Cable Protection

Cable Protection Ducting Systems

222

MultiductTM

225

Telecommunications and Fibre Optics

226

Power Duct

229



Power Duct – Sealed System

231



Power Duct – Ancillary Products

232



Power Duct – HDPE Duct Systems

232



Power Duct – United Utilities

233

Precast Cable Trough Ducting Systems

234

HDPE and GRP Troughing

241

Marker Tapes

242



Detectable Marker Tapes

243



Cable Covers

245



Marker Blocks

246



Indicator Posts

247



Marker Plates

248



Identification Signs

248

221

Ducting Systems

Ducting Systems

Ducting HDPE duct is available in solid wall, twin wall smooth bore and single wall corrugated profiles. The lightweight, flexible duct copes with trench undulations and high impact resistance minimises special preparation of beds and eliminates the need for special surrounds in most instances.

Motorway Communication

The duct has push fit joints for ease of installation and HDPE flexibility minimises the need for special bends. Duct is colour coded to end user requirements and can be printed to individual requirements.

The covers are supplied with galvanised steel frames. The standard colour is black, with a non-slip surface. As standard, Keyline stock covers and frames badged ‘Traffic Signal’ or ‘Street Lighting’ which come with a locking facility included.

85

877668

100/118

6

Purple

85

877696

High Density Polyethylene Twin Wall Ducting Purple

– marked Motorway Communications

Available

ID/OD (mm)

Length (m)

Colour

Pack Quantity

Keyline Code

94/110

6

Yellow

95

877669

150/178

6

Yellow

65

877752

Length (m)

Colour

Pack Quantity

6

Blue

95

877656

Orange

Street Lighting/Traffic Signal

150/178

6

Blue

36

877748

Purple

Motorway Communications/Street Lighting (Scotland)

94/110

6

Green

95

877657

Yellow

Gas (Perforated and Solid)

150/178

6

Green

36

877749

Blue

Water

Green

CCTV

Grey

Telecommunications

Keyline Code

Supplied

Black

– marked Electric Manufactured to BS EN 50086.2.4

125/148

2

Black

46

2

Black

36

100/118

3

Black

85

877684

125/148

3

Black

46

877723

150/178

3

Black

36

877744

Black

94/110

6

Black

95

877654

Complete

2

100/118

6

Black

85

877690

125/148

6

Black

46

877724

150/178

6

Black

36

877747

Street Lighting

Traffic Signal

ID/OD (mm)

Length (m)

Colour

Pack Quantity

Keyline Code

Keyline Code

50/60

6

Orange

250

877882

877885

53/63

6

Orange

250

877888

877889

94/110

6

Orange

95

877658

877665

97/107

6

Orange

85

877895

877896

100/118

6

Orange

85

877692

877694

150/178

6

Orange

36

877750

877751

as a sealed system

Coil

supplied with pre-installed drawstring



Manufactured in accordance with BS EN 50086.2.4 with one coupling per length.

with one coupling per length

ID/OD (mm)

Length (m)

Colour

Keyline Code

31/40

50

Black

877769

40/50

50

Black

877771

50/63

50

Black

877780

71/90

50

Black

877798

High Density Polyethylene Twin Wall Ducting

94/110

50

Black

877801

HDPE/LDPE Twin Wall

140/160

25

Black

877817

Supplied

Twin Wall Split Duct – marked Electric

Supplied

in accordance with BS EN 50086.2.4.

Electric

with one coupling per length.

with dowels or ties as appropriate

Manufactured

Coiled Ducting

and 3m lengths available upon request

Supplied

Keyline Code

High Density Polyethylene Twin Wall Ducting

150/178

Utilities | Cable Protection

95

94/110

* Marked electric.

Orange

– marked Street Lighting or Traffic Signal

Coils

supplied with pre-installed drawstring

Manufactured

in accordance with BS EN 50086.2.4 with one coupling per length.

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Ducting

in coils with pre-inserted drawstring

with one coupling per length.

Manufactured

in accordance with BS EN 50086.2.4.

High Density Polyethylene Twin Wall Ducting

Supplied

222

Purple

ID/OD (mm)

High Density Polyethylene Twin Wall Ducting

Black

6

Electricity

Electric 2

94/110

Black/Red

Sticks (ENATS 12 – 24 Approved)

100/118

Keyline Code

Other Utilities

NJUG Colour Coding (National Joint Utilities Group)

Composite covers High impact composite covers are available to complement the most popular access chamber sizes.

Pack Quantity

Pack Quantity

Note: Colours may vary by region or council.

The lightweight sections are surrounded by in-situ concrete and offer substantial savings over traditional chambers.

Colour

Colour

Supplied

A wide range of chamber sections are available, all of which have preformed pre-panned rings that take up to 160mm ducting. Hole sizes are designed to provide a ‘snug fit’ but to allow for variations in duct entry angle.

Length (m)

Length (m)

Gas

Access chambers HDPE chamber sections are manufactured in one piece for high strength and rigidity. Identical sections can be stacked to obtain the required height.

ID/OD (mm)

ID/OD (mm)

Street Lighting

Motorway Communication

ID/OD (mm)

Length (m)

Colour

Keyline Code

ID/OD (mm)

Length (m)

Colour

Keyline Code

50/63

50

Orange

877788

50/63

50

Purple

877792

94/110

50

Orange

877804

94/110

50

Purple

877806

ID/OD (mm)

Length (m)

Colour

Keyline Code

ID/OD (mm)

Length (m)

Colour

Keyline Code

50/63

50

Orange

877789

50/63

100

Purple

216985

94/110

50

Orange

877804

94/110

40

Purple

877902

Traffic Signal

HDPE

Smooth.

Street Lighting (Scotland) Single Wall

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Utilities | Cable Protection

223

Ducting Systems

Ducting Systems Draw Cord

Gas ID/OD (mm)

Length (m)

Colour

Keyline Code

50/63

50

Yellow

877794

94/110

50

Yellow

877808

Kitemarked

Manufactured

Yellow

ID/OD (mm)

Length (m)

Colour

Keyline Code

50/63

50

Blue

877783

94/110

50

Blue

877802

50/63

50

Green

877784

50

Green

877803

Manufactured from high quality polyproplene to a nominal breaking strength of 5kN.

to National Grid

requirements

Other Utilities

94/110

BS 4962

– gas identification colour

Perforated Available Also

in 60, 80 and 100mm diameter

available in flexible coils.

Diameter (mm)

Keyline Code

2

54

528272

4

114

528274

6

168

528275

6m

Description

Code

6mm Dia. x 220m

DC220

6mm Dia. x 500m (wooden drum)

DC500

MultiductTM MULTIduct™ is a multiple duct system, duct banks are built by connecting nominal 1 metre long sections, either by a steel clip or a pushfit system. There is also a range of accessories that offer flexibility in construction.

General Purpose Duct PVC-u Diameter (inch)

Draw Cord

MULTIduct™ is manufactured from nitrogen foamed high density polyethylene, which offers high strength-to-weight properties, resulting in a product that has high crush resistance but can be lifted by a single person (all parts are below 25kg).

lengths

MULTIduct™ has held long-standing approvals and has been installed across the world for more than 30 years.

Only

recommended for light duty applications

Check

suitability before installation

Range

of fittings available.

MULTIduct™ customer base includes national highways agencies, water utilities, power utilities and telecommunications operators, rail network operators, Government bodies worldwide. The MULTIduct™ System 4, 6 or 9 way options. Pole Boxes

Access Chambers

Description

Width (mm)

Length (mm)

Height (mm)

Keyline Code

PAC POLE 6

275

285

295

537040

PAC POLE 1

450

450

500

537042

Protect

Accessories to manage common bends, duct configurations and for interfaces with traditional single ducts and access chambers.

holds pole securely.

