Toothed belt axes DGE - Zycon
Electrical positioning systems Electromechanical drives
Toothed belt axes DGE
2.1
Dynamic and versatile Fully compatible with Festo’s multi-axis modular system Everything from a single source
2006/03 – Subject to change – Products 2006
5 / 2.1-1
-V- New
Toothed belt axes DGE Key features At a glance
Electrical positioning systems Electromechanical drives
Precision, rigid guide Highly adaptable, thanks to wide choice of mounting and attachment options Wide range of options for attaching drive units
2.1
Comprehensive range of mounting accessories for multiaxis combinations Optimally adapted motor controller combinations
Basic version DGE-ZR Stroke lengths from 1 … 4500 mm Without guide
Low characteristic load values
With recirculating ball bearing guide DGE-ZR-KF Stroke lengths from 1 … 4500 mm Standard slide or extended slide
Medium to high characteristic load values
With protected version DGE-ZR-KF-GA Stroke lengths from 1 … 1800 mm Standard slide
Guide and slide are fitted with a cover to protect against the ingress of particles from above and the side
With roller guide DGE-ZR-RF Stroke lengths from 1 … 5000 mm Standard slide or extended slide
Internal, protected roller guide Medium characteristic load values High speeds possible
-V-
With heavy-duty guide DGE-ZR-HD Stroke lengths from 1 … 2000 mm High guide precision Sturdy construction
5 / 2.1-2
High characteristic load values
Products 2006 – Subject to change – 2006/03
-V- New
Toothed belt axes DGE Key features System selection for electromechanical drives Servo motor controller SEC-AC 5 / 2.2-36
Electrical positioning systems Electromechanical drives
Axis controller SPC-200 5 / 1.3-2
Stepper motor controller SEC-ST 5 / 2.2-23
2.1 Stepper motor MTR-ST 5 / 2.2-12
Servo motor MTR-AC 5 / 2.2-26
Coupling KSE-... 5 / 2.3-3
Toothed belt axis with recirculating ball bearing guide DGE-...-ZR-KF-...
2006/03 – Subject to change – Products 2006
Toothed belt axis with roller guide DGE-...-ZR-RF-...
Motor flange MTR-FL-... 5 / 2.3-8
Cantilever axis DGEA-...-ZR-...
Spindle axis with recirculating ball bearing guide DGE-...-SP-...
5 / 2.1-3
-V- New
Toothed belt axes DGE System example System product for handling and assembly technology
Electrical positioning systems Electromechanical drives
6 1
2
6
4 4
7 3 3
2.1
5 6 1
7
System components and accessories Type
Brief description
Page
1
Axes
Wide range of combination options within handling and assembly technology
Volume 5
2
Passive guide axes
Diverse possible combinations in handling and assembly technology
Volume 5
3
Drives
Wide range of combination options within handling and assembly technology
Volume 1
4
Motors
Servo and stepper motors, with or without gearing
Volume 5
5
Grippers
Wide range of combination options within handling and assembly technology
Volume 1
6
Adapters
For combining drives with drives and drives with grippers
Volume 5
7
Installation components
For achieving a clear-cut, safe layout for electrical cables and tubing
Volume 5
5 / 2.1-4
Products 2006 – Subject to change – 2006/03
-V- New
Toothed belt axes DGE Selection aid Guide characteristics
Version
Size
Speed p
[mm]
Page g
Forces and torques Fy Fz
Mx
My
Mz
[m/s]
Repetip Feed tion force accuracy [mm] [N]
[N]
[N]
[Nm]
[Nm]
[Nm]
1 … 650 1 … 1000 1 … 1000 1 … 3000 1 … 4000 1 … 4500
1 1.5 2 5 5 5
±0.08 ±0.08 ±0.08 ±0.1 ±0.1 ±0.1
15 30 60 260 610 1500
– – – – – –
38 59 120 330 800 1600
0.15 0.3 0.5 1 4 8
2 4 11 20 60 120
0.3 0.5 1 3 8 24
5 / 2.1-6
With recirculating ball bearing guide ZR-KF 8 1 … 650 12 1 … 1000 18 1 … 1000 25 1 … 3000 40 1 … 4000 63 1 … 4500
1 1.5 2 3 3 3
±0.08 ±0.08 ±0.08 ±0.1 ±0.1 ±0.1
15 30 60 260 610 1500
255 565 930 3080 7300 14050
255 565 930 3080 7300 14050
1 3 7 45 170 580
3.5 9 45 170 660 1820
3.5 9 45 170 660 1820
5 / 2.1-24
5 / 2.1-46
Basic version without guide ZR 8 12 18 25 40 63
Workingg stroke1)
Electrical positioning systems Electromechanical drives
The data in the table are maximum values. The precise values for each variant can be found in the corresponding data sheet included in the catalogue.
2.1
With roller guide ZR-RF 25
1 … 5000
10
±0.1
260
260
150
7
30
30
40
1 … 5000
10
±0.1
610
610
300
18
120
180
63
1 … 5000
10
±0.1
1500
1500
600
65
340
600
With heavy-duty guide ZR-HD 18
1 … 1000
3
±0.08
60
1820
1820
70
115
112
25
1 … 1000
3
±0.1
260
5400
5600
260
415
400
40
1 … 1000
3
±0.1
610
5400
5600
375
560
540
1)
5 / 2.1-60
Special lengths on request
2006/03 – Subject to change – Products 2006
5 / 2.1-5
Toothed belt axes DGE-ZR
Electrical positioning systems Electromechanical drives
Peripherals overview
1
2
2.1
3
4
5
6 7 8 9 aJ
aA
5 / 2.1-6
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Variants and accessories Type
Brief description
Page
1
Electromechanical axis without guide
5 / 2.1-8
Adapter for mounting the motor on the axis
5 / 2.1-76
Connecting element between axis and motor
5 / 2.1-76
Connecting element between coupling housing and motor
5 / 2.1-76
Motors specially matched to the axis, with or without gearing, with or without brake
5 / 2.1-76
For protecting against the ingress of dirt
5 / 2.1-85
For use as a proximity signal and safety monitoring
5 / 2.1-88
For proximity sensors
5 / 2.1-88
For mounting attachments
5 / 2.1-85
For mounting the axis
5 / 2.1-80
For mounting the axis
5 / 2.1-79
2 3 4 5 6 7 8 9 aJ aA
Toothed belt axis DGE-ZR Coupling housing KG Coupling KSE Motor flange MTR-FL Motor MTR Slot cover B/S Proximity sensor G/H/I/J/N Plug socket with cable V Slot nut for mounting slot Y Central support M Foot mounting F
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
Peripherals overview
2.1
5 / 2.1-7
Toothed belt axes DGE-ZR Type code
DGE
–
25
–
500
–
ZR
–
LK
–
RV
–
KG
–
SED
–
Type DGE
Toothed belt drive
Size
Electrical positioning systems Electromechanical drives
Stroke [mm]
2.1
Drive function ZR
Toothed belt
Drive shaft on left LK LV LH LB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear
Drive shaft on right RK RV RH RB
No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Coupling housing KG
Coupling housing
Motor type STD STED STDP STG SED SEDP SEG SEI SEIP
Stepper motor Stepper motor with integrated power electronics Stepper motor for high performance Stepper motor with gear unit Servo motor Servo motor for high performance Servo motor with gear unit Servo motor with integrated gearing Servo motor with integrated gearing for high performance
Motor brake BR
5 / 2.1-8
Brake
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Type code
+ ZUB
–
F
2G
Accessories ZUB
Accessories supplied loose
Slot cover Sensor slot Mounting slot Electrical positioning systems Electromechanical drives
…S …B
Slot nut …Y
For mounting slot
Central support …M
Central support
Foot mounting …F
Foot mounting
Proximity sensor …G …H …I …J …N
2.1
With cable, 2.5 m With plug Contactless, with cable, 2.5 m Contactless, plug NC contact with cable, 2.5 m
Plug socket …V
With cable, 2.5 m
2006/03 – Subject to change – Products 2006
5 / 2.1-9
Toothed belt axes DGE-ZR Technical data
-N-
Electrical positioning systems Electromechanical drives
-T-
2.1
-W-
Size 8 … 63
www.festo.com/en/ Spare_parts_service
Stroke length 1 … 4500 mm
General technical data Size
8
25
40
63
Constructional design Guide Mounting position Max. working stroke1) Max. feed force Fx Max. driving torque Max. no-load driving torque3) Max. speed Max. acceleration Repetition accuracy
Electromechanical axis with toothed belt – Any 1 … 650 1 … 1000 1 … 1000 15 30 60 0.08 0.18 0.5 0.05 0.08 0.2 1 1.5 2 15 20 20 ±0.08
1 … 30002) 260 2.6 0.5 5 50 ±0.1
1 … 40002) 610 9.7 1.0 5 50
1 … 45002) 1500 42 4.5 5 50
Operating and environmental conditions Size
8
Ambient temperature Protection class
–10 … +40 IP40
1) 2) 3)
[mm] [N] [Nm] [Nm] [m/s] [m/s2] [mm]
18
Total stroke = working stroke + 2x stroke reserve Special lengths on request Measured at a speed of 0.2m/s
[°C]
Weights [kg] Size Basic weight with 0 mm stroke1) Additional weight per 100 mm stroke Moving load 1)
12
12
18
25
40
63
8
12
18
25
40
63
0.237 0.05 0,012
0.31 0.08 0,02
0.862 0.16 0,055
1.89 0.32 0,28
6.05 0.51 0,60
23.2 1.8 1,80
8
12
18
25
40
63
0.006 0.003 0.259
0.015 0.009 0.365
0.064 0.021 0.685
0.38 0.078 1
2.34 0.45 2.53
25.6 3.6 7.85
Including coupling housing
Mass moment of inertia Size JO JH per metre stroke JL per kg working load The mass moment of inertia JA of the entire axis is calculated as follows:
5 / 2.1-10
[kg cm2] [kg cm2/m] [kg cm2/kg]
JA = JO + JH x working stroke [m] + JL x mworking load [kg]
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Technical data Toothed belt Size
1)
8
12
18
25
40
63
[%] [mm] [mm]
0.04 2 10.18
0.1 2 12.09
0.2 2 16.55
0.11 3 20.05
0.1 5 31.83
0.15 8 56.02
[mm/rev.]
32
38
52
63
100
176 Electrical positioning systems Electromechanical drives
Tensile stress1) Pitch Effective radius; effective diameter Feed constant At max. feed force
Materials Sectional view 1
2
3
4
5
6
2.1
Axis 1 2 3 4 5 6
Return pulley housing Cover strip Toothed belt Profile Slide Drive housing
Anodised aluminium Corrosion resistant steel Polychloroprene with Glascord and nylon coating Anodised aluminium Anodised aluminium Anodised aluminium
Stroke reserve L12 The stroke reserve is a safety distance available on both sides of the axis in addition to the stroke. L11 Internal mechanical stop L1+ Overall length of axis 1 Working stroke Example: Type yp DGE-25-500-ZR
Size L12 per end position
[mm]
8
12
18
25
40
63
27.5
36.5
46.5
63
100
172
Working k stroke k = 500 mm Stroke reserve = (2x 63 mm) = 126 mm Total stroke = 500 mm + 126 mm = 626 mm
2006/03 – Subject to change – Products 2006
5 / 2.1-11
Toothed belt axes DGE-ZR Technical data
Electrical positioning systems Electromechanical drives
Characteristic load values
2.1
The indicated forces and torques refer to the centre line of the internal diameter of the profile. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase. phase
If the drive is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads.
0.4 ×
Fz + Mx + My + 0.2 × Mz ≤ 1 Fzmax. Mx max. Mymax. Mzmax.
Fz ≤ 1 Fzmax.
Mz ≤ 1 Mzmax.
Permissible forces and torques Size
8
12
18
25
40
63
Fymax. Fzmax.
[N] [N]
– 38
– 59
– 120
– 330
– 800
– 1600
Mxmax. Mymax. Mzmax.
[Nm] [Nm] [Nm]
0.15 2 0.3
0.3 4 0.5
0.5 11 1
1 20 3
4 60 8
8 120 24
2nd moment of area Fz Fy
Iy
Iz
Size Ly Lz
[mm4] [mm4]
8
12
18
25
40
63
6.6x103 6.7x103
19.7x103 19.1x103
69.8x103 72.3x103
224x103 240x103
673x103 748x103
5688x103 6031x103
Design tool PtTool www.festo.com/en/engineering
5 / 2.1-12
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Technical data Maximum permissible support span l as a function of the force F lengths. The following diagrams serve to determine the maximum permissible support span l as a
function of the force acting upon the drive F.
F
F
F Electrical positioning systems Electromechanical drives
The drive may need to be supported with central supports MUP in order to restrict deflection with long stroke 1 Force on the surface of the slide
2 Force on the front of the slide F
F
F
2.1
F [N]
F [N]
Maximum permissible support span l (without central support) as a function of the force F DGE-8 DGE-12
l [mm] DGE-25
F [N]
F [N]
DGE-18
l [mm]
l [mm] DGE-40
DGE-63
F [N]
F [N]
l [mm]
l [mm]
1 2
l [mm] 2006/03 – Subject to change – Products 2006
5 / 2.1-13
Toothed belt axes DGE-ZR Technical data Download CAD data www.festo.com/en/engineering
Electrical positioning systems Electromechanical drives
Dimensions Size 8 … 18
DGE-8-...
2.1
1 Coupling housing 3 Centring hole for foot mounting
Profile Size 8
4 Coupling 8 Slide in end position of the working stroke (including L12)
9 Recommended stroke reserve
Size 12
Size 18
+
= plus stroke length
2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST aJ Not suitable for proximity sensor
5 / 2.1-14
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Size
B1
B3
B4
B5
B6
B11
B12
B13
B14
D1 ∅ g6
D2 ∅
D3 ∅ H11
D4 ∅ H7
D5 ∅
D6
D7
+0.2
±0.1
8 12 18
20.5 25 34
8 8 12
16 21 28
4 6 7
13 18.6 24
7.3 8.7 7.7
5 6.5 5.5
– 22.7 31.1
12 16.2 22
4 4 6
2 2 3
3.4 3.4 5.4
4 4 6
12 16 19
M3 M3 M5
M3 M3 M4
Size
D8 ∅
D9 ∅ g7
D10
D12
H1
H2
H3
H4
H5
H6
H8
H9
H11
J2
L1
L2
8 12 18
16 16 21
28.7 30 44
3.4 3.4 5.5
M4 M4 M5
30 35.5 49.8
26.5 32 43.8
23.1 28.6 37.6
8 10.5 14
9.8 12.5 17
8.1 11.8 16.4
11 11 15.5
0 13.1 21.8
11 11 15.5
1.7 0.7 0.6
180 216 282
90 108 141
Size
L3
L4
L5
L6
L7
L11
L12
L13
L14
L15
L16
T1
T2
T3
T6
T7
+4
±0.1
±0.1
8 12 18
30 33 46
15.5 17 23.5
52 64 85
15 15 30
4 4 4
27.5 36.5 46.5
27.5 29 31.5
5 5 5
9.7 11.3 12.8
3.2 4.8 5.3
7 7 11
1.1 1.1 1.6
3.4 3.4 5.7
0.7 0.8 1.5
18.8 29 19
±0.1 21 24 32
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
Technical data
2.1
5 / 2.1-15
Toothed belt axes DGE-ZR Technical data Download CAD data www.festo.com/en/engineering
Electrical positioning systems Electromechanical drives
Dimensions Size 25 … 63
2.1
Size 63
1 Coupling housing 3 Centring hole for foot mounting HP 4 Coupling Profile Size 25
Size 25/40
8 Applies to end positions where stroke reserve is maintained up to the mechanical stop
9 Stroke reserve (available safety distance from mechanical end position at both ends)
Size 40
Size 63
+
= plus stroke length
2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST
5 / 2.1-16
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Size
B1
25 40 63
45 64 106
Size
B3
B4
B5
B6
B11
B12
B13
B14
D1 ∅ h6
D2 ∅
D3 ∅ +0.2
D4
19 21 24
39.1 53 89
18 28 44
32.5 49 83
15.5 30 41
11 24.5 35
38 56 –
29.8 43.5 77.7
8 15 25
3.3 4.3 6.3
5.2 6.5 8.5
M5 M6 M8
D5 ∅ H7
D6
D7
D8 ∅
D9 ∅ g7
D12 ∅
H1
H2
H3
H4
H5
H6
H8
25 40 63
30 40 62
M4 M5 M8
M4 M6 M8
32 48 78
44 64 –
10 17 31
63 86 131
57 78 122
52.8 71.8 115
19.6 26.5 44.5
22.5 32 53
7 11.5 21.5
21.6 31 49
Size
H9
L10
+0.2
J2
L1
L2
L3
L4
L5
L6
±0.1
L7
L8
L9
2.1
±0.1
±0.1
±0.1
25 40 63
19 28 35
4.1 5 6.5
372 569 882
186 284.5 441
48 67 106
38 54 84
24 34 55
109 171 234
30 70 110
– 130 190
50 40 70
33 54 84
Size
L11
L12
L13
L14
L15
L161)
T1
T2
T3
T5
T6
T7
25 40 63
11 15 15
63 100 172
40 65 91
3.2 4 5
14.6 22.8 35
3.6 –2.2 0
10 12 21
2 3 4
7.5 10.5 12.5
1.4 1.9 4.5
8 10 15
10 13 16
1)
Negative dimension: Protrudes above coupling housing
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
Technical data
5 / 2.1-17
Toothed belt axes DGE-ZR Ordering data – Modular products Order code Mandatory data
Electrical positioning systems Electromechanical drives
LK LV LH LB RK RV RH RB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
2.1
-HDrive shaft right
Drive shaft left
-H-
Note
The insertion point for the proximity sensor is located on the right side of the toothed belt axis DGE-ZR O U R L V H
5 / 2.1-18
top underneath right left front rear
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Ordering data – Modular products Order code Options
Coupling (included in the scope of delivery when ordering a motor) Flange (included in the scope of delivery when ordering a motor)
2.1
Motor options STD/STED/STDP/STG SED/SEDP/SEG/SEI/SEIP
B/S G/H/I/J/N V Y M
F
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
KG
5 / 2.1-19
Toothed belt axes DGE-ZR Ordering data – Modular products
Electrical positioning systems Electromechanical drives
0 M Mandatory data
0 O Options
Module No.
Design
Size
Stroke
Drive function
Drive shaft on left
Drive shaft on right
Coupling housing
193 739 193 740 193 741 193 742 193 743 193 744
DGE
8 12 18 25 40 63
1 … 4 500
ZR
LK LV LH LB
RK RV RH RB
KG
DGE
– 25
– ZR
– LK
– RV
– KG
Ordering example 193 742
– 500
2.1 Ordering table Size
8
12
18
25
40
63
0 M Module No.
193 739
193 740
193 741
193 742
193 743
193 744
40 1 … 4000
63 1 … 4500
Design Size Stroke Drive function Drive shaft on left
Drive shaft on right g
Electromechanical linear axis 8 12 18 25 [mm] 1 … 650 1 … 1000 1 … 3000 Electromechanical drive with toothed belt No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
0 O Coupling p g housingg Stroke Special stroke lengths on request.
2
LK
1 2
3
Coupling housing
1
Code
Enter code
DGE -… -… -ZR -LK -LV -LH -LB -RK -RV -RH -RB
DGE
-ZR
-KG
3
RK
Not with drive shaft on left LK.
Not with drive shaft on right RK.
Transfer order code DGE
5 / 2.1-20
Conditions
–
–
– ZR
–
–
–
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Ordering data – Modular products
0 O Options Brake
STD STED STDP STG SED SEDP SEG SEI SEIP
BR
Electrical positioning systems Electromechanical drives
Motor type
– SEG
– BR
2.1 Ordering table Size
8
Motor type yp Stepper pp motor 0 O
Stepper motor with integrated power electronics
Servo motor
18
25
–
–
–
–
–
–
–
–
40
63
Conditions
Code
–
–
–
–
4 4
-STD -STED
4
-STDP
4
-STG
4 4
-SED -SEDP
4
-SEG
4 4
-SEI -SEIP
5
-BR
for high – performance with gear – unit
Servo motor
Brake 4 Motor type
12
–
for high – performance
–
–
–
–
with gear unit
–
–
–
–
–
–
–
–
– –
– for high – performance –
–
with integrated gearing with integrated gear– ing for high performance
Motor brake 5 BR
Only with coupling housing KG.
Allocation of order codes to motor types from 5 / 2.1-76
Enter code
Only permissible with motor type.
