PRESSMASTER PRESSMASTER NC1X SERIES
PRESSMASTER
NC1X SERIES
Efficiency
Accuracy
Reliability
PRESSMASTER
NC1X SERIES
Smart Programmable Logic Control System
SUPER RIGID STEEL FRAME
OPERATORS CONTROL PANEL
C-FRAME SINGLE POINT POWER PRESSES
Mains ‘ON’
Motor “ON” P Man Machine Interface Fault diagnostic tool with 2 line display
160
Digital Shut Height Indicator
Hydraulic Overload Status (HOLP)
GF/GA
Ampere Meter
Management keyed HYDRAULIC STICK RELEASE SWITCH
P Programmable Man Machine Interface (MMI) Stroke Totalizer. Crank angle display to facilitate Tool setting Preset & Batch counter Day wise/Shift wise production data (24 hour clock) Total run time /Total run strokes SPM display (optional extra) Machine fault diagnostic tool
The NC1X Series is designed to resist deflection, and provide accurate pressings and longer die life, even at full tonnage loads. The heavy, one-piece welded steel frame is fully stress relieved and designed to provide a stable base for the NC1X Series presses.
Hydroulic Cylinder
Air Driven Oil Tank
Models
35
Type Kn
Rated distance before (BDC) mm Stroke length
mm
GA
GF
UGF UGA
Capacity
45
3.5
80 8-80
4
88 8-88
70/60-110**
130
GA
88 8-88
100 8-100
800 5
2.5
100 8-100
112 8-112
60/60-110**
125
5 112 8-112
UGF UGA GF GA
Capacity Kn Rated distance before(BDC) mm Stroke length
mm
1250 5
5
125 8-125 125 8-125
160
200
GF
GA
GF
1100 2.5
160 GA
8-160
160
8-160
GA
GF
1600 6.3
250
2000 6.3 200
20-200
GF 2500 6.3 250
S.P.M.
Strokes per minute
S.P.M.
40
40
40
35
mm*
300
315
350
450
Die height (S.D.A.U.)
mm*
450
500
500
560
560
Slide adjustment
mm
63
70
70
80
Slide adjustment
mm
80
125
125
125
125
Bolster area (L.R.x.FB)
mm
630 x 400
800 x 450
900 x 550
1000 x 630
1070 x 680
1120 x 710
1250 x 760
1390x840
1450 x 900
Bolster thickness
mm
100
115
130
140
155
155
165
180
180
Slide area (L.R. X F.B.)
mm
Shank hole (Dia x Depth) mm kw x rpm
Slide adjustment Require air pressure
Kg/cm2
56/60-110**
Type
125
Strokes per minute
Main Motor
125
GA
110
Die height (S.D.A.U.)
Slide adapter Plate(OPEX) mm
65/60-110**
2.5
Models
GF
UGF UGA
630
2.2
80 8-80
80 GF
UGF UGA
450
2.2 140
GA
GF
UGF UGA
350
63
350 x 250
400 x 350
500 x 400
550 x 450
400 x 250 x 40
500 x 400 x 60
600 x 400 x 60
600 x 400 x 60
40 x 75 2.2 x 1440
2.2 x 1000
50 x 85 3.7 x 1440
3.7 x 1000
50 x 85 5.5 x 1440
Manual
Manual
Motorised
5.5
5.5
5.5
Precision
63 x 85
5.5 x 1000
5.5 x 1440 5.5 x 1000 Motorised 5.5
JIS (CNS)FIRST CLASS
Die Cushion
DC-72
DDC-82
DDC-102
DDC-123
Kn
17
44
70
100
Air Pressure
Kg/cm2
7
7
7
Stroke
mm
50
50
50
Pad Area (L.R. XF.B.)
mm
290 x 200
335 x 230
380 x 260
UGF UGA
Bolster thickness
mm
45/60-110**
Slide area (L.R. x F.B.)
mm
550 x 450
600 x 500
600x500
900 x 800
900 x 800
Slide adapter Plate
mm
710 x 550 x 70
800 x 650 x 70
800 x 650 x 70
OPEX
OPEX
Shank hole (Dia x Depth) mm Main Motor
63 x 85
kw/rpm 7.5x1440 7.5x1000
Slide adjustment Required air pressure
Motorised Kg/cm
2
5.5
Precision
Capacity
* From slide face to bolster top. OPEX - Optional Extra. ** Variable speed (optional).