224

Utilities | Cable Protection

Width (mm)

Length (mm)

Why MULTIduct™ Fast

Strong High

crush strength

Can

be buried much shallower than conventional duct

More

robust – no breakages.

Environmental HDPE

material consists of 70% recycled content

Completely

Keyline Code

recyclable.

290

275

877927 + 877938

300

450

877928 + 877939

B125

450

450

877929 + 877940

All

Light Weight

B125

450

600

877930 + 877941

B125

600

600

877931 + 877942

Easier

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

More

work completed during track possessions or road closures.

Flexible range of accessories to overcome bends, break out of runs and interface with standard duct

Easily

cut on site for termination.

Less No

excavation due to shallower burial

special plant required for lifting

No

concrete surround, specialist backfill or spacers required.

parts under 25kg

Reduced

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

to ISO 9001 and

ISO 14001.

B125

installation for every application

Economical

Manufactured

B125

Rapid

Full

Superior

Access Box Cover and Frames Reference

Each section is 1120mm long (lay length is 1070mm). Units have socket (female) and spigot (male) joints and are connected by clip-fix or push-fit.

Cables

Easy Access Clamp

Each duct space is equivalent to 110mm single duct (160mm option available in 4 way).

Health & Safety issues

to transport on site.

Utilities | Cable Protection

225

Telecommunications and Fibre Optics

Telecommunications and Fibre Optics

System Overview

Telecommunications ducting systems supplied by Keyline are fully approved for use on the national BT network. This ducting system is available in 54mm or 96.5mm manufactured in uPVC (BT = grey duct).

Telecommunications ducting systems supplied by Keyline are fully approved for use on the national BT network. PVC-U HDPE

Primary Duct systems

Sub Duct and Duct Systems

Blown

Fibre Tubing (fibre flow)

Multi

Cable

in Duct

Ancillary

from virgin PVC-U polymer = 100% reliable

performance

Strong, flexible Size

Accredited

ISO 9001 Quality Management System, ISO 14001 Environmental Standard, Kitemark EN1401, ISO 18001

Solid

wall construction, capable of being back-filled with “As Dug” materials where appropriate and not affected by sharp stone impingement

Smooth

bore ensuring easier and safer installation of sub-ducts and cables owing to lower internal friction

Comprehensive

range of sizes : 20mm – 250mm OD, to meet standard and bespoke requirements

uPVC

of wall thickness choices to meet variety of compression strength specified

Interference Fit / Push fit socket systems and Ring Seal Socket systems.

range from 16mm – 250mm

placement in Primary Duct systems

Long

life resistance to fatigue

Resistant

BT

network cabling

Telecommunications

cabling.

Green 96.5mm Duct

Green 96.5mm Connectors

Description

Description

6 m Lengths

Connector Sleeve

4 m Lengths

Double Socket Connector

Duct Spigot End

to many common liquids and chemicals

Immune

to most corrosion or fungal contamination

Supplied

in continuous lengths up to 4000m (size dependent)

Connector Sleeve

on single or multi way, metal skeletal or wooden drums, or alternatively coils

Description

Description

11.25°

Swept Tee 96.5mm -53.9mm

22.5°

Extensive

range of colours for individual duct identification for multi way products

Double Socket

Green 96.5mm Swept Tees and Moulded ‘Y’ Branch

Green 96.5mm Bends

Packaged

print detail to meet client needs

Standard

and impact resistant yet lightweight

Easy

Applications

These solid wall green uPVC ducts conform to BS EN50086-2-4 and are available in lengths suitable for Telecommunications and CCTV/Fibre Optics use.

Flexible and easy to work with, even at well below zero temperature

Range

Bespoke

items.

Polyethylene Duct and Sub Duct Systems

PVC-U Primary Duct Systems Manufactured

Duct

Split Swept Tee 96.5mm -53.9mm

45°

Y Branch 96.5mm – 96.5mm

Split Swept Tee

Swept Tee

90°

Full

range of connectors, termination and cable placement ancillary products.

Bend

Y Branch

Split Duct and Repair Kits

Split Duct and Duct Repair Kits consist of the parts required to allow repair of damaged or jointed duct in the field.

Swept Tee

96.5mm main duct leading off to 53.9mm for drop duct

53.9mm PVC Duct 450N

Green 96.5mm Accessories Description Split Duct 3m Length Duct Inserts for Repair Kit

Split Duct – supplied in 3m Lengths Repair Kit – enables the split duct to be connected to the in-situ duct at both ends of the repair. One kit consists of: 2 No. – Split collar inserts 6 No. – Duct liners 4 No. – Cable ties Access Chamber Choices Access Chamber

Cable

TV 4 5 BT 6 0mm de 00m p m de th pth Carr iagew ay D epth s

Chamber size :-915 x 415 x 600 deep Lid Type :- Depending upon Location

Verg e

Verge Box B125

Depth

Primary Duct systems

HDPE

Sub Duct & Duct Systems

Blown

Fibre Tubing (Fibreflow)

Cable

In Duct

Multi

Duct

Ancillary

Items.

96.5mm End Caps and Inserts Description

Footway Box B125

s

Duct Split

96.5mm PVC 450N (114mm and 110mm may also be used)

Utilities | Cable Protection

PVC-U

Red End Cap One end of the duct to be repaired

Cable TV BT 3 250mm d 50m e m de pth pth ay &

226

Emtelle have supplied the UK Telecoms Industry with a comprehensive range of products since 1980 including:

Carriageway Box D400

Footw

Main Duct

System Overview

Duct Liners Split Collar Insert Duct Repair Kit

* Please note the end caps are intended to fit over the end of the spigot socket.

Green 96.5mm Accessories Description 96.5mm-53.9 mm Reducer Caulking Glands

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Utilities | Cable Protection

227

Telecommunications and Fibre Optics Green 53.9mm Product Range

Grey 53.9mm Product Range

Description

Description

3m Length Duct

3m Length Duct

11.25° Bend

22.5° Bend

22.5° Bend

45° Bend

45° Bend

90° Bend

90° Bend

Yellow End Cap

Connector Sleeve

Caulking Gland

Power Duct Product overview Emtelle UK have developed a comprehensive range of Power Duct systems and accessories designed to meet performance requirement for underground power cables. Our duct meets the industry standard EATS 12-24 revision 2. Our systems include:

Features and Benefits: The

ability to withstand compression forces from carriageway loading at elevated temperatures

Ease

of installation with integral jointing system, making the product simple to install, therefore ensuring system is installed correctly without fail

Class

1 Solid Wall PVC-U Duct System guaranteeing 450N compression performance at operating temperatures up to 75°C

Ease

of cable placement, with low friction inner surface bespoke long radii bends to meet the requirements of the latest generation cables. This reduces whole system costs as longer cabling distances can be achieved, resulting in reduction in expensive joints. Internal chamfer on all spigot ends of ducts ensures no damage during cable placement, which in turn improves cable lifespan

Class

Double Socket Connector Yellow End Cap

Grey 96.5mm Product Range

Y Branch (53.9mm – 53.9mm)

Description

Caulking Gland

6m Length Duct

2 Solid Wall PVC-U Duct System guaranteeing 450N compression performance at operating temperatures up to 50°C

Class

3 coiled Solid Wall HDPE duct systems for service cables and specialist applications.

Enhanced

cable performance through efficient heat dissipation offered by PVC-U duct systems, due to the high compression to wall thickness ratio, compared with alternate systems

9° Bend Green 88.9mm Product Range Description 6m Length Duct 4m Length Duct 11.25° Bend 22.5° Bend

18° Bend 22.5° Bend 90° Bend Connector Sleeve

Comprehensive

EDF, YEDL/NEDL, United Utilities, Scottish Power, Scottish and Southern Energy, Western Power, NIE and ESB Ireland.