The motor controller and cable set must be ordered separately. Stepper motor 5 / 2.2-12 Servo motor 5 / 2.2-26
Transfer order code –
2006/03 – Subject to change – Products 2006
–
5 / 2.1-21
Toothed belt axes DGE-ZR Ordering data – Modular products
Electrical positioning systems Electromechanical drives
0 O Options
2.1
Accessories
Slot cover
Slot nut
Central support
Foot mounting
Proximity sensor
Plug socket
ZUB
…S …B
…Y
…M
…F
…G …H …I …J …N
…V
ZUB
– 2S
Ordering table Size Accessories 0 O Slot cover
–
8
–
10Y
12
18
Supplied separately 1 … 10 – – Slot nut – – Central support 1 … 10 Foot mounting (kit) 1 … 10 Proximityy sensor with cable 2.5 m 1 … 10 with plug 1 … 10 contactless with cable 1 … 10 2.5 m contactless, plug 1 … 10 NC contact with 1 … 10 cable 2.5 m Plug socket with cable 2.5 m 1 … 10 Sensor slot Mounting slot for mounting slot
Transfer order code ZUB –
5 / 2.1-22
–
–
– 1 … 10
25
–
F
40
63
–
2G
Conditions
1 … 10
–
2V
Code
Enter code
ZUB…S …B …Y …M …F …G …H …I
ZUB-
…J …N …V
–
–
–
–
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Application example
Electrical positioning systems Electromechanical drives
Planar surface gantry
2.1
2006/03 – Subject to change – Products 2006
5 / 2.1-23
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide
Electrical positioning systems Electromechanical drives
Peripherals overview
1 2 3 4
2.1
5 6 7 8
9
aJ
aA
aB
aC aD aE aF aG aH
5 / 2.1-24
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Peripherals overview
1 2 3 3 4 5 6 7 8 9 aJ aA aB aC aD aE aF aG aH
1)
Toothed belt axis DGE-ZR-KF Emergency buffer with retainer1) A Shock absorber kits C Shock absorber kits E Switching lug L Sensor bracket T Inductive proximity sensor O/P/R/W Slot nut for slide X Centring pins/sleeves Z Coupling housing KG Coupling KSE Motor flange MTR-FL Motor MTR Slot cover B/S Proximity sensor G/H/I/J/N Plug socket with cable V Slot nut for mounting slot Y Central support M Foot mounting F
GA
Page
5 / 2.1-26
5 / 2.1-83
–
–
For sensing the slide position
–
Adapter for mounting the inductive proximity sensors on the axis
–
For use as a proximity signal and safety monitoring
–
For mounting loads and attachments on the slide
5 / 2.1-85
For centring loads and attachments on the slide
5 / 2.1-85
Adapter for mounting the motor on the axis
5 / 2.1-76
Connecting element between axis and motor
5 / 2.1-76
Connecting element between coupling housing and motor
5 / 2.1-76
Motors specially matched to the axis, with or without gearing, with or without brake For protecting against the ingress of dirt
5 / 2.1-76
5 / 2.1-85
For use as a proximity signal and safety monitoring
5 / 2.1-88
For proximity sensors
5 / 2.1-88
For mounting attachments
5 / 2.1-85
For mounting the axis
5 / 2.1-80
For mounting the axis
5 / 2.1-79
Brief description Electromechanical axis with toothed belt and recirculating ball bearing guide For avoiding damage at the end stop in the event of malfunction For avoiding damage at the end stop in the event of malfunction For avoiding damage at the end stop in the event of malfunction
GK/GV
5 / 2.1-82 Electrical positioning systems Electromechanical drives
Variants and accessories Type
5 / 2.1-83 5 / 2.1-86 5 / 2.1-86 5 / 2.1-88
2.1
Fitted as standard for GV and GA
2006/03 – Subject to change – Products 2006
5 / 2.1-25
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Type code
DGE
–
25
– 500 –
ZR
–
LK
–
RV
–
KG
–
KF
– GK
–
KL
– SED
–
Type DGE
Toothed belt drive
Size
Electrical positioning systems Electromechanical drives
Stroke [mm]
2.1
Drive function ZR
Toothed belt
Drive shaft on left LK LV LH LB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear
Drive shaft on right RK RV RH RB
No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Coupling housing KG
Coupling housing
Guide KF
Recirculating ball bearing guide
Slide GK GV GA
Standard slide Extended slide Protected version
Additional slide KL KR
Left Right
Motor type STD STED
Stepper motor Stepper motor with integrated power electronics STDP Stepper motor for high performance STG Stepper motor with gear unit SED Servo motor SEG Servo motor with gear unit SEGP Servo motor with gear unit for high performance SEI Servo motor with integrated gearing SEIP Servo motor with integrated gearing for high performance Motor brake BR
Brake
5 / 2.1-26
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Type code
+ ZUB
– 2S –
–
M
–
F
Z
2H
2V
Accessories ZUB
Accessories supplied loose
Slot cover Sensor slot Mounting slot Electrical positioning systems Electromechanical drives
…S …B
Slot nut …Y …X
For mounting slot For slide
Central support …M
Central support
Foot mounting …F
Foot mounting
2.1
Emergency buffer …A
Emergency buffer with retainer
Shock absorber kit …C …E
Plus retainer for GK/GV For GA
Centring sleeve …Z
For slide
Proximity sensor …G …H …I …J …N
With cable, 2.5 m With plug Contactless, with cable, 2.5 m Contactless, plug NC contact with cable, 2.5 m
Plug socket …V
With cable, 2.5 m
Sensor bracket …T
For inductive proximity sensors
Switching lug L
Switching lug
Inductive proximity sensor …O …P …W …R
NO contact, cable NC contact, cable NO contact, plug NC contact, plug
2006/03 – Subject to change – Products 2006
5 / 2.1-27
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data
-N-
Electrical positioning systems Electromechanical drives
-T-
2.1
-W-
Size 8 … 63
Spare_parts_service
Stroke length 1 … 4500 mm
General technical data Size Constructional design Guide Mounting position Max. workingg stroke1)
8
GK GV GA
Max. working load Max. feed force Fx Max. driving torque Max. no-load driving torque3) Max. speed Max. acceleration Repetition accuracy 1) 2) 3)
www.festo.com/en/
[mm] [mm] [mm] [kg] [N] [Nm] [Nm] [m/s] [m/s2] [mm]
18
25
40
63
1 … 45002) 1 … 4250 – 120 1500 42 4.5 3 50
Total stroke = working stroke + 2x stroke reserve Special lengths on request Measured at a speed of 0.2 m/s
Operating and environmental conditions Size
8
Ambient temperature Protection class
–10 … +40 IP40
[°C]
Weights [kg] Size Basic weight g with 0 mm stroke1)
Additional weight g pper 100 mm stroke Movingg load
Additional slide 1)
12
Electromechanical axis with toothed belt and recirculating ball bearing guide Recirculating ball bearing guide Any 1 … 650 1 … 1000 1 … 1000 1 … 30002) 1 … 40002) – – 1 … 920 1 … 2900 1 … 3830 – – – 1 … 1800 1 … 1800 1.5 3 6 20 50 15 30 60 260 610 0.08 0.18 0.5 2.6 9.7 0.05 0.08 0.2 0.5 1.0 1 1.5 2 3 3 15 20 20 50 50 ±0.08 ±0.1
GK GV GA GK/GV GA GK GV GA KL/KR
12
18
25
40
63
8
12
18
25
40
63
0.32 – – 0.095 – 0,085 – – –
0.66 – – 0.14 – 0,14 – – –
1.16 1.62 – 0.26 – 0,32 0,48 – 0.25
2.6 3.52 3.51 0.47 0.56 0,71 0,97 1,27 0.38
7.6 9.52 9.67 0.94 1.06 1,8 2,52 3,17 1.06
30.3 40.2 – 2.6 – 5 7,46 – 3.1
Including coupling housing and slide
5 / 2.1-28
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Mass moment of inertia Size JO
GK GV GA
JH per metre stroke JL per kg working load The mass moment of inertia JA of the entire axis is calculated as follows:
[kg cm2] [kg cm2] [kg cm2] [kg cm2/m] [kg cm2/kg]
Pitch Effective radius; effective diameter Feed constant 1)
12
18
25
40
63
0.025 – – 0.003 0.259
0.058 – – 0.009 0.365
0.247 0.355 – 0.021 0.685
0.81 1.08 1.37 0.078 1
5.25 7.14 8.71 0.45 2.53
50.7 70.9 – 3.6 7.85
JA = JO + JH x working stroke [m] + JL x mworking load [kg]
Toothed belt Size Tensile stress1)
8
Electrical positioning systems Electromechanical drives
Technical data
8
12
18
25
40
63
[%] [mm] [mm]
0.04 2 10.18
0.1 2 12.09
0.2 2 16.55
0.11 3 20.05
0.1 5 31.83
0.15 8 56.02
[mm/rev.]
32
38
52
63
100
176
2.1
At max. feed force
Materials Sectional view 1
2
3
4
5
6
Axis 1 2 3 4 5 6
Return pulley housing Cover strip Toothed belt Profile Slide Drive housing
2006/03 – Subject to change – Products 2006
Anodised aluminium Corrosion resistant steel Polychloroprene with Glascord and nylon coating Anodised aluminium Anodised aluminium Anodised aluminium
5 / 2.1-29
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Characteristic load values for axis with standard slide GK or protected version GA
Electrical positioning systems Electromechanical drives
The indicated forces and torques refer to the centre of the guide rail. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase.
2.1
If the axis is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads.
Fy My + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.
Permissible forces and torques Size
8
12
18
25
40
63
Fymax. Fzmax.
[N] [N]
255 255
565 565
930 930
3080 3080
7300 7300
14050 14050
Mxmax. Mymax. Mzmax.
[Nm] [Nm] [Nm]
1 3.5 3.5
3 9 9
7 23 23
45 85 85
170 330 330
580 910 910
2nd moment of area Fz
Fy
Iy
Iz
Size Iy Iz
[mm4] [mm4]
8
12
18
25
40
63
16.9x103 7x103
46x103 21x103
172x103 73.7x103
551x103 250x103
1908x103 875x103
13677x103 6987x103
Design tool PtTool www.festo.com/en/engineering
5 / 2.1-30
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Characteristic load values for axis with extended slide GV
If the axis is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads.
Electrical positioning systems Electromechanical drives
The indicated forces and torques refer to the centre of the guide rail. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase.
Fy My + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.
2.1
Permissible forces and torques Size
8
12
18
25
40
63
Fymax. Fzmax.
[N] [N]
255 255
565 565
930 930
3080 3080
7300 7300
14050 14050
Mxmax. Mymax. Mzmax.
[Nm] [Nm] [Nm]
1 – –
3 – –
7 45 45
45 170 170
170 660 660
580 1820 1820
2nd moment of area Fz
Fy
Iy
Iz
Size Iy Iz
[mm4] [mm4]
8
12
18
25
40
63
16.9x103 7x103
46x103 21x103
172x103 73.7x103
551x103 250x103
1908x103 875x103
13677x103 6987x103
2006/03 – Subject to change – Products 2006
5 / 2.1-31
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data
Electrical positioning systems Electromechanical drives
Stroke reserve
2.1
L12 The stroke reserve is a safety distance available on both sides of the axis in addition to the stroke. L17 Slide length L11 Internal mechanical stop L1+ Overall length of axis 1 Working stroke Example: Type yp DGE-25-500-ZR Working stroke = 500 mm Stroke k reserve = (2x ( 63 mm)) = 126 mm Total stroke = 500 mm + 126 mm = 626 mm
Size L12 per end position
[mm]
8
12
18
25
40
63
27.5
36.5
46.5
63
100
172
Working stroke reduction with standard slide GK or extended slide GV and additional slide KL/KR L17 = L18 = 4
Slide/additional slide length Distance between both slides Additional slide
For a toothed belt axis with additional slide, the working stroke is reduced by the length of the additional slide and the distance between both slides.
5 / 2.1-32
Example: Type DGE-25-500-ZR-…-KF-GK-KL Working stroke without additional slide = 500 mm L18 = 20 mm L17 = 105 mm Working stroke with additional slide = 375 mm (500 mm – 20 mm – 105 mm)
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Maximum permissible support span l as a function of the force F The axis may need to be supported with central supports MUP in order to restrict deflection with long stroke lengths. The following diagrams serve
to determine the maximum permissible support span l as a function of the force acting upon the axis F.
F
F
Electrical positioning systems Electromechanical drives
1 Force on the surface of the slide F
2 Force on the front of the slide F
F
F
2.1
DGE-12
F [N]
F [N]
Maximum support span l (without central support) as a function of the force F DGE-8
l [mm]
F [N]
DGE-25
F [N]
DGE-18
l [mm]
l [mm]
l [mm]
1 2
2006/03 – Subject to change – Products 2006
5 / 2.1-33
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide
2.1
Maximum support span l (without central support) as a function of the force F DGE-40
DGE-63
F [N]
F [N]
Electrical positioning systems Electromechanical drives
Technical data
l [mm] l [mm] 1 2
5 / 2.1-34
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Download CAD data www.festo.com/en/engineering
Dimensions Standard slide GK Size 8 … 18
5 Hole for centring pin ZBS-5 + = plus stroke length
Electrical positioning systems Electromechanical drives
Basic dimensions 5 / 2.1-14
Additional slide KL/KR Size 18
2.1
5 Hole for centring pin ZBS-5 6 Additional slide + = plus stroke length
Extended slide GV Size 18 2 3 5 +
Profile Size 8
Size 12
Shock absorber retainer KYP Emergency buffer NPE Hole for centring pin ZBS-5 = plus stroke length
Size 18 2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST aJ Not suitable for proximity sensor
Size
B7
B8
D11
D13
H7
H10
H12
L1
L13
L17
L18
L19
T4 max.
T8
8 12 18
21.5 22 32
32 36.5 50.5
M4 M4 M5
– – M4
35.5 43.5 57
12 14 17
– – 4.3
180 216 282
27.5 29 31.5
52 64 85
– – 20
– – 78
7 8.5 10
– – 9
2006/03 – Subject to change – Products 2006
5 / 2.1-35
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Dimensions Standard slide GK Size 25 … 63
Download CAD data www.festo.com/en/engineering
5 Hole for centring sleeve ZBH-9 6 Mounting slot for slot nut NSTL 7 Hole for central mounting SLZZ Electrical positioning systems Electromechanical drives
Basic dimensions 5 / 2.1-16
2.1
Size 40/63 5 Hole for centring sleeve ZBH-9 6 Mounting slot for slot nut NSTL
Size 25 … 63 4 Additional slide DGE-…-KL/KR 5 Hole for centring sleeve ZBH-9 6 Mounting slot for slot nut NSTL
5 / 2.1-36
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Profile Size 25
Size 40
Size 63
Size
B7
B8
B9
B10
B15
D10
D11 ∅ G7
H7
±0.2 25 40 63
48 78.5 121
67 96.5 142
32 55 90
– 20 40
23.5 42 71
M5 M5 M8
14 25 25
68.5 90.5 144.5
Size
H10
H11
L17
L181)
L19
L20
T4
T8
±0.1
±0.1
max.
88 150 200
– 58 72
12.5 12.5 20.5
25 40 63 1)
18.5 20 30
8.2 7 12.5
105 167 230
20 20 27
8.5 8.5 10.5
Recommended minimum distance for access to lubrication nipple.
2006/03 – Subject to change – Products 2006
5 / 2.1-37
Electrical positioning systems Electromechanical drives
2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST
2.1
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Download CAD data www.festo.com/en/engineering
Electrical positioning systems Electromechanical drives
Dimensions Extended slide GV Size 25 … 63
2.1
3 Emergency buffer NPE 4 Shock absorber retainer KYP
5 Hole for centring sleeve ZBH-9 6 Slot for slot nut NSTL
7 Hole for central mounting SLZZ + = plus stroke length
Basic dimensions 5 / 2.1-16
Size 25 5 Hole for centring sleeve ZBH-9 6 Slot for slot nut NSTL
Size 40/63 5 Hole for centring sleeve ZBH-9 6 Slot for slot nut NSTL
5 / 2.1-38
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Size
B7
B8
B9
25 40 63
48 78.5 121
67 96.5 142
Size
L1
L2
l15
L16
25 40 63
472 739 1132
236 369.5 566
25 40 60
19 32 44
B15
D10
D11 ∅ G7
H7
H10
H11
23.5 42 71
M5 M5 M8
14 25 25
68.5 90.5 144.5
18.5 20 30
8.2 7 12.5
±0.2 32 55 90
L17
L19
L20
L21
T4
±0.2
±0.1
±0.1
±0.1
max.
205 337 480
88 150 200
– 58 72
– 40 120
12.5 12.5 20.5
T8
8.5 8.5 10.5
Electrical positioning systems Electromechanical drives
Technical data
2.1
2006/03 – Subject to change – Products 2006
5 / 2.1-39
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Download CAD data www.festo.com/en/engineering
Electrical positioning systems Electromechanical drives
Dimensions Protected version GA Size 25
2.1 +
= plus stroke length
Size 40
5 / 2.1-40
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Ordering data – Modular products Order code Mandatory data Extended slide GV
Protected version GA
Electrical positioning systems Electromechanical drives
Standard slide GK
2.1 Drive shaft LK LV LH LB RK RV RH RB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
-HDrive shaft right
Drive shaft left
-H-
Note
The insertion point for the proximity sensor is located on the right side of the toothed belt axis O U R L V H
2006/03 – Subject to change – Products 2006
top underneath right left front rear
5 / 2.1-41
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Ordering data – Modular products
A
C/E
Electrical positioning systems Electromechanical drives
X Z
KG Coupling (included in the scope of delivery when ordering a motor) Flange (included in the scope of delivery when ordering a motor)
2.1
Motor options STD/STED/STDP/STG SED/SEDP/SEG/SEI/SEIP
L T O/P/R/W B/S G/H/I/J/N V Y M
F
5 / 2.1-42
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Ordering data – Modular products 0 M Mandatory data
0 O Options
Design
Size
Stroke
Drive function
Drive shaft on left
Drive shaft on right
Coupling housing
Guide
Slide
193 739 193 740 193 741 193 742 193 743 193 744
DGE
8 12 18 25 40 63
1 … 4500
ZR
LK LV LH LB
RK RV RH RB
KG
KF
GK GV GA
DGE
– 40
– ZR
– LK
– RV
– KG
– KF
– GK
Ordering example 193 743
– 800
Ordering table Size
8
12
18
25
40
63
0 M Module No.
193 739
193 740
193 741
193 742
193 743
193 744
40 1 … 4000
63 1 … 4500
Design Size Stroke Drive function Drive shaft on left
Electromechanical linear axis 8 12 18 25 [mm] 1 … 650 1 … 1000 1 … 3000 Electromechanical drive with toothed belt No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Drive shaft on right g
0 O Coupling housing Guide Slide Standard Extended (maximum stroke for DGE-…-ZR-KF-GV) Dust protection p (maximum stroke for DGE-…-ZR-KF-GA)
3
(2 900 mm) (3 830 mm)
(4 250 mm)
–
Dust proof version (1 800 mm) (1 800 mm)
–
4
–
Special stroke lengths on request.
3 RK
Not with drive shaft on left LK.
2 LK
Not with drive shaft on right RK.
4 KF
Only with slide GK, GV, GA.
–
2006/03 – Subject to change – Products 2006
–
– ZR
–
–
2.1
Code
Enter code
DGE -… -… -ZR -LK -LV -LH -LB -RK -RV -RH -RB
DGE
-ZR
-KG -KF -GK -GV
-KF
-GA
1 Stroke
Transfer order code DGE
1 2
Coupling housing Recirculating ball bearing guide Standard Extended – – (920 mm)
–
Conditions
Electrical positioning systems Electromechanical drives
Module No.
–
– KF
–
5 / 2.1-43
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Ordering data – Modular products
Electrical positioning systems Electromechanical drives
0 O Options Additional slide
Motor type
Brake
KL KR
STD STED STDP STG SED SEDP SEG SEI SEIP
BR
– SEIP
– BR
2.1 – Ordering table Size Additional Left 0 O slide (effective stroke reduction) Right (effective stroke reduction) Motor type yp Stepper pp motor
8
12
18
–
–
–
–
Stepper motor with integrated power electronics
Servo motor
40
63
Standard slide left (85 mm) (105 mm)
(167 mm)
(230 mm)
Standard slide right (85 mm) (105 mm)
(167 mm)
(230 mm)
–
–
–
–
–
–
–
–
–
–
–
25
–
for high – performance with gear – unit
Servo motor
Brake
–
for high – performance
–
–
–
–
with gear unit
–
–
–
–
–
–
–
–
– –
– for high – performance –
–
with integrated gearing with integrated gear– ing for high performance
Motor brake
5 KL, KR
Only with slide GK or GV.
6 Motor type
Only with coupling housing KG.
Allocation of order codes to motor types from 5 / 2.1-76
7 BR
Conditions
Code
5
-KL
5
-KR
6 6
-STD -STED
6
-STDP
6
-STG
6 6
-SED -SEDP
6
-SEG
6 6
-SEI -SEIP
7
-BR
Enter code
Only permissible with motor type.
The motor controller and cable set must be ordered separately. Stepper motor 5 / 2.2-12 Servo motor 5 / 2.2-26
Transfer order code –
5 / 2.1-44
–
–
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Ordering data – Modular products
Accessories
Slot cover
Slot nut
Central support
Foot mounting
Emergency buffer and retainer
Shock absorber
Centring sleeve
Proximity sensor
Plug socket
Sensor bracket
Switching lug
Inductive sensor
ZUB
…S …B
…Y …X
…M
…F
…A
…C …E
…Z
…G …H …I …J …N
…V
…T
…L
…O …P …W …R
Electrical positioning systems Electromechanical drives
0 O Options
2.1 ZUB
–
– 2S2B
10Y2X
–
Ordering table Size
Sensor slot Mounting slot for mounting slot for slide
Slot nut
Central support Foot mounting (kit) Emergency buffer and retainer for KF Shock absorber and retainer for KFGK, KF-GV for KF-GA Centring sleeve (pack of 10) Proximityy with cable 2.5 m sensor with plug contactless with cable 2.5 m contactless, plug NC contact with cable 2.5 m Plug socket with cable 2.5 m Sensor bracket for inductive sensors Switching lug Inductive NO contact, cable sensor NC contact, cable NO contact, plug NC contact, plug
–
F
8
Accessories 0 O Slot cover
8 A
–
12
Supplied separately 1 … 10 – – – – – – 1 … 10 1 … 10 – – 1…2
–
–
18
–
25
– 1 … 10 –
2I
–
40
–
–
63
–
Conditions
1 … 10
1 … 10
8 9
1…2
– – – 10, 20, 30, 40, 50, 60, 70, 80, 90 1 … 10 1 … 10 1 … 10
1…2
aJ
–
Code
Enter code
ZUB…S …B …Y …X …M …F …A …C
ZUB-
…E …Z …G …H …I
1 … 10 1 … 10 1 … 10 – – – – – –
–
…J …N
– – – – – –
aJ E
Only with slide GK.
…V …T L …O …P …W …R
9 9 9 9 9 9
1…5 1 1…5 1…5 1…5 1…5 Only with slide GA.
Mounted as standard for slide GV, GA 9 C, T, L, O, P, W, R Not with slide GA.
Transfer order code ZUB –
–
–
2006/03 – Subject to change – Products 2006
–
–
–
–
–
–
–
–
–
5 / 2.1-45
Toothed belt axes DGE-ZR-RF, with roller guide
Electrical positioning systems Electromechanical drives
Peripherals overview
1 2 3
4
2.1
5
6
7
8 9 aJ aA
aB aC aD
aE
5 / 2.1-46
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Variants and accessories Type
Brief description
Page
1
Electromechanical axis with roller guide
5 / 2.1-50
For mounting loads and attachments on the slide
5 / 2.1-85
For centring loads and attachments on the slide
5 / 2.1-85
Adapter for mounting the motor on the axis
5 / 2.1-78
Connecting element between axis and motor
5 / 2.1-78
Connecting element between coupling housing and motor
5 / 2.1-78
Motors specially matched to the axis, with or without gearing, with or without brake
5 / 2.1-78
For sensing the slide position
5 / 2.1-86
Adapter for mounting the sensors on the axis
5 / 2.1-86
For use as a proximity signal and safety monitor
5 / 2.1-88
For proximity sensors
5 / 2.1-88
For protecting against the ingress of dirt
5 / 2.1-85
For mounting attachments
5 / 2.1-85
For mounting the axis
5 / 2.1-80
For mounting the axis
5 / 2.1-79
2 3 4 5 6 7 8 9 aJ aA aB aC aD aE
Toothed belt axis DGE-RF Slot nut for slide X Centring sleeve Z Coupling housing KG Coupling KSE Motor flange MTR-FL Motor MTR Switching lug L Sensor bracket T Inductive proximity sensor O/P/W/R Plug socket with cable V Slot cover B Slot nut for profile slot Y Central support M Foot mounting F
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
Peripherals overview
2.1
5 / 2.1-47
-V- New
Toothed belt axes DGE-ZR-RF, with roller guide Type code
DGE
– 25
– 500 –
ZR
–
RF
–
LK
–
RV
–
GK
– KG
– SED –
Type DGE
Toothed belt drive
Size
Electrical positioning systems Electromechanical drives
Stroke [mm]
2.1
Drive function ZR
Toothed belt
Guide RF
Roller guide
Drive shaft on left LK LV LH LB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear
Drive shaft on right RK RV RH RB
No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Slide length GK GV
Standard slide Extended slide
Coupling housing KG
Coupling housing
Motor type SED SEG SEGP SEI SEIP
Servo motor Servo motor with gear unit Servo motor with gear unit for high performance Servo motor with integrated gearing Servo motor with integrated gearing for high performance
Motor brake BR
Brake
5 / 2.1-48
Products 2006 – Subject to change – 2006/03
-V- New
Toothed belt axes DGE-ZR-RF, with roller guide Type code
+ ZUB
–
–
–
–
F
Z
2T
2L
2O
Accessories ZUB
Accessories supplied loose
Slot cover …B
Mounting slot
…Y …X
Electrical positioning systems Electromechanical drives
Slot nut For profile slot For slide
Central support …M
Central support
Foot mounting …F
Foot mounting
Centring sleeve …Z
2.1
For slide
Plug socket …V
With cable, 2.5 m
Sensor bracket …T
For inductive proximity sensors
Switching lug L
Switching lug
Inductive proximity sensor …O …P …W …R
NO contact, cable NC contact, cable NO contact, plug NC contact, plug
2006/03 – Subject to change – Products 2006
5 / 2.1-49
Toothed belt axes DGE-ZR-RF, with roller guide Technical data
-N-
Electrical positioning systems Electromechanical drives
-T-
2.1
Size 25, 40 and 63 Stroke length 1 … 5000 mm
General technical data Size
25
Constructional design Guide Mounting position Max. working stroke1) Max. working load Max. feed force Fx Max. driving torque Max. no-load torque Max. speed Max. acceleration Repetition accuracy
Electromechanical axis with toothed belt and internal roller guide Internal roller guide Any 1 … 5000 1 … 5000 15 30 260 610 3.7 12.1 0.5 1.0 10 50 50 ±0.1
[mm] [kg] [N] [Nm] [Nm] [m/s] [m/s2] [mm]
40
1)
Total stroke = working stroke + 2x stroke reserve
2)
In the case of the variant with extended slide (-GV), the maximum working stroke is 4,800 mm.