Bolster area (L.R. x F.B.) mm
125
- Ungeared Fixed Stroke - Ungeared Adjustable Stroke
Die Cushinon Kn
7
Air Pressure
Kg/cm2
75
Stroke Pad Area (L.R. XF.B.)
mm mm
430 x 290
LH.NC
LH.NC
LH. NC
15 x 1440
15 x 1440
18.5 x 1140
Motorised
Motorised
Motorised
Motorised
5.5
5.5
5.5
5.5
JIS (CNS)FIRST CLASS
Capacity
GF - Geared Fixed Stroke GA - Geared Adjustable Stroke
LH.NC 11 x 1440
LHNC Locating hole non clamping ** Variable speed (optional)
DDC-123
DDC-143
3DC-144
3DC-144
3DC-164
100
135
200
200
270
7
7
7
7
7
75 475 x 330
75 535 x 375
100 535 x 425
100 600 x 425
125 600 x475
Hi-TORQUE hydraulic motor is used for slide adjustment alongwith electric motor driven hydraulic over load protection system. Optionally electric pancake motor is used for slide adjusetment with (INSTACT HOLP) 8
7
(H.O.L.P.) Piston
Stroke Counter
Box type gibs assure accurate slide guiding, providing full control of front to back and left to right slide alignment. Extra long gibs fully guide the slide during the working cycle of the stroke and transmit power from crankshaft to the slide. Force is thereby delivered vertically, minimizing the material thrust found as the cause of friction in the gibs, and offcenter loads. Clearance settings (left to right) are accomplished by TAPER WEDGE DESIGN Original factory setting is maintained over long period of use.
INSTA-ACT HYDRAULIC OVER LOAD PROTECTOR
H.O.L.P.
160
FIX WEDGE
9
Main Motor Status
Machine function selector
SLIDE ADJUSTMENT HYDRAULIC MOTOR
EXTRA LONG, PRECISE, SIX-POINT TAPER WEDGE
OCP-04
UGF/UGA
NC1X SERIES
Reliveving the pressue of a tonnage overload in milliseconds, PRESSMASTER INSTACT overload system protects both press and toolings. In an overload condition, oil pressure in the cylinder is released and, simultaneously, the press stops. The reliable system device is quickly and easily reset in INCHING mode, inching the slide back to TDC re-activates the pump which will automatically build up the originally set hydraulic pressure to resume normal operation. Highly responsive with immediate oil dump feature, results from the instant reaction of a unique valve and pressure switch arrangement.
UNIQUE OPTIONAL 3 IN 1 MOTOR DRIVEN COMBO UNIT
1.
FRAME
2.
HYDRAULIC OIL TANK
3.
HYDRAULIC MANIFOLD
4.
FLYWHEEL
5.
PINION SHAFT
6.
PNEU. CLUTCH
7.
MAIN GEAR
10 6 11 5
12 4
8.
CRANK SHAFT
13
9.
PNEU. BALANCER
14
3 2
10. CONNECTING ROD
15
11. RAM SCREW
16
12. CHAMBER OF H.O.L.P. 13. SLIDE 14. SLIDE PLATE (DETACHABLE)
1 17
15. ENCODER 16. HYDRAULIC MOTOR 17. BOLSTER
PNEUMATIC PANEL BOX
SLIDE KNOCKOUT DEVICE
H.O.L.P. Oil Tank
An electric Motor driven HOLP combination system is used in conjuction with hydraulic motorised slide adjustment and for actuating hydraulic die clamping system. A UNIQUE C O M B I N AT I O N O F F E R I N G G R E AT VERSATILITY & SAVINGS (optional extra).
Panel houses Hydraulic pressure gauge indicating pressure in HOLP chamber. Gauges for indicating air pressure for Main air line supply, Air Clutch, Balancer & Die cushion are visible to operator from front of machine. Provision is also made to retrofit AIR RECEPTACLES for quick connection
MECHHANICAL KNOCK-OUT DEVICE 35~100 TONNES
PNEUMATIC KNOCK-OUT DEVICE 125~250 TONNES
The slide plate is separated from slide. This design can vary according to the request of customers for employing slide knockout device, either mechinical or air cylinder type, as option.
