F, AB60E ... - cloudfront.net
T R A N S M IS S ION PART S Instructions
Toyota A750E/F, A760E/F/H, A761E, A960E/F, AB60E/F
Oversized Lockup Relay Valve Kit
A750E/F No. 1 Upper Valve Body
R
Part No.
EQ
D
TOOL
UIRE
147741-07K
Lockup Relay Valve
• Lockup Relay Valve • Control Valve • Spring • End Plug
Spring Tool Kit F-147741-RJ7
Tool Kit
F-147741-RJ8
Part No.
Control Valve F-147741-RM7 F-147741-GP8 F-147741-RM8
End Plug
F-147741-TL7
• Reamer • Reamer Jig • Reamer • Reamer Jig • Guide Pin
F-147741-RM7 F-147741-RJ7 F-147741-RM8 F-147741-RJ8 F-147741-GP8
NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.
CAUTION
IMPORTANT CAUTION: Ream the small diameter inboard valve bore BEFORE reaming the larger diameter outboard bore. Failure to ream the smaller diameter inboard bore first will cause irreparable damage to valve body.
1. Disassembly a. Remove all OE components from bore. b. Keep OE retaining pin for reuse, discard all other OE parts.
WARNING
WARNING: Reaming involves two separate operations that must be performed in order. Failure to follow correct order will result in irreparable damage to valve body.
2. First Reaming Procedure a. Securely clamp valve body to bench. Ensure clamp is not placed over bore to be reamed. b. Insert reamer jig F-147741-RJ7 directly into bore. c. Insert reamer F-147741-RM7 through reamer jig. d. Saturate bore and reamer with cutting fluid and begin reaming using a low-rpm, hightorque drill regulated to a maximum of 200 rpm. For best results, provide a continuous flow of water-soluble cutting fluid during reaming process. e. Continue reaming until reamer stop is reached. f. Remove reamer by turning clockwise while pulling outward. WARNING: Turning the reamer backward will dull it prematurely.
WARNING
g. Clean bore thoroughly and remove all debris before beginning next reaming procedure. ©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
147741-07K-IN 07-17-15 Page 1
T R A N S M IS S ION PART S Instructions
OVERSIZED LOCKUP RELAY VALVE KIT 147741-07K, F-147741-TL7
3. Second Reaming Procedure a. Secure valve body on VB-FIX and align bore with reamer jig F-147741-RJ8.
Test Together.
b. Ream bore with reamer F-147741-RM8 (for in-depth VB-FIX reaming instructions, please visit www.sonnax.com). 4. Installation & Assembly a. Be certain all debris has been removed from valve bores and valve body. b. Install Sonnax lockup relay valve, spring, control valve and end plug as shown in main photo. c. Reinstall OE retaining pin.
14"-Hg
20
15
10
25
5
0 30 VACUUM TEST
14"-Hg
5. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 14 in-Hg.
10
5
Test Together.
20
15
10
25 0 30 VACUUM TEST
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
15
0 30 VACUUM TEST
A750E/F No. 1 Upper Valve Body
14"-Hg
©2015 Sonnax Industries, Inc.
20 25
5
14"-Hg
20
15
10
25
5
0 30 VACUUM TEST
A761E No. 1 Upper Valve Body
147741-07K-IN 07-17-15 Page 2
Toyota A750E/F, A760E/F/H, A761E, A960E/F, AB60E/F
Oversized Lockup Relay Valve Kit
A750E/F No. 1 Upper Valve Body
R
Part No.
EQ
D
TOOL
UIRE
147741-07K
Lockup Relay Valve
• Lockup Relay Valve • Control Valve • Spring • End Plug
Spring Tool Kit F-147741-RJ7
Tool Kit
F-147741-RJ8
Part No.
Control Valve F-147741-RM7 F-147741-GP8 F-147741-RM8
End Plug
F-147741-TL7
• Reamer • Reamer Jig • Reamer • Reamer Jig • Guide Pin
F-147741-RM7 F-147741-RJ7 F-147741-RM8 F-147741-RJ8 F-147741-GP8
NOTE: Sonnax “F-Tool” kits designed to service a specific bore require the VB-FIX, a self-aligning valve body reaming fixture. More information and instructions can be found online at www.sonnax.com.
CAUTION
IMPORTANT CAUTION: Ream the small diameter inboard valve bore BEFORE reaming the larger diameter outboard bore. Failure to ream the smaller diameter inboard bore first will cause irreparable damage to valve body.
1. Disassembly a. Remove all OE components from bore. b. Keep OE retaining pin for reuse, discard all other OE parts.
WARNING
WARNING: Reaming involves two separate operations that must be performed in order. Failure to follow correct order will result in irreparable damage to valve body.
2. First Reaming Procedure a. Securely clamp valve body to bench. Ensure clamp is not placed over bore to be reamed. b. Insert reamer jig F-147741-RJ7 directly into bore. c. Insert reamer F-147741-RM7 through reamer jig. d. Saturate bore and reamer with cutting fluid and begin reaming using a low-rpm, hightorque drill regulated to a maximum of 200 rpm. For best results, provide a continuous flow of water-soluble cutting fluid during reaming process. e. Continue reaming until reamer stop is reached. f. Remove reamer by turning clockwise while pulling outward. WARNING: Turning the reamer backward will dull it prematurely.
WARNING
g. Clean bore thoroughly and remove all debris before beginning next reaming procedure. ©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
147741-07K-IN 07-17-15 Page 1
T R A N S M IS S ION PART S Instructions
OVERSIZED LOCKUP RELAY VALVE KIT 147741-07K, F-147741-TL7
3. Second Reaming Procedure a. Secure valve body on VB-FIX and align bore with reamer jig F-147741-RJ8.
Test Together.
b. Ream bore with reamer F-147741-RM8 (for in-depth VB-FIX reaming instructions, please visit www.sonnax.com). 4. Installation & Assembly a. Be certain all debris has been removed from valve bores and valve body. b. Install Sonnax lockup relay valve, spring, control valve and end plug as shown in main photo. c. Reinstall OE retaining pin.
14"-Hg
20
15
10
25
5
0 30 VACUUM TEST
14"-Hg
5. Final Testing Vacuum testing at the port(s) indicated holds the recommended minimum 14 in-Hg.
10
5
Test Together.
20
15
10
25 0 30 VACUUM TEST
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
15
0 30 VACUUM TEST
A750E/F No. 1 Upper Valve Body
14"-Hg
©2015 Sonnax Industries, Inc.
20 25
5
14"-Hg
20
15
10
25
5
0 30 VACUUM TEST
A761E No. 1 Upper Valve Body
147741-07K-IN 07-17-15 Page 2