Operating and environmental conditions Size
25
Ambient temperature Protection class
0 … +60 IP40
[°C]
Weights [kg] Size Slide design
25 GK
Basic weight with 0 mm stroke Additional weight per 100 mm stroke Moving load
2.61 0.30 0,62
Mass moment of inertia Size Slide design
25 GK
JO JH per metre stroke JL per kg working load The mass moment of inertia JA of the entire axis is calculated as follows:
5 / 2.1-50
[kg cm2] [kg cm2/m] [kg cm2/kg]
1.75 0.188 2.052
63
40
GV 3.15
40 GK
0,85
7.75 0.61 2,00
GV
40 GK
2.75
9.89 0.933 3.958
1 … 50002) 60 1 500 55.38 4.5 50
63
GV 9.32
63 GK
2,70
29.81 1.44 5,20
GV
63 GK
15.37
108.11 7.605 13.634
GV 34.91 7,00
GV 156.71
JA = JO + JH x working stroke [m] + JL x mworking load [kg]
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Toothed belt Size Tensile stress1) Pitch Effective radius; effective diameter Feed constant 1)
25
40
63
[%] [mm] [mm]
0.16 3 28.65
0.11 5 39.79
0.15 8 73.85
[mm]
90
125
232 Electrical positioning systems Electromechanical drives
Technical data
At max. feed force
Materials Sectional view 1
2
3
4
5
6
2.1
Axis 1 2 3 4 5 6
Return pulley housing Toothed belt Clamping component Profile Slide Drive housing
Anodised aluminium Polychloroprene with Glascord and nylon coating Special steel casting Anodised aluminium Anodised aluminium Anodised aluminium
Stroke reserve L9 The stroke reserve is a safety distance available on both sides of the axis in addition to the stroke. L6 Slide length L8 Stop element L1+ Overall length of axis 1 Working stroke Example: Type yp DGE-25-500-ZR-RF
1
Size L9 per end position
[mm]
25
40
63
63
100
172
Working k stroke k = 500 mm Stroke reserve = (2x 63 mm) = 126 mm Total stroke = 500 mm + 126 mm = 626 mm
2006/03 – Subject to change – Products 2006
5 / 2.1-51
Toothed belt axes DGE-ZR-RF, with roller guide Technical data Characteristic load values Fz
Electrical positioning systems Electromechanical drives
The indicated forces and torques refer to the centre of the guide. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase.
2.1
a
Fy
Distance a with: DGE-25: 30 mm DGE-40: 37 mm DGE-63: 44.6 mm
If the drive is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads.
My Fy + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.
Permissible forces and torques Size Slide design
25 GK
Fxmax. Fymax. Fzmax.
[N] [N] [N]
260 150 150
Mxmax. Mymax. Mzmax.
[Nm] [Nm] [Nm]
7 15 15
GV
40 GK
GV
610 300 300
30 30
18 60 90
63 GK
GV
1500 600 600
120 180
65 170 300
340 600
2nd moment of area Fz Fy
Iz
Iy
Size Iy Iz
[mm4] [mm4]
25
40
63
5.947x105 2.372x105
2.479x106 9.463x105
1.664x107 5.997x106
Design tool PtTool www.festo.com/en/engineering
5 / 2.1-52
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Technical data Maximum permissible support span l as a function of the applied load m The axis may need to be supported with central supports MUP in order to restrict deflection with long stroke lengths. The following diagrams serve
to determine the maximum permissible support span as a function of the applied load acting upon the axis.
A distinction is made here between forces acting upon the surface of the slide and forces acting upon the front of the slide.
Electrical positioning systems Electromechanical drives
1 Load on the surface of the slide
2 Load on the front of the slide
DGE-63-RF
m [kg]
m [kg]
Maximum support span l (without central support) as a function of the applied load m DGE-25-RF DGE-40-RF
m [kg]
2.1
l [mm]
l [mm]
l [mm]
1 2
2006/03 – Subject to change – Products 2006
5 / 2.1-53
Toothed belt axes DGE-ZR-RF, with roller guide Technical data Download CAD data www.festo.com/en/engineering
Dimensions
Electrical positioning systems Electromechanical drives
DGE-25/-40/-63
2.1
1 3 4 6
Coupling housing Centring hole for foot mounting Coupling Flange
DGE-25
7 Motor 8 Slide in end position of the working stroke (including L9) 9 Recommended stroke reserve + = plus stroke length
DGE-40
DGE-63
2 Slot for slot nuts 5 Hole for centring sleeve ZBH-9 and mounting thread DGE-25-GK
DGE-40-GK
DGE-25-GV
DGE-40-GV, DGE-63-GK
aJ Hole for centring sleeve ZBH-9
5 / 2.1-54
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Technical data
Size
B1
B4
B5
B6
B10
B11
B12
B14
D1 ∅
D2
D5
±0.03 25 5 40 63 3
GK GV GK GV GK GV
Size
25 5 40 63 3
GK GV GK GV GK GV
Size
D6
D10
D12 ∅ h6
H7
45
39 1 39.1
18
32 5 32.5
–
15 6 15.6
11
31 8 31.8
15
3 3+0.1 3.3 01
37
M4
M5
8
64
53
28
49
20
29 6 29.6
24 5 24.5
45 5 45.5
20
4 4H13 4.4
47
M5
M5
15
106
89
44
83
40
41 1 41.1
35 2 35.2
74 3 74.3
35
6 4+0.1 6.4 01
80
M8
M8
25
H2
H3
H4
H5
H6
H8
J2
L1
L2
L3
L4
L5
L6
L7
93 9.3
60 4 60.4
19 6 19.6
22 5 22.5
16
32
58 5.8
32
24
83 8 83.8
26 5 26.5
32
19 5 19.5
30
88 8.8
67
54
34
10 5 10.5
129 3 129.3
44 5 44.5
52 8 52.8
27 5 27.5
49
10 1 10.1
207 254.5 319 389 510 625
48
95 9.5
414 509 638 778 1020 1250
106
84
55
L8
L9
2.1
L13
L21
190 285 300 440 460 690
88 58 72
n
T1
T2
T3
T4
T5
T6
T8
–
10
2
3
7
< 11.6 6
8
85 8.5
12
3
5
12
< 22.9 9
12
85 8.5
21
4
65 6.5
22
< 55.1 1
15
12
±0.03 25 5 40 63 3
GK GV GK GV GK GV
1
63
40
–
2
100
65
40
2
172
91
40 80
Size
Motor type
25 5
SEG SEG + BR SED SED + BR SEGP SEGP + BR SEI SEI + BR SED SED + BR SEI SEI + BR SEIP SEIP + BR
40
63 3
Electrical positioning systems Electromechanical drives
DGE-63-GV
2006/03 – Subject to change – Products 2006
B2
55
70
100 5 100.5
– 2 2 4 H1
L11
324 341 237.3 259.3 329.3 351.3 391.6 412.7 423.2 444.3 463.6 484.7 565.6 586.7
219 236 139.8 161.8 231.8 253.8 241.6 262.7 273.2 294.3 241.6 262.7 343.6 364.7
L12
L13
20 40 12 5 12.5
21
65
25
91
5 / 2.1-55
Toothed belt axes DGE-ZR-RF, with roller guide Ordering data – Modular products Order code Mandatory data GV Extended slide
Electrical positioning systems Electromechanical drives
GK Standard slide
Drive shaft
2.1
LK LV LH LB RK RV RH RB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Drive shaft right
Drive shaft left
O U R L V H
5 / 2.1-56
top underneath right left front rear
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Ordering data – Modular products Order code Options X
KG
Coupling (included in the scope of delivery when ordering a motor) Flange (included in the scope of delivery when ordering a motor)
Motor options SED/SEG/SEGP/SEI/SEIP
L
T O/P/W/R V
B Y M
F
2006/03 – Subject to change – Products 2006
5 / 2.1-57
Electrical positioning systems Electromechanical drives
Z
2.1
Toothed belt axes DGE-ZR-RF, with roller guide Ordering data – Modular products
0 M Mandatory data Design
Size
Stroke
Drive function
Guide
Drive shaft on left
Drive shaft on right
Slide
534 391 534 392 534 393
DGE
25 40 63
1 … 5 000
ZR
RF
LK LV LH LB
RK RV RH RB
GK GV
DGE
– 25
– ZR
– RF
– LK
– RV
– GK
Electrical positioning systems Electromechanical drives
Module No.
2.1 Ordering example 534 391
– 600
Ordering table Size
25
40
63
0 M Module No.
534 391
534 392
534 393
Design Size Stroke Drive function Guide Drive shaft on left
[mm]
Drive shaft on right g
Slide 1
LK
Not with drive shaft on right RK.
2
RK
Not with drive shaft on left LK.
Allocation of order codes to motor types 5 / 2.1-78
Transfer order code DGE
5 / 2.1-58
Electromechanical linear drive 25 40 1 … 5000 1 … 5000 Electromechanical drive with toothed belt Roller guide No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear Standard slide Extended slide 3
Conditions
63 1 … 5000
1
2
3 GV
Maximum stroke:
Code
Enter code
DGE -… -… -ZR -RF -LK -LV -LH -LB -RK -RV -RH -RB -GK -GV
DGE
-ZR -RF
Size 63: 4800 mm
The motor controller and cable set must be ordered separately. Servo motor 5 / 2.2-26
–
–
– ZR
– RF
–
–
–
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Ordering data – Modular products
Coupling housing
Motor type
Brake
Accessories
KG
SED SEG SEGP SEI SEIP
BR
…B …Y …X …M …F …Z …V …T L …O …P …W …R
– KG
– SEGP
Ordering table Size
25
0 O Coupling housing Motor type yp
Coupling housing Servo motor Servo motor with gear unit Servo motor with gear unit for high performance – –
Brake Accessories Slot cover for mounting slot Slot nut for profile slot for slide Central support Foot mounting (kit) Centring sleeve (pack of 10) Plug socket with cable, 2.5 m Sensor bracket for inductive sensors Switching lug Inductive NO contact with cable pproximityy NC contact with cable sensor NO contact with plug NC contact with plug 4
KG
– BR
Electrical positioning systems Electromechanical drives
0 O Options
2.1
+ 2X2T2O2P
40
63
Conditions
Code
–
– –
4 5 5
-KG -SED -SEG
–
–
5
-SEGP
5 5
-SEI -SEIP
Servo motor with integrated gearing – Servo motor with integrated gearing for high performance
Motor brake Supplied separately 1 … 10 1 … 10 1 … 10 1 … 10 1 … 10 10, 20, 30, 40, 50, 60, 70, 80, 90 1 … 10 1…5 1 1…5 1…5 1…5 1…5
-BR + …B …Y …X …M …F …Z …V …T L …O …P …W …R 5
Mounted if only one drive shaft available, otherwise supplied loose.
Enter code
+
SED, SEG, SEGP, SEI, SEIP Only with coupling housing KG, motor supplied loose.
Transfer order code –
–
2006/03 – Subject to change – Products 2006
–
+
5 / 2.1-59
Toothed belt axes DGE-ZR-HD, with heavy-duty guide
Electrical positioning systems Electromechanical drives
Peripherals overview
1 2
3
2.1
4
5
6
7
8
9 aJ aA aB aC aD
aE
5 / 2.1-60
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Variants and accessories Type
Brief description
Page
1
Electromechanical axis with heavy-duty guide
5 / 2.1-62
For mounting loads and attachments on the slide
5 / 2.1-85
For centring loads and attachments on the slide
5 / 2.1-85
For avoiding damage at the end stop in the event of malfunction
5 / 2.1-84
Adapter for mounting the motor on the axis
5 / 2.1-76
Connecting element between axis and motor
5 / 2.1-76
Connecting element between coupling housing and motor
5 / 2.1-76
Motors specially matched to the axis, with or without gearing, with or without brake
5 / 2.1-76
For mounting attachments
5 / 2.1-85
For protecting against dirt
5 / 2.1-85
For use as a signal or safety check
5 / 2.1-88
For proximity sensors
5 / 2.1-88
For mounting attachments
5 / 2.1-85
For mounting the axis
5 / 2.1-81
For mounting the axis
5 / 2.1-81
2 3 4 5 6 7 8 9 aJ aA aB aC aD aE
Toothed belt axis DGE-ZR-HD Slot nut for slide X Central mounting Q Shock absorber kits D Coupling housing KG Coupling KSE Motor flange MTR-FL Motor MTR Slot nut for profile slot Y Slot cover B/S Proximity sensor G/H/I/J/N Plug socket with cable V Slot nut for HD underneath U Central support M Foot mounting F
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
Peripherals overview
2.1
5 / 2.1-61
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Type code
DGE
–
25
– 500
–
ZR
–
LK
–
RV
–
KG
–
–
GK
– SED
–
Type DGE
Toothed belt drive
Size
Electrical positioning systems Electromechanical drives
Stroke [mm]
2.1
Drive function ZR
Toothed belt
Drive shaft on left LK LV LH LB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear
Drive shaft on right RK RV RH RB
No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Coupling housing KG
Coupling housing
Guide HD
Heavy-duty guide
Slide length GK
Standard slide
Motor type STD STED
Stepper motor Stepper motor with integrated power electronics STDP Stepper motor for high performance STG Stepper motor with gear unit SED Servo motor SEG Servo motor with gear unit SEGP Servo motor with gear unit for high performance SEI Servo motor with integrated gearing SEIP Servo motor with integrated gearing for high performance Motor brake BR
Brake
5 / 2.1-62
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Type code
+ ZUB
–
2S
–
–
–
F
Q
2H
2V
Accessories ZUB
Accessories supplied loose
Slot cover Sensor slot Mounting slot Electrical positioning systems Electromechanical drives
…S …B
Slot nut …Y …X …U
For profile slot For slide For HD underneath
Central support …M
Central support
Foot mounting …F
2.1
Foot mounting
Shock absorber …D
Kit for HD
Central mounting …Q
Central mounting
Proximity sensor …G …H …I …J …N
With cable, 2.5 m With plug Contactless, with cable, 2.5 m Contactless, plug NC contact with cable, 2.5 m
Plug socket …V
With cable, 2.5 m
2006/03 – Subject to change – Products 2006
5 / 2.1-63
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Technical data
-N-
Electrical positioning systems Electromechanical drives
-T-
2.1
-W-
Size 18 … 40
www.festo.com/en/ Spare_parts_service
Stroke length 1 … 2000 mm
General technical data Size
18-HD18
Constructional design Guide Mounting position Max. working stroke Max. working load Max. feed force Fx Max. driving torque Max. no-load driving torque1) Max. speed Repetition accuracy
Electromechanical axis with heavy-duty guide Recirculating ball bearing guide Any 1 … 1000 1 … 2000 4.2 18 60 260 0.5 2.6 0.2 0.5 3 ±0.08 ±0.1
1)
[mm] [kg] [N] [Nm] [Nm] [m/s] [mm]
25-HD25
25-HD40
40-HD40
1 … 2000 16 260 2.6 0.5
1 … 2000 48 610 9.7 1
25-HD25
25-HD40
40-HD40
Measured at a speed of 0.2 m/s
Operating and environmental conditions Size
18-HD18
Ambient temperature Protection class
–10 … +40 IP40
[°C]
Weights [kg] Size
18-HD18
25-HD25
25-HD40
40-HD40
Basic weight with 0 mm stroke1) Additional weight per 100 mm stroke
3.812 0.883
5.63 1.51
14.33 2.1
17.75 2.42
18-HD18
25-HD25
25-HD40
40-HD40
0.372 0.021 0.685
2.32 0.078 1
4.23 0.078 1
12 0.45 2.53
1)
Including coupling housing and slide
Mass moment of inertia Size JO JH per metre stroke JL per kg working load The mass moment of inertia JA of the entire axis is calculated as follows:
5 / 2.1-64
[kg cm2] [kg cm2/m] [kg cm2/kg]
JA = JO + JH x working stroke [m] + JL x mworking load [kg]
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Toothed belt Size Tensile stress1) Pitch Effective radius; effective diameter Feed constant 1)
18-HD18
25-HD25
25-HD40
40-HD40
[%] [mm] [mm]
0.2 2 16.55
0.11 3 20.05
0.11 3 20.05
0.1 5 31.83
[mm]
52
63
63
100 Electrical positioning systems Electromechanical drives
Technical data
At max. feed force
Materials Sectional view 1
2
3
4
2.1
Axis 1 2 3 4
End cap Guide Profile Slide
Anodised aluminium Rolled steel Anodised aluminium Anodised aluminium
2006/03 – Subject to change – Products 2006
5 / 2.1-65
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Technical data
Electrical positioning systems Electromechanical drives
Characteristic load values
2.1
The indicated forces and torques refer to the centre of the heavy-duty guide. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase. h
If the drive is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads.
Fy My + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.
Permissible forces and torques Size
18-HD18
25-HD25
25-HD40
40-HD40
Fymax. Fzmax.
[N] [N]
1820 1820
5400 5600
5400 5600
5400 5600
Mxmax. Mymax. Mzmax.
[Nm] [Nm] [Nm]
70 115 112
260 415 400
260 415 400
375 560 540
Design tool PtTool www.festo.com/en/engineering
5 / 2.1-66
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Technical data Maximum permissible support span l as a function of the force F The axis may need to be supported with central supports MUP in order to restrict deflection with long stroke lengths. The following diagrams serve
to determine the maximum permissible support span l as a function of the force acting upon the axis F.
Electrical positioning systems Electromechanical drives
Force on the surface of the slide
Maximum permissible support span l (without central support) as a function of the force F Deflection around the X axis Deflection around the Y axis
F [kN]
F [kN]
2.1
l [mm]
2006/03 – Subject to change – Products 2006
l [mm]
5 / 2.1-67
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Technical data
a [m/s2]
DGE-25-…-ZR-HD40
m [kg] DGE-40-…-ZR-HD40
a [m/s2]
2.1
DGE-25-…-ZR-HD25
m [kg]
a [m/s2]
Electrical positioning systems Electromechanical drives
a [m/s2]
Maximum permissible acceleration a as a function of the effective load m DGE-18-…-ZR-HD18
m [kg]
m [kg]
vertical horizontal
5 / 2.1-68
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Technical data Download CAD data www.festo.com/en/engineering
Electrical positioning systems Electromechanical drives
Dimensions
2.1 1 Drive spigot 2 Mounting slot for slot nut NST 3 Sensor slot for proximity sensor
4 Thread for shock absorber 5 Thread for threaded pin 6 Mounting slot for slot nut NSTH
7 Hole for central mounting SLZZ 8 Rubber buffer 9 Dimension for motor connection on one side
+
= plus stroke length
Profile 2 Mounting slot for slot nut NST 3 Sensor slot for proximity sensor
Size
B1
B2
B3
B4
D1
D2
D3 ∅ G7
D4
H1
H2
H3
H4
H5
H6
18-HD-18 25-HD-25 25-HD-40 40-HD-40
80 100 140 140
85 114 156 156
40 48 54 54
M5 M8 M8 M8
M12x1 M16x1 M22x1.5 M22x1.5
25 25 25 25
M6 M8 M8 M8
70 93.5 124.5 124.5
12.8 18.5 21 21
19.5±0,1 25±0,2 48±0,2 48±0,2
14 21 35 35
42.3 52.8 82.8 82.8
5.9 9 5.5 5.5
Size
H7
H8
H9
H10
H11
L1
L2
L3
L4
L5
L6
L7
L8
T1
8.7 9.8 15.5 15.5
20x45° 30x45° 35x45° 35x45°
68 90 120 120
0.8 2 2 2
24.9 28.9 54.9 42.5
240 310 354 354
120 155 177 177
– – – 15
15 15 15 15
25 35 32 32
70 80 82 109
59 61 63 82
160 210 260 260
3.5 3.5 4 4
±0,2
18-HD-18 25-HD-25 25-HD-40 40-HD-40
116 144 185 185
2006/03 – Subject to change – Products 2006
5 / 2.1-69
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Ordering data – Modular products Order code Mandatory data
Electrical positioning systems Electromechanical drives
LK LV LH LB RK RV RH RB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
-HDrive shaft right
2.1 Drive shaft left
-H-
Note
The insertion point for the proximity sensor is located on the right side of the heavy-duty guide. O U R L V H
5 / 2.1-70
top underneath right left front rear
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Ordering data – Modular products Order code Options
X
D
KG Coupling (included in the scope of delivery when ordering a motor) Flange (included in the scope of delivery when ordering a motor) Motor options STD/STED/STDP/STG SED/SEDP/SEG/SEI/SEIP
Y B/S G/H/I/J/N V
U M
F
2006/03 – Subject to change – Products 2006
5 / 2.1-71
Electrical positioning systems Electromechanical drives
Q
2.1
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Ordering data – Modular products
Electrical positioning systems Electromechanical drives
0 M Mandatory data
0 O Options
Module No.
Design
Size
Stroke
Drive function
Drive shaft on left
Drive shaft on right
Coupling housing
Guide
Slide
193 741 193 742 193 743
DGE
18 25 40
1 … 2000
ZR
LK LV LH LB
RK RV RH RB
KG
HD18 HD25 HD40
GK
DGE
– 25
– ZR
– LK
– RV
– KG
– HD40
– GK
Ordering example 193 742
– 800
2.1 Ordering table Size
18
25
40
0 M Module No.
193 741
193 742
193 743
Design Size Stroke Drive function Drive shaft on left
Drive shaft on right g
Electromechanical linear axis 18 25 [mm] 1 … 1000 1 … 2000 Electromechanical drive with toothed belt No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
0 O Coupling housing Guide
Coupling housing Heavy-duty guide HD18 – – Standard
Slide 1 LK
5 / 2.1-72
40 1 … 2000 1
2
– Heavy-duty guide HD25 Heavy-duty guide HD40
2 RK
Not with drive shaft on right RK.
Transfer order code DGE
–
–
– ZR
Conditions
–
Code
Enter code
DGE -… -… -ZR -LK -LV -LH -LB -RK -RV -RH -RB
DGE
-ZR
-KG -HD18 -HD25 -HD40 -GK
– – Heavy-duty guide HD40
-HD…
-GK
Not with drive shaft on left LK.
–
–
– HD…
– GK
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Ordering data – Modular products
0 O Options Brake
STD STDP STG SED SEDP SEG SEI SEIP
BR Electrical positioning systems Electromechanical drives
Motor type
– STD
– BR
2.1 Ordering table Size
18
Motor type yp Stepper pp motor 0 O Servo motor
Stepper motor – – Servo motor – – – –
Brake 3 Motor type
25
40
Conditions
Code
for high performance –
– – with gear unit
3 3 3 3 3 3 3 3
-STD -STDP -STG -SED -SEDP -SEG -SEI -SEIP
4
-BR
for high performance – with integrated gearing with integrated gearing for high performance
– with gear unit – –
Motor brake 4 BR
Only with coupling housing KG.
Allocation of order codes to motor types from 5 / 2.1-76
Enter code
Only permissible with motor type.
The motor controller and cable set must be ordered separately. Stepper motor 5 / 2.2-12 Servo motor 5 / 2.2-26
Transfer order code –
2006/03 – Subject to change – Products 2006
–
5 / 2.1-73
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Ordering data – Modular products 0 O Options Slot cover
Slot nut
Central support
Foot mounting
Shock absorber
Central mounting
Proximity sensor
Plug socket
ZUB
…S …B
…Y …X …U
…M
…F
…D
…Q
…G …H …I …J …N
…V
ZUB
– 2S2B
Electrical positioning systems Electromechanical drives
Accessories
2.1
–
10U
Ordering table Size
–
–
2Q
–
40
2H
Conditions
–
2V
Enter code
Supplied separately 1 … 10 1 … 10 Slot nut 1 … 10 1 … 10 1 … 10 Central support 1 … 10 Foot mounting (kit) 1 … 10 Shock absorber Kit for HD 1…2 Central mounting 1 … 10 Proximityy with cable 2.5 m 1 … 10 sensor with plug 1 … 10 contactless with cable 1 … 10 2.5 m contactless, plug 1 … 10 NC contact with 1 … 10 cable 2.5 m
ZUB…S …B …Y …X …U …M …F …D …Q …G …H …I
ZUB-
Plug socket
…V
Sensor slot Mounting slot for mounting slot for slide for HD underneath
with cable 2.5 m
Transfer order code ZUB –
5 / 2.1-74
25
–
Code
Accessories 0 O Slot cover
18
–
F
–
…J …N
1 … 10
–
–
–
–
–
–
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Application example
Electrical positioning systems Electromechanical drives
Planar surface gantry
2.1
2006/03 – Subject to change – Products 2006
5 / 2.1-75
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
Permissible axis and servo motor combinations Axis Servo motor DGE-ZR DGE-ZR-KF DGE-ZR-HD
Order code
Part No.
Type
Motor flange
Coupling
Coupling housing
Part No.
Type
Part No.