Øh
NCIX-35
NCIX-45
NCIX-63
Bolster Area (LRxFB) 630 x 400
Model
800 x 450
900 x 550
NCIX-80
NCIX-110
NCIX-125
NCIX-160
NCIX-200 NCIX-250
1000 x 630 1070 x 680 1130 x 710 1250 x 760 1390 x 840 1450 x 900
Type of T-Slot
A
A
B
B
B
C
C
C
C
No. Of T-Slot (LR)
3
3
3
5
5
5
5
5
5
No. Of T-Slot (FB)
-
2
2
4
4
4
4
4
4
b1
-
225
225
225
225
225
225
225
225
b2
-
-
-
-
75
75
75
75
75
b3
100
150
190
150
150
150
150
150
150
b4 No. of Pin Hole x Dia cxd
100
75
75
75
75
75
75
75
75
18 x Ø25
18 x Ø25
18 x Ø25
24 x Ø25
24 x Ø25
40 x Ø25
40 x Ø25
40 x Ø25
40 x Ø25
75 x 75
75 x 75
75 x 75
75 x 75
75 x 75
75 x 75
75 x 75
75 x 75
75 x 75
T-SLOT DETAIL
SLIDE ADAPTER PLATE
Unit : mm
Model
Type A Dim. a 18
B
C
22
28
b
30
37
48
c
20
24
28
d
12
16
20
R
1
1
1
NCIX-35
NCIX-45
NCIX-63
NCIX-80
NCIX-110
NCIX-125
NCIX-160
NCIX-200
NCIX-250
Slide Plate Area (LR X FB) 400 x 250 Type of T-Slot A
500 x 400
600 x 400
600 x 400
710 x 550
800 x 650
800 x 650
900 x 800
900 x 800
A
B
B
B
B
C
C
CC
No. Of T-Slot (LR)
1
3
3
5
5
5
5
-
-
No. Of T-Slot (FB)
-
-
-
-
-
-
-
4
4
b5
-
75
75
150
150
150
75
-
-
b6
-
-
-
-
-
-
-
150
150
b7 Locating Hole Dia
-
-
-
-
-
-
-
300
300
Ø40
Ø50
Ø50
Ø63
Ø63
Ø63
Ø63
Ø80
Ø80
Model
Dim. AA AB AC AD AE AF AG AH BA BB BC BD BE HA HB HC HD HE HF Øh
NCIX-35 870 780 550 600 504 500 680 1075 1225 1025 400 240 450 755 870 315 88 2640 1440 Ø22
NCIX-45 870 780 550 800 504 500 680 1075 1225 1025 450 240 450 755 870 315 88 2640 1440 Ø22
NCIX-63 1010 910 670 900 594 600 900 1255 1450 1215 550 290 400 735 865 450 100 2860 1440 Ø35
NCIX-80 1160 1030 780 1000 780 550 900 1330 1740 1500 630 360 550 735 890 450 125 3360 1440 Ø35
Standard Accessories Functions Operator control panel, OCP-03 Programmable logic control system. Swing type two-hand “RUN” Push button panel. Operation mode selection / Off / Inching / safety one stroke / Continuous Hydraulic overload protector Power shut-off switch for electrical cabinet door opening. Dual-coiled Solenid Valve.
Distributor/Dealer
Motorised slide adjusting device. Electronic digital die height Indicator (Unit 0.01mm) Automatic oil pump Total stroke counter, 6 digits. Preset Counter, 6 digits Rotary Cam Switch, 6 cam.
NCIX-110 1160 1030 780 1070 780 710 900 1330 1740 1500 680 360 550 735 890 450 125 3350 1440 Ø35
NCIX-125 1310 1160 910 1120 780 800 1120 1515 2020 1750 710 425 650 700 865 500 160 3560 1440 Ø35
NCIX-160 1310 1160 910 1250 780 80 1120 1515 2020 1750 760 385 650 700 865 500 160 3780 1440 Ø35
NCIX-200 NCIX-250 1450 1450 1300 1300 1010 1010 1390 1450 900 900 900 900 1180 1180 1615 1615 2450 2450 2150 2150 840 900 485 485 800 800 765 765 945 945 560 560 200 200 4160 4160 1440 1440 Ø35 Ø35
Optional Accessories Operator control panel, OCP-04. Programmable logic control system with MMI Die cushion V.S. Drive Slide knockout device . Safety light curtain. Main motor reversing circuit Portable T-stand two-hand “RUN” Pushbutton panel. Foot switch Safety block with plug. Dual valve with detector Inverter. Scrap chopper counter, 3 digits. Rotary cam switch 8 cam.
Flywheel brake Power take-off shaft. Crankshaft front-end extension. Left-hand-side frame extension. (Feed direction : Left to right) Quick die change system. Upper * Lower die clamps Die lifters * Die arms Anchor bolts * Foundation plates. Anti vibration press mounts. Die room light Life counter, 12 digits. Air ejector, ½, One channel. Air Source receptable, ½” Two channel Misfeed detection consent, Power receptacle (available only for single phase, 110V power Source).
Emco Pressmaster Pvt. Ltd. Plot No. : 19, Sector-25, Faridabad-121004 (INDIA) Tel. : +91 129 5060583, 5061583, 2233831, 2238795 Sales off. : 9811664134, 9811027030 Telefax : +91 129 5061582 Email :
[email protected] [email protected] Website : www.emcopressmaster.com
All specifications in this catalogue can be changed without previous notice in order to improve the products.
PRESSMASTER PRESSMASTER PRESSMASTER PRESSMASTER PRESSMASTER PRESSMASTER
OUTLINE DIMENSIONS BOLSTER
35 TON TO 250 TON
PRESSMASTER
Stamping & forming presses
NC1X SERIES C-FRAME SINGLE POINT POWER PRESSES
www.emcopressmaster.com