUM TOOLS LAYOUT
55
TOOLS
SUCTION TOOL
56
TOOLS
SUCTION TOOL
57
TOOLS
ROTARY LANCE
58
TOOLS
ROTARY LANCE
59
TOOLS
WASH WAND
60
TOOLS
WASH WAND
61
OPTIONS
HOT BOX ASSEMBLY
62
OPTIONS
HOT BOX ASSEMBLY
63
OPTIONS
STRONG-ARM ASSEMBLY
64
STRONG-ARM ASSEMBLY
OPTIONS
65
ARROWBOARD ASSEMBLY
OPTIONS
66
OPTIONS
ARROWBOARD ASSEMBLY
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
FOR SCHEMATICS SEE: www.mclaughlinunderground
93
94
95
96
PARTS MANUAL VX50-500 VX50-500LT E850514 SERIAL NUMBER – V5H0411161893 TO V5H0131172374 5/26/2016 2016 by McLaughlin Group, Inc. All rights reserved. No part of this manual may be reproduced in any form, or by any means without prior written permission of McLaughlin Group, Inc.
2
Table of Contents DECAL LAYOUT ……………….……………………………………………………………………………………
7
TRAILER ……………………………………………………………………………………………………………….
16
TRAILER ASSEMBLY……………..……………………………………………………………………………….
18
ELECTRICAL ASSEMBLY……………..………………………………………………………………………….
20
FUEL TANK ASSEMBLY……………..…………………………………………………………………………..
22
HYDRAULIC PUMP ………………..………………………………………………………………………………
24
HYDRAULIC PUMP ASSEMBLY……………….……………………………………………………………….
26
HYDRAULIC ARM ASSEMBLY ………………………………………………………………………………….
28
SPOIL TANK/DOOR ASSEMBLY……………….………………………………………………………………
30
FILTRATION ASSEMBLY…………..……………………………………………………………………………..
32
TANK SKID ASSEMBLY …………………………………………………………………………………………..
34
POWERPACK SKID ASSEMBLY ……………………………………………………………………………….
36
CONTROL BOX ASSEMBLY………………………………………………………………………………………
38
ENCLOSURE ASSEMBLY……………..……………………………………………………………………………
40
ENGINE ASSEMBLY……………..…………………………………………………………………………………..
42
BLOWER ASSEMBLY ………………………………………………………………………………………………
44
WATER PUMP ASSEMBLY…………….………………………………………………………………………….
46
WATER TANK 125GAL ASSEMBLY…………….………………………………………………………………
48
WATER TANK 205GAL ASSEMBLY………………………………………………………………………………
50
WATER REEL/ANTIFREEZE ASSEMBLY……………….……………………………………………………..
52
VAC TOOLS………………….……………………………………………………………………………………………
54
SUCTION TOOL ASSEMBLY……………..…………………………………………………………………………
56
ROTARY LANCE ASSEMBLY………………..………………………………………………………………………
58
WASH WAND ASSEMBLY………………..…………………………………………………………………………
60
HOT BOX ASSEMBLY………………..…………………………………………………………………………………
62
STRONGARM ASSEMBLY……………….……………………………………………………………………………
64
ARROWBOARD ASSEMBLY……………….…………………………………………………………………………
66
ROOT BLOWER MANUAL ………………..…………………………………………………………………………
69
3
4
SYSTEM OPERATIONS SPECIFICATIONS PART
PART #
ENGINE OIL
15W40 CJ-4 50/50 mixture of PROPYLENE GLYCOL AND WATER that meets ASTM D6210 specifications T700077 8090544-07
ENGINE COOLANT
OIL FILTER (KUBOTA) FUEL FILTER (KUBOTA) AIR FILTER (KUBOTA)
