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FCL Series

Multi-Function CNC Lathes FCL-1840 • 1860 FCL-2140 • 2160 • 2180 FCL-2540 • 2560 • 2580 FCL-2660 • 2680 • 26120

FCL-18 • 21 • 25 • 26 Series MULTI-FUNCTION CNC LATHE FCL-1840 FCL-2140 FCL-2540 FCL-2660

• • • •

1860 2160 • 2180 2560 • 2580 2680 • 26120

MACHINE FEATURES ●

A Combination of a High Precision Manual Lathe.



A Lathe with Digital Readout.



A Lathe with Powerfeed and Jog Modes.



A Lathe with Teach Mode for CNC Turning.



A Lathe with Fully CNC Capability Operation



● ●







FCL Series FCL-18 • 21 • 25 • 26 2

A Simple and complex parts can be turned more efficiently by utilizing manual, teach or CNC modes or combining these modes. All models are equipped with a spindle servo drive. Spindle speeds and feedrate are infinitely variable. Also, the spindle speeds will automatically adjust to varying diameters and keep constant surface speed, resulting in higher quality parts and longer tool life. Threads tapers and contours are performed faster and more efficiently while eliminating manual set-up. Radial and spherical surfaces can be turned easily without using special tools or attachments. Programming is also made easier through using canned cycles which eliminate tool-path programming by automatically figuring rough and finish passes, (tool compensation is automatic).

MACHINE FEATURES

FCL-1860 Note:Machine shown with optional accessories

Note:Machine shown with optional accessories

FCL Series FCL-18 • 21 • 25 • 26

FCL-2560

3

High Precision Spindle

High Accuracy Ballscrews

The spindle is supported by accurately measured, selected and preloaded precision taper roller bearings. The spindle is assembled in a temperature controlled clean room to ensure high accuracy and rigidity through the full RPM range.

Hardened and ground precision ballscrews mounted on high precision bearings on both X and Z axes result in long life and high accuracy. These accuracies are verified by state-of-the-art laser calibration equipment.

Versatile Apron Controls Specially designed handwheels with simultaneous movement of both X and Z axes and adjustable resolutions available. It can be shifted to left or right hand side.

Wear Resistant Ways The machine guide ways, saddle and spindle bore are hardened and ground. The contact surface of the guide ways are also hand scraped and automatically lubed. Therefore, because of lower friction and reduced wear, high accuracy results can be obtained.

FCL Series FCL-18 • 21 • 25 • 26 4

Manual Tailstock The heavy duty cast tailstock features a hardened and ground quill providing easy movement for precision cutting and drilling capability while maintaining high rigidity for part support. Ø75 mm Quill diameter for 18/21/25 Series Ø80 mm Quill diameter for 26 Series

MACHINE CONSTRUCTION

Heavy Duty Headstock The Chrome-Molybdenum Alloy Steel gears are hardened and precision-ground for long life and low noise. The gears are supported by high load capacity precision bearings allowing a greater transmission of torsional forces for heavier cutting capability. Patented cam driven auto. gear shifting mechanism.

BIG SPINDLE BORE

Hardened & Ground Guideways The machine bed is constructed with Meehanite castings. The machine guide ways are heat treated and precision ground, providing excellent rigidity and superb dampening capability for high metal removal during rough turning and exceptional surface finish during fine turning. Unit : mm (")

Model

Standard

Optional (A2-11)

FCL-1840 / 1860

56mm (2.2") D1-6

N/A

FCL-2140 / 2160 / 2180 / 2540 / 2560 / 2580

85mm (3.3") D1-8

105mm (4.1")

FCL-2660 / 2680 / 26120

85mm (3.3") D1-8

105mm (4.1")

FCL Series FCL-18 • 21 • 25 • 26

2” 3” 4”

5

BIG SPINDLE BORE FAGOR 8055i Control ●

● ● ● ● ● ● ● ● ● ●

Easy to modify already existing part-programs, possible to mix 8055i operations with routines defines in ISO language. Interactive graphic interface. 10.4'' TFT color monitor. Profile editor.

Integrated PLC.

Graphic display. DNC software.