Type
540 301
MTR-FL28/30-AC40
540 750
KSE-15-22-D04-D06 171 186
DGE-KG-8-ZR-FL28
540 301
MTR-FL28/30-AC40
540 750
KSE-15-22-D04-D06 171 186
DGE-KG-8-ZR-FL28
540 301 534 807
MTR-FL28/30-AC40 MTR-FL30-AC55
540 750 184 262
KSE-15-22-D04-D06 171 185 KSE-15-22-D04-D09 171 185
DGE-KG-12-ZR-FL30 DGE-KG-12-ZR-FL30
540 301 534 807
MTR-FL28/30-AC40 MTR-FL30-AC55
540 750 184 262
KSE-15-22-D04-D06 171 185 KSE-15-22-D04-D09 171 185
DGE-KG-12-ZR-FL30 DGE-KG-12-ZR-FL30
529 942
MTR-FL44-AC55
184 263
KSE-19-24-D06-D09 170 375
DGE-KG-18-ZR-FL44
529 942
MTR-FL44-AC55
184 263
KSE-19-24-D06-D09 170 375
DGE-KG-18-ZR-FL44
529 943
MTR-FL44-AC70
123 042
KSE-30-35-D08-D11 124 628
DGE-KG-25-ZR-FL44
529 943
MTR-FL44-AC70
123 042
KSE-30-35-D08-D11 124 628
DGE-KG-25-ZR-FL44
529 943
MTR-FL44-AC70
123 043
KSE-30-35-D08-D12 124 628
DGE-KG-25-ZR-FL44
529 943
MTR-FL44-AC70
123 043
KSE-30-35-D08-D12 124 628
DGE-KG-25-ZR-FL44
MTR-FL64-AC100 MTR-FL64-AC100
123 844 123 844
KSE-40-66-D15-D19 124 629 KSE-40-66-D15-D19 124 629
DGE-KG-40-ZR-FL64 DGE-KG-40-ZR-FL64
MTR-FL64-AC100 MTR-FL64-AC100
123 844 123 844
KSE-40-66-D15-D19 124 629 KSE-40-66-D15-D19 124 629
DGE-KG-40-ZR-FL64 DGE-KG-40-ZR-FL64
MTR-FL64-AC100 MTR-FL64-AC100
176 033 176 033
KSE-40-66-D15-D24 124 629 KSE-40-66-D15-D24 124 629
DGE-KG-40-ZR-FL64 DGE-KG-40-ZR-FL64
MTR-FL64-AC100 MTR-FL64-AC100
176 033 176 033
KSE-40-66-D15-D24 124 629 KSE-40-66-D15-D24 124 629
DGE-KG-40-ZR-FL64 DGE-KG-40-ZR-FL64
MTR-FL118-AC100
123 852
KSE-65-90-D24-D25 124 630
DGE-KG-63-ZR-FL118
MTR-FL118-AC100
123 852
KSE-65-90-D24-D25 124 630
DGE-KG-63-ZR-FL118
Part No.
Type
For DGE-8 SED SED + BR
without gearing/without brake 540 299 MTR-AC-40-3S-AA without gearing/with brake 540 300 MTR-AC-40-3S-AB
For DGE-12
2.1 SED SEDP SED + BR SEDP + BR
without gearing/without brake 540 299 MTR-AC-40-3S-AA 526 723 MTR-AC-55-3S-AA without gearing/with brake 540 300 MTR-AC-40-3S-AB 526 724 MTR-AC-55-3S-AB
For DGE-18 SED SED + BR
without gearing/without brake 526 723 MTR-AC-55-3S-AA without gearing/with brake 526 724 MTR-AC-55-3S-AB
For DGE-25 SED SED + BR SEG SEG + BR
without gearing/without brake 526 727 MTR-AC-70-3S-AA without gearing/with brake 526 728 MTR-AC-70-3S-AB with gearing/without brake 526 729 MTR-AC-70-3S-GA with gearing/with brake 526 730 MTR-AC-70-3S-GB
For DGE-40 SED SEDP SED + BR SEDP + BR SEI SEIP SEI + BR SEIP + BR
without gearing/without brake 526 731 MTR-AC-100-3S-AA 529 947 526 735 MTR-AC-100-5S-AA 529 947 without gearing/with brake 526 732 MTR-AC-100-3S-AB 529 947 526 736 MTR-AC-100-5S-AB 529 947 with integrated gearing/without brake 526 733 MTR-AC-100-3S-GA 529 947 526 737 MTR-AC-100-5S-GA 529 947 with integrated gearing/with brake 526 734 MTR-AC-100-3S-GB 529 947 526 738 MTR-AC-100-5S-GB 529 947
For DGE-63 SEI SEI + BR
5 / 2.1-76
with integrated gearing/without brake 526 737 MTR-AC-100-5S-GA 529 949 with integrated gearing/with brake 526 738 MTR-AC-100-5S-GB 529 949
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories
Order code
Part No.
Type
Coupling
Coupling housing
Part No.
Type
Part No.
Type
Part No.
Type
530 080 530 080
MTR-FL28-ST42 MTR-FL28-ST42
530 084 530 084
KSE-15-22-D04-D05 KSE-15-22-D04-D05
171 186 171 186
DGE-KG-8-ZR-FL28 DGE-KG-8-ZR-FL28
530 080 530 080
MTR-FL28-ST42 MTR-FL28-ST42
530 084 530 084
KSE-15-22-D04-D05 KSE-15-22-D04-D05
171 186 171 186
DGE-KG-8-ZR-FL28 DGE-KG-8-ZR-FL28
For DGE-8 STD STED STD + BR STED + BR
without gearing/without brake 530 057 MTR-ST-42-48S-AA 530 059 MTRE-ST-42-48S-AA without gearing/with brake 530 058 MTR-ST-42-48S-AB 530 060 MTRE-ST-42-48S-AB
Electrical positioning systems Electromechanical drives
Permissible axis and stepper motor combinations Axis Stepper motor Motor flange DGE-ZR DGE-ZR-KF DGE-ZR-HD
2.1 For DGE-12 STD STED STD + BR STED + BR
without gearing/without brake 530 057 MTR-ST-42-48S-AA 530 059 MTRE-ST-42-48S-AA without gearing/with brake 530 058 MTR-ST-42-48S-AB 530 060 MTRE-ST-42-48S-AB
530 079 530 079
MTR-FL30-ST42 MTR-FL30-ST42
530 084 530 084
KSE-15-22-D04-D05 KSE-15-22-D04-D05
171 185 171 185
DGE-KG-12-ZR-FL30 DGE-KG-12-ZR-FL30
530 079 530 079
MTR-FL30-ST42 MTR-FL30-ST42
530 084 530 084
KSE-15-22-D04-D05 KSE-15-22-D04-D05
171 185 171 185
DGE-KG-12-ZR-FL30 DGE-KG-12-ZR-FL30
530 081
MTR-FL44-ST57
530 086
KSE-19-24-D06-D06,35
170 375
DGE-KG-18-ZR-FL44
530 081
MTR-FL44-ST57
530 086
KSE-19-24-D06-D06,35
170 375
DGE-KG-18-ZR-FL44
530 081 530 082
MTR-FL44-ST57 MTR-FL44-ST87
530 088 123 042
KSE-30-35-D06,35-D08 KSE-30-35-D08-D11
124 628 124 628
DGE-KG-25-ZR-FL44 DGE-KG-25-ZR-FL44
530 081 530 082
MTR-FL44-ST57 MTR-FL44-ST87
530 088 123 042
KSE-30-35-D06,35-D08 KSE-30-35-D08-D11
124 628 124 628
DGE-KG-25-ZR-FL44 DGE-KG-25-ZR-FL44
533 139
MTR-FL64-PL80
123 845
KSE-40-66-D15-D20
124 629
DGE-KG-40-ZR-FL64
533 139
MTR-FL64-PL80
123 845
KSE-40-66-D15-D20
124 629
DGE-KG-40-ZR-FL64
For DGE-18 without gearing/without brake 530 061 MTR-ST-57-48S-AA without gearing/with brake 530 062 MTR-ST-57-48S-AB
STD STD + BR For DGE-25 STD STDP STD + BR STDP + BR
without gearing/without brake 530 061 MTR-ST-57-48S-AA 530 065 MTR-ST-87-48S-AA without gearing/with brake 530 062 MTR-ST-57-48S-AB 530 066 MTR-ST-87-48S-AB
For DGE-40 with gearing/without brake 530 067 MTR-ST-87-48S-GA with gearing/with brake 530 068 MTR-ST-87-48S-GB
STG STG + BR
-H-
Note
The reduction ratio of the gearing is 4 : 1.
Technical data for servo motors www.festo.com for stepper motors www.festo.com
2006/03 – Subject to change – Products 2006
5 / 2.1-77
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
Permissible axis and servo motor combinations Servo motor DGE-ZR-RF
2.1
Order code Part No. Type For DGE-25-ZR-RF without gearing/without brake SED 526 727 MTR-AC-70-3S-AA without gearing/with brake SED + BR 526 728 MTR-AC-70-3S-AB with gearing/without brake SEG 526 725 MTR-AC-55-3S-GA SEGP 526 729 MTR-AC-70-3S-GA with gearing/with brake SEG + BR 526 726 MTR-AC-55-3S-GB SEGP + BR 526 730 MTR-AC-70-3S-GB
Flange
Coupling housing
Part No.
Type
Part No.
Type
529 943
MTR-FL-44-AC70
123 042
KSE-30-35-D08-D11 534 394
DGE-KG-25-ZR-RF-FL44
529 943
MTR-FL-44-AC70
123 042
KSE-30-35-D08-D11 534 394
DGE-KG-25-ZR-RF-FL44
529 944 529 943
MTR-FL-44-PL60 MTR-FL-44-AC70
123 042 123 043
KSE-30-35-D08-D11 534 394 KSE-30-35-D08-D12 534 394
DGE-KG-25-ZR-RF-FL44 DGE-KG-25-ZR-RF-FL44
529 944 529 943
MTR-FL-44-PL60 MTR-FL-44-AC70
123 042 123 043
KSE-30-35-D08-D11 534 394 KSE-30-35-D08-D12 534 394
DGE-KG-25-ZR-RF-FL44 DGE-KG-25-ZR-RF-FL44
MTR-FL-64-AC100
123 844
KSE-40-66-D15-D19 534 395
DGE-KG-40-ZR-RF-FL64
MTR-FL-64-AC100
123 844
KSE-40-66-D15-D19 534 395
DGE-KG-40-ZR-RF-FL64
MTR-FL-64-AC100
176 033
KSE-40-66-D15-D24 534 395
DGE-KG-40-ZR-RF-FL64
MTR-FL-64-AC100
176 033
KSE-40-66-D15-D24 534 395
DGE-KG-40-ZR-RF-FL64
MTR-FL-118-AC100 MTR-FL-118-AC100
123 852 123 852
KSE-65-90-D25-D24 534 396 KSE-65-90-D25-D24 534 396
DGE-KG-63-ZR-RF-FL118 DGE-KG-63-ZR-RF-FL118
MTR-FL-118-AC100 MTR-FL-118-AC100
123 852 123 852
KSE-65-90-D25-D24 534 396 KSE-65-90-D25-D24 534 396
DGE-KG-63-ZR-RF-FL118 DGE-KG-63-ZR-RF-FL118
For DGE-40-ZR-RF without gearing/without brake SED 526 735 MTR-AC-100-5S-AA 529 947 without gearing/with brake SED + BR 526 736 MTR-AC-100-5S-AB 529 947 with integrated gearing/without brake SEI 526 733 MTR-AC-100-3S-GA 529 947 with integrated gearing/with brake SEI + BR 526 734 MTR-AC-100-3S-GB 529 947 For DGE-63-ZR-RF with integrated gearing/without brake SEI 526 733 MTR-AC-100-3S-GA 529 949 SEIP 526 737 MTR-AC-100-5S-GA 529 949 with integrated gearing/with brake SEI + BR 526 734 MTR-AC-100-3S-GB 529 949 SEIP + BR 526 738 MTR-AC-100-5S-GB 529 949
-H-
Coupling
Part No.
Type
Note
The reduction ratio of the gearing is 4 : 1.
5 / 2.1-78
Technical data for servo motors www.festo.com
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories Material: Galvanised steel Free of copper, PTFE and silicone
Foot mounting HP (order code F)
Electrical positioning systems Electromechanical drives
DGE-8-…-18
DGE-25-…-63
2.1
+ = plus stroke length
HP-25 Dimensions and ordering data for size AB ∅ 8 12 18 25 40 63
3.4 3.4 5.5 5.5 6.6 11
for size for DGE-ZR/DGE-ZR-KF GK 8 12 18 25 40 63
198 234 308.6 398 604 938
GV – – 388.6 498 774 1188
AH
AO
AT
AU
TR
13.8 16.5 24 29.5 46 69
3 3 4.8 6 8.5 13.5
2 2 3 3 5 6
9 9 13.3 13 17.5 28
13 18.6 24 32.5 45 75
SA for DGE-ZR-RF GK – – – 440 673 1076
Weight GV – – – 535 813 1306
Part No.
Type
158 470 158 471 158 472 150 731 150 733 150 735
HP-8 HP-12 HP-18 HP-25 HP-40 HP-63
[g] 17 23 70 61 188 305
Core Range
2006/03 – Subject to change – Products 2006
5 / 2.1-79
Toothed belt axes DGE Accessories Material:
Central support MUP (order code M)
Galvanised steel Free of copper, PTFE and silicone DGE-40-…-63
Electrical positioning systems Electromechanical drives
DGE-8-…-25
2.1
1 Position of the central support along the profile is freely selectable MUP-40 Dimensions and ordering data for size AH B1 8 12 18 25 40 63
13.8 16.5 24 29.5 46 69
40.5 46 70.5 81 35 50
B2
D1 ∅
H1
H2
L1
L2
L3
Weight [g]
Part No.
Type
28.5 34 47 58 22 26
3.5 3.5 5.5 5.5 6.6 11
8 8 13 13 – –
4 4 7 7 – –
15 15 25 25 – –
– – – – 47 77
– – – – 40 65
8 8 33 33 126 340
160 909 160 909 150 736 150 736 150 738 150 800
MUP-8/12 MUP-8/12 MUP-18/25 MUP-18/25 MUP-40 MUP-63
Core Range
5 / 2.1-80
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories Foot mounting HHP for heavy-duty guide (order code F) Material: Galvanised steel
Electrical positioning systems Electromechanical drives
DGE-…-HD18/-HD25/-HD40
Central support MUP for heavy-duty guide (order code M) Material: Galvanised steel Free of copper, PTFE and silicone
2.1
1 Foot mounting HHP 2 Central support MUP +
Dimensions and ordering data for heavy-duty B1 guide HD18 HD25 HD40
for heavy-duty guide
= plus stroke length
B4
B5
B6
C1
D1
D2
D4
H1
H2
H3
80
40
22
35
34
5.5
6.6
6.6
8
14
26.8
100
50
26
50
50
9
11
11
8
16
34.5
140
70
26
50
50
9
11
11
10
16
37
L8
L9
L10
L11
L12
L13
L14
Weight
Part No.
Type
161 993 150 738 161 994 150 739 161 995 150 739
HHP-18 MUP-40 HHP-25 MUP-50 HHP-40 MUP-50
[g] HD18 HD25 5 HD40
68
75
64
92
99
9
290
88
100
90
128
140
15
380
108
120
110
148
160
15
424
357 126 794 347 1318 347
Core Range
2006/03 – Subject to change – Products 2006
5 / 2.1-81
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
Shock absorber YSR-…-C (order code C)
2.1
-H-
Shock absorber YSRW with progressive characteristics Volume 1
Material: Housing: galvanised steel; piston rod: high-alloy steel, seals: perbunan, polyurethane Free of copper, PTFE and silicone
Ordering data for size 8 12 18 25 40 63
Note
Weight [g]
Part No.
Type
9 9 30 70 140 240
158 981 158 981 34 571 34 572 34 573 34 574
YSR-5-5-C YSR-5-5-C YSR-8-8-C YSR-12-12-C YSR-16-20-C YSR-20-25-C
Shock absorber retainer KYP (order code C) Material: Retainer: Aluminium Sleeve: Corrosion resistant steel
1 Shock absorber retainer KYP (if the retainer is in contact with the front cap, i.e. cap serves to secure position, the entire stroke length can be utilised)
Dimensions and ordering data for size B8 8 12 18 25 40 63
8 11 14 19 32 44
D1
D5
H2
H4
M8x1 M8x1 M12x1 M16x1 M22x1.5 M26x1.5
M3 M4 M4 M5 M5 M10
31.5 37 50.5 69.5 102 152.5
3 3 4.5 6 8 11.5
2 Shock absorber YSR-...-C 3 Position retainer (included in scope of delivery) either behind or underneath the shock absorber retainer KYP
Weight [g]
Part No.
Type
36 44 66 95 209 609
158 905 158 906 158 907 158 908 158 910 158 912
KYP-8 KYP-12 KYP-18 KYP-25 KYP-40 KYP-63
Core Range
5 / 2.1-82
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories Emergency buffer NPE (order code A)
Dimensions and ordering data for size B1
Weight [g]
Part No.
Type
6 12 41 152
193 901 193 902 193 904 193 906
NPE-18 NPE-25 NPE-40 NPE-63
Weight [g]
Part No.
Type
70 140
192 875 192 877
DG-GA-25-YSR DG-GA-40-YSR
18 25 40 63
-H-
15 25 40 60
L1
H1
43.1 57 80.5 128.6
28.5 29 36 55
Electrical positioning systems Electromechanical drives
Material: Polyurethane
2.1
Note
The emergency buffer can only be used in conjunction with shock absorber retainer KYP. 5 / 2.1-82 (A threaded pin and nut are not required.)
Shock absorber DG-GA for protected version GA (order code E) Material: Housing: galvanised steel; piston rod: high-alloy steel, seals: perbunan, polyurethane Free of copper, PTFE and silicone
Ordering data for size 25 40
2006/03 – Subject to change – Products 2006
5 / 2.1-83
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
Shock absorber kit YHD for heavy-duty guide (order code D)
2.1
Material: Housing: Galvanised steel Seals: TPE-U(PU) NBR Free of copper, PTFE and silicone
Ordering data for heavy-duty guide
Weight
Part No.
Type
174 544 174 545 174 546
YHD-18 YHD-25 YHD-40
[g] HD18 HD25 HD40
5 / 2.1-84
203 293 515
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories Ordering data
Technical data Volume 1 PU1)
for size
Remarks
Order code
Part No.
Type
18, 25 40 63 HD18, HD25 HD40 HD18 HD25, HD40
For mountingg slot/profile /p slot
Y
For heavy-duty y y gguide: mounting slot For heavy-duty y y gguide: HD underneath
Y
526 091 150 914 150 915 150 914 150 915 150 914 150 915
NST-HMV-M4 NST-5-M5 NST-8-M6 NST-5-M5 NST-8-M6 NST-5-M5 NST-8-M6
1 1 1 1 1 1 1
25 40 63 HD18 HD25 HD40
For slide
X
For heavy-duty y y gguide: slide
X
158 410 158 412 158 414 161 020 161 021 161 022
NSTL-25 NSTL-40 NSTL-63 NSTH-18 NSTH-25 NSTH-40
1 1 1 1 1 1
8 … 18 25 … 63
For slide
Z
150 928 150 927
ZBS-5 ZBH-9
10 10
HD18 HD25 HD40
For heavy-duty y y gguide: slide
Q
150 901
SLZZ-25/16
1
40 63 HD18, HD25 HD40
For mountingg slot each 0.5 m For mountingg slot at side and underneath, each 0.5 m
B
151 681 151 682 151 681 151 682
ABP-5 ABP-8 ABP-5 ABP-8
2
8 … 63
For sensor slot each 0.5 m For mounting slot for DGE-ZR-RF
S
151 680
ABP-5-S
2
U
Slot nut NSTL
Centring pin/sleeve ZBS/ZBH
Central mounting SLZZ
Slot cover ABP
Slot cover ABP-S
25
1)
B
Packaging unit quantity
Core Range
2006/03 – Subject to change – Products 2006
5 / 2.1-85
Electrical positioning systems Electromechanical drives
Slot nut NST
2.1
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
Sensor bracket HWS for inductive proximity sensors (order code T) Material: Galvanised steel
2.1
DGE-18-…-ZR-KF-…
DGE-25-…-ZR-KF-… Switching lug SF (order code L) Material: Galvanised steel
DGE-40/-63-…-ZR-KF-…
1 Protruding sensor cable, ensure sufficient installation space
5 / 2.1-86
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
DGE-25-…ZR-RF-…
DGE-40/-63-…ZR-RF-…
2.1
1 Protruding sensor cable, ensure sufficient installation space
Dimensions and ordering data for size D1 D2
18 25 40 63
40 63 3
H1
H2
H3
H4
H5
L1
L2
L3
L4
L5
M5
19
3
14
10.5
20
3
11
85
78
37
22.5
15
M5
M5
27
3
20.5
15.3
20
3
11
105
88
37
34.5
27
M5
M5
10
–
24
18
20
3
11
167
58
37
22.5
15
M8
M5
10
–
35
25
20
3
11
230
72
37
22.5
15
Part No.
Type
188 968 188 964 540 780 540 430 188 969 188 966 188 970 188 967
HWS-18/25-M8 SF-18 HWS-25-MAB-M8 SF-25-MAB HWS-40-M8 SF-40 HWS-63-M8 SF-63
DGE-ZR-KF max.
25 5
B2
M4
for size
18
B1
L6 DGE-ZR-RF GK
L7
L8
GV
min.
min.
55 5.5
–
–
64
15
55 5.5
43 5 43.5
91
64
15
55 5.5
68 5 68.5
138 5 138.5
64
15
55 5.5
117
232
64
15
2006/03 – Subject to change – Products 2006
Weight [g] 30 60 30 80 40 310 40 630
5 / 2.1-87
Toothed belt axes DGE Accessories Technical data Volume 1
Ordering data – Proximity sensors for T-slot, magnetic reed Assemblyy Electrical connection Cable
Part No.
Type yp
Plug M8
Cable length [m]
Electrical positioning systems Electromechanical drives
NO contact
2.1
Insertable from end flush with end, the cyl. profile
3-wire
–
2.5
150 855
SME-8-K-LED-24
–
3-pin
0.3
150 857
SME-8-S-LED-24
Insertable from end, flush with the cyl. profile
3-wire
–
7.5
160 251
SME-8-O-K-LED-24
Part No.
Type yp
Plug M8
Cable length [m]
3-pin
–
2.5
175 436
SMT-8-PS-K-LED-24-B
–
3-pin
0.3
175 484
SMT-8-PS-S-LED-24-B
3-wire
–
7.5
525 911
SMT-8F-PO-24V-K7,5-OE
Cable length [m]
Part No.
Type yp
2.5
150 386
SIEN-M8B-PS-K-L
150 387
SIEN-M8B-PS-S-L
150 390
SIEN-M8B-PO-K-L
150 391
SIEN-M8B-PO-S-L
NC contact
Ordering data – Proximity sensors for T-slot, magneto-resistive Assemblyy Switch Electrical connection output Cable
Technical data Volume 1
NO contact Insertable from end flush with end, the cyl. profile
PNP
Insertable from above
PNP
NC contact
Ordering data – Inductive proximity sensors M8 Electrical connection Cable Plug M8
Technical data Volume 4 Switch output
LED
NO contact 3-wire
–
PNP
–
3-pin
PNP
3-wire
–
PNP
–
3-pin
PNP
NC contact
Ordering data – Plug sockets with cable Assemblyy Switch output PNP
2.5
Technical data Volume 1 Connection
Cable length [m]
Part No.