Systems

product range, covering all possible cable requirements and construction techniques are re-useable when cables are replaced or repaired, therefore maximising asset life and reducing further disruptions to the roadways and footways.

Red End Cap

45° Bend

Swept Tee (96.5mm – 53.9mm)

90° Bend

Y Branch (96.5mm – 96.5mm)

Connector Sleeve

Split Duct 3 m Length

Double Socket Connector

Duct inserts for Repair Kit

Yellow End Cap

Caulking Gland

Swept Tee (88.9mm – 53.9mm)

96.5mm – 53.9mm Reducer

Green 110mm Product Range

Emtelle Power Duct Systems are now specified and used by all major Distribution Network Operators including:

Caulking Gland Power Station

Description 6.6m Length Duct 11.25° Bend

132kV Ducted Cables

22.5° Bend Transformer

45° Bend

DNO Sub-Station 132/33 kV

Transformer 400 - 132kV

90° Bend Connector Sleeve 160mm PowerProtect+ Bend 22½˚

Double Socket Connector Swept Tee (110mm – 53.9mm)

160mm PowerProtect+ Duct for 132kV Cable

National Grid Supply Point 33 or 11kV Ducted Cable

Split Duct 3 m Length Duct inserts for Repair Kit Larger Customer

240 Volt

110mm PowerProtect+ Trefoil

33kV Ducted Cables 11kV Ducted Cable

Primary Sub-Station Local Distribution Sub-Station

Secondary Sub-Station

11kV Ducted Cable 240 Volt Domestic Supply

475 Volt Farm Supply

38mm Domestic Supply

Shops and Small Businesses 38mm Domestic Supply Duct

228

Utilities | Cable Protection

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Utilities | Cable Protection

229

Power Duct

Power Duct

Class 1 Class

1 Solid Wall PVC-U Duct System guaranteeing 450N compression performance at operating temperatures up to 75°C.

Duct Interference Socket

Bend

Black Class 1 88.9mm Description

Connector Sleeve

Black Class 1 140mm

Radius (mm)

Description

6m Length Duct

Black Class 1 168mm

Radius (mm)

6.6m Length Duct

Description 6m Length Duct

11.25º Bend

3900

11.25º Bend

3900

22.5º Bend

11.25º Bend

1500

22.5º Bend

3900

Connector sleeve

22.5º Bend

3900

22.5º Bend

1950

22.5º Bend

1500

Connector sleeve

Description

Description

Radius (mm) 3500

11.25º Bend

700

22.5º Bend

1750

22.5º Bend

700

45º Bend

560

90º Bend

450

Radius (mm)

22.5º Bend

3900

6m Length Duct

6m Length Duct 11.25º Bend

Radius (mm)

6m Length Duct

Black Class 1 160mm Description

3900

Black Class 1 200mm

Connector sleeve Black Class 1 110mm

Radius (mm)

Black Class 1 250mm

11.25º Bend

3900

11.25º Bend

1200

Description

22.5º Bend

3900

6m Length Duct

22.5º Bend

1200

3m Length Duct

45º Bend

560

11.25º Bend 4500

90º Bend

560

Radius (mm)

4500

Connector sleeve

Power Duct – Sealed System Ring Seal Bend

Ring Seal Duct

Ring Seal Coupler

Black Class 1 125mm Description

Radius (mm)

6m Length Duct 11.25º Bend

1200

22.5º Bend

1200

Connector sleeve

Class 2 Class

2 Solid Wall PVC-U Duct System guaranteeing 450N compression performance at operating temperatures up to 50°C.

Greater

security

Stops

ingress of water into the duct system.

Black Class 2 Duct Description 53.9mm 6m Length

125mm 6m Length

88.9mm 6m Length

160mm 6m Length

96.5mm 6m Length

168mm 6m Length

110mm 6m Length

Utilities | Cable Protection

Description 110mm 6m Lengths 160mm 6m Lengths

Black Class 1 Double Ring Seal Coupler

Description

Radius (mm)

Description (mm)

110mm 11.25º Bend

3500

110

110mm 22.5º Bend

1750

160

160mm 11.25º Bend

3900

200

160mm 22.5º Bend

3900

200mm 11.25º Bend

4800

200mm 22.5º Bend

4800

200mm 6m Lengths

For duct and connector sleeves please refer to the Class 1 product range.

230

Black Class 1 Ring Seal Duct

Black Class 1 Ring Seal Bends

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Utilities | Cable Protection

231

Power Duct – Ancillary Products

Power Duct – HDPE Duct Systems Large Diameter Coils – Trenchless Applications/Directional Drill

Available for all major duct sizes including 96.5mm, 110mm, 160mm and 200mm.

Duct Brush A range of cleaning brushes to remove dirt and grit from the main duct prior to mandrel size testing and subsequent winching-in of sub-duct. Brush and mandrel are often pulled in together as the means of proving the duct run.

Foam Carriers (also known as Foam Pigs) Designed to remove dirt and water from all pipe materials. Normally pushed through the pipe using water or air, but they can be pulled through if required. Available for all major duct sizes.

Available for standard duct sizes.

Suitable for Duct Size 88.9mm 96.5mm and 110mm 160mm 42mm 96.5mm 160mm

Type with Rope Eye with Rope Eye with Rope Eye with Rope Eye Standard Standard

Blowing Guns Used to push air through the pipe pushing a foam pig or carrying a rope. Available for standard duct sizes.

Polyethylene pipe systems may provide: Quicker

installation

More cost effective

Easier

PE itself is light and flexible but maintains its durability. With a comprehensive size range up to 250mm, the main advantage of this duct over PVC is the secure jointing methods. There are two types of jointing methods: Butt-fused

Electrofusion.

These methods allow the duct to be jointed securely in a continuous length which can allow new installation methods to be used including moleploughing, direction drilling or no dig (shallow depth).

Description (mm) 110 110 125 125 160 180 180

Description Blue Polyprop 6mm x 500m Rope 8KN Rope Orange (3660 MTS) 8KN Rope Orange (4150MTS)

Power Duct – HDPE Duct Systems Solid Wall HDPE Duct System – Service Cables Coiled Solid Wall HDPE duct systems are used within the power market for service cables and specialist applications. Small diameter coils:

Easy

Long

and impact resistant yet lightweight

to work with

Flexible, even

at well below zero temperature

life resistance to fatigue

Resistant Immune

to many common liquids and chemicals

to most corrosion or fungal contamination

25mm, 32mm, 37mm, 38mm, 44mm, 50mm, 54mm

and 63mm OD duct sizes to meet optimum size requirements for cable placement

Coil

lengths to suit client requirements (typically 50m, 100m and 150m)

Banded

232

and film wrapped for ease of handling.

Utilities | Cable Protection

Black Electrical Coils Description 37/32mm 37/32mm 38/32mm 44/38mm 54/46mm 58/50mm 58/50mm

90

11

110

11

110

11

125

11

125

11

160

11

160

11

180

11

180

11

Black PE Electric Cable Duct Duct Length (m) 6 12 6 12 12 6 12

SDR 11 11 11 11 11 11 11

Power Duct ENATS 12-24

4563

Strong, flexible

installation

solutions

Rope Products Rope products which can be used for cable pulling.