Programmable spindle speed.

Constant surface speed(css)function. Ethernet USB

SIEMENS 828D Control ● ● ●

10.4'' TFT screen.

2 axis AC servo motors. "ShopTurn" software

INSPECTION

FCL Series FCL-18 • 21 • 25 • 26 6

Laser Calibration

Spindle Nose Runout

After assembly, the machine tolerances are measured and verified by state-of-the-art laser calibration equipment.

Place a test indicator stylus on the external surface of the spindle nose at a right angle then rotate the spindle through 360 degrees. The indicator variation will be under 0.0075mm (0.0003").

MAX. TURNING DIAMETER Dtmax Lt

FOUR WAY TOOL POST Model

Lt

Dmax

Dtmax Dmax

Dmax

Dtmax

Lt

FCL-1840 / 1860

230mm (9.1")

460mm (18.1")

230mm (9.1")

FCL-2140 / 2160 / 2180

310mm (12.2")

540mm (21.3")

270mm (10.6")

FCL-2540 / 2560 / 2580

400mm (15.7")

630mm (24.8")

315mm (12.4")

FCL-2660 / 2680 / 26120

400mm (15.7")

660mm (26")

330mm (13")

Dmax

Dtmax

Lt

FCL-1840 / 1860

230mm (9.1")

460mm (18.1")

230mm (9.1")

FCL-2140 / 2160 / 2180

310mm (12.2")

522mm (20.6")

261mm (10.3")

FCL-2540 / 2560 / 2580

400mm (15.7")

522mm (20.6")

261mm (10.3")

FCL-2660 / 2680 / 26120

400mm (15.7")

630mm (24.8")

330mm (13")

8 STATION TURRET Model

Standard Accessory

Optional Accessory

1 Steady rest

1 Follow rest

3 Automatic Lubrication system

3 H4 electric turret

2 Manual tailstock

4 Worklight

6 Safety door with reinforce glasses 7 Sleeve (MT#5/MT#6) 8 Centers MT#5

9 X,Z axis electric handwheel

10 Manual 4-station toolpost

(25x25mm)

11 Tool box

12 Fully Enclosed Splash Guard

(For machine with 2M. or smaller, between centers)

20x20mm(18 Series) 25x25mm (21/25/26 Series)

4 3-Jaw scroll chuck (manual) 5 4-Jaw scroll chuck (manual) 6 V8 Hydraulic vertical turret

20x20mm(18 Series) 25x25mm (21/25/26 Series)

7 Hydraulic scroll chuck system 8 Face plate

9 Live center (MT6#)

10 SAUTER turret

20x20mm(18 Series) 25x25mm (21/25/26 Series)

11 Chip conveyer

Steady rest

H4 Electric turret

12 Hydraulic tailstock

V8 Vertical turret

FCL Series FCL-18 • 21 • 25 • 26

5 Coolant system

2 Quick change toolpost

7

SPINDLE MOTOR OUTPUT FAGOR CONTROL FCL-18/21/25/26 SERIES CNC LATHE POWER TORQUE CHART

1127

960

S1 (5.5kW)

640

8 7.7 7 6 5.5

S1 (5.5kW)

555 541

152 124 121

S1 (72N-m) 77N-m 55N-m 620 1240 680 950

47 208 Low Gear

S6-40% (94N-m)

Mid Gear

2532

S6-40% (419N-m) S1 (322N-m)

353 320 252 0

S6-40% (7.7kW)

S6-40% S1 1860

S6-40% (15.5kW)

3200 2668 2400

1600

2

965 800 673

Mid Gear

POWER(kW) 15 13.5

0

10

S1 (9kW)

9

7

47 208 Low Gear

S6-40% (144N-m)

S6-40% S1

S1 (130N-m)

135N-m 90N-m 620 1240 680 950

Mid Gear

2848

152 138

624

S6-40% (644N-m) S1 (580N-m)

617 600 411

1860

2480

TORQUE(N-m) 3500

3259

1400

3

822 700 548

0

S1 (9kW)