Type yp
33-pin p
2.5 5
159 420 159 421
SIM-M8-3GD-2,5-PU SIM-M8-3GD-5-PU
3-pin p
2.5
159 422
SIM-M8-3WD-2,5-PU
5
159 423
SIM-M8-3WD-5-PU
NPN
Straight socket M8 locknut
Angled socket M8 locknut
Core Range
5 / 2.1-88
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE
2.1
Dynamic and versatile Fully compatible with Festo’s multi-axis modular system Everything from a single source
2006/03 – Subject to change – Products 2006
5 / 2.1-1
-V- New
Toothed belt axes DGE Key features At a glance
Electrical positioning systems Electromechanical drives
Precision, rigid guide Highly adaptable, thanks to wide choice of mounting and attachment options Wide range of options for attaching drive units
2.1
Comprehensive range of mounting accessories for multiaxis combinations Optimally adapted motor controller combinations
Basic version DGE-ZR Stroke lengths from 1 … 4500 mm Without guide
Low characteristic load values
With recirculating ball bearing guide DGE-ZR-KF Stroke lengths from 1 … 4500 mm Standard slide or extended slide
Medium to high characteristic load values
With protected version DGE-ZR-KF-GA Stroke lengths from 1 … 1800 mm Standard slide
Guide and slide are fitted with a cover to protect against the ingress of particles from above and the side
With roller guide DGE-ZR-RF Stroke lengths from 1 … 5000 mm Standard slide or extended slide
Internal, protected roller guide Medium characteristic load values High speeds possible
-V-
With heavy-duty guide DGE-ZR-HD Stroke lengths from 1 … 2000 mm High guide precision Sturdy construction
5 / 2.1-2
High characteristic load values
Products 2006 – Subject to change – 2006/03
-V- New
Toothed belt axes DGE Key features System selection for electromechanical drives Servo motor controller SEC-AC 5 / 2.2-36
Electrical positioning systems Electromechanical drives
Axis controller SPC-200 5 / 1.3-2
Stepper motor controller SEC-ST 5 / 2.2-23
2.1 Stepper motor MTR-ST 5 / 2.2-12
Servo motor MTR-AC 5 / 2.2-26
Coupling KSE-... 5 / 2.3-3
Toothed belt axis with recirculating ball bearing guide DGE-...-ZR-KF-...
2006/03 – Subject to change – Products 2006
Toothed belt axis with roller guide DGE-...-ZR-RF-...
Motor flange MTR-FL-... 5 / 2.3-8
Cantilever axis DGEA-...-ZR-...
Spindle axis with recirculating ball bearing guide DGE-...-SP-...
5 / 2.1-3
-V- New
Toothed belt axes DGE System example System product for handling and assembly technology
Electrical positioning systems Electromechanical drives
6 1
2
6
4 4
7 3 3
2.1
5 6 1
7
System components and accessories Type
Brief description
Page
1
Axes
Wide range of combination options within handling and assembly technology
Volume 5
2
Passive guide axes
Diverse possible combinations in handling and assembly technology
Volume 5
3
Drives
Wide range of combination options within handling and assembly technology
Volume 1
4
Motors
Servo and stepper motors, with or without gearing
Volume 5
5
Grippers
Wide range of combination options within handling and assembly technology
Volume 1
6
Adapters
For combining drives with drives and drives with grippers
Volume 5
7
Installation components
For achieving a clear-cut, safe layout for electrical cables and tubing
Volume 5
5 / 2.1-4
Products 2006 – Subject to change – 2006/03
-V- New
Toothed belt axes DGE Selection aid Guide characteristics
Version
Size
Speed p
[mm]
Page g
Forces and torques Fy Fz
Mx
My
Mz
[m/s]
Repetip Feed tion force accuracy [mm] [N]
[N]
[N]
[Nm]
[Nm]
[Nm]
1 … 650 1 … 1000 1 … 1000 1 … 3000 1 … 4000 1 … 4500
1 1.5 2 5 5 5
±0.08 ±0.08 ±0.08 ±0.1 ±0.1 ±0.1
15 30 60 260 610 1500
– – – – – –
38 59 120 330 800 1600
0.15 0.3 0.5 1 4 8
2 4 11 20 60 120
0.3 0.5 1 3 8 24
5 / 2.1-6
With recirculating ball bearing guide ZR-KF 8 1 … 650 12 1 … 1000 18 1 … 1000 25 1 … 3000 40 1 … 4000 63 1 … 4500
1 1.5 2 3 3 3
±0.08 ±0.08 ±0.08 ±0.1 ±0.1 ±0.1
15 30 60 260 610 1500
255 565 930 3080 7300 14050
255 565 930 3080 7300 14050
1 3 7 45 170 580
3.5 9 45 170 660 1820
3.5 9 45 170 660 1820
5 / 2.1-24
5 / 2.1-46
Basic version without guide ZR 8 12 18 25 40 63
Workingg stroke1)
Electrical positioning systems Electromechanical drives
The data in the table are maximum values. The precise values for each variant can be found in the corresponding data sheet included in the catalogue.
2.1
With roller guide ZR-RF 25
1 … 5000
10
±0.1
260
260
150
7
30
30
40
1 … 5000
10
±0.1
610
610
300
18
120
180
63
1 … 5000
10
±0.1
1500
1500
600
65
340
600
With heavy-duty guide ZR-HD 18
1 … 1000
3
±0.08
60
1820
1820
70
115
112
25
1 … 1000
3
±0.1
260
5400
5600
260
415
400
40
1 … 1000
3
±0.1
610
5400
5600
375
560
540
1)
5 / 2.1-60
Special lengths on request
2006/03 – Subject to change – Products 2006
5 / 2.1-5
Toothed belt axes DGE-ZR
Electrical positioning systems Electromechanical drives
Peripherals overview
1
2
2.1
3
4
5
6 7 8 9 aJ
aA
5 / 2.1-6
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Variants and accessories Type
Brief description
Page
1
Electromechanical axis without guide
5 / 2.1-8
Adapter for mounting the motor on the axis
5 / 2.1-76
Connecting element between axis and motor
5 / 2.1-76
Connecting element between coupling housing and motor
5 / 2.1-76
Motors specially matched to the axis, with or without gearing, with or without brake
5 / 2.1-76
For protecting against the ingress of dirt
5 / 2.1-85
For use as a proximity signal and safety monitoring
5 / 2.1-88
For proximity sensors
5 / 2.1-88
For mounting attachments
5 / 2.1-85
For mounting the axis
5 / 2.1-80
For mounting the axis
5 / 2.1-79
2 3 4 5 6 7 8 9 aJ aA
Toothed belt axis DGE-ZR Coupling housing KG Coupling KSE Motor flange MTR-FL Motor MTR Slot cover B/S Proximity sensor G/H/I/J/N Plug socket with cable V Slot nut for mounting slot Y Central support M Foot mounting F
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
Peripherals overview
2.1
5 / 2.1-7
Toothed belt axes DGE-ZR Type code
DGE
–
25
–
500
–
ZR
–
LK
–
RV
–
KG
–
SED
–
Type DGE
Toothed belt drive
Size
Electrical positioning systems Electromechanical drives
Stroke [mm]
2.1
Drive function ZR
Toothed belt
Drive shaft on left LK LV LH LB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear
Drive shaft on right RK RV RH RB
No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Coupling housing KG
Coupling housing
Motor type STD STED STDP STG SED SEDP SEG SEI SEIP
Stepper motor Stepper motor with integrated power electronics Stepper motor for high performance Stepper motor with gear unit Servo motor Servo motor for high performance Servo motor with gear unit Servo motor with integrated gearing Servo motor with integrated gearing for high performance
Motor brake BR
5 / 2.1-8
Brake
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Type code
+ ZUB
–
F
2G
Accessories ZUB
Accessories supplied loose
Slot cover Sensor slot Mounting slot Electrical positioning systems Electromechanical drives
…S …B
Slot nut …Y
For mounting slot
Central support …M
Central support
Foot mounting …F
Foot mounting
Proximity sensor …G …H …I …J …N
2.1
With cable, 2.5 m With plug Contactless, with cable, 2.5 m Contactless, plug NC contact with cable, 2.5 m
Plug socket …V
With cable, 2.5 m
2006/03 – Subject to change – Products 2006
5 / 2.1-9
Toothed belt axes DGE-ZR Technical data
-N-
Electrical positioning systems Electromechanical drives
-T-
2.1
-W-
Size 8 … 63
www.festo.com/en/ Spare_parts_service
Stroke length 1 … 4500 mm
General technical data Size
8
25
40
63
Constructional design Guide Mounting position Max. working stroke1) Max. feed force Fx Max. driving torque Max. no-load driving torque3) Max. speed Max. acceleration Repetition accuracy
Electromechanical axis with toothed belt – Any 1 … 650 1 … 1000 1 … 1000 15 30 60 0.08 0.18 0.5 0.05 0.08 0.2 1 1.5 2 15 20 20 ±0.08
1 … 30002) 260 2.6 0.5 5 50 ±0.1
1 … 40002) 610 9.7 1.0 5 50
1 … 45002) 1500 42 4.5 5 50
Operating and environmental conditions Size
8
Ambient temperature Protection class
–10 … +40 IP40
1) 2) 3)
[mm] [N] [Nm] [Nm] [m/s] [m/s2] [mm]
18
Total stroke = working stroke + 2x stroke reserve Special lengths on request Measured at a speed of 0.2m/s
[°C]
Weights [kg] Size Basic weight with 0 mm stroke1) Additional weight per 100 mm stroke Moving load 1)
12
12
18
25
40
63
8
12
18
25
40
63
0.237 0.05 0,012
0.31 0.08 0,02
0.862 0.16 0,055
1.89 0.32 0,28
6.05 0.51 0,60
23.2 1.8 1,80
8
12
18
25
40
63
0.006 0.003 0.259
0.015 0.009 0.365
0.064 0.021 0.685
0.38 0.078 1
2.34 0.45 2.53
25.6 3.6 7.85
Including coupling housing
Mass moment of inertia Size JO JH per metre stroke JL per kg working load The mass moment of inertia JA of the entire axis is calculated as follows:
5 / 2.1-10
[kg cm2] [kg cm2/m] [kg cm2/kg]
JA = JO + JH x working stroke [m] + JL x mworking load [kg]
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Technical data Toothed belt Size
1)
8
12
18
25
40
63
[%] [mm] [mm]
0.04 2 10.18
0.1 2 12.09
0.2 2 16.55
0.11 3 20.05
0.1 5 31.83
0.15 8 56.02
[mm/rev.]
32
38
52
63
100
176 Electrical positioning systems Electromechanical drives
Tensile stress1) Pitch Effective radius; effective diameter Feed constant At max. feed force
Materials Sectional view 1
2
3
4
5
6
2.1
Axis 1 2 3 4 5 6
Return pulley housing Cover strip Toothed belt Profile Slide Drive housing
Anodised aluminium Corrosion resistant steel Polychloroprene with Glascord and nylon coating Anodised aluminium Anodised aluminium Anodised aluminium
Stroke reserve L12 The stroke reserve is a safety distance available on both sides of the axis in addition to the stroke. L11 Internal mechanical stop L1+ Overall length of axis 1 Working stroke Example: Type yp DGE-25-500-ZR
Size L12 per end position
[mm]
8
12
18
25
40
63
27.5
36.5
46.5
63
100
172
Working k stroke k = 500 mm Stroke reserve = (2x 63 mm) = 126 mm Total stroke = 500 mm + 126 mm = 626 mm
2006/03 – Subject to change – Products 2006
5 / 2.1-11
Toothed belt axes DGE-ZR Technical data
Electrical positioning systems Electromechanical drives
Characteristic load values
2.1
The indicated forces and torques refer to the centre line of the internal diameter of the profile. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase. phase
If the drive is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads.
0.4 ×
Fz + Mx + My + 0.2 × Mz ≤ 1 Fzmax. Mx max. Mymax. Mzmax.
Fz ≤ 1 Fzmax.
Mz ≤ 1 Mzmax.
Permissible forces and torques Size
8
12
18
25
40
63
Fymax. Fzmax.
[N] [N]
– 38
– 59
– 120
– 330
– 800
– 1600
Mxmax. Mymax. Mzmax.
[Nm] [Nm] [Nm]
0.15 2 0.3
0.3 4 0.5
0.5 11 1
1 20 3
4 60 8
8 120 24
2nd moment of area Fz Fy
Iy
Iz
Size Ly Lz
[mm4] [mm4]
8
12
18
25
40
63
6.6x103 6.7x103
19.7x103 19.1x103
69.8x103 72.3x103
224x103 240x103
673x103 748x103
5688x103 6031x103
Design tool PtTool www.festo.com/en/engineering
5 / 2.1-12
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Technical data Maximum permissible support span l as a function of the force F lengths. The following diagrams serve to determine the maximum permissible support span l as a
function of the force acting upon the drive F.
F
F
F Electrical positioning systems Electromechanical drives
The drive may need to be supported with central supports MUP in order to restrict deflection with long stroke 1 Force on the surface of the slide
2 Force on the front of the slide F
F
F
2.1
F [N]
F [N]
Maximum permissible support span l (without central support) as a function of the force F DGE-8 DGE-12
l [mm] DGE-25
F [N]
F [N]
DGE-18
l [mm]
l [mm] DGE-40
DGE-63
F [N]
F [N]
l [mm]
l [mm]
1 2
l [mm] 2006/03 – Subject to change – Products 2006
5 / 2.1-13
Toothed belt axes DGE-ZR Technical data Download CAD data www.festo.com/en/engineering
Electrical positioning systems Electromechanical drives
Dimensions Size 8 … 18
DGE-8-...
2.1
1 Coupling housing 3 Centring hole for foot mounting
Profile Size 8
4 Coupling 8 Slide in end position of the working stroke (including L12)
9 Recommended stroke reserve
Size 12
Size 18
+
= plus stroke length
2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST aJ Not suitable for proximity sensor
5 / 2.1-14
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Size
B1
B3
B4
B5
B6
B11
B12
B13
B14
D1 ∅ g6
D2 ∅
D3 ∅ H11
D4 ∅ H7
D5 ∅
D6
D7
+0.2
±0.1
8 12 18
20.5 25 34
8 8 12
16 21 28
4 6 7
13 18.6 24
7.3 8.7 7.7
5 6.5 5.5
– 22.7 31.1
12 16.2 22
4 4 6
2 2 3
3.4 3.4 5.4
4 4 6
12 16 19
M3 M3 M5
M3 M3 M4
Size
D8 ∅
D9 ∅ g7
D10
D12
H1
H2
H3
H4
H5
H6
H8
H9
H11
J2
L1
L2
8 12 18
16 16 21
28.7 30 44
3.4 3.4 5.5
M4 M4 M5
30 35.5 49.8
26.5 32 43.8
23.1 28.6 37.6
8 10.5 14
9.8 12.5 17
8.1 11.8 16.4
11 11 15.5
0 13.1 21.8
11 11 15.5
1.7 0.7 0.6
180 216 282
90 108 141
Size
L3
L4
L5
L6
L7
L11
L12
L13
L14
L15
L16
T1
T2
T3
T6
T7
+4
±0.1
±0.1
8 12 18
30 33 46
15.5 17 23.5
52 64 85
15 15 30
4 4 4
27.5 36.5 46.5
27.5 29 31.5
5 5 5
9.7 11.3 12.8
3.2 4.8 5.3
7 7 11
1.1 1.1 1.6
3.4 3.4 5.7
0.7 0.8 1.5
18.8 29 19
±0.1 21 24 32
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
Technical data
2.1
5 / 2.1-15
Toothed belt axes DGE-ZR Technical data Download CAD data www.festo.com/en/engineering
Electrical positioning systems Electromechanical drives
Dimensions Size 25 … 63
2.1
Size 63
1 Coupling housing 3 Centring hole for foot mounting HP 4 Coupling Profile Size 25
Size 25/40
8 Applies to end positions where stroke reserve is maintained up to the mechanical stop
9 Stroke reserve (available safety distance from mechanical end position at both ends)
Size 40
Size 63
+
= plus stroke length
2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST
5 / 2.1-16
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Size
B1
25 40 63
45 64 106
Size
B3
B4
B5
B6
B11
B12
B13
B14
D1 ∅ h6
D2 ∅
D3 ∅ +0.2
D4
19 21 24
39.1 53 89
18 28 44
32.5 49 83
15.5 30 41
11 24.5 35
38 56 –
29.8 43.5 77.7
8 15 25
3.3 4.3 6.3
5.2 6.5 8.5
M5 M6 M8
D5 ∅ H7
D6
D7
D8 ∅
D9 ∅ g7
D12 ∅
H1
H2
H3
H4
H5
H6
H8
25 40 63
30 40 62
M4 M5 M8
M4 M6 M8
32 48 78
44 64 –
10 17 31
63 86 131
57 78 122
52.8 71.8 115
19.6 26.5 44.5
22.5 32 53
7 11.5 21.5
21.6 31 49
Size
H9
L10
+0.2
J2
L1
L2
L3
L4
L5
L6
±0.1
L7
L8
L9
2.1
±0.1
±0.1
±0.1
25 40 63
19 28 35
4.1 5 6.5
372 569 882
186 284.5 441
48 67 106
38 54 84
24 34 55
109 171 234
30 70 110
– 130 190
50 40 70
33 54 84
Size
L11
L12
L13
L14
L15
L161)
T1
T2
T3
T5
T6
T7
25 40 63
11 15 15
63 100 172
40 65 91
3.2 4 5
14.6 22.8 35
3.6 –2.2 0
10 12 21
2 3 4
7.5 10.5 12.5
1.4 1.9 4.5
8 10 15
10 13 16
1)
Negative dimension: Protrudes above coupling housing
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
Technical data
5 / 2.1-17
Toothed belt axes DGE-ZR Ordering data – Modular products Order code Mandatory data
Electrical positioning systems Electromechanical drives
LK LV LH LB RK RV RH RB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
2.1
-HDrive shaft right
Drive shaft left
-H-
Note
The insertion point for the proximity sensor is located on the right side of the toothed belt axis DGE-ZR O U R L V H
5 / 2.1-18
top underneath right left front rear
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Ordering data – Modular products Order code Options
Coupling (included in the scope of delivery when ordering a motor) Flange (included in the scope of delivery when ordering a motor)
2.1
Motor options STD/STED/STDP/STG SED/SEDP/SEG/SEI/SEIP
B/S G/H/I/J/N V Y M
F
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
KG
5 / 2.1-19
Toothed belt axes DGE-ZR Ordering data – Modular products
Electrical positioning systems Electromechanical drives
0 M Mandatory data
0 O Options
Module No.
Design
Size
Stroke
Drive function
Drive shaft on left
Drive shaft on right
Coupling housing
193 739 193 740 193 741 193 742 193 743 193 744
DGE
8 12 18 25 40 63
1 … 4 500
ZR
LK LV LH LB
RK RV RH RB
KG
DGE
– 25
– ZR
– LK
– RV
– KG
Ordering example 193 742
– 500
2.1 Ordering table Size
8
12
18
25
40
63
0 M Module No.
193 739
193 740
193 741
193 742
193 743
193 744
40 1 … 4000
63 1 … 4500
Design Size Stroke Drive function Drive shaft on left
Drive shaft on right g
Electromechanical linear axis 8 12 18 25 [mm] 1 … 650 1 … 1000 1 … 3000 Electromechanical drive with toothed belt No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
0 O Coupling p g housingg Stroke Special stroke lengths on request.
2
LK
1 2
3
Coupling housing
1
Code
Enter code
DGE -… -… -ZR -LK -LV -LH -LB -RK -RV -RH -RB
DGE
-ZR
-KG
3
RK
Not with drive shaft on left LK.
Not with drive shaft on right RK.
Transfer order code DGE
5 / 2.1-20
Conditions
–
–
– ZR
–
–
–
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Ordering data – Modular products
0 O Options Brake
STD STED STDP STG SED SEDP SEG SEI SEIP
BR
Electrical positioning systems Electromechanical drives
Motor type
– SEG
– BR
2.1 Ordering table Size
8
Motor type yp Stepper pp motor 0 O
Stepper motor with integrated power electronics
Servo motor
18
25
–
–
–
–
–
–
–
–
40
63
Conditions
Code
–
–
–
–
4 4
-STD -STED
4
-STDP
4
-STG
4 4
-SED -SEDP
4
-SEG
4 4
-SEI -SEIP
5
-BR
for high – performance with gear – unit
Servo motor
Brake 4 Motor type
12
–
for high – performance
–
–
–
–
with gear unit
–
–
–
–
–
–
–
–
– –
– for high – performance –
–
with integrated gearing with integrated gear– ing for high performance
Motor brake 5 BR
Only with coupling housing KG.
Allocation of order codes to motor types from 5 / 2.1-76
Enter code
Only permissible with motor type.
