emco press master for output

Report 39 Downloads 231 Views
PRESSMASTER PRESSMASTER NC1X SERIES

PRESSMASTER

NC1X SERIES

Efficiency

Accuracy

Reliability

PRESSMASTER

NC1X SERIES

Smart Programmable Logic Control System

SUPER RIGID STEEL FRAME

OPERATORS CONTROL PANEL

C-FRAME SINGLE POINT POWER PRESSES

Mains ‘ON’

Motor “ON” P Man Machine Interface Fault diagnostic tool with 2 line display

160

Digital Shut Height Indicator

Hydraulic Overload Status (HOLP)

GF/GA

Ampere Meter

Management keyed HYDRAULIC STICK RELEASE SWITCH

P Programmable Man Machine Interface (MMI) Stroke Totalizer. Crank angle display to facilitate Tool setting Preset & Batch counter Day wise/Shift wise production data (24 hour clock) Total run time /Total run strokes SPM display (optional extra) Machine fault diagnostic tool

The NC1X Series is designed to resist deflection, and provide accurate pressings and longer die life, even at full tonnage loads. The heavy, one-piece welded steel frame is fully stress relieved and designed to provide a stable base for the NC1X Series presses.

Hydroulic Cylinder

Air Driven Oil Tank

Models

35

Type Kn

Rated distance before (BDC) mm Stroke length

mm

GA

GF

UGF UGA

Capacity

45

3.5

80 8-80

4

88 8-88

70/60-110**

130

GA

88 8-88

100 8-100

800 5

2.5

100 8-100

112 8-112

60/60-110**

125

5 112 8-112

UGF UGA GF GA

Capacity Kn Rated distance before(BDC) mm Stroke length

mm

1250 5

5

125 8-125 125 8-125

160

200

GF

GA

GF

1100 2.5

160 GA

8-160

160

8-160

GA

GF

1600 6.3

250

2000 6.3 200

20-200

GF 2500 6.3 250

S.P.M.

Strokes per minute

S.P.M.

40

40

40

35

mm*

300

315

350

450

Die height (S.D.A.U.)

mm*

450

500

500

560

560

Slide adjustment

mm

63

70

70

80

Slide adjustment

mm

80

125

125

125

125

Bolster area (L.R.x.FB)

mm

630 x 400

800 x 450

900 x 550

1000 x 630

1070 x 680

1120 x 710

1250 x 760

1390x840

1450 x 900

Bolster thickness

mm

100

115

130

140

155

155

165

180

180

Slide area (L.R. X F.B.)

mm

Shank hole (Dia x Depth) mm kw x rpm

Slide adjustment Require air pressure

Kg/cm2

56/60-110**

Type

125

Strokes per minute

Main Motor

125

GA

110

Die height (S.D.A.U.)

Slide adapter Plate(OPEX) mm

65/60-110**

2.5

Models

GF

UGF UGA

630

2.2

80 8-80

80 GF

UGF UGA

450

2.2 140

GA

GF

UGF UGA

350

63

350 x 250

400 x 350

500 x 400

550 x 450

400 x 250 x 40

500 x 400 x 60

600 x 400 x 60

600 x 400 x 60

40 x 75 2.2 x 1440

2.2 x 1000

50 x 85 3.7 x 1440

3.7 x 1000

50 x 85 5.5 x 1440

Manual

Manual

Motorised

5.5

5.5

5.5

Precision

63 x 85

5.5 x 1000

5.5 x 1440 5.5 x 1000 Motorised 5.5

JIS (CNS)FIRST CLASS

Die Cushion

DC-72

DDC-82

DDC-102

DDC-123

Kn

17

44

70

100

Air Pressure

Kg/cm2

7

7

7

Stroke

mm

50

50

50

Pad Area (L.R. XF.B.)

mm

290 x 200

335 x 230

380 x 260

UGF UGA

Bolster thickness

mm

45/60-110**

Slide area (L.R. x F.B.)

mm

550 x 450

600 x 500

600x500

900 x 800

900 x 800

Slide adapter Plate

mm

710 x 550 x 70

800 x 650 x 70

800 x 650 x 70

OPEX

OPEX

Shank hole (Dia x Depth) mm Main Motor

63 x 85

kw/rpm 7.5x1440 7.5x1000

Slide adjustment Required air pressure

Motorised Kg/cm

2

5.5

Precision

Capacity

* From slide face to bolster top. OPEX - Optional Extra. ** Variable speed (optional).