0

450 490

40 156

Low Mid Gear Gear

180N-m 120N-m 715

900

Mid Gear

1350

3 42N-m 38N-m 2250

1800

High Gear

S6-40% S1

1350 High Gear

Spindle speed (rpm)

1800

SIEMENS Spindle Bore Ø105mm(4.1") 1500RPM

For FCL-26

POWER(kW) 20

TORQUE(N-m) 5000 4954

16.5 16

4000

14 13 12

3303 3000

8

2000

4

1138 1000 932

51N-m 2250

0

S6-40% (16.5kW)

POWER(kW) 20

S6-40% (16.5kW)

16.5 16 14 13 12

S1 (11kW)

S1 (11kW) S6-40% (1251N-m) S1 (1180N-m)

226

S1 (11kW)

221N-m 147N-m 450 900 490 715

S6-40% S1

32 113 Low Gear

8

S6-40% (353N-m) S1 (333N-m) S6-40% S1 306N-m 204N-m 300 600 900 330 515 1031

4

300

1009 800 673

S6-40% (16.5kW)

S6-40% (915N-m) S1 (915N-m) S6-40% (231N-m) S1 (231N-m)

6

S6-40% (762N-m) S1 (686N-m) S6-40% (192N-m) S1 (173N-m)

40 156

64 92 85

1600

9

Spindle speed (rpm)

1905

S1 (11kW)

10

S1 (9kW)

FCL-26 SERIES CNC LATHE POWER TORQUE CHART

1429

2668 2400

S6-40% (16.5kW)

13.5

7

Low Gear

SIEMENS Spindle Bore Ø85mm(3.3") 2250RPM

312 416

3200

79 105 125

FCL Series FCL-18 • 21 • 25 • 26 8

TORQUE(N-m) 4000

S6-40% (13.5kW)

POWER(kW) 15

12

2173 2100

6

32N-m 29N-m 3100

S6-40% (13.5kW)

Spindle speed (rpm)

For FCL-26

High Gear

2800

High Gear

SIEMENS CONTROL

67N-m 51N-m 2250

1800

SIEMENS Spindle Bore Ø85mm(3.3") 2250RPM

For FCL-21/25

12

1200

1350

FCL-18/21/25 SERIES CNC LATHE POWER TORQUE CHART

S6-40% (13.5kW)

S1 (9kW)

211N-m 147N-m 900 715

4

S6-40% S1

Spindle speed (rpm)

2400 1836 1800

S6-40% (308N-m) S1 (231N-m)

450 490

40 156 Low Gear

SIEMENS Spindle Bore Ø56mm(2.2") 3100RPM

S6-40% (13.5kW)

2754

8

469

3000

12

S1 (11kW)

S1 (915N-m)

125 118

TORQUE(N-m)

16 15.5 14.5

S6-40% (1220N-m)

Spindle speed (rpm)

For FCL-18

S6-40% (15.5kW)

S1 (11kW)

0

High Gear

SIEMENS CONTROL

POWER(kW) 20

4000 3826

4

21N-m 16N-m 3100

2480 2468

TORQUE(N-m)

1905

S6-40% (7.7kW)

1280

POWER(kW) 10

2143

1600 1578

416

TORQUE(N-m)

FAGOR Spindle Bore Ø85mm(3.3") 2250RPM

For FCL-21/25/26

125105

FAGOR Spindle Bore Ø56mm(2.2") 3100RPM

For FCL-18

Mid Gear

1200

High Gear

Spindle speed (rpm)

1375

77N-m 73N-m 1500

GENERAL SPECIFICATIONS FAGOR Spindle Bore Ø105mm(4.1") 1500RPM

For FCL-21/25/26

TORQUE(N-m) 5000 4737

S6-40% (15.5kW)

4000 3303 3000

C:2,040mm C:2,040mm (80"(80 ) ")

POWER(kW) 20

S6-40% (15.5kW)

16 15.5 12

S1 (11kW)

S1 (11kW) S6-40% (1698N-m)

2000

8

0

32 113 Low Gear

S6-40% (479N-m) S6-40% S1 (353N-m) S1 291N-m 204N-m 300 600 900 330 515

Mid Gear

For FCL-21/25

TORQUE(N-m)