The motor controller and cable set must be ordered separately. Stepper motor 5 / 2.2-12 Servo motor 5 / 2.2-26
Transfer order code –
2006/03 – Subject to change – Products 2006
–
5 / 2.1-21
Toothed belt axes DGE-ZR Ordering data – Modular products
Electrical positioning systems Electromechanical drives
0 O Options
2.1
Accessories
Slot cover
Slot nut
Central support
Foot mounting
Proximity sensor
Plug socket
ZUB
…S …B
…Y
…M
…F
…G …H …I …J …N
…V
ZUB
– 2S
Ordering table Size Accessories 0 O Slot cover
–
8
–
10Y
12
18
Supplied separately 1 … 10 – – Slot nut – – Central support 1 … 10 Foot mounting (kit) 1 … 10 Proximityy sensor with cable 2.5 m 1 … 10 with plug 1 … 10 contactless with cable 1 … 10 2.5 m contactless, plug 1 … 10 NC contact with 1 … 10 cable 2.5 m Plug socket with cable 2.5 m 1 … 10 Sensor slot Mounting slot for mounting slot
Transfer order code ZUB –
5 / 2.1-22
–
–
– 1 … 10
25
–
F
40
63
–
2G
Conditions
1 … 10
–
2V
Code
Enter code
ZUB…S …B …Y …M …F …G …H …I
ZUB-
…J …N …V
–
–
–
–
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR Application example
Electrical positioning systems Electromechanical drives
Planar surface gantry
2.1
2006/03 – Subject to change – Products 2006
5 / 2.1-23
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide
Electrical positioning systems Electromechanical drives
Peripherals overview
1 2 3 4
2.1
5 6 7 8
9
aJ
aA
aB
aC aD aE aF aG aH
5 / 2.1-24
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Peripherals overview
1 2 3 3 4 5 6 7 8 9 aJ aA aB aC aD aE aF aG aH
1)
Toothed belt axis DGE-ZR-KF Emergency buffer with retainer1) A Shock absorber kits C Shock absorber kits E Switching lug L Sensor bracket T Inductive proximity sensor O/P/R/W Slot nut for slide X Centring pins/sleeves Z Coupling housing KG Coupling KSE Motor flange MTR-FL Motor MTR Slot cover B/S Proximity sensor G/H/I/J/N Plug socket with cable V Slot nut for mounting slot Y Central support M Foot mounting F
GA
Page
5 / 2.1-26
5 / 2.1-83
–
–
For sensing the slide position
–
Adapter for mounting the inductive proximity sensors on the axis
–
For use as a proximity signal and safety monitoring
–
For mounting loads and attachments on the slide
5 / 2.1-85
For centring loads and attachments on the slide
5 / 2.1-85
Adapter for mounting the motor on the axis
5 / 2.1-76
Connecting element between axis and motor
5 / 2.1-76
Connecting element between coupling housing and motor
5 / 2.1-76
Motors specially matched to the axis, with or without gearing, with or without brake For protecting against the ingress of dirt
5 / 2.1-76
5 / 2.1-85
For use as a proximity signal and safety monitoring
5 / 2.1-88
For proximity sensors
5 / 2.1-88
For mounting attachments
5 / 2.1-85
For mounting the axis
5 / 2.1-80
For mounting the axis
5 / 2.1-79
Brief description Electromechanical axis with toothed belt and recirculating ball bearing guide For avoiding damage at the end stop in the event of malfunction For avoiding damage at the end stop in the event of malfunction For avoiding damage at the end stop in the event of malfunction
GK/GV
5 / 2.1-82 Electrical positioning systems Electromechanical drives
Variants and accessories Type
5 / 2.1-83 5 / 2.1-86 5 / 2.1-86 5 / 2.1-88
2.1
Fitted as standard for GV and GA
2006/03 – Subject to change – Products 2006
5 / 2.1-25
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Type code
DGE
–
25
– 500 –
ZR
–
LK
–
RV
–
KG
–
KF
– GK
–
KL
– SED
–
Type DGE
Toothed belt drive
Size
Electrical positioning systems Electromechanical drives
Stroke [mm]
2.1
Drive function ZR
Toothed belt
Drive shaft on left LK LV LH LB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear
Drive shaft on right RK RV RH RB
No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Coupling housing KG
Coupling housing
Guide KF
Recirculating ball bearing guide
Slide GK GV GA
Standard slide Extended slide Protected version
Additional slide KL KR
Left Right
Motor type STD STED
Stepper motor Stepper motor with integrated power electronics STDP Stepper motor for high performance STG Stepper motor with gear unit SED Servo motor SEG Servo motor with gear unit SEGP Servo motor with gear unit for high performance SEI Servo motor with integrated gearing SEIP Servo motor with integrated gearing for high performance Motor brake BR
Brake
5 / 2.1-26
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Type code
+ ZUB
– 2S –
–
M
–
F
Z
2H
2V
Accessories ZUB
Accessories supplied loose
Slot cover Sensor slot Mounting slot Electrical positioning systems Electromechanical drives
…S …B
Slot nut …Y …X
For mounting slot For slide
Central support …M
Central support
Foot mounting …F
Foot mounting
2.1
Emergency buffer …A
Emergency buffer with retainer
Shock absorber kit …C …E
Plus retainer for GK/GV For GA
Centring sleeve …Z
For slide
Proximity sensor …G …H …I …J …N
With cable, 2.5 m With plug Contactless, with cable, 2.5 m Contactless, plug NC contact with cable, 2.5 m
Plug socket …V
With cable, 2.5 m
Sensor bracket …T
For inductive proximity sensors
Switching lug L
Switching lug
Inductive proximity sensor …O …P …W …R
NO contact, cable NC contact, cable NO contact, plug NC contact, plug
2006/03 – Subject to change – Products 2006
5 / 2.1-27
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data
-N-
Electrical positioning systems Electromechanical drives
-T-
2.1
-W-
Size 8 … 63
Spare_parts_service
Stroke length 1 … 4500 mm
General technical data Size Constructional design Guide Mounting position Max. workingg stroke1)
8
GK GV GA
Max. working load Max. feed force Fx Max. driving torque Max. no-load driving torque3) Max. speed Max. acceleration Repetition accuracy 1) 2) 3)
www.festo.com/en/
[mm] [mm] [mm] [kg] [N] [Nm] [Nm] [m/s] [m/s2] [mm]
18
25
40
63
1 … 45002) 1 … 4250 – 120 1500 42 4.5 3 50
Total stroke = working stroke + 2x stroke reserve Special lengths on request Measured at a speed of 0.2 m/s
Operating and environmental conditions Size
8
Ambient temperature Protection class
–10 … +40 IP40
[°C]
Weights [kg] Size Basic weight g with 0 mm stroke1)
Additional weight g pper 100 mm stroke Movingg load
Additional slide 1)
12
Electromechanical axis with toothed belt and recirculating ball bearing guide Recirculating ball bearing guide Any 1 … 650 1 … 1000 1 … 1000 1 … 30002) 1 … 40002) – – 1 … 920 1 … 2900 1 … 3830 – – – 1 … 1800 1 … 1800 1.5 3 6 20 50 15 30 60 260 610 0.08 0.18 0.5 2.6 9.7 0.05 0.08 0.2 0.5 1.0 1 1.5 2 3 3 15 20 20 50 50 ±0.08 ±0.1
GK GV GA GK/GV GA GK GV GA KL/KR
12
18
25
40
63
8
12
18
25
40
63
0.32 – – 0.095 – 0,085 – – –
0.66 – – 0.14 – 0,14 – – –
1.16 1.62 – 0.26 – 0,32 0,48 – 0.25
2.6 3.52 3.51 0.47 0.56 0,71 0,97 1,27 0.38
7.6 9.52 9.67 0.94 1.06 1,8 2,52 3,17 1.06
30.3 40.2 – 2.6 – 5 7,46 – 3.1
Including coupling housing and slide
5 / 2.1-28
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Mass moment of inertia Size JO
GK GV GA
JH per metre stroke JL per kg working load The mass moment of inertia JA of the entire axis is calculated as follows:
[kg cm2] [kg cm2] [kg cm2] [kg cm2/m] [kg cm2/kg]
Pitch Effective radius; effective diameter Feed constant 1)
12
18
25
40
63
0.025 – – 0.003 0.259
0.058 – – 0.009 0.365
0.247 0.355 – 0.021 0.685
0.81 1.08 1.37 0.078 1
5.25 7.14 8.71 0.45 2.53
50.7 70.9 – 3.6 7.85
JA = JO + JH x working stroke [m] + JL x mworking load [kg]
Toothed belt Size Tensile stress1)
8
Electrical positioning systems Electromechanical drives
Technical data
8
12
18
25
40
63
[%] [mm] [mm]
0.04 2 10.18
0.1 2 12.09
0.2 2 16.55
0.11 3 20.05
0.1 5 31.83
0.15 8 56.02
[mm/rev.]
32
38
52
63
100
176
2.1
At max. feed force
Materials Sectional view 1
2
3
4
5
6
Axis 1 2 3 4 5 6
Return pulley housing Cover strip Toothed belt Profile Slide Drive housing
2006/03 – Subject to change – Products 2006
Anodised aluminium Corrosion resistant steel Polychloroprene with Glascord and nylon coating Anodised aluminium Anodised aluminium Anodised aluminium
5 / 2.1-29
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Characteristic load values for axis with standard slide GK or protected version GA
Electrical positioning systems Electromechanical drives
The indicated forces and torques refer to the centre of the guide rail. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase.
2.1
If the axis is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads.
Fy My + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.
Permissible forces and torques Size
8
12
18
25
40
63
Fymax. Fzmax.
[N] [N]
255 255
565 565
930 930
3080 3080
7300 7300
14050 14050
Mxmax. Mymax. Mzmax.
[Nm] [Nm] [Nm]
1 3.5 3.5
3 9 9
7 23 23
45 85 85
170 330 330
580 910 910
2nd moment of area Fz
Fy
Iy
Iz
Size Iy Iz
[mm4] [mm4]
8
12
18
25
40
63
16.9x103 7x103
46x103 21x103
172x103 73.7x103
551x103 250x103
1908x103 875x103
13677x103 6987x103
Design tool PtTool www.festo.com/en/engineering
5 / 2.1-30
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Characteristic load values for axis with extended slide GV
If the axis is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads.
Electrical positioning systems Electromechanical drives
The indicated forces and torques refer to the centre of the guide rail. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase.
Fy My + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.
2.1
Permissible forces and torques Size
8
12
18
25
40
63
Fymax. Fzmax.
[N] [N]
255 255
565 565
930 930
3080 3080
7300 7300
14050 14050
Mxmax. Mymax. Mzmax.
[Nm] [Nm] [Nm]
1 – –
3 – –
7 45 45
45 170 170
170 660 660
580 1820 1820
2nd moment of area Fz
Fy
Iy
Iz
Size Iy Iz
[mm4] [mm4]
8
12
18
25
40
63
16.9x103 7x103
46x103 21x103
172x103 73.7x103
551x103 250x103
1908x103 875x103
13677x103 6987x103
2006/03 – Subject to change – Products 2006
5 / 2.1-31
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data
Electrical positioning systems Electromechanical drives
Stroke reserve
2.1
L12 The stroke reserve is a safety distance available on both sides of the axis in addition to the stroke. L17 Slide length L11 Internal mechanical stop L1+ Overall length of axis 1 Working stroke Example: Type yp DGE-25-500-ZR Working stroke = 500 mm Stroke k reserve = (2x ( 63 mm)) = 126 mm Total stroke = 500 mm + 126 mm = 626 mm
Size L12 per end position
[mm]
8
12
18
25
40
63
27.5
36.5
46.5
63
100
172
Working stroke reduction with standard slide GK or extended slide GV and additional slide KL/KR L17 = L18 = 4
Slide/additional slide length Distance between both slides Additional slide
For a toothed belt axis with additional slide, the working stroke is reduced by the length of the additional slide and the distance between both slides.
5 / 2.1-32
Example: Type DGE-25-500-ZR-…-KF-GK-KL Working stroke without additional slide = 500 mm L18 = 20 mm L17 = 105 mm Working stroke with additional slide = 375 mm (500 mm – 20 mm – 105 mm)
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Maximum permissible support span l as a function of the force F The axis may need to be supported with central supports MUP in order to restrict deflection with long stroke lengths. The following diagrams serve
to determine the maximum permissible support span l as a function of the force acting upon the axis F.
F
F
Electrical positioning systems Electromechanical drives
1 Force on the surface of the slide F
2 Force on the front of the slide F
F
F
2.1
DGE-12
F [N]
F [N]
Maximum support span l (without central support) as a function of the force F DGE-8
l [mm]
F [N]
DGE-25
F [N]
DGE-18
l [mm]
l [mm]
l [mm]
1 2
2006/03 – Subject to change – Products 2006
5 / 2.1-33
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide
2.1
Maximum support span l (without central support) as a function of the force F DGE-40
DGE-63
F [N]
F [N]
Electrical positioning systems Electromechanical drives
Technical data
l [mm] l [mm] 1 2
5 / 2.1-34
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Download CAD data www.festo.com/en/engineering
Dimensions Standard slide GK Size 8 … 18
5 Hole for centring pin ZBS-5 + = plus stroke length
Electrical positioning systems Electromechanical drives
Basic dimensions 5 / 2.1-14
Additional slide KL/KR Size 18
2.1
5 Hole for centring pin ZBS-5 6 Additional slide + = plus stroke length
Extended slide GV Size 18 2 3 5 +
Profile Size 8
Size 12
Shock absorber retainer KYP Emergency buffer NPE Hole for centring pin ZBS-5 = plus stroke length
Size 18 2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST aJ Not suitable for proximity sensor
Size
B7
B8
D11
D13
H7
H10
H12
L1
L13
L17
L18
L19
T4 max.
T8
8 12 18
21.5 22 32
32 36.5 50.5
M4 M4 M5
– – M4
35.5 43.5 57
12 14 17
– – 4.3
180 216 282
27.5 29 31.5
52 64 85
– – 20
– – 78
7 8.5 10
– – 9
2006/03 – Subject to change – Products 2006
5 / 2.1-35
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Dimensions Standard slide GK Size 25 … 63
Download CAD data www.festo.com/en/engineering
5 Hole for centring sleeve ZBH-9 6 Mounting slot for slot nut NSTL 7 Hole for central mounting SLZZ Electrical positioning systems Electromechanical drives
Basic dimensions 5 / 2.1-16
2.1
Size 40/63 5 Hole for centring sleeve ZBH-9 6 Mounting slot for slot nut NSTL
Size 25 … 63 4 Additional slide DGE-…-KL/KR 5 Hole for centring sleeve ZBH-9 6 Mounting slot for slot nut NSTL
5 / 2.1-36
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Profile Size 25
Size 40
Size 63
Size
B7
B8
B9
B10
B15
D10
D11 ∅ G7
H7
±0.2 25 40 63
48 78.5 121
67 96.5 142
32 55 90
– 20 40
23.5 42 71
M5 M5 M8
14 25 25
68.5 90.5 144.5
Size
H10
H11
L17
L181)
L19
L20
T4
T8
±0.1
±0.1
max.
88 150 200
– 58 72
12.5 12.5 20.5
25 40 63 1)
18.5 20 30
8.2 7 12.5
105 167 230
20 20 27
8.5 8.5 10.5
Recommended minimum distance for access to lubrication nipple.
2006/03 – Subject to change – Products 2006
5 / 2.1-37
Electrical positioning systems Electromechanical drives
2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST
2.1
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Download CAD data www.festo.com/en/engineering
Electrical positioning systems Electromechanical drives
Dimensions Extended slide GV Size 25 … 63
2.1
3 Emergency buffer NPE 4 Shock absorber retainer KYP
5 Hole for centring sleeve ZBH-9 6 Slot for slot nut NSTL
7 Hole for central mounting SLZZ + = plus stroke length
Basic dimensions 5 / 2.1-16
Size 25 5 Hole for centring sleeve ZBH-9 6 Slot for slot nut NSTL
Size 40/63 5 Hole for centring sleeve ZBH-9 6 Slot for slot nut NSTL
5 / 2.1-38
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Size
B7
B8
B9
25 40 63
48 78.5 121
67 96.5 142
Size
L1
L2
l15
L16
25 40 63
472 739 1132
236 369.5 566
25 40 60
19 32 44
B15
D10
D11 ∅ G7
H7
H10
H11
23.5 42 71
M5 M5 M8
14 25 25
68.5 90.5 144.5
18.5 20 30
8.2 7 12.5
±0.2 32 55 90
L17
L19
L20
L21
T4
±0.2
±0.1
±0.1
±0.1
max.
205 337 480
88 150 200
– 58 72
– 40 120
12.5 12.5 20.5
T8
8.5 8.5 10.5
Electrical positioning systems Electromechanical drives
Technical data
2.1
2006/03 – Subject to change – Products 2006
5 / 2.1-39
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Technical data Download CAD data www.festo.com/en/engineering
Electrical positioning systems Electromechanical drives
Dimensions Protected version GA Size 25
2.1 +
= plus stroke length
Size 40
5 / 2.1-40
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Ordering data – Modular products Order code Mandatory data Extended slide GV
Protected version GA
Electrical positioning systems Electromechanical drives
Standard slide GK
2.1 Drive shaft LK LV LH LB RK RV RH RB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
-HDrive shaft right
Drive shaft left
-H-
Note
The insertion point for the proximity sensor is located on the right side of the toothed belt axis O U R L V H
2006/03 – Subject to change – Products 2006
top underneath right left front rear
5 / 2.1-41
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Ordering data – Modular products
A
C/E
Electrical positioning systems Electromechanical drives
X Z
KG Coupling (included in the scope of delivery when ordering a motor) Flange (included in the scope of delivery when ordering a motor)
2.1
Motor options STD/STED/STDP/STG SED/SEDP/SEG/SEI/SEIP
L T O/P/R/W B/S G/H/I/J/N V Y M
F
5 / 2.1-42
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Ordering data – Modular products 0 M Mandatory data
0 O Options
Design
Size
Stroke
Drive function
Drive shaft on left
Drive shaft on right
Coupling housing
Guide
Slide
193 739 193 740 193 741 193 742 193 743 193 744
DGE
8 12 18 25 40 63
1 … 4500
ZR
LK LV LH LB
RK RV RH RB
KG
KF
GK GV GA
DGE
– 40
– ZR
– LK
– RV
– KG
– KF
– GK
Ordering example 193 743
– 800
Ordering table Size
8
12
18
25
40
63
0 M Module No.
193 739
193 740
193 741
193 742
193 743
193 744
40 1 … 4000
63 1 … 4500
Design Size Stroke Drive function Drive shaft on left
Electromechanical linear axis 8 12 18 25 [mm] 1 … 650 1 … 1000 1 … 3000 Electromechanical drive with toothed belt No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Drive shaft on right g
0 O Coupling housing Guide Slide Standard Extended (maximum stroke for DGE-…-ZR-KF-GV) Dust protection p (maximum stroke for DGE-…-ZR-KF-GA)
3
(2 900 mm) (3 830 mm)
(4 250 mm)
–
Dust proof version (1 800 mm) (1 800 mm)
–
4
–
Special stroke lengths on request.
3 RK
Not with drive shaft on left LK.
2 LK
Not with drive shaft on right RK.
4 KF
Only with slide GK, GV, GA.
–
2006/03 – Subject to change – Products 2006
–
– ZR
–
–
2.1
Code
Enter code
DGE -… -… -ZR -LK -LV -LH -LB -RK -RV -RH -RB
DGE
-ZR
-KG -KF -GK -GV
-KF
-GA
1 Stroke
Transfer order code DGE
1 2
Coupling housing Recirculating ball bearing guide Standard Extended – – (920 mm)
–
Conditions
Electrical positioning systems Electromechanical drives
Module No.
–
– KF
–
5 / 2.1-43
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Ordering data – Modular products
Electrical positioning systems Electromechanical drives
0 O Options Additional slide
Motor type
Brake
KL KR
STD STED STDP STG SED SEDP SEG SEI SEIP
BR
– SEIP
– BR
2.1 – Ordering table Size Additional Left 0 O slide (effective stroke reduction) Right (effective stroke reduction) Motor type yp Stepper pp motor
8
12
18
–
–
–
–
Stepper motor with integrated power electronics
Servo motor
40
63
Standard slide left (85 mm) (105 mm)
(167 mm)
(230 mm)
Standard slide right (85 mm) (105 mm)
(167 mm)
(230 mm)
–
–
–
–
–
–
–
–
–
–
–
25
–
for high – performance with gear – unit
Servo motor
Brake
–
for high – performance
–
–
–
–
with gear unit
–
–
–
–
–
–
–
–
– –
– for high – performance –
–
with integrated gearing with integrated gear– ing for high performance
Motor brake
5 KL, KR
Only with slide GK or GV.
6 Motor type
Only with coupling housing KG.
Allocation of order codes to motor types from 5 / 2.1-76
7 BR
Conditions
Code
5
-KL
5
-KR
6 6
-STD -STED
6
-STDP
6
-STG
6 6
-SED -SEDP
6
-SEG
6 6
-SEI -SEIP
7
-BR
Enter code
Only permissible with motor type.
The motor controller and cable set must be ordered separately. Stepper motor 5 / 2.2-12 Servo motor 5 / 2.2-26
Transfer order code –
5 / 2.1-44
–
–
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-KF, with recirculating ball bearing guide Ordering data – Modular products
Accessories
Slot cover
Slot nut
Central support
Foot mounting
Emergency buffer and retainer
Shock absorber
Centring sleeve
Proximity sensor
Plug socket
Sensor bracket
Switching lug
Inductive sensor
ZUB
…S …B
…Y …X
…M
…F
…A
…C …E
…Z
…G …H …I …J …N
…V
…T
…L
…O …P …W …R
Electrical positioning systems Electromechanical drives
0 O Options
2.1 ZUB
–
– 2S2B
10Y2X
–
Ordering table Size
Sensor slot Mounting slot for mounting slot for slide
Slot nut
Central support Foot mounting (kit) Emergency buffer and retainer for KF Shock absorber and retainer for KFGK, KF-GV for KF-GA Centring sleeve (pack of 10) Proximityy with cable 2.5 m sensor with plug contactless with cable 2.5 m contactless, plug NC contact with cable 2.5 m Plug socket with cable 2.5 m Sensor bracket for inductive sensors Switching lug Inductive NO contact, cable sensor NC contact, cable NO contact, plug NC contact, plug
–
F
8
Accessories 0 O Slot cover
8 A
–
12
Supplied separately 1 … 10 – – – – – – 1 … 10 1 … 10 – – 1…2
–
–
18
–
25
– 1 … 10 –
2I
–
40
–
–
63
–
Conditions
1 … 10
1 … 10
8 9
1…2
– – – 10, 20, 30, 40, 50, 60, 70, 80, 90 1 … 10 1 … 10 1 … 10
1…2
aJ
–
Code
Enter code
ZUB…S …B …Y …X …M …F …A …C
ZUB-
…E …Z …G …H …I
1 … 10 1 … 10 1 … 10 – – – – – –
–
…J …N
– – – – – –
aJ E
Only with slide GK.
…V …T L …O …P …W …R
9 9 9 9 9 9
1…5 1 1…5 1…5 1…5 1…5 Only with slide GA.
Mounted as standard for slide GV, GA 9 C, T, L, O, P, W, R Not with slide GA.
Transfer order code ZUB –
–
–
2006/03 – Subject to change – Products 2006
–
–
–
–
–
–
–
–
–
5 / 2.1-45
Toothed belt axes DGE-ZR-RF, with roller guide
Electrical positioning systems Electromechanical drives
Peripherals overview
1 2 3
4
2.1
5
6
7
8 9 aJ aA
aB aC aD
aE
5 / 2.1-46
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Variants and accessories Type
Brief description
Page
1
Electromechanical axis with roller guide
5 / 2.1-50
For mounting loads and attachments on the slide
5 / 2.1-85
For centring loads and attachments on the slide
5 / 2.1-85
Adapter for mounting the motor on the axis
5 / 2.1-78
Connecting element between axis and motor
5 / 2.1-78
Connecting element between coupling housing and motor
5 / 2.1-78
Motors specially matched to the axis, with or without gearing, with or without brake
5 / 2.1-78
For sensing the slide position
5 / 2.1-86
Adapter for mounting the sensors on the axis
5 / 2.1-86
For use as a proximity signal and safety monitor
5 / 2.1-88
For proximity sensors
5 / 2.1-88
For protecting against the ingress of dirt
5 / 2.1-85
For mounting attachments
5 / 2.1-85
For mounting the axis
5 / 2.1-80
For mounting the axis
5 / 2.1-79
2 3 4 5 6 7 8 9 aJ aA aB aC aD aE
Toothed belt axis DGE-RF Slot nut for slide X Centring sleeve Z Coupling housing KG Coupling KSE Motor flange MTR-FL Motor MTR Switching lug L Sensor bracket T Inductive proximity sensor O/P/W/R Plug socket with cable V Slot cover B Slot nut for profile slot Y Central support M Foot mounting F
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
Peripherals overview
2.1
5 / 2.1-47
-V- New
Toothed belt axes DGE-ZR-RF, with roller guide Type code
DGE
– 25
– 500 –
ZR
–
RF
–
LK
–
RV
–
GK
– KG
– SED –
Type DGE
Toothed belt drive
Size
Electrical positioning systems Electromechanical drives
Stroke [mm]
2.1
Drive function ZR
Toothed belt
Guide RF
Roller guide
Drive shaft on left LK LV LH LB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear
Drive shaft on right RK RV RH RB
No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Slide length GK GV
Standard slide Extended slide
Coupling housing KG
Coupling housing
Motor type SED SEG SEGP SEI SEIP
Servo motor Servo motor with gear unit Servo motor with gear unit for high performance Servo motor with integrated gearing Servo motor with integrated gearing for high performance
Motor brake BR
Brake
5 / 2.1-48
Products 2006 – Subject to change – 2006/03
-V- New
Toothed belt axes DGE-ZR-RF, with roller guide Type code
+ ZUB
–
–
–
–
F
Z
2T
2L
2O
Accessories ZUB
Accessories supplied loose
Slot cover …B
Mounting slot
…Y …X
Electrical positioning systems Electromechanical drives
Slot nut For profile slot For slide
Central support …M
Central support
Foot mounting …F
Foot mounting
Centring sleeve …Z
2.1
For slide
Plug socket …V
With cable, 2.5 m
Sensor bracket …T
For inductive proximity sensors
Switching lug L
Switching lug
Inductive proximity sensor …O …P …W …R
NO contact, cable NC contact, cable NO contact, plug NC contact, plug
2006/03 – Subject to change – Products 2006
5 / 2.1-49
Toothed belt axes DGE-ZR-RF, with roller guide Technical data
-N-
Electrical positioning systems Electromechanical drives
-T-
2.1
Size 25, 40 and 63 Stroke length 1 … 5000 mm
General technical data Size
25
Constructional design Guide Mounting position Max. working stroke1) Max. working load Max. feed force Fx Max. driving torque Max. no-load torque Max. speed Max. acceleration Repetition accuracy
Electromechanical axis with toothed belt and internal roller guide Internal roller guide Any 1 … 5000 1 … 5000 15 30 260 610 3.7 12.1 0.5 1.0 10 50 50 ±0.1
[mm] [kg] [N] [Nm] [Nm] [m/s] [m/s2] [mm]
40
1)
Total stroke = working stroke + 2x stroke reserve
2)
In the case of the variant with extended slide (-GV), the maximum working stroke is 4,800 mm.