Bolster area (L.R. x F.B.) mm

125

- Ungeared Fixed Stroke - Ungeared Adjustable Stroke

Die Cushinon Kn

7

Air Pressure

Kg/cm2

75

Stroke Pad Area (L.R. XF.B.)

mm mm

430 x 290

LH.NC

LH.NC

LH. NC

15 x 1440

15 x 1440

18.5 x 1140

Motorised

Motorised

Motorised

Motorised

5.5

5.5

5.5

5.5

JIS (CNS)FIRST CLASS

Capacity

GF - Geared Fixed Stroke GA - Geared Adjustable Stroke

LH.NC 11 x 1440

LHNC Locating hole non clamping ** Variable speed (optional)

DDC-123

DDC-143

3DC-144

3DC-144

3DC-164

100

135

200

200

270

7

7

7

7

7

75 475 x 330

75 535 x 375

100 535 x 425

100 600 x 425

125 600 x475

Hi-TORQUE hydraulic motor is used for slide adjustment alongwith electric motor driven hydraulic over load protection system. Optionally electric pancake motor is used for slide adjusetment with (INSTACT HOLP) 8

7

(H.O.L.P.) Piston

Stroke Counter

Box type gibs assure accurate slide guiding, providing full control of front to back and left to right slide alignment. Extra long gibs fully guide the slide during the working cycle of the stroke and transmit power from crankshaft to the slide. Force is thereby delivered vertically, minimizing the material thrust found as the cause of friction in the gibs, and offcenter loads. Clearance settings (left to right) are accomplished by TAPER WEDGE DESIGN Original factory setting is maintained over long period of use.

INSTA-ACT HYDRAULIC OVER LOAD PROTECTOR

H.O.L.P.

160

FIX WEDGE

9

Main Motor Status

Machine function selector

SLIDE ADJUSTMENT HYDRAULIC MOTOR

EXTRA LONG, PRECISE, SIX-POINT TAPER WEDGE

OCP-04

UGF/UGA

NC1X SERIES

Reliveving the pressue of a tonnage overload in milliseconds, PRESSMASTER INSTACT overload system protects both press and toolings. In an overload condition, oil pressure in the cylinder is released and, simultaneously, the press stops. The reliable system device is quickly and easily reset in INCHING mode, inching the slide back to TDC re-activates the pump which will automatically build up the originally set hydraulic pressure to resume normal operation. Highly responsive with immediate oil dump feature, results from the instant reaction of a unique valve and pressure switch arrangement.

UNIQUE OPTIONAL 3 IN 1 MOTOR DRIVEN COMBO UNIT

1.

FRAME

2.

HYDRAULIC OIL TANK

3.

HYDRAULIC MANIFOLD

4.

FLYWHEEL

5.

PINION SHAFT

6.

PNEU. CLUTCH

7.

MAIN GEAR

10 6 11 5

12 4

8.

CRANK SHAFT

13

9.

PNEU. BALANCER

14

3 2

10. CONNECTING ROD

15

11. RAM SCREW

16

12. CHAMBER OF H.O.L.P. 13. SLIDE 14. SLIDE PLATE (DETACHABLE)

1 17

15. ENCODER 16. HYDRAULIC MOTOR 17. BOLSTER

PNEUMATIC PANEL BOX

SLIDE KNOCKOUT DEVICE

H.O.L.P. Oil Tank

An electric Motor driven HOLP combination system is used in conjuction with hydraulic motorised slide adjustment and for actuating hydraulic die clamping system. A UNIQUE C O M B I N AT I O N O F F E R I N G G R E AT VERSATILITY & SAVINGS (optional extra).

Panel houses Hydraulic pressure gauge indicating pressure in HOLP chamber. Gauges for indicating air pressure for Main air line supply, Air Clutch, Balancer & Die cushion are visible to operator from front of machine. Provision is also made to retrofit AIR RECEPTACLES for quick connection

MECHHANICAL KNOCK-OUT DEVICE 35~100 TONNES

PNEUMATIC KNOCK-OUT DEVICE 125~250 TONNES

The slide plate is separated from slide. This design can vary according to the request of customers for employing slide knockout device, either mechinical or air cylinder type, as option.

Øh

NCIX-35

NCIX-45

NCIX-63

Bolster Area (LRxFB) 630 x 400

Model

800 x 450

900 x 550

NCIX-80

NCIX-110

NCIX-125

NCIX-160

NCIX-200 NCIX-250

1000 x 630 1070 x 680 1130 x 710 1250 x 760 1390 x 840 1450 x 900

Type of T-Slot

A

A

B

B

B

C

C

C

C

No. Of T-Slot (LR)

3

3

3

5

5

5

5

5

5

No. Of T-Slot (FB)