13375

Black Large Diameter Electrical Coils SDR Description (mm) (Standard Dimension Ratio) 90 11

Coil Length (m) 50 100 100 100 50 50 100

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Description 32mm 50m Coil 32mm 3m Length Duct 32mm 22.5° Bend 32mm 45° Bend 32mm 90° Bend 32mm Double Coupler 32mm Hockey Stick Bend 32mm White Saddle

UU Code 234966 229585 229482 229474 229466 229091 229512 229504

Description 117mm 3m Length Over 117mm 11.25° Bend 117mm 22.5° Bend 117mm 45° Bend 117mm 90° Bend 117mm Connector Sleeve

UU Code 229520 229540 229545 229555 229565 229094

Description 150mm 3m Length Over 150mm 11.25° Bend 150mm 22.5° Bend 150mm 45° Bend 150mm 90° Bend 150mm Connector Sleeve

UU Code 229590 229490 229550 229560 229570 229095

Description Red 160mm HPDE 6m Duct

UU Code 229514

Standard 117mm and 150mm Bends – 1200mm radius. Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Ridgiduct Power HV Pipe – Red/Black Duct Length (m) ID (mm) 2 100 2 125 2 150 3 100 3 125 3 150 6 100 6 125 6 150

OD (mm) 118 148 178 118 148 178 118 148 178

Black Ridgiduct Power Fitting – Black ID (mm) 100 125 150

Radius (m) 3.9 3.9 1.2 1.2

Ridgiduct Power HV Bend – Red/Black Angle (mm) OD (mm) 11.25 100 22.5 100 45 100 90 100

3.9 3.9 1.2 1.2

11.25 22.5 45 90

125 125 125 125

3.9 3.9 1.2 1.2

11.25 22.5 45 90

150 150 150 150

Utilities | Cable Protection

233

Precast Cable Trough Ducting Systems

Precast Cable Trough Ducting Systems Trough table 1: 1000 to 1250 width

We offer a specialist range of precast reinforced concrete cable troughs and ducting systems used to house and protect most types of services, including power and communication cables and pipes for gas, water and chemicals. Access troughs and ducts can be buried underground, located above, or flush with surface levels to provide protection against accidental or malicious damage and to offer easy access for maintenance and repair. Three types of flush fitting lids are supplied in either reinforced precast concrete, GRP composite, or steel tray. All are designed and tested for loading group class to BS EN 124.

Reference (width x depth x length)

1250 x 1250 x 1000

Typical duct applications include; rail and highway infrastructure; power stations; gas, oil and chemical installations; industrial, commercial and domestic developments; docks and harbours; water and sewage treatment plants.

1250 x 1000 x 1000

Benefits 1250 x 750 x 1000

Compared with the alternatives of direct burying of cables and pipes or overhead suspension, concrete trough has a number of advantages: Applicable

to power and telecom cables in addition to pipes for liquids and gases

Chemically

1000 x 1000 x 1000

resistant concrete

Services

buried at depth are unexposed to weather changes (i.e. freezing or overheating)

High

strength load bearing units

Easy

access for cable repair, jointing or new cable additions

1000 x 750 x 1000

Whole

life costing of precast concrete is lower than other forms of ducting construction

Non We

conductive to electricity

can supply specialist units moulded to your requirements.

Design features The troughs, ducts and lids are designed and tested for load classes A15, B125, C250 and D400. For loadings E600 and F900, duct systems are designed, tested and manufactured specific to order.

1000 x 500 x 1000

Trough Coding

Description

S/W* Nominal (kg)

Supplied with Lid Reference

Loading Group Class to BS EN 124

Rebate Depth (mm)

A

B

C

D

E

F

Trough Dimensions (mm)

MT 1250 1250 ABCD SL

1250W x 1250D x 1000L SL

1915

ML 1250 250 TH CD

A,B,C & D

75

1250

1275

1500

1380

1505

1700

MT 1250 1250 ABCD LL

1250W x 1250D x 1000L LL

1915

ML 1250 150 RC AB or ML 1250 ST CD

A,B,C & D

150

1250

1200

1500

1370

1505

1700

MT 1250 1000 ABCD SL

1250W x 1000D x 1000L SL

1708

ML 1250 250 TH CD

A,B,C & D

75

1250

1025

1250

1355

1505

1700

MT 1250 1000 ABCD LL

1250W x 1000D x 1000L LL

1708

ML 1250 150 RC AB or ML 1250 ST CD

A,B,C & D

150

1250

950

1250

1345

1505

1700

MT 1250 750 ABCD SL

1250W x 750D x 1000L Trough SL

1484

ML 1250 250 TH CD

A,B,C & D

75

1250

775

1000

1330

1505

1700

MT 1250 750 ABCD LL

1250W x 750D x 1000L Trough LL

1484

ML 1250 150 RC AB or ML 1250 ST CD

A,B,C & D

150

1250

700

1000

1320

1505

1700

MT 1000 1000 ABCD SL

1000W x 1000D x 1000L Trough SL

1539

ML 1000 50 ODT A or ML 1000 50 CDS A A,B,C & D or ML 1000 50 250 TH CD

50

1000

1050

1250

1105

1230

1425

MT 1000 1000 ABCD LL

1000W x 1000D x 1000L Trough LL

1539

A,B,C & D

100

1000

1000

1250

1100

1230

1425

MT 1000 750 ABCD SL

1000W x 750D x 1000L SL

1331

ML 1000 50 ODT A or ML 1000 50 CDS A A,B,C & D or ML 1000 50 250 TH CD

50

1000

800

1000

1080

1230

1425

MT 1000 750 ABCD LL

1000W x 750D x 1000L Trough LL

1331

A,B,C & D

100

1000

750

1000

1075

1230

1425

MT 1000 500 ABCD SL

1000W x 500D x 1000L Trough SL

1108

ML 1000 50 ODT A or ML 1000 50 CDS A A,B,C & D or ML 1000 50 250 TH CD

50

1000

550

750

1055

1230

1425

MT 1000 500 ABCD LL

1000W x 500D x 1000L Trough LL

1108

100

1000

500

750

1050

1230

1425

ML 1000 100 RC AB or ML 100 ST CD

ML 1000 100 RC AB or ML 100 ST CD

ML 1000 100 RC AB or ML 100 ST CD

A,B,C & D

* Maximum self weight = nominal self + 5%, which should be used to size lifting equipment.

Unit Handling Guide

F E D

1. All units are provided with ¾ No. threaded lifting sockets to be used in conjunction with threaded lifting eyes. All lifting positions must be used. 2. The chain angle should not be less than 60 degrees to the horizontal. Chain lengths will vary depending on type and size of unit. 3. The weights of the trough units specified in trough Table 1 and 2.

C

4. Units may be stacked. The first unit should be placed on two timber bearers on even and firm ground. Subsequent units placed on top should be separated with two timber bearers. The maximum height the units should be stacked is 1.8m unless instructed by the Site Engineer.

234

Utilities | Cable Protection

B

A

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Utilities | Cable Protection

235

Precast Cable Trough Ducting Systems

Precast Cable Trough Ducting Systems

Trough table 2: 350 to 750 width

Trough table 3: 350 wide to 750 wide – Corner Units

Reference (width x depth x length)

750 x 750 x 1000

750 x 500 x 1000

600 x 600 x 1000

600 x 300 x 1000

350 x 300 x 1000

Coding

Description

Loading Group Class to BS EN 124

Rebate Depth (mm)

S/W* Nominal (kg)

Supplied with Lid Reference

A,B,C & D

50

1115

Trough Dimensions (mm) A

B

C

D

E

F

ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD

750

800

1000

830

955

1125

750

750

1000

825

955

1125

550

750

805

955

1125

MT 750 750 ABCD SL

750W x 750D x 1000L Trough SL

MT 750 750 ABCD LL

750W x 750D x 1000L LL

A,B,C & D

100

1115

ML 750 100 RC AB or ML 750 100 ST CD

MT 750 500 ABCD SL

750W x 500D x 1000L Trough SL

A,B,C & D

50

923

ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD

750

MT 750 500 ABCD LL

750W x 500D x 1000L Trough LL

A,B,C & D

ML 750 100 RC AB or ML 750 100 ST CD

750

MT 600 600 ABCD SL

600W x 600D x 1000L Trough SL

A,B,C & D

100

50

MT 600 600 ABCD LL

600W x 600D x 1000L Trough LL

MT 600 300 ABCD SL

600W x 300D x 1000L Trough SL

A,B,C & D

MT 600 300 ABCD LL

600W x 300D x 1000L Trough LL

A,B,C & D

MT 350 300 ABCD SL

350W x 300D x 1000L Trough SL

A,B,C & D

50

MT 350 300 ABCD LL

350W x 300D x 1000L Trough LL

A,B,C & D

100

A,B,C & D

923

ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B

810

570

500

600

750

800

800

630

955

750

1125

810

50

596

ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B

570

350

550

605

750

900

100

596

ML 600 100 RC AB or ML 600 ST CD

570

300

550

600

750

900

450

ML 350 50 ODT A or ML 350 50 CDS A or ML 350 50 CDS B

350

350

525

385

510

635

450

ML 350 100 RC AB or ML 350 100 ST CD

350

300

525

380

510

635

570

550

800

625

750

750 x 750 x 1550

750 x 500 x 1550

900

* Maximum self weight = nominal self + 5%, which should be used to size lifting equipment.