FIRST 50 HOURS Daily
EVERY 400 HOURS
EVERY 1 YEAR
X X
8090544-12
X
HYDRAULIC OIL
INDUSTRIAL TYPE HYDRAULIC FLUID
Daily
BLOWER OIL
INDUSTRIAL TYPE, HEAVY DUTY, NONDETERGENT MOTOR OIL GENERAL PUMP SERIES 100 OIL or SAE30, NONDETERGENT, MOTOR OIL
Daily, X
X
X
X
Daily
DIESEL PARTICULATE FILTER
BLOWER TEMPERTURE RANGE
EVERY 3000 HOURS
X
X
8090941-01
HYDRAULIC TEMPERTURE RANGE
EVERY 500 HOURS
Daily
FUEL-WATER SEPARATOR FILTER
WATER PUMP OIL
EVERY 250 HOURS
X
0-120°F (-18°-40°C) SAE 10 GRADE HYDRAULIC OIL or DEXTRON II ATF 32-175°F (0-80°C) SAE 20 GRADE HYDRAULIC OIL 3QTS (2.8L) 30°F (-1°C) AND UNDER 30-90°F (-1-32°C) 90°F (32°C) AND ABOVE
SAE 20 SAE 30 SAE 40
****WATER PUMP – (Remove fill cap and fill crankcase to dot on oil gauge window.) ****Refer to Component Manual specific Component Specifications. 5
GREASE GUN LUBE POINTS
STRONGARM GREASE POINT
TANK PIVOT TUBE GREASE POINT
ENGINE GREASE POINT
4-WAY VALVE GREASE POINT
TRAILER JACK GREASE POINT
6
DECAL LAYOUT
J200445
J200435
J20045
7
DECAL LAYOUT
J200210
J200445
J200425
8049882
8
DECAL LAYOUT
J200420
J200220
J200810
9
DECAL LAYOUT
J200423
J200450
J200458
J200455 10
DECAL LAYOUT
J200423
J200415
J200410
J200473
11
DECAL LAYOUT
J200440
J200532
12
13
VX50-500 COMPLETE
14
15
VX50-500 TRAILER
16
VX50-500 TRAILER
17
TRAILER ASSEMBLY
18
TRAILER ASSEMBLY
19
ELECTRICAL ASSEMBLY
20
ELECTRICAL ASSEMBLY
21
FUEL TANK ASSEMBLY
22
FUEL TANK ASSEMBLY
23
HYDRAULIC PUMP 12V
24
HYDRAULIC PUMP 12V
25
HYDRAULIC PUMP ASSEMBLY
26
HYDRAULIC PUMP ASSEMBLY
27
HYDRAULIC ARM ASSEMBLY
28
HYDRAULIC ARM ASSEMBLY
29
SPOIL TANK ASSEMBLY
30
SPOIL TANK ASSEMBLY
31
FILTRATION ASSEMBLY
32
FILTRATION ASSEMBLY
33
TANK SKID ASSEMBLY
34
TANK SKID ASSEMBLY
35
POWERPACK SKID ASSEMBLY
36
POWERPACK SKID ASSEMBLY
37
CONTROL BOX ASSEMBLY
38
CONTROL BOX ASSEMBLY
39
ENCLOSURE ASSEMBLY
40
ENCLOSURE ASSEMBLY
41
ENGINE ASSEMBLY
42
ENGINE ASSEMBLY
43
BLOWER ASSEMBLY
44
BLOWER ASSEMBLY
45
WATER PUMP ASSEMBLY
46
WATER PUMP ASSEMBLY
47
WATER TANK ASSEMBLY 50 GALLON
48
WATER TANK ASSEMBLY 50 GALLON
49
WATER TANK ASSEMBLY 125 GALLON
50
WATER TANK ASSEMBLY 125 GALLON
51
ANTIFREEZE/WATER REEL ASSEMBLY
52
ANTIFREEZE/WATER REEL ASSEMBLY
53
54
VACUUM TOOLS LAYOUT
55
TOOLS
SUCTION TOOL
56
TOOLS
SUCTION TOOL
57
TOOLS
ROTARY LANCE
58
TOOLS
ROTARY LANCE
59
TOOLS
WASH WAND
60
TOOLS
WASH WAND
61
OPTIONS
HOT BOX ASSEMBLY
62
OPTIONS
HOT BOX ASSEMBLY
63
OPTIONS
STRONG-ARM ASSEMBLY
64
STRONG-ARM ASSEMBLY
OPTIONS
65
ARROWBOARD ASSEMBLY
OPTIONS
66
OPTIONS
ARROWBOARD ASSEMBLY
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
FOR SCHEMATICS SEE: www.mclaughlinunderground
93
94
95
96