-

2

2

4

4

4

4

4

4

b1

-

225

225

225

225

225

225

225

225

b2

-

-

-

-

75

75

75

75

75

b3

100

150

190

150

150

150

150

150

150

b4 No. of Pin Hole x Dia cxd

100

75

75

75

75

75

75

75

75

18 x Ø25

18 x Ø25

18 x Ø25

24 x Ø25

24 x Ø25

40 x Ø25

40 x Ø25

40 x Ø25

40 x Ø25

75 x 75

75 x 75

75 x 75

75 x 75

75 x 75

75 x 75

75 x 75

75 x 75

75 x 75

T-SLOT DETAIL

SLIDE ADAPTER PLATE

Unit : mm

Model

Type A Dim. a 18

B

C

22

28

b

30

37

48

c

20

24

28

d

12

16

20

R

1

1

1

NCIX-35

NCIX-45

NCIX-63

NCIX-80

NCIX-110

NCIX-125

NCIX-160

NCIX-200

NCIX-250

Slide Plate Area (LR X FB) 400 x 250 Type of T-Slot A

500 x 400

600 x 400

600 x 400

710 x 550

800 x 650

800 x 650

900 x 800

900 x 800

A

B

B

B

B

C

C

CC

No. Of T-Slot (LR)

1

3

3

5

5

5

5

-

-

No. Of T-Slot (FB)

-

-

-

-

-

-

-

4

4

b5

-

75

75

150

150

150

75

-

-

b6

-

-

-

-

-

-

-

150

150

b7 Locating Hole Dia

-

-

-

-

-

-

-

300

300

Ø40

Ø50

Ø50

Ø63

Ø63

Ø63

Ø63

Ø80

Ø80

Model

Dim. AA AB AC AD AE AF AG AH BA BB BC BD BE HA HB HC HD HE HF Øh

NCIX-35 870 780 550 600 504 500 680 1075 1225 1025 400 240 450 755 870 315 88 2640 1440 Ø22

NCIX-45 870 780 550 800 504 500 680 1075 1225 1025 450 240 450 755 870 315 88 2640 1440 Ø22

NCIX-63 1010 910 670 900 594 600 900 1255 1450 1215 550 290 400 735 865 450 100 2860 1440 Ø35

NCIX-80 1160 1030 780 1000 780 550 900 1330 1740 1500 630 360 550 735 890 450 125 3360 1440 Ø35

Standard Accessories Functions Operator control panel, OCP-03 Programmable logic control system. Swing type two-hand “RUN” Push button panel. Operation mode selection / Off / Inching / safety one stroke / Continuous Hydraulic overload protector Power shut-off switch for electrical cabinet door opening. Dual-coiled Solenid Valve.

Distributor/Dealer

Motorised slide adjusting device. Electronic digital die height Indicator (Unit 0.01mm) Automatic oil pump Total stroke counter, 6 digits. Preset Counter, 6 digits Rotary Cam Switch, 6 cam.

NCIX-110 1160 1030 780 1070 780 710 900 1330 1740 1500 680 360 550 735 890 450 125 3350 1440 Ø35

NCIX-125 1310 1160 910 1120 780 800 1120 1515 2020 1750 710 425 650 700 865 500 160 3560 1440 Ø35

NCIX-160 1310 1160 910 1250 780 80 1120 1515 2020 1750 760 385 650 700 865 500 160 3780 1440 Ø35

NCIX-200 NCIX-250 1450 1450 1300 1300 1010 1010 1390 1450 900 900 900 900 1180 1180 1615 1615 2450 2450 2150 2150 840 900 485 485 800 800 765 765 945 945 560 560 200 200 4160 4160 1440 1440 Ø35 Ø35

Optional Accessories Operator control panel, OCP-04. Programmable logic control system with MMI Die cushion V.S. Drive Slide knockout device . Safety light curtain. Main motor reversing circuit Portable T-stand two-hand “RUN” Pushbutton panel. Foot switch Safety block with plug. Dual valve with detector Inverter. Scrap chopper counter, 3 digits. Rotary cam switch 8 cam.

Flywheel brake Power take-off shaft. Crankshaft front-end extension. Left-hand-side frame extension. (Feed direction : Left to right) Quick die change system. Upper * Lower die clamps Die lifters * Die arms Anchor bolts * Foundation plates. Anti vibration press mounts. Die room light Life counter, 12 digits. Air ejector, ½, One channel. Air Source receptable, ½” Two channel Misfeed detection consent, Power receptacle (available only for single phase, 110V power Source).

Emco Pressmaster Pvt. Ltd. Plot No. : 19, Sector-25, Faridabad-121004 (INDIA) Tel. : +91 129 5060583, 5061583, 2233831, 2238795 Sales off. : 9811664134, 9811027030 Telefax : +91 129 5061582 Email : [email protected] [email protected] Website : www.emcopressmaster.com

All specifications in this catalogue can be changed without previous notice in order to improve the products.

PRESSMASTER PRESSMASTER PRESSMASTER PRESSMASTER PRESSMASTER PRESSMASTER

OUTLINE DIMENSIONS BOLSTER

35 TON TO 250 TON

PRESSMASTER

Stamping & forming presses

NC1X SERIES C-FRAME SINGLE POINT POWER PRESSES

www.emcopressmaster.com