600 x 600 x 1335

600 x 300 x 1335

350 x 300 x 1085

F E D

C

Coding

Description

Trough Dimensions (mm)

S/W* Nominal (kg)

Supplied with Lid Reference A

B

C

D

E

F

MT 750 750 1550 ABCD SL

750W x 750D x 1550L Trough SL Corner

2380

ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD

1550

1585

1125

1125

1000

800

MT 750 750 1550 ABCD LL

750W x 750D x 1550L Trough LL Corner

2380

ML 750 100 RC AB or ML 750 100 ST CD

1550

1585

1125

1125

1000

750

MT 750 500 1550 ABCD SL

750W x 500D x 1550L Trough SL Corner

1960

ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD

1550

1585

1125

1125

750

550

MT 750 500 1550 ABCD LL

750W x 500D x 1550L Trough LL Corner

1960

ML 750 100 RC AB or ML 750 100 ST CD

1550

1585

1125

1125

750

500

MT 600 600 1335 ABCD SL

600W x 600D x 1335L Trough SL Corner

1245

ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B

1335

1085

900

900

800

600

MT 600 600 1335 ABCD LL

600W x 600D x 1335L Trough LL Corner

1220

ML 600 100 RC AB or ML 600 ST CD

1335

1085

900

900

800

550

MT 600 300 1335 ABCD SL

600W x 300D x 1335L Trough SL Corner

970

ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B

1335

1085

900

900

550

350

MT 600 300 1335 ABCD LL

600W x 300D x 1335L Trough LL Corner

945

ML 600 100 RC AB or ML 600 ST CD

1335

1085

900

900

550

300

MT 350 300 1085 ABCD SL

350W x 300D x 1085L Trough SL Corner

690

ML 350 50 ODT A or ML 350 50 CDS A or ML 350 50 CDS B

1085

1070

635

635

525

350

MT 350 300 1085 ABCD SL

350W x 300D x 1085L Trough LL Corner

670

ML 350 100 RC AB or ML 350 100 ST CD

1085

1070

635

635

525

300

900

ML 600 100 RC AB or ML 600 ST CD

100

Reference (width x depth x length)

* Maximum self weight = nominal self + 5%, which should be used to size lifting equipment. ** Additional sizes are available upon request.

B

C

B

E F A

A D

236

Utilities | Cable Protection

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Utilities | Cable Protection

237

Precast Cable Trough Ducting Systems

Precast Cable Trough Ducting Systems

Trough table 4: 350 wide to 750 wide – Tee Units

Lid table 1: All sizes

Reference (width x depth x length)

750 x 750 x 2000

750 x 500 x 2000

600 x 600 x 1500

600 x 300 x 1500

350 x 300 x 1500

Coding

Description

Trough Dimensions (mm)

S/W* Nominal (kg)

Supplied with Lid Reference

ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD

2000

2000

A

MT 750 750 2000 ABCD SL

750W x 750D x 2000L Trough SL Tee

2580

MT 750 750 2000 ABCD LL

750W x 750D x 2000L Trough LL Tee

2580

ML 750 100 RC AB or ML 750 100 ST CD

MT 750 500 2000 ABCD SL

750W x 500D x 2000L Trough SL Tee

2150

ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD

MT 750 500 2000 ABCD LL

750W x 500D x 2000L Trough LL Tee

2150

MT 600 600 1500 ABCD SL

600W x 600D x 1500L Trough SL Tee

1448

MT 600 600 1500 ABCD LL

600W x 600D x 1500L Trough LL Tee

MT 600 300 1500 ABCD SL MT 600 300 1500 ABCD LL

2000

ML 750 100 RC AB or ML 750 100 ST CD

2000

ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B

1500

1423

ML 600 100 RC AB or ML 600 ST CD

600W x 300D x 1500L Trough SL Tee

1150

ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B

1500

600W x 300D x 1500L Trough LL Tee

1123

ML 600 100 RC AB or ML 600 ST CD

1500

MT 350 300 1500 ABCD SL

350W x 300D x 1085L Trough SL Tee

MT 350 300 1500 ABCD SL

350W x 300D x 1085L Trough LL Tee

843

818

1500

B

1550

1550

1550

1550

1335

1335

1335

C

1125

1125

1125

1125

900

900

900

D

1125

1125

1125

1125

900

900

900

E

1000

1000

1000

1000

800

800

550

F

Reference (width x depth x length) (width = span width)

Lid Coding

1250 x 150 x 500

1250 5T Concrete Lid

ML 1250 150 RC AB

Reinforced concrete recessed Lid to fit 1250 wide trough with 150 deep rebate 5T SWL

A and B

1250 x 150 x 500

1250 11.5T Recessed Steel Tray Lid

ML 1250 150 ST CD

Composite (steel tray + concrete infill) Lid to fit 1250 wide trough with 150 deep rebate 11.5T SWL

C and D

1250 x 225 x 500

1250 11.5T RC Top Hat Lid

ML 1250 225 TH CD

Reinforced concrete top hat Lid to fit 1250 wide trough 11.5T SWL

C and D

1000 x 50 x 1000

1000 GRP Open Pedestrian Lid

ML 1000 50 ODT A

Open GRP “Dura Tread” Lid to fit 1000 wide trough with 50 deep rebate 1.5T SWL

A

1000 x 50 x 1000

1000 GRP Closed Pedestrian Lid

ML 1000 50 CDS A

Closed GRP “Dura Slab” Lid to fit 1000 wide trough with 50 deep rebate 1.5T SWL

1000 x 100 x 500

1000 5T Concrete Lid

ML 1000 100 RC AB

1000 x 100 x 500

1000 11.5T Recessed Steel Tray Lid

1000 x 225 x 500

800

750

550

600

550

ML 350 50 ODT A or ML 350 50 CDS A or ML 350 50 CDS B

1500

ML 350 100 RC AB or ML 350 100 ST CD

1500

1085

1085

900

635

635

900

635

635

550

525

525

350

300

C

E

279.0

A

B

C

1499

1469

150

1499** 1479** 150**

28.6

1224

1214

50

A

35.7

1224

1214

50

Reinforced concrete recessed Lid to fit 1000 wide trough with 100 deep rebate 5T SWL

A and B

151.1

1224

1204

100

ML 1000 100 ST CD

Composite (steel tray + concrete infill) Lid to fit 1000 wide trough with 100 deep rebate 11.5T SWL