1200

105N-m 77N-m 1500

SIEMENS Spindle Bore Ø105mm(4.1") 1500RPM S6-40% (13.5kW)

S1 (9kW)

2700 2690 1800

S1 (9kW)

S6-40% (944N-m) S1 (850N-m)

92

1138 900 759

0

POWER(kW) 15 13.5 12

3600

32 113 Low Gear

A

B

C

2,700mm (106")

1,950mm (77")

2,040mm (80")

FCL-1860 / 3,200mm B:2,190mm B:2,190mm (86.2”) (86.2”) 2160 / 2560 (126")

1,950mm (77")

FCL-2180 / 2580

1,950mm (77")

C:2,100mm C:2,100mm (82.7”) (82.7”)

3,700mm (146")

A A

2,040mm (80")

2,040mm (80")

9

6

S6-40% (266N-m) S1 (240N-m) S6-40% S1 249N-m 166N-m 300 600 900 330 515

Mid Gear

Model FCL-1840 / 2140 / 2540

High Gear

S6-40% (13.5kW)

Unit : mm (")

4

SPINDLE SPEED (rpm)

4034

A A

3

1200

C:21,00mm (82.7")

92

1336 1000 932

4500

B:1,950mm B:1,950mm ) ") (77"(77

S1 (1250N-m)

58N-m 53N-m 1500

High Gear

Spindle speed (rpm) A

B:2,190mm (8602")

Model

A

B

C

FCL-2660

3,830mm (150.8")

2,190mm (86.2")

2,100mm (82.7")

FCL-2680

4,330mm (170.4")

2,190mm (86.2")

2,100mm (82.7")

FCL-26120

5,330mm (209.8")

2,190mm (86.2")

2,100mm (82.7")

FCL Series FCL-18 • 21 • 25 • 26

Unit : mm (")

9

GENERAL SPECIFICATIONS MODEL

FCL-1840 / 60

FCL-2140 / 60 / 80

Swing Over Bed

460mm (18.1")

540mm (21.3")

Swing Over Cross-Slide

230mm (9.1")

310mm (12.2")

Swing Maximum Machining Diameter Center Height

460mm (18.1")

540mm (21.3")

230mm (9.1")

1,000 / 1,500 / 2,000mm (39.4" / 59.1" / 78.7")

Distance Between Centers

270mm (10.6")

Headstock Spindle Speeds

33-3,100rpm (D1-6)

Spindle Nose

D1-6

Spindle Bore

Ø56mm (2.2") (D1-6)

Taper In Spindle

27~2,250rpm (D1-8), Opt. 80~1,500rpm

MT#6

D1-8, Opt. A2-11 Ø85mm (3.3") (D1-8), Opt. Ø105mm (4.1") (A2-11) 1/16, Opt. 1/20

900 / 1,400 / 1,900mm (35.4" / 55.1" / 74.8") 280mm (11")

850 / 1,350 / 1,850mm (33.5" / 53.1" / 73") 350mm (13.8")

Saddle Longitudinal Travel(Z Axis) Cross-Slide Travel(X Axis) Size Of Tool Post Shank

25mm (1")

Tailstock Diameter

75mm (3")

Travel

210mm (8.3")

Taper

MT#5

Motor FAGOR: 5.5kW / 7.7kW (S1 / S6-40%) SIEMENS: 9kW / 13.5kW (S1 / S6-40%)

Spindle Motor Axis X/Z

Coolant Pump Motor

FAGOR: 11kW / 15.5kW (S1 / S6-40%) SIEMENS: 9kW / 13.5kW (S1 / S6-40%) X: 1kW , Z: 1.5kW 1/10 kW

Axis Feedrate Feedrates X/Z

5,000mm/min (196.9")

Rapid Traverse X/Z

5,000 / 8,000mm/min (196.9"/315")

Accuracy (VDI3441) FCL Series FCL-18 • 21 • 25 • 26 10

X: 0.012mm , Z: 0.012mm

Positioning Accuracy

X: 0.007mm , Z: 0.007mm

Repeatability

General Rated Power, Approx Width of Bed

Approx. Machine Weight L Floor Space W H

16 KVA 2,900 / 3,400 kgs (6,380 / 7,480 lbs)

350mm (13.8")

20 KVA 3,200 / 3,700 / 4,200 kgs (7,040 / 8,140 / 9,240 lbs)

2,700 / 3,200 / 3,700mm (106" / 126" / 146") 1,950mm (77")

2,040mm (80" )

※ Note: The manufacturer reserves the right to modify the design, specifications,mechanisms...etc. of the machine without prior notice. All the specifications shown above are just for reference.