Operating and environmental conditions Size
25
Ambient temperature Protection class
0 … +60 IP40
[°C]
Weights [kg] Size Slide design
25 GK
Basic weight with 0 mm stroke Additional weight per 100 mm stroke Moving load
2.61 0.30 0,62
Mass moment of inertia Size Slide design
25 GK
JO JH per metre stroke JL per kg working load The mass moment of inertia JA of the entire axis is calculated as follows:
5 / 2.1-50
[kg cm2] [kg cm2/m] [kg cm2/kg]
1.75 0.188 2.052
63
40
GV 3.15
40 GK
0,85
7.75 0.61 2,00
GV
40 GK
2.75
9.89 0.933 3.958
1 … 50002) 60 1 500 55.38 4.5 50
63
GV 9.32
63 GK
2,70
29.81 1.44 5,20
GV
63 GK
15.37
108.11 7.605 13.634
GV 34.91 7,00
GV 156.71
JA = JO + JH x working stroke [m] + JL x mworking load [kg]
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Toothed belt Size Tensile stress1) Pitch Effective radius; effective diameter Feed constant 1)
25
40
63
[%] [mm] [mm]
0.16 3 28.65
0.11 5 39.79
0.15 8 73.85
[mm]
90
125
232 Electrical positioning systems Electromechanical drives
Technical data
At max. feed force
Materials Sectional view 1
2
3
4
5
6
2.1
Axis 1 2 3 4 5 6
Return pulley housing Toothed belt Clamping component Profile Slide Drive housing
Anodised aluminium Polychloroprene with Glascord and nylon coating Special steel casting Anodised aluminium Anodised aluminium Anodised aluminium
Stroke reserve L9 The stroke reserve is a safety distance available on both sides of the axis in addition to the stroke. L6 Slide length L8 Stop element L1+ Overall length of axis 1 Working stroke Example: Type yp DGE-25-500-ZR-RF
1
Size L9 per end position
[mm]
25
40
63
63
100
172
Working k stroke k = 500 mm Stroke reserve = (2x 63 mm) = 126 mm Total stroke = 500 mm + 126 mm = 626 mm
2006/03 – Subject to change – Products 2006
5 / 2.1-51
Toothed belt axes DGE-ZR-RF, with roller guide Technical data Characteristic load values Fz
Electrical positioning systems Electromechanical drives
The indicated forces and torques refer to the centre of the guide. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase.
2.1
a
Fy
Distance a with: DGE-25: 30 mm DGE-40: 37 mm DGE-63: 44.6 mm
If the drive is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads.
My Fy + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.
Permissible forces and torques Size Slide design
25 GK
Fxmax. Fymax. Fzmax.
[N] [N] [N]
260 150 150
Mxmax. Mymax. Mzmax.
[Nm] [Nm] [Nm]
7 15 15
GV
40 GK
GV
610 300 300
30 30
18 60 90
63 GK
GV
1500 600 600
120 180
65 170 300
340 600
2nd moment of area Fz Fy
Iz
Iy
Size Iy Iz
[mm4] [mm4]
25
40
63
5.947x105 2.372x105
2.479x106 9.463x105
1.664x107 5.997x106
Design tool PtTool www.festo.com/en/engineering
5 / 2.1-52
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Technical data Maximum permissible support span l as a function of the applied load m The axis may need to be supported with central supports MUP in order to restrict deflection with long stroke lengths. The following diagrams serve
to determine the maximum permissible support span as a function of the applied load acting upon the axis.
A distinction is made here between forces acting upon the surface of the slide and forces acting upon the front of the slide.
Electrical positioning systems Electromechanical drives
1 Load on the surface of the slide
2 Load on the front of the slide
DGE-63-RF
m [kg]
m [kg]
Maximum support span l (without central support) as a function of the applied load m DGE-25-RF DGE-40-RF
m [kg]
2.1
l [mm]
l [mm]
l [mm]
1 2
2006/03 – Subject to change – Products 2006
5 / 2.1-53
Toothed belt axes DGE-ZR-RF, with roller guide Technical data Download CAD data www.festo.com/en/engineering
Dimensions
Electrical positioning systems Electromechanical drives
DGE-25/-40/-63
2.1
1 3 4 6
Coupling housing Centring hole for foot mounting Coupling Flange
DGE-25
7 Motor 8 Slide in end position of the working stroke (including L9) 9 Recommended stroke reserve + = plus stroke length
DGE-40
DGE-63
2 Slot for slot nuts 5 Hole for centring sleeve ZBH-9 and mounting thread DGE-25-GK
DGE-40-GK
DGE-25-GV
DGE-40-GV, DGE-63-GK
aJ Hole for centring sleeve ZBH-9
5 / 2.1-54
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Technical data
Size
B1
B4
B5
B6
B10
B11
B12
B14
D1 ∅
D2
D5
±0.03 25 5 40 63 3
GK GV GK GV GK GV
Size
25 5 40 63 3
GK GV GK GV GK GV
Size
D6
D10
D12 ∅ h6
H7
45
39 1 39.1
18
32 5 32.5
–
15 6 15.6
11
31 8 31.8
15
3 3+0.1 3.3 01
37
M4
M5
8
64
53
28
49
20
29 6 29.6
24 5 24.5
45 5 45.5
20
4 4H13 4.4
47
M5
M5
15
106
89
44
83
40
41 1 41.1
35 2 35.2
74 3 74.3
35
6 4+0.1 6.4 01
80
M8
M8
25
H2
H3
H4
H5
H6
H8
J2
L1
L2
L3
L4
L5
L6
L7
93 9.3
60 4 60.4
19 6 19.6
22 5 22.5
16
32
58 5.8
32
24
83 8 83.8
26 5 26.5
32
19 5 19.5
30
88 8.8
67
54
34
10 5 10.5
129 3 129.3
44 5 44.5
52 8 52.8
27 5 27.5
49
10 1 10.1
207 254.5 319 389 510 625
48
95 9.5
414 509 638 778 1020 1250
106
84
55
L8
L9
2.1
L13
L21
190 285 300 440 460 690
88 58 72
n
T1
T2
T3
T4
T5
T6
T8
–
10
2
3
7
< 11.6 6
8
85 8.5
12
3
5
12
< 22.9 9
12
85 8.5
21
4
65 6.5
22
< 55.1 1
15
12
±0.03 25 5 40 63 3
GK GV GK GV GK GV
1
63
40
–
2
100
65
40
2
172
91
40 80
Size
Motor type
25 5
SEG SEG + BR SED SED + BR SEGP SEGP + BR SEI SEI + BR SED SED + BR SEI SEI + BR SEIP SEIP + BR
40
63 3
Electrical positioning systems Electromechanical drives
DGE-63-GV
2006/03 – Subject to change – Products 2006
B2
55
70
100 5 100.5
– 2 2 4 H1
L11
324 341 237.3 259.3 329.3 351.3 391.6 412.7 423.2 444.3 463.6 484.7 565.6 586.7
219 236 139.8 161.8 231.8 253.8 241.6 262.7 273.2 294.3 241.6 262.7 343.6 364.7
L12
L13
20 40 12 5 12.5
21
65
25
91
5 / 2.1-55
Toothed belt axes DGE-ZR-RF, with roller guide Ordering data – Modular products Order code Mandatory data GV Extended slide
Electrical positioning systems Electromechanical drives
GK Standard slide
Drive shaft
2.1
LK LV LH LB RK RV RH RB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Drive shaft right
Drive shaft left
O U R L V H
5 / 2.1-56
top underneath right left front rear
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Ordering data – Modular products Order code Options X
KG
Coupling (included in the scope of delivery when ordering a motor) Flange (included in the scope of delivery when ordering a motor)
Motor options SED/SEG/SEGP/SEI/SEIP
L
T O/P/W/R V
B Y M
F
2006/03 – Subject to change – Products 2006
5 / 2.1-57
Electrical positioning systems Electromechanical drives
Z
2.1
Toothed belt axes DGE-ZR-RF, with roller guide Ordering data – Modular products
0 M Mandatory data Design
Size
Stroke
Drive function
Guide
Drive shaft on left
Drive shaft on right
Slide
534 391 534 392 534 393
DGE
25 40 63
1 … 5 000
ZR
RF
LK LV LH LB
RK RV RH RB
GK GV
DGE
– 25
– ZR
– RF
– LK
– RV
– GK
Electrical positioning systems Electromechanical drives
Module No.
2.1 Ordering example 534 391
– 600
Ordering table Size
25
40
63
0 M Module No.
534 391
534 392
534 393
Design Size Stroke Drive function Guide Drive shaft on left
[mm]
Drive shaft on right g
Slide 1
LK
Not with drive shaft on right RK.
2
RK
Not with drive shaft on left LK.
Allocation of order codes to motor types 5 / 2.1-78
Transfer order code DGE
5 / 2.1-58
Electromechanical linear drive 25 40 1 … 5000 1 … 5000 Electromechanical drive with toothed belt Roller guide No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear Standard slide Extended slide 3
Conditions
63 1 … 5000
1
2
3 GV
Maximum stroke:
Code
Enter code
DGE -… -… -ZR -RF -LK -LV -LH -LB -RK -RV -RH -RB -GK -GV
DGE
-ZR -RF
Size 63: 4800 mm
The motor controller and cable set must be ordered separately. Servo motor 5 / 2.2-26
–
–
– ZR
– RF
–
–
–
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-RF, with roller guide Ordering data – Modular products
Coupling housing
Motor type
Brake
Accessories
KG
SED SEG SEGP SEI SEIP
BR
…B …Y …X …M …F …Z …V …T L …O …P …W …R
– KG
– SEGP
Ordering table Size
25
0 O Coupling housing Motor type yp
Coupling housing Servo motor Servo motor with gear unit Servo motor with gear unit for high performance – –
Brake Accessories Slot cover for mounting slot Slot nut for profile slot for slide Central support Foot mounting (kit) Centring sleeve (pack of 10) Plug socket with cable, 2.5 m Sensor bracket for inductive sensors Switching lug Inductive NO contact with cable pproximityy NC contact with cable sensor NO contact with plug NC contact with plug 4
KG
– BR
Electrical positioning systems Electromechanical drives
0 O Options
2.1
+ 2X2T2O2P
40
63
Conditions
Code
–
– –
4 5 5
-KG -SED -SEG
–
–
5
-SEGP
5 5
-SEI -SEIP
Servo motor with integrated gearing – Servo motor with integrated gearing for high performance
Motor brake Supplied separately 1 … 10 1 … 10 1 … 10 1 … 10 1 … 10 10, 20, 30, 40, 50, 60, 70, 80, 90 1 … 10 1…5 1 1…5 1…5 1…5 1…5
-BR + …B …Y …X …M …F …Z …V …T L …O …P …W …R 5
Mounted if only one drive shaft available, otherwise supplied loose.
Enter code
+
SED, SEG, SEGP, SEI, SEIP Only with coupling housing KG, motor supplied loose.
Transfer order code –
–
2006/03 – Subject to change – Products 2006
–
+
5 / 2.1-59
Toothed belt axes DGE-ZR-HD, with heavy-duty guide
Electrical positioning systems Electromechanical drives
Peripherals overview
1 2
3
2.1
4
5
6
7
8
9 aJ aA aB aC aD
aE
5 / 2.1-60
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Variants and accessories Type
Brief description
Page
1
Electromechanical axis with heavy-duty guide
5 / 2.1-62
For mounting loads and attachments on the slide
5 / 2.1-85
For centring loads and attachments on the slide
5 / 2.1-85
For avoiding damage at the end stop in the event of malfunction
5 / 2.1-84
Adapter for mounting the motor on the axis
5 / 2.1-76
Connecting element between axis and motor
5 / 2.1-76
Connecting element between coupling housing and motor
5 / 2.1-76
Motors specially matched to the axis, with or without gearing, with or without brake
5 / 2.1-76
For mounting attachments
5 / 2.1-85
For protecting against dirt
5 / 2.1-85
For use as a signal or safety check
5 / 2.1-88
For proximity sensors
5 / 2.1-88
For mounting attachments
5 / 2.1-85
For mounting the axis
5 / 2.1-81
For mounting the axis
5 / 2.1-81
2 3 4 5 6 7 8 9 aJ aA aB aC aD aE
Toothed belt axis DGE-ZR-HD Slot nut for slide X Central mounting Q Shock absorber kits D Coupling housing KG Coupling KSE Motor flange MTR-FL Motor MTR Slot nut for profile slot Y Slot cover B/S Proximity sensor G/H/I/J/N Plug socket with cable V Slot nut for HD underneath U Central support M Foot mounting F
2006/03 – Subject to change – Products 2006
Electrical positioning systems Electromechanical drives
Peripherals overview
2.1
5 / 2.1-61
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Type code
DGE
–
25
– 500
–
ZR
–
LK
–
RV
–
KG
–
–
GK
– SED
–
Type DGE
Toothed belt drive
Size
Electrical positioning systems Electromechanical drives
Stroke [mm]
2.1
Drive function ZR
Toothed belt
Drive shaft on left LK LV LH LB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear
Drive shaft on right RK RV RH RB
No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
Coupling housing KG
Coupling housing
Guide HD
Heavy-duty guide
Slide length GK
Standard slide
Motor type STD STED
Stepper motor Stepper motor with integrated power electronics STDP Stepper motor for high performance STG Stepper motor with gear unit SED Servo motor SEG Servo motor with gear unit SEGP Servo motor with gear unit for high performance SEI Servo motor with integrated gearing SEIP Servo motor with integrated gearing for high performance Motor brake BR
Brake
5 / 2.1-62
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Type code
+ ZUB
–
2S
–
–
–
F
Q
2H
2V
Accessories ZUB
Accessories supplied loose
Slot cover Sensor slot Mounting slot Electrical positioning systems Electromechanical drives
…S …B
Slot nut …Y …X …U
For profile slot For slide For HD underneath
Central support …M
Central support
Foot mounting …F
2.1
Foot mounting
Shock absorber …D
Kit for HD
Central mounting …Q
Central mounting
Proximity sensor …G …H …I …J …N
With cable, 2.5 m With plug Contactless, with cable, 2.5 m Contactless, plug NC contact with cable, 2.5 m
Plug socket …V
With cable, 2.5 m
2006/03 – Subject to change – Products 2006
5 / 2.1-63
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Technical data
-N-
Electrical positioning systems Electromechanical drives
-T-
2.1
-W-
Size 18 … 40
www.festo.com/en/ Spare_parts_service
Stroke length 1 … 2000 mm
General technical data Size
18-HD18
Constructional design Guide Mounting position Max. working stroke Max. working load Max. feed force Fx Max. driving torque Max. no-load driving torque1) Max. speed Repetition accuracy
Electromechanical axis with heavy-duty guide Recirculating ball bearing guide Any 1 … 1000 1 … 2000 4.2 18 60 260 0.5 2.6 0.2 0.5 3 ±0.08 ±0.1
1)
[mm] [kg] [N] [Nm] [Nm] [m/s] [mm]
25-HD25
25-HD40
40-HD40
1 … 2000 16 260 2.6 0.5
1 … 2000 48 610 9.7 1
25-HD25
25-HD40
40-HD40
Measured at a speed of 0.2 m/s
Operating and environmental conditions Size
18-HD18
Ambient temperature Protection class
–10 … +40 IP40
[°C]
Weights [kg] Size
18-HD18
25-HD25
25-HD40
40-HD40
Basic weight with 0 mm stroke1) Additional weight per 100 mm stroke
3.812 0.883
5.63 1.51
14.33 2.1
17.75 2.42
18-HD18
25-HD25
25-HD40
40-HD40
0.372 0.021 0.685
2.32 0.078 1
4.23 0.078 1
12 0.45 2.53
1)
Including coupling housing and slide
Mass moment of inertia Size JO JH per metre stroke JL per kg working load The mass moment of inertia JA of the entire axis is calculated as follows:
5 / 2.1-64
[kg cm2] [kg cm2/m] [kg cm2/kg]
JA = JO + JH x working stroke [m] + JL x mworking load [kg]
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Toothed belt Size Tensile stress1) Pitch Effective radius; effective diameter Feed constant 1)
18-HD18
25-HD25
25-HD40
40-HD40
[%] [mm] [mm]
0.2 2 16.55
0.11 3 20.05
0.11 3 20.05
0.1 5 31.83
[mm]
52
63
63
100 Electrical positioning systems Electromechanical drives
Technical data
At max. feed force
Materials Sectional view 1
2
3
4
2.1
Axis 1 2 3 4
End cap Guide Profile Slide
Anodised aluminium Rolled steel Anodised aluminium Anodised aluminium
2006/03 – Subject to change – Products 2006
5 / 2.1-65
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Technical data
Electrical positioning systems Electromechanical drives
Characteristic load values
2.1
The indicated forces and torques refer to the centre of the heavy-duty guide. They must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase. h
If the drive is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads.
Fy My + Fz + Mx + + Mz ≤ 1 Fymax. Fzmax. Mx max. My max. Mz max.
Permissible forces and torques Size
18-HD18
25-HD25
25-HD40
40-HD40
Fymax. Fzmax.
[N] [N]
1820 1820
5400 5600
5400 5600
5400 5600
Mxmax. Mymax. Mzmax.
[Nm] [Nm] [Nm]
70 115 112
260 415 400
260 415 400
375 560 540
Design tool PtTool www.festo.com/en/engineering
5 / 2.1-66
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Technical data Maximum permissible support span l as a function of the force F The axis may need to be supported with central supports MUP in order to restrict deflection with long stroke lengths. The following diagrams serve
to determine the maximum permissible support span l as a function of the force acting upon the axis F.
Electrical positioning systems Electromechanical drives
Force on the surface of the slide
Maximum permissible support span l (without central support) as a function of the force F Deflection around the X axis Deflection around the Y axis
F [kN]
F [kN]
2.1
l [mm]
2006/03 – Subject to change – Products 2006
l [mm]
5 / 2.1-67
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Technical data
a [m/s2]
DGE-25-…-ZR-HD40
m [kg] DGE-40-…-ZR-HD40
a [m/s2]
2.1
DGE-25-…-ZR-HD25
m [kg]
a [m/s2]
Electrical positioning systems Electromechanical drives
a [m/s2]
Maximum permissible acceleration a as a function of the effective load m DGE-18-…-ZR-HD18
m [kg]
m [kg]
vertical horizontal
5 / 2.1-68
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Technical data Download CAD data www.festo.com/en/engineering
Electrical positioning systems Electromechanical drives
Dimensions
2.1 1 Drive spigot 2 Mounting slot for slot nut NST 3 Sensor slot for proximity sensor
4 Thread for shock absorber 5 Thread for threaded pin 6 Mounting slot for slot nut NSTH
7 Hole for central mounting SLZZ 8 Rubber buffer 9 Dimension for motor connection on one side
+
= plus stroke length
Profile 2 Mounting slot for slot nut NST 3 Sensor slot for proximity sensor
Size
B1
B2
B3
B4
D1
D2
D3 ∅ G7
D4
H1
H2
H3
H4
H5
H6
18-HD-18 25-HD-25 25-HD-40 40-HD-40
80 100 140 140
85 114 156 156
40 48 54 54
M5 M8 M8 M8
M12x1 M16x1 M22x1.5 M22x1.5
25 25 25 25
M6 M8 M8 M8
70 93.5 124.5 124.5
12.8 18.5 21 21
19.5±0,1 25±0,2 48±0,2 48±0,2
14 21 35 35
42.3 52.8 82.8 82.8
5.9 9 5.5 5.5
Size
H7
H8
H9
H10
H11
L1
L2
L3
L4
L5
L6
L7
L8
T1
8.7 9.8 15.5 15.5
20x45° 30x45° 35x45° 35x45°
68 90 120 120
0.8 2 2 2
24.9 28.9 54.9 42.5
240 310 354 354
120 155 177 177
– – – 15
15 15 15 15
25 35 32 32
70 80 82 109
59 61 63 82
160 210 260 260
3.5 3.5 4 4
±0,2
18-HD-18 25-HD-25 25-HD-40 40-HD-40
116 144 185 185
2006/03 – Subject to change – Products 2006
5 / 2.1-69
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Ordering data – Modular products Order code Mandatory data
Electrical positioning systems Electromechanical drives
LK LV LH LB RK RV RH RB
No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
-HDrive shaft right
2.1 Drive shaft left
-H-
Note
The insertion point for the proximity sensor is located on the right side of the heavy-duty guide. O U R L V H
5 / 2.1-70
top underneath right left front rear
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Ordering data – Modular products Order code Options
X
D
KG Coupling (included in the scope of delivery when ordering a motor) Flange (included in the scope of delivery when ordering a motor) Motor options STD/STED/STDP/STG SED/SEDP/SEG/SEI/SEIP
Y B/S G/H/I/J/N V
U M
F
2006/03 – Subject to change – Products 2006
5 / 2.1-71
Electrical positioning systems Electromechanical drives
Q
2.1
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Ordering data – Modular products
Electrical positioning systems Electromechanical drives
0 M Mandatory data
0 O Options
Module No.
Design
Size
Stroke
Drive function
Drive shaft on left
Drive shaft on right
Coupling housing
Guide
Slide
193 741 193 742 193 743
DGE
18 25 40
1 … 2000
ZR
LK LV LH LB
RK RV RH RB
KG
HD18 HD25 HD40
GK
DGE
– 25
– ZR
– LK
– RV
– KG
– HD40
– GK
Ordering example 193 742
– 800
2.1 Ordering table Size
18
25
40
0 M Module No.
193 741
193 742
193 743
Design Size Stroke Drive function Drive shaft on left
Drive shaft on right g
Electromechanical linear axis 18 25 [mm] 1 … 1000 1 … 2000 Electromechanical drive with toothed belt No drive shaft on left Drive shaft on left, front Drive shaft on left, rear Drive shaft on left, front and rear No drive shaft on right Drive shaft on right, front Drive shaft on right, rear Drive shaft on right, front and rear
0 O Coupling housing Guide
Coupling housing Heavy-duty guide HD18 – – Standard
Slide 1 LK
5 / 2.1-72
40 1 … 2000 1
2
– Heavy-duty guide HD25 Heavy-duty guide HD40
2 RK
Not with drive shaft on right RK.
Transfer order code DGE
–
–
– ZR
Conditions
–
Code
Enter code
DGE -… -… -ZR -LK -LV -LH -LB -RK -RV -RH -RB
DGE
-ZR
-KG -HD18 -HD25 -HD40 -GK
– – Heavy-duty guide HD40
-HD…
-GK
Not with drive shaft on left LK.
–
–
– HD…
– GK
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Ordering data – Modular products
0 O Options Brake
STD STDP STG SED SEDP SEG SEI SEIP
BR Electrical positioning systems Electromechanical drives
Motor type
– STD
– BR
2.1 Ordering table Size
18
Motor type yp Stepper pp motor 0 O Servo motor
Stepper motor – – Servo motor – – – –
Brake 3 Motor type
25
40
Conditions
Code
for high performance –
– – with gear unit
3 3 3 3 3 3 3 3
-STD -STDP -STG -SED -SEDP -SEG -SEI -SEIP
4
-BR
for high performance – with integrated gearing with integrated gearing for high performance
– with gear unit – –
Motor brake 4 BR
Only with coupling housing KG.
Allocation of order codes to motor types from 5 / 2.1-76
Enter code
Only permissible with motor type.
The motor controller and cable set must be ordered separately. Stepper motor 5 / 2.2-12 Servo motor 5 / 2.2-26
Transfer order code –
2006/03 – Subject to change – Products 2006
–
5 / 2.1-73
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Ordering data – Modular products 0 O Options Slot cover
Slot nut
Central support
Foot mounting
Shock absorber
Central mounting
Proximity sensor
Plug socket
ZUB
…S …B
…Y …X …U
…M
…F
…D
…Q
…G …H …I …J …N
…V
ZUB
– 2S2B
Electrical positioning systems Electromechanical drives
Accessories
2.1
–
10U
Ordering table Size
–
–
2Q
–
40
2H
Conditions
–
2V
Enter code
Supplied separately 1 … 10 1 … 10 Slot nut 1 … 10 1 … 10 1 … 10 Central support 1 … 10 Foot mounting (kit) 1 … 10 Shock absorber Kit for HD 1…2 Central mounting 1 … 10 Proximityy with cable 2.5 m 1 … 10 sensor with plug 1 … 10 contactless with cable 1 … 10 2.5 m contactless, plug 1 … 10 NC contact with 1 … 10 cable 2.5 m
ZUB…S …B …Y …X …U …M …F …D …Q …G …H …I
ZUB-
Plug socket
…V
Sensor slot Mounting slot for mounting slot for slide for HD underneath
with cable 2.5 m
Transfer order code ZUB –
5 / 2.1-74
25
–
Code
Accessories 0 O Slot cover
18
–
F
–
…J …N
1 … 10
–
–
–
–
–
–
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE-ZR-HD, with heavy-duty guide Application example
Electrical positioning systems Electromechanical drives
Planar surface gantry
2.1
2006/03 – Subject to change – Products 2006
5 / 2.1-75
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
Permissible axis and servo motor combinations Axis Servo motor DGE-ZR DGE-ZR-KF DGE-ZR-HD
Order code
Part No.