C and D

151.1

1000 11.5T RC Top Hat Lid

ML 1000 225 TH CD

Reinforced concrete top hat Lid to fit 1000 wide trough 11.5T SWL

C and D

391.0

750 x 50 x 1000

750 GRP Open Pedestrian Lid

ML 750 50 ODT A

Open GRP “Dura Tread” Lid to fit 750 wide trough with 50 deep rebate 1.5T SWL

A

750 x 50 x 1000

750 GRP Closed Pedestrian Lid

ML 750 50 CDS A

Closed GRP “Dura Slab” Lid to fit 750 wide trough with 50 deep rebate 1.5T SWL

750 x 100 x 500

750 5T Concrete Lid

ML 750 100 RC AB

750 11.5T Recessed ML 750 100 ST CD Steel Tray Lid

0.123

0.061

1224** 1204** 100** 1425

1205

225

22.2

949

939

50

A

27.6

949

939

50

Reinforced concrete recessed Lid to fit 750 wide trough with 100 deep rebate 5T SWL

A and B

116.9

949

929

100

Composite (steel tray + concrete infill) Lid to fit 750 wide trough with 100 deep rebate 11.5T SWL

C and D

116.9

750 x 225 x 500

750 11.5T RC Top Hat Lid

ML 750 225 TH CD

Reinforced concrete top hat Lid to fit 750 wide trough 11.5T SWL

C and D

600 x 50 x 1000

600 GRP Open Pedestrian Lid

ML 600 50 ODT A

Open GRP “Dura Tread” Lid to fit 600 wide trough with 50 deep rebate 1.5T SWL

A

600 x 50 x 1000

600 GRP Closed Pedestrian Lid

ML 600 50 CDS A

Closed GRP “Dura Slab” Lid to fit 600 wide trough with 50 deep rebate 1.5T SWL

600 x 50 x 475

600 GRP Closed 5T Lid

ML 600 50 CDS B

600 x 100 x 500

600 5T Concrete Lid

600 x 100 x 500

B

0.113

Lid Dimensions (mm)

225

350

300

S/W* Nominal Volume (kg)

1480

750 x 100 x 500 1335

Description

Loading Group Class to BS EN 124

1700

500

* Maximum self weight = nominal self + 5%, which should be used to size lifting equipment. ** Additional sizes are available upon request.

A

Reference (width x depth x length)

0.156

0.047

949** 929** 100** 0.123

1125

905

250

17.4

744

724

50

A

21.6

744

724

50

Closed GRP “Dura Slab” Lid to fit 600 wide trough with 50 deep rebate 5T SWL

B

12.8

744

724

50

ML 600 100 RC AB

Reinforced concrete recessed Lid to fit 600 wide trough with 100 deep rebate 5T SWL

A and B

91.4

600 11.5T Recessed ML 600 100 ST CD Steel Tray Lid

Composite (steel tray + concrete infill) Lid to fit 600 wide trough with 100 deep rebate 11.5T SWL

C and D

91.4

744

724

100

0.037

744** 724** 100**

350 x 50 x 1000

350 GRP Open Pedestrian Lid

ML 350 50 ODT A

Open GRP “Dura Tread” Lid to fit 350 wide trough with 50 deep rebate 1.5T SWL

A

11.7

504

494

50

350 x 50 x 1000

350 GRP Closed Pedestrian Lid

ML 350 50 CDS A

Closed GRP “Dura Slab” Lid to fit 350 wide trough with 50 deep rebate 1.5T SWL

A

14.6

504

494

50

350 x 50 x 475

350 GRP Closed 5T Lid

ML 350 50 CDS B

Closed GRP “Dura Slab” Lid to fit 350 wide trough with 50 deep rebate 5T SWL

B

8.6

504

494

50

350 x 100 x 500

350 5T Concrete Lid

ML 350 100 RC AB

Reinforced concrete recessed Lid to fit 350 wide trough with 100 deep rebate 5T SWL

A and B

61.5

350 11.5T Recessed ML 350 100 ST CD Steel Tray Lid

Composite (steel tray + concrete infill) Lid to fit 350 wide trough with 100 deep rebate 11.5T SWL

C and D

61.5

350 x 100 x 500

0.025

504** 484** 100** 504

484

100

* Maximum self weight = nominal self + 5%, which should be used to size lifting equipment. ** Please note, these figures are currently under review, please refer to the website for updated information. A *** Additional sizes are available upon request.

F D

C

B

238

Utilities | Cable Protection

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Utilities | Cable Protection

239

Precast Cable Trough Ducting Systems

HDPE and GRP Troughing

Installation Guide

HDPE (High Density Polyethylene) and GRP (Glass Reinforced Polyester Resin)

Notes 1. The details shown are for guidance only and should be suitably reviewed with regard to actual ground conditions and applied loading. 2. A Class 1 mortar bed (min 25mm thickness) may be provided between trough and concrete / stone bedding to aid alignment. 3. Where troughs are laid to provide a sealed unit or where the haunching serves to retain water, the formation of a sump may be necessary. 4. Where units are to be sealed a proprietory sealant may be used e.g. polyurethane sealant. 5. Transitions in horizontal and vertical alignment can be achieved by Tee and Angled units. Various sizes and configurations are available. When using cast in-situ infill sections, it is advised that the structural integrity of the units be checked, especially in trafficked areas. 6. In trafficked locations, to minimise the risk of movement, lids should be seated on a minimum thickness of 2mm rubber bearing strip to reduce noise and vibration effects.

7. Parallel lengths of troughs should not be installed immediately adjacent to each other. However, subject to actual loading conditions, this may be acceptable. 8. Where lids are subject to frequent slewing by commercial vehicles the lids may require fixing in position with an epoxy mortar. Installation procedure 1. Prepare formation to required level and lay granular / concrete base. 2. Position trough to required line and level. 3. Position adjacent trough and where required apply polyurethane sealant between units. 4. Place stone / concrete haunching to sides of trough as installation proceeds. 5. Continue installation procedure to form required length of ducting. 6. Carefully place suitable backfill material around trough to re-form required finished levels. 7. Install adjacent construction. 8. Install services into ducting.

Finished permanent level to be 3mm above lid level

Although developed for use alongside rail tracks, GRP & HDPE troughs can be used for many different applications such as power stations.

Mortar bed Fall

Fall Lid

50mm sand bed

Rubber bearing if required

Min 150mm ST1 concrete surround Trough

Formation level

Min 150mm ST1 concrete bed and surround of compacted type 1

Type A – Flush With Surface Case 1 – Flexible Construction

Keyline’s range of troughing offers a modern alternative to concrete which has been the standard method of construction in the power/water industry for many years. The range is manufactured from lightweight plastic materials but stands up to the requirements of being installed in trackside environments. The benefits of plastic cable trough: Lightweight

– all parts are less than 25kg. This has a significant impact on installation times

Can

be securely locked to help prevent cable theft

Easy

to adapt during installation with basic hand tools

Reduced

transportation required

Massive

reduction on number of broken units.

We can offer two types of cable trough, HDPE and GRP.

HDPE Trough The benefits of plastic cable trough: Manufactured Each

from High Density Polyethylene

unit weighs under 15kg

1m

long lengths connect using unique ‘twist and lock’ mechanism

Covers Can

lock and hinge on either side

be securely locked to prevent unauthorised access

Internal: 236mm

(w) x 200mm (d) x 1000mm (l).

GRP Trough Travis Perkins operates some of the leading brands in the industry, 20 businesses from more than 1,800 sites across the UK. Including: Benchmarx – Benchmarx Kitchens and Joinery

Direct Heating Spares – Direct Heating

Travis Perkins – One of the UK’s leading

Birchwood Price Tools – Birchwood Price

F & P Wholesale – The independent

Tile Giant – Tile Giant is the fastest growing

is a strictly trade only company supplying high quality kitchens, joinery and flooring and everything else to complete the job.

Tools (BPT) is a leading wholesaler of power tools, hand tools and site equipment, carrying a distinguished line-up of global brands.

City Plumbing Supplies – One of the UK’s

largest plumbers’ merchants and bathroom retailers, with a dedicated national network of branches and bathroom showrooms.