FCL-2540 / 60 / 80

FCL-2660 / 80 / 120

630mm (24.8")

660mm (26")

400mm (15.7")

400mm (15.7")

630mm (24.8")

660mm (26")

315mm (12.4") 1,000 / 1,500 / 2,000mm (39.4" / 59.1" / 78.7")

330mm (13") 1,500 / 2,000 / 3,000mm (59.1" / 78.7" / 118.1")

27~2,250rpm (D1-8), Opt. 80~1,500rpm (A2-11)/10~800 rpm (A2-11)

27~2,250rpm (D1-8), Opt. 80~1,500rpm (A2-11)

D1-8, Opt. A2-11 Ø85 (3.3")mm (D1-8), Opt. Ø105 (4.1")mm (A2-11) 1/16, Opt. 1/20

850 / 1,350 / 1,850mm (33.5" / 53.1" / 73") 350mm (13.8")

1,480 / 1,980 / 2,980mm (58.3" / 78" / 117.3") 450mm (17.7")

25mm (1")

75mm (3")

80mm(3.2"), Opt.105mm (4.1")

210mm (8.3")

220mm (8.7")

MT#5 FAGOR: 11kW / 15.5kW (S1/S6-40%)

SIEMENS: 9kW / 13.5kW (S1 / S6-40%)

SIEMENS: 11kW / 16.5kW (S1 / S60-40%) X: 1kW , Z: 1.5kW 1/10 kW

5,000mm/min (196.9")

5,000 / 8,000mm/min (196.9"/315")

X: 0.007mm , Z: 0.007mm

350mm (13.8") 3,350 / 3,850 / 4,350 kgs (7,370 / 8,470 / 9,570 lbs)

20 KVA

450mm (17.7") 4,400 / 5,100 / 5,600 kgs (9,680 / 11,220 / 12,320 lbs)

2,700 / 3,200 / 3,700mm (106" / 126" / 146")

3,830 / 4,330 / 5,330mm (150.8" / 170.4" / 209.8")

1,950mm (77")

2,190mm (86.2")

2,040mm (80" )

2,100mm (82.7")

FCL Series FCL-18 • 21 • 25 • 26

X: 0.012mm , Z: 0.012mm

11

機械尺寸

SMART-H/B818 III

A B C D E F G H I J

SMART-H/B12/16 III

SMART-H/B24 III

H/B818III

H/B1224III

H/B1640III

H/B2440III

H/B2460III

H/B2480III

1,757 (69")

2,376 (93.5")

3,493 (137.5")

3,926 (154.5")

4,926 (194")

6,080mm (239 3/8")

1,330 (52") 2,021 (80")

1,150 (45.2") 2,113 (83")

1,445 (57.5") 2,133 (83")

1,504 (59")

2,625 (103.3")

2,822 (111.1")

2,043 (80")

N/A

N/A

2,746 (108") 2,527 (100") 1,062 (42") 2,346 (92") N/A

3,200 (126") N/A

970 (38.1")

2,650 (104.3") 1,855 (73")

2,100 (82.7")

3,100 (122")

2,780 (109.4") 3,842 (151.3")

4,165 (164")

N/A

N/A

N/A

975 (38.3")

3,614 (142.3") 2,052 (80.8")

4,100mm (161.4")

N/A

3,500 (137.8)

880 (34.6")

4,500 (177.1) N/A

6,000 (236.2")

注意:本公司隨時在進行研究改進工作,因此保有隨時更改設計、規格尺寸及機械結構之權利。

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CAT: 2816-00027C00 / 201308 / 1000P1

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All content is for reference only and may be subject to change without prior notice or obligation.