Type
Motor flange
Coupling
Coupling housing
Part No.
Type
Part No.
Type
540 301
MTR-FL28/30-AC40
540 750
KSE-15-22-D04-D06 171 186
DGE-KG-8-ZR-FL28
540 301
MTR-FL28/30-AC40
540 750
KSE-15-22-D04-D06 171 186
DGE-KG-8-ZR-FL28
540 301 534 807
MTR-FL28/30-AC40 MTR-FL30-AC55
540 750 184 262
KSE-15-22-D04-D06 171 185 KSE-15-22-D04-D09 171 185
DGE-KG-12-ZR-FL30 DGE-KG-12-ZR-FL30
540 301 534 807
MTR-FL28/30-AC40 MTR-FL30-AC55
540 750 184 262
KSE-15-22-D04-D06 171 185 KSE-15-22-D04-D09 171 185
DGE-KG-12-ZR-FL30 DGE-KG-12-ZR-FL30
529 942
MTR-FL44-AC55
184 263
KSE-19-24-D06-D09 170 375
DGE-KG-18-ZR-FL44
529 942
MTR-FL44-AC55
184 263
KSE-19-24-D06-D09 170 375
DGE-KG-18-ZR-FL44
529 943
MTR-FL44-AC70
123 042
KSE-30-35-D08-D11 124 628
DGE-KG-25-ZR-FL44
529 943
MTR-FL44-AC70
123 042
KSE-30-35-D08-D11 124 628
DGE-KG-25-ZR-FL44
529 943
MTR-FL44-AC70
123 043
KSE-30-35-D08-D12 124 628
DGE-KG-25-ZR-FL44
529 943
MTR-FL44-AC70
123 043
KSE-30-35-D08-D12 124 628
DGE-KG-25-ZR-FL44
MTR-FL64-AC100 MTR-FL64-AC100
123 844 123 844
KSE-40-66-D15-D19 124 629 KSE-40-66-D15-D19 124 629
DGE-KG-40-ZR-FL64 DGE-KG-40-ZR-FL64
MTR-FL64-AC100 MTR-FL64-AC100
123 844 123 844
KSE-40-66-D15-D19 124 629 KSE-40-66-D15-D19 124 629
DGE-KG-40-ZR-FL64 DGE-KG-40-ZR-FL64
MTR-FL64-AC100 MTR-FL64-AC100
176 033 176 033
KSE-40-66-D15-D24 124 629 KSE-40-66-D15-D24 124 629
DGE-KG-40-ZR-FL64 DGE-KG-40-ZR-FL64
MTR-FL64-AC100 MTR-FL64-AC100
176 033 176 033
KSE-40-66-D15-D24 124 629 KSE-40-66-D15-D24 124 629
DGE-KG-40-ZR-FL64 DGE-KG-40-ZR-FL64
MTR-FL118-AC100
123 852
KSE-65-90-D24-D25 124 630
DGE-KG-63-ZR-FL118
MTR-FL118-AC100
123 852
KSE-65-90-D24-D25 124 630
DGE-KG-63-ZR-FL118
Part No.
Type
For DGE-8 SED SED + BR
without gearing/without brake 540 299 MTR-AC-40-3S-AA without gearing/with brake 540 300 MTR-AC-40-3S-AB
For DGE-12
2.1 SED SEDP SED + BR SEDP + BR
without gearing/without brake 540 299 MTR-AC-40-3S-AA 526 723 MTR-AC-55-3S-AA without gearing/with brake 540 300 MTR-AC-40-3S-AB 526 724 MTR-AC-55-3S-AB
For DGE-18 SED SED + BR
without gearing/without brake 526 723 MTR-AC-55-3S-AA without gearing/with brake 526 724 MTR-AC-55-3S-AB
For DGE-25 SED SED + BR SEG SEG + BR
without gearing/without brake 526 727 MTR-AC-70-3S-AA without gearing/with brake 526 728 MTR-AC-70-3S-AB with gearing/without brake 526 729 MTR-AC-70-3S-GA with gearing/with brake 526 730 MTR-AC-70-3S-GB
For DGE-40 SED SEDP SED + BR SEDP + BR SEI SEIP SEI + BR SEIP + BR
without gearing/without brake 526 731 MTR-AC-100-3S-AA 529 947 526 735 MTR-AC-100-5S-AA 529 947 without gearing/with brake 526 732 MTR-AC-100-3S-AB 529 947 526 736 MTR-AC-100-5S-AB 529 947 with integrated gearing/without brake 526 733 MTR-AC-100-3S-GA 529 947 526 737 MTR-AC-100-5S-GA 529 947 with integrated gearing/with brake 526 734 MTR-AC-100-3S-GB 529 947 526 738 MTR-AC-100-5S-GB 529 947
For DGE-63 SEI SEI + BR
5 / 2.1-76
with integrated gearing/without brake 526 737 MTR-AC-100-5S-GA 529 949 with integrated gearing/with brake 526 738 MTR-AC-100-5S-GB 529 949
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories
Order code
Part No.
Type
Coupling
Coupling housing
Part No.
Type
Part No.
Type
Part No.
Type
530 080 530 080
MTR-FL28-ST42 MTR-FL28-ST42
530 084 530 084
KSE-15-22-D04-D05 KSE-15-22-D04-D05
171 186 171 186
DGE-KG-8-ZR-FL28 DGE-KG-8-ZR-FL28
530 080 530 080
MTR-FL28-ST42 MTR-FL28-ST42
530 084 530 084
KSE-15-22-D04-D05 KSE-15-22-D04-D05
171 186 171 186
DGE-KG-8-ZR-FL28 DGE-KG-8-ZR-FL28
For DGE-8 STD STED STD + BR STED + BR
without gearing/without brake 530 057 MTR-ST-42-48S-AA 530 059 MTRE-ST-42-48S-AA without gearing/with brake 530 058 MTR-ST-42-48S-AB 530 060 MTRE-ST-42-48S-AB
Electrical positioning systems Electromechanical drives
Permissible axis and stepper motor combinations Axis Stepper motor Motor flange DGE-ZR DGE-ZR-KF DGE-ZR-HD
2.1 For DGE-12 STD STED STD + BR STED + BR
without gearing/without brake 530 057 MTR-ST-42-48S-AA 530 059 MTRE-ST-42-48S-AA without gearing/with brake 530 058 MTR-ST-42-48S-AB 530 060 MTRE-ST-42-48S-AB
530 079 530 079
MTR-FL30-ST42 MTR-FL30-ST42
530 084 530 084
KSE-15-22-D04-D05 KSE-15-22-D04-D05
171 185 171 185
DGE-KG-12-ZR-FL30 DGE-KG-12-ZR-FL30
530 079 530 079
MTR-FL30-ST42 MTR-FL30-ST42
530 084 530 084
KSE-15-22-D04-D05 KSE-15-22-D04-D05
171 185 171 185
DGE-KG-12-ZR-FL30 DGE-KG-12-ZR-FL30
530 081
MTR-FL44-ST57
530 086
KSE-19-24-D06-D06,35
170 375
DGE-KG-18-ZR-FL44
530 081
MTR-FL44-ST57
530 086
KSE-19-24-D06-D06,35
170 375
DGE-KG-18-ZR-FL44
530 081 530 082
MTR-FL44-ST57 MTR-FL44-ST87
530 088 123 042
KSE-30-35-D06,35-D08 KSE-30-35-D08-D11
124 628 124 628
DGE-KG-25-ZR-FL44 DGE-KG-25-ZR-FL44
530 081 530 082
MTR-FL44-ST57 MTR-FL44-ST87
530 088 123 042
KSE-30-35-D06,35-D08 KSE-30-35-D08-D11
124 628 124 628
DGE-KG-25-ZR-FL44 DGE-KG-25-ZR-FL44
533 139
MTR-FL64-PL80
123 845
KSE-40-66-D15-D20
124 629
DGE-KG-40-ZR-FL64
533 139
MTR-FL64-PL80
123 845
KSE-40-66-D15-D20
124 629
DGE-KG-40-ZR-FL64
For DGE-18 without gearing/without brake 530 061 MTR-ST-57-48S-AA without gearing/with brake 530 062 MTR-ST-57-48S-AB
STD STD + BR For DGE-25 STD STDP STD + BR STDP + BR
without gearing/without brake 530 061 MTR-ST-57-48S-AA 530 065 MTR-ST-87-48S-AA without gearing/with brake 530 062 MTR-ST-57-48S-AB 530 066 MTR-ST-87-48S-AB
For DGE-40 with gearing/without brake 530 067 MTR-ST-87-48S-GA with gearing/with brake 530 068 MTR-ST-87-48S-GB
STG STG + BR
-H-
Note
The reduction ratio of the gearing is 4 : 1.
Technical data for servo motors www.festo.com for stepper motors www.festo.com
2006/03 – Subject to change – Products 2006
5 / 2.1-77
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
Permissible axis and servo motor combinations Servo motor DGE-ZR-RF
2.1
Order code Part No. Type For DGE-25-ZR-RF without gearing/without brake SED 526 727 MTR-AC-70-3S-AA without gearing/with brake SED + BR 526 728 MTR-AC-70-3S-AB with gearing/without brake SEG 526 725 MTR-AC-55-3S-GA SEGP 526 729 MTR-AC-70-3S-GA with gearing/with brake SEG + BR 526 726 MTR-AC-55-3S-GB SEGP + BR 526 730 MTR-AC-70-3S-GB
Flange
Coupling housing
Part No.
Type
Part No.
Type
529 943
MTR-FL-44-AC70
123 042
KSE-30-35-D08-D11 534 394
DGE-KG-25-ZR-RF-FL44
529 943
MTR-FL-44-AC70
123 042
KSE-30-35-D08-D11 534 394
DGE-KG-25-ZR-RF-FL44
529 944 529 943
MTR-FL-44-PL60 MTR-FL-44-AC70
123 042 123 043
KSE-30-35-D08-D11 534 394 KSE-30-35-D08-D12 534 394
DGE-KG-25-ZR-RF-FL44 DGE-KG-25-ZR-RF-FL44
529 944 529 943
MTR-FL-44-PL60 MTR-FL-44-AC70
123 042 123 043
KSE-30-35-D08-D11 534 394 KSE-30-35-D08-D12 534 394
DGE-KG-25-ZR-RF-FL44 DGE-KG-25-ZR-RF-FL44
MTR-FL-64-AC100
123 844
KSE-40-66-D15-D19 534 395
DGE-KG-40-ZR-RF-FL64
MTR-FL-64-AC100
123 844
KSE-40-66-D15-D19 534 395
DGE-KG-40-ZR-RF-FL64
MTR-FL-64-AC100
176 033
KSE-40-66-D15-D24 534 395
DGE-KG-40-ZR-RF-FL64
MTR-FL-64-AC100
176 033
KSE-40-66-D15-D24 534 395
DGE-KG-40-ZR-RF-FL64
MTR-FL-118-AC100 MTR-FL-118-AC100
123 852 123 852
KSE-65-90-D25-D24 534 396 KSE-65-90-D25-D24 534 396
DGE-KG-63-ZR-RF-FL118 DGE-KG-63-ZR-RF-FL118
MTR-FL-118-AC100 MTR-FL-118-AC100
123 852 123 852
KSE-65-90-D25-D24 534 396 KSE-65-90-D25-D24 534 396
DGE-KG-63-ZR-RF-FL118 DGE-KG-63-ZR-RF-FL118
For DGE-40-ZR-RF without gearing/without brake SED 526 735 MTR-AC-100-5S-AA 529 947 without gearing/with brake SED + BR 526 736 MTR-AC-100-5S-AB 529 947 with integrated gearing/without brake SEI 526 733 MTR-AC-100-3S-GA 529 947 with integrated gearing/with brake SEI + BR 526 734 MTR-AC-100-3S-GB 529 947 For DGE-63-ZR-RF with integrated gearing/without brake SEI 526 733 MTR-AC-100-3S-GA 529 949 SEIP 526 737 MTR-AC-100-5S-GA 529 949 with integrated gearing/with brake SEI + BR 526 734 MTR-AC-100-3S-GB 529 949 SEIP + BR 526 738 MTR-AC-100-5S-GB 529 949
-H-
Coupling
Part No.
Type
Note
The reduction ratio of the gearing is 4 : 1.
5 / 2.1-78
Technical data for servo motors www.festo.com
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories Material: Galvanised steel Free of copper, PTFE and silicone
Foot mounting HP (order code F)
Electrical positioning systems Electromechanical drives
DGE-8-…-18
DGE-25-…-63
2.1
+ = plus stroke length
HP-25 Dimensions and ordering data for size AB ∅ 8 12 18 25 40 63
3.4 3.4 5.5 5.5 6.6 11
for size for DGE-ZR/DGE-ZR-KF GK 8 12 18 25 40 63
198 234 308.6 398 604 938
GV – – 388.6 498 774 1188
AH
AO
AT
AU
TR
13.8 16.5 24 29.5 46 69
3 3 4.8 6 8.5 13.5
2 2 3 3 5 6
9 9 13.3 13 17.5 28
13 18.6 24 32.5 45 75
SA for DGE-ZR-RF GK – – – 440 673 1076
Weight GV – – – 535 813 1306
Part No.
Type
158 470 158 471 158 472 150 731 150 733 150 735
HP-8 HP-12 HP-18 HP-25 HP-40 HP-63
[g] 17 23 70 61 188 305
Core Range
2006/03 – Subject to change – Products 2006
5 / 2.1-79
Toothed belt axes DGE Accessories Material:
Central support MUP (order code M)
Galvanised steel Free of copper, PTFE and silicone DGE-40-…-63
Electrical positioning systems Electromechanical drives
DGE-8-…-25
2.1
1 Position of the central support along the profile is freely selectable MUP-40 Dimensions and ordering data for size AH B1 8 12 18 25 40 63
13.8 16.5 24 29.5 46 69
40.5 46 70.5 81 35 50
B2
D1 ∅
H1
H2
L1
L2
L3
Weight [g]
Part No.
Type
28.5 34 47 58 22 26
3.5 3.5 5.5 5.5 6.6 11
8 8 13 13 – –
4 4 7 7 – –
15 15 25 25 – –
– – – – 47 77
– – – – 40 65
8 8 33 33 126 340
160 909 160 909 150 736 150 736 150 738 150 800
MUP-8/12 MUP-8/12 MUP-18/25 MUP-18/25 MUP-40 MUP-63
Core Range
5 / 2.1-80
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories Foot mounting HHP for heavy-duty guide (order code F) Material: Galvanised steel
Electrical positioning systems Electromechanical drives
DGE-…-HD18/-HD25/-HD40
Central support MUP for heavy-duty guide (order code M) Material: Galvanised steel Free of copper, PTFE and silicone
2.1
1 Foot mounting HHP 2 Central support MUP +
Dimensions and ordering data for heavy-duty B1 guide HD18 HD25 HD40
for heavy-duty guide
= plus stroke length
B4
B5
B6
C1
D1
D2
D4
H1
H2
H3
80
40
22
35
34
5.5
6.6
6.6
8
14
26.8
100
50
26
50
50
9
11
11
8
16
34.5
140
70
26
50
50
9
11
11
10
16
37
L8
L9
L10
L11
L12
L13
L14
Weight
Part No.
Type
161 993 150 738 161 994 150 739 161 995 150 739
HHP-18 MUP-40 HHP-25 MUP-50 HHP-40 MUP-50
[g] HD18 HD25 5 HD40
68
75
64
92
99
9
290
88
100
90
128
140
15
380
108
120
110
148
160
15
424
357 126 794 347 1318 347
Core Range
2006/03 – Subject to change – Products 2006
5 / 2.1-81
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
Shock absorber YSR-…-C (order code C)
2.1
-H-
Shock absorber YSRW with progressive characteristics Volume 1
Material: Housing: galvanised steel; piston rod: high-alloy steel, seals: perbunan, polyurethane Free of copper, PTFE and silicone
Ordering data for size 8 12 18 25 40 63
Note
Weight [g]
Part No.
Type
9 9 30 70 140 240
158 981 158 981 34 571 34 572 34 573 34 574
YSR-5-5-C YSR-5-5-C YSR-8-8-C YSR-12-12-C YSR-16-20-C YSR-20-25-C
Shock absorber retainer KYP (order code C) Material: Retainer: Aluminium Sleeve: Corrosion resistant steel
1 Shock absorber retainer KYP (if the retainer is in contact with the front cap, i.e. cap serves to secure position, the entire stroke length can be utilised)
Dimensions and ordering data for size B8 8 12 18 25 40 63
8 11 14 19 32 44
D1
D5
H2
H4
M8x1 M8x1 M12x1 M16x1 M22x1.5 M26x1.5
M3 M4 M4 M5 M5 M10
31.5 37 50.5 69.5 102 152.5
3 3 4.5 6 8 11.5
2 Shock absorber YSR-...-C 3 Position retainer (included in scope of delivery) either behind or underneath the shock absorber retainer KYP
Weight [g]
Part No.
Type
36 44 66 95 209 609
158 905 158 906 158 907 158 908 158 910 158 912
KYP-8 KYP-12 KYP-18 KYP-25 KYP-40 KYP-63
Core Range
5 / 2.1-82
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories Emergency buffer NPE (order code A)
Dimensions and ordering data for size B1
Weight [g]
Part No.
Type
6 12 41 152
193 901 193 902 193 904 193 906
NPE-18 NPE-25 NPE-40 NPE-63
Weight [g]
Part No.
Type
70 140
192 875 192 877
DG-GA-25-YSR DG-GA-40-YSR
18 25 40 63
-H-
15 25 40 60
L1
H1
43.1 57 80.5 128.6
28.5 29 36 55
Electrical positioning systems Electromechanical drives
Material: Polyurethane
2.1
Note
The emergency buffer can only be used in conjunction with shock absorber retainer KYP. 5 / 2.1-82 (A threaded pin and nut are not required.)
Shock absorber DG-GA for protected version GA (order code E) Material: Housing: galvanised steel; piston rod: high-alloy steel, seals: perbunan, polyurethane Free of copper, PTFE and silicone
Ordering data for size 25 40
2006/03 – Subject to change – Products 2006
5 / 2.1-83
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
Shock absorber kit YHD for heavy-duty guide (order code D)
2.1
Material: Housing: Galvanised steel Seals: TPE-U(PU) NBR Free of copper, PTFE and silicone
Ordering data for heavy-duty guide
Weight
Part No.
Type
174 544 174 545 174 546
YHD-18 YHD-25 YHD-40
[g] HD18 HD25 HD40
5 / 2.1-84
203 293 515
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories Ordering data
Technical data Volume 1 PU1)
for size
Remarks
Order code
Part No.
Type
18, 25 40 63 HD18, HD25 HD40 HD18 HD25, HD40
For mountingg slot/profile /p slot
Y
For heavy-duty y y gguide: mounting slot For heavy-duty y y gguide: HD underneath
Y
526 091 150 914 150 915 150 914 150 915 150 914 150 915
NST-HMV-M4 NST-5-M5 NST-8-M6 NST-5-M5 NST-8-M6 NST-5-M5 NST-8-M6
1 1 1 1 1 1 1
25 40 63 HD18 HD25 HD40
For slide
X
For heavy-duty y y gguide: slide
X
158 410 158 412 158 414 161 020 161 021 161 022
NSTL-25 NSTL-40 NSTL-63 NSTH-18 NSTH-25 NSTH-40
1 1 1 1 1 1
8 … 18 25 … 63
For slide
Z
150 928 150 927
ZBS-5 ZBH-9
10 10
HD18 HD25 HD40
For heavy-duty y y gguide: slide
Q
150 901
SLZZ-25/16
1
40 63 HD18, HD25 HD40
For mountingg slot each 0.5 m For mountingg slot at side and underneath, each 0.5 m
B
151 681 151 682 151 681 151 682
ABP-5 ABP-8 ABP-5 ABP-8
2
8 … 63
For sensor slot each 0.5 m For mounting slot for DGE-ZR-RF
S
151 680
ABP-5-S
2
U
Slot nut NSTL
Centring pin/sleeve ZBS/ZBH
Central mounting SLZZ
Slot cover ABP
Slot cover ABP-S
25
1)
B
Packaging unit quantity
Core Range
2006/03 – Subject to change – Products 2006
5 / 2.1-85
Electrical positioning systems Electromechanical drives
Slot nut NST
2.1
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
Sensor bracket HWS for inductive proximity sensors (order code T) Material: Galvanised steel
2.1
DGE-18-…-ZR-KF-…
DGE-25-…-ZR-KF-… Switching lug SF (order code L) Material: Galvanised steel
DGE-40/-63-…-ZR-KF-…
1 Protruding sensor cable, ensure sufficient installation space
5 / 2.1-86
Products 2006 – Subject to change – 2006/03
Toothed belt axes DGE Accessories
Electrical positioning systems Electromechanical drives
DGE-25-…ZR-RF-…
DGE-40/-63-…ZR-RF-…
2.1
1 Protruding sensor cable, ensure sufficient installation space
Dimensions and ordering data for size D1 D2
18 25 40 63
40 63 3
H1
H2
H3
H4
H5
L1
L2
L3
L4
L5
M5
19
3
14
10.5
20
3
11
85
78
37
22.5
15
M5
M5
27
3
20.5
15.3
20
3
11
105
88
37
34.5
27
M5
M5
10
–
24
18
20
3
11
167
58
37
22.5
15
M8
M5
10
–
35
25
20
3
11
230
72
37
22.5
15
Part No.
Type
188 968 188 964 540 780 540 430 188 969 188 966 188 970 188 967
HWS-18/25-M8 SF-18 HWS-25-MAB-M8 SF-25-MAB HWS-40-M8 SF-40 HWS-63-M8 SF-63
DGE-ZR-KF max.
25 5
B2
M4
for size
18
B1
L6 DGE-ZR-RF GK
L7
L8
GV
min.
min.
55 5.5
–
–
64
15
55 5.5
43 5 43.5
91
64
15
55 5.5
68 5 68.5
138 5 138.5
64
15
55 5.5
117
232
64
15
2006/03 – Subject to change – Products 2006
Weight [g] 30 60 30 80 40 310 40 630
5 / 2.1-87
Toothed belt axes DGE Accessories Technical data Volume 1
Ordering data – Proximity sensors for T-slot, magnetic reed Assemblyy Electrical connection Cable
Part No.
Type yp
Plug M8
Cable length [m]
Electrical positioning systems Electromechanical drives
NO contact
2.1
Insertable from end flush with end, the cyl. profile
3-wire
–
2.5
150 855
SME-8-K-LED-24
–
3-pin
0.3
150 857
SME-8-S-LED-24
Insertable from end, flush with the cyl. profile
3-wire
–
7.5
160 251
SME-8-O-K-LED-24
Part No.
Type yp
Plug M8
Cable length [m]
3-pin
–
2.5
175 436
SMT-8-PS-K-LED-24-B
–
3-pin
0.3
175 484
SMT-8-PS-S-LED-24-B
3-wire
–
7.5
525 911
SMT-8F-PO-24V-K7,5-OE
Cable length [m]
Part No.
Type yp
2.5
150 386
SIEN-M8B-PS-K-L
150 387
SIEN-M8B-PS-S-L
150 390
SIEN-M8B-PO-K-L
150 391
SIEN-M8B-PO-S-L
NC contact
Ordering data – Proximity sensors for T-slot, magneto-resistive Assemblyy Switch Electrical connection output Cable
Technical data Volume 1
NO contact Insertable from end flush with end, the cyl. profile
PNP
Insertable from above
PNP
NC contact
Ordering data – Inductive proximity sensors M8 Electrical connection Cable Plug M8
Technical data Volume 4 Switch output
LED
NO contact 3-wire
–
PNP
–
3-pin
PNP
3-wire
–
PNP
–
3-pin
PNP
NC contact
Ordering data – Plug sockets with cable Assemblyy Switch output PNP
2.5
Technical data Volume 1 Connection
Cable length [m]
Part No.
Type yp
33-pin p
2.5 5
159 420 159 421
SIM-M8-3GD-2,5-PU SIM-M8-3GD-5-PU
3-pin p
2.5
159 422
SIM-M8-3WD-2,5-PU
5
159 423
SIM-M8-3WD-5-PU
NPN
Straight socket M8 locknut
Angled socket M8 locknut
Core Range
5 / 2.1-88
Products 2006 – Subject to change – 2006/03