CCF – leading specialist distributors of ceilings,

drywall, screeding, insulation, partitioning and fire protection to the construction industry.

City Heating Spares – City Heating Spares is

the new super-fast heating spares brand trading at selected City Plumbing Supplies branches.

240

Utilities | Cable Protection

Spares Limited (‘DHS’) is a leading independent distributor of domestic heating spares in the UK with national coverage. merchants’ choice for heating, plumbing and bathroom products.

BSS Industrial – Pipeline and Heating

Solutions – A specialist distributor of pipeline, heating and mechanical services equipment serving customers across all industrial sectors within the UK and Ireland.

Plumbing Trade Supplies – PTS is a leading

distributor of plumbing, heating, sanitaryware and renewable energy products to a wide range of customers, both public and private sector, from national house builders to the sole trading plumber.

builders’ merchants supplying more than 100,000 product lines to trade professionals and self-builders. ceramics merchant in the UK.

Toolstation – Toolstation is a rapidly growing

direct retailer of tools and hardware.

Wickes – One of the UK’s leading DIY and Home

Improvement retailers, operating over 200 stores across the country.

Connections – A leading distributor of plumbing

The benefits of plastic cable trough: Manufactured Can

be made fire retardant for use in tunnels

Each 1m

unit weighs under 9kg

long lengths connect using unique jointing pegs

Covers Can

from Glass Reinforced Polyester Resin

lock and hinge on either side

be securely locked to prevent unauthorised access

Internal: 154mm

(w) x 95mm (d) x 1000mm (l).

fittings from leading brands and manufacturers.

Solfex – One of the largest specialist

distributors in the UK of high quality renewable energy systems.

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Utilities | Cable Protection

241

Marker Tapes

Detectable Marker Tapes Special manufacture is available, with tapes printed in many colours, roll sizes, printed texts and languages.

Underground buried pipes and cables can be marked with a warning mesh, designed to provide a visible warning to excavators, minimising potential damage to the services below.

Underground Warning Mesh Utilitape underground warning net is brightly coloured, has a central strip that can be printed with a warning message for easy recognition during excavation and is manufactured and tested in compliance with BS EN 12613:2009.

Manufactured Standard

Common Examples of Tape Colours and Messages Premium Grades (150mm x 0.1mm x 365m) CAUTION CAUTION CAUTION WATER PIPE BELOW CAUTION CAUTION CAUTION ELECTRIC CABLE BELOW CAUTION CAUTION CAUTION GAS MAIN BELOW CAUTION CAUTION CAUTION STREET LIGHTING CABLE BELOW CAUTION CAUTION CAUTION STREET LIGHTING CABLE BELOW CAUTION CAUTION CAUTION FOUL SEWER BELOW CAUTION CAUTION CAUTION SEWERAGE PUMPING MAIN BELOW CAUTION CAUTION CAUTION FIBRE OPTIC CABLES CAUTION CAUTION CAUTION TELEPHONE CABLE BELOW CAUTION CAUTION CAUTION ROAD DUCT BELOW CAUTION CAUTION CAUTION TRAFFIC SIGNAL CABLE BELOW FIN DRAIN CAUTION CAUTION CAUTION CCTV CABLE BELOW CAUTION CAUTION CAUTION OIL PIPELINE BELOW Economy Grades (150mm x 0.05mm x 365m) CAUTION CAUTION CAUTION WATER PIPE BELOW CAUTION CAUTION CAUTION ELECTRIC CABLE BELOW CAUTION CAUTION CAUTION GAS MAIN BELOW CAUTION CAUTION CAUTION STREET LIGHTING CABLE BELOW CAUTION CAUTION CAUTION FIBRE OPTIC CABLES CAUTION CAUTION CAUTION TELEPHONE CABLE BELOW CAUTION CAUTION CAUTION STREET LIGHTING CABLE BELOW CAUTION CAUTION CAUTION FOUL SEWER BELOW

242

Utilities | Cable Protection

Product Code 004126 002146 002467

from virgin polypropylene

texts available ex-stock

Can

be manufactured to custom requirements including text, size, colour or language (subject to minimum order quantities).

BS EN 12613:2009 is a European-wide directive that specifies the warning characteristics for all underground warning devices. This scope covers electric cables and pipelines containing pressurised or non-pressurised fluids.

Plastic pipes, fibre optic cables and unenergised cables cannot be located using standard cable avoidance tools. A detectable underground warning tape allows traceability of the buried service, while warning of the danger beneath to future rogue excavators.

With a traceable stainless steel wire laminated between a printed underground warning tape and plastic mesh, underground services can be located using a CAT and Genny while providing a clearly visible warning of the danger below.

Detectable Warning Tape

Detectable Mesh

Wavelay is a detectable warning tape with embedded steel tracer wires that can be located using standard cable and pipe locators used with non-metallic pipes and un-energised cables. As a backup, the highly-visible, printed tape will also show within the spoil during any subsequent excavation.

TERRAM Detectamesh is a high-strength, rot-resistant polypropylene mesh incorporating a traceable stainless steel wire or aluminium foil, and overprinted with a warning message in black.

Wavelay is laid at half depth in the trench above a pipe or a cable. design allows wires to elongate by over 25% before breaking

Coloured Wires

tape with printed message

in constant contact with earth

Top

Printguard layer protects the wires and the warning message

Available

Mesh

manufactured to BS EN 12613:2009

100mm-1000mm

widths (subject to MOQ’s)

Bagged

for storage and protection

Various

colours available

Customised

text can be printed to order subject to a minimum order

tool and crimps are available for joining detectable wires

006168

TERRAM Detectamesh is laid at half depth in the trench above a pipe or a cable.

Unique

Crimping

002344

It can be located using standard cable and pipe locators used with non-metallic pipes and unenergised cables. The highly-visible mesh will show within the spoil during any subsequent excavation.

Crimps

widths from 50mm – 300mm.

and crimping tool available to purchase

Wire

variations available: Copper, Insulated, Stainless Steel etc.

005468 005444 004867 004805 002405 006045 004928 005161 005482 Product Code 004102 002047 002443 002320

Manufactured to order in any colour, warning message, roll size and plastic mesh grade. Underground warning mesh is manufactured to this European Norm and has been independently tested and approved. Our own in-house crate test and laboratory ensures consistent quality and standards are maintained to conform to BS EN 12613:2009. Copies of test reports are available. Can be manufactured in any colour, size, text or language to suit the project.

004843 004782 006144

Typical Tape Colour and Warning Message

Dimensions

Product Code

045006

CAUTION CAUTION CAUTION WATER PIPE BELOW

150mm x 100m

015986

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Special manufacture available in various colours, widths, mesh sizes with either wire or aluminium foil.

Utilities | Cable Protection

243

Detectable Marker Tapes Accessories

Cable Covers Common Tape Colours and Warning Messages

Use a crimping tool and wire crimps to ensure a continuous signal along the mesh. If it is not installed correctly then the signal may not pass from length to length. Crimping also provides the joint with sufficient strength to cope with most back fills.

Product Code

Quantity Per Pack

Product Code

Crimping Tool

1

043385

Stainless Steel Wire Crimps

100

043347

Product Code

Heavy-duty, cable covers manufactured from recycled polyethylene are suitable for use with high-voltage power cables or other buried services which require additional protection such as fibre-optic cables, water and gas pipes.

CAUTION WATER MAIN BELOW

016747

CAUTION STORM WATER CULVERT BELOW

016846

CAUTION BURIED GAS PIPE

016167

CAUTION ELECTRIC CABLE BELOW

016181

CAUTION FIBRE OPTIC CABLES

017263

RAW WATER MAIN BELOW

045969

CAUTION SEWER BELOW

017508

High

CAUTION FIRE MAINS BELOW

017584

Rot

CAUTION SEWERAGE PUMPING MAIN BELOW

017607

Lightweight

CAUTION GRAVITY SEWER BELOW

017621

Available

CAUTION PRESSURE SEWER BELOW

017645

Different

CAUTION NON POTABLE WATER MAIN BELOW

017683

CAUTION FUEL PIPE BELOW

017669

CAUTION TELEPHONE CABLE BELOW

017126

CAUTION STREET LIGHTING CABLE BELOW

016082

PE Cable Protection Covers Lightweight PE cable covers can be laminated with coloured tape pre-printed with a suitable warning message on the top surface. The covers are pre-drilled and supplied with joining pegs for ease of connection. The effective length once overlapped and joined is 960mm (approx). impact resistance, manufactured to BS 2484

resistant for low transportation and installation costs

from 6mm to 18mm thick

colours and dimensions are available to order subject to a minimum order

Water, Gas

and Fibre Optic cable covers can be manufactured

to order Other

warning messages and cable cover sizes can be manufactured subject to quantity.

200mm x 100m rolls. Other colours, sizes or languages can be manufactured. Tape Colour and Warning Message

Dimensions

Polymer

150mm x 6mm x 1m

Product Code 019304

150mm x 12mm x 1m

Recycled LDPE

244mm x 12mm x 1m

019342 019281

Interlocking, rigid uPVC covers to resist the impact of shovels or picks and protect underlying cables and pipelines.

Rigid uPVC Cable Covers uPVC rigid cable covers can be supplied with or without interlocking fasteners. Manufactured in any colour with a warning message to describe the buried service (printed in black). Permanent, non-fading

and colour-resistant print

High specific gravity to resist floating when the soil is saturated Lightweight for low transportation costs and ease of installation Other

Security Covers and Frames – See page 273 244

Utilities | Cable Protection

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

thicknesses and widths are available on request.

Width (mm)

120

150

160

180

200

220

240

250

300

Weight (g)

350

450

480

520

575

635

710

720

880

Pallet quantity

2000

1500

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

All units are 2mm thick and 1m long.

Utilities | Cable Protection

245

Cable Covers

Indicator Posts

Cover Types

Concrete Cable Protection Cover Tiles, are used frequently by utility companies to provide a clear indication to site staff who may be working close to underground electrical cables.

Our standard Cable Covers are Indented “DANGER ELECTRICITY” and are available in five standard sizes. A variety of wording can be supplied upon request including: GAS, OIL, FIBRE-OPTIC CABLE, WATER, TELEPHONE, etc.

Covers act as a protective barrier against damage to buried electricity cables eliminating the risk of accidents and costly repairs. They can also be used to locate and identify other underground services. Protection covers are reinforced precast concrete units manufactured and tested to BS 2484.

Width (mm) 150 230 305 305 305

Marker posts are made from reinforced precast concrete, manufactured and tested to BS 1881 standards. They are available in a variety of types and sizes.

Cable Covers Length (mm) 914 914 914 610 305

Precast concrete indicator posts are installed to assist with the identification of buried service lines.

Depth (mm) 50 50 50 50 50

Weight (kg) 16 24 32 22 11

Post Types We can supply several standard marker posts in accordance with BS 1881. Marker posts are available with or without anchor bases. Hydrant post have preformed holes to accept plates within.

150mm

305mm

Any other requirements can be made to order. 305mm short

230mm

305mm medium

Marker Blocks Precast concrete marker blocks help to locate and identify buried service lines. They are made from precast concrete and are manufactured and tested in accordance with BS 1881 standards.

Our Range Our standard range covers the Utilities of Water, Electricity, Gas & Telecoms and industrial applications such as Fire mains and fibre optics. Where applicable blocks have a recess on the underside which houses a 6mm galvanised bar to enable cable draw ropes etc. to be attached. The standard recess size for identification plates is 100mm x 75mm, although any variation can be manufactured upon request.

Marker Block

Marker Slab

246

Utilities | Cable Protection

Height (mm)

300 300 300 300 300 300 300 300 300 300 300 300 600 300 150 100

Width (mm) 300 300 300 300 300 300 300 300 300 300 300 300 600 300 300 100

Depth (mm) 150 150 150 150 150 150 150 150 150 225 225 225 100 75 150 500

The standard recessed electric meter box houses any domestic electric meter and is designed to mirror the standard recessed gas meter box. With customer choice of cable entry positions this universal version can be used in any area of the UK. Specification

Key Features

Marker Block Code CG2 CG2B CG2C CG2D CG2E CG2F CG2G CG2H CG2J CG2A CG2A CG2A CG3 CG4 CG5 CG5A

Standard Recessed Electric Meter Box

Weight (kg) 32 32 32 32 32 32 32 32 32 48 48 48 89 16 15 12

Narrative Electric Cables High Voltage Cables Fibre Optic Cables Gas Water DHM Boundary BT SP D DD J Electric Cables Fire Mains Highway Boundary HB

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Weather Will

resistant

Manufactured

not rot or corrode

Suitable

for all domestic U6/G4 meters

Meter

box key included.

in glass reinforced plastic

Fitted

meter bracket

Conforms

to BS8499

Fire

retardant to BS476 Part 7, class 2.

Box Dimensions

Brickwork Dimensions

Width:

409mm

Depth:

210mm

Depth:

150mm

Height:

595mm

Height:

535mm

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Width:

365mm

Utilities | Cable Protection

247

Marker Plates Manufactured from Luran-S copolymer for continuous external exposure, these plates are efficient, economic and versatile for marking the positions of fire hydrants, water valves, sewers, gas valves and street lighting columns in a clear and coherent format.

Marker Plates

Identification Signs Signs and marker plates provide information, warn of dangers and mark locations for access points, junctions and valves in electrical, gas, street lighting and water industries.

Screen-printed Identification Signs

Manufactured

from Luran-S for optimum weatherability

Manufactured

to any size and colour

Manufactured

to BS 3251

Manufactured

from durable acrylic foam, PVC or aluminium

Information is displayed by using alpha/numeric snap-fit

inserts Inserts

Printed

featuring design and text as required in multiple colours

Light-fast

clip and lock into the plate

Plates

can be fitted directly onto walls, fences and lamp posts, or alternatively mounted onto concrete, aluminium or fibreglass posts (all available from stock)

Aluminium

and Luran-S backing plates are also available for additional security can be specially hot-stamped with texts and symbols to display additional information.

Printed

areas are varnished to extend service life

Weather Fixing

colours and formats

and UV resistant

holes can be pre-drilled

Highly

resistant inscription suitable for indoor and outdoor applications.

Plates

Injection-moulded Signs

Non-fade Aluminium Marker Posts High-quality aluminium posts with a screw fixing channel, bituminised end, earth anchor and plastic top sealer. For additional security an aluminium backing plate is available, which can also be used for mounting plates onto fences and lamp posts by either screw or strap and buckle fixing. Lightweight Tough

Screw

Can

be customised to size and colour

UV

stabilised and weather resistant

Colours

are not printed so resistant to fading.

and easy to transport

resistant

and earth anchors available

can also be finished in blue or yellow

Complete Other

be designed and shaped to fit any bespoke profile

and durable

Corrosion

Posts

Can

easy-to-install system available

Laser-engraved Signs

sizes available.

Text

and symbols are engraved onto a PMMA with multiple and different-coloured layers

Weather

and chemical resistant

Extremely Available

accurate engraving allows the use of barcodes

in many sizes and colours.

Traffolyte Engraved Signs Manufactured

248

Aluminium Post

48mm x 1.5m high

034703

Aluminium Backing Plates

205mm x 180mm

034628

Utilities | Cable Protection

from Traffolyte phenolic sheet

Accurate

engraving for bespoke signs and schematic drawings

Available

in a variety of sizes and colours

Low-minimum-order

quantity.

The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.