FCL Series
Multi-Function CNC Lathes FCL-1840 • 1860 FCL-2140 • 2160 • 2180 FCL-2540 • 2560 • 2580 FCL-2660 • 2680 • 26120
FCL-18 • 21 • 25 • 26 Series MULTI-FUNCTION CNC LATHE FCL-1840 FCL-2140 FCL-2540 FCL-2660
• • • •
1860 2160 • 2180 2560 • 2580 2680 • 26120
MACHINE FEATURES ●
A Combination of a High Precision Manual Lathe.
●
A Lathe with Digital Readout.
●
A Lathe with Powerfeed and Jog Modes.
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A Lathe with Teach Mode for CNC Turning.
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A Lathe with Fully CNC Capability Operation
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FCL Series FCL-18 • 21 • 25 • 26 2
A Simple and complex parts can be turned more efficiently by utilizing manual, teach or CNC modes or combining these modes. All models are equipped with a spindle servo drive. Spindle speeds and feedrate are infinitely variable. Also, the spindle speeds will automatically adjust to varying diameters and keep constant surface speed, resulting in higher quality parts and longer tool life. Threads tapers and contours are performed faster and more efficiently while eliminating manual set-up. Radial and spherical surfaces can be turned easily without using special tools or attachments. Programming is also made easier through using canned cycles which eliminate tool-path programming by automatically figuring rough and finish passes, (tool compensation is automatic).
MACHINE FEATURES
FCL-1860 Note:Machine shown with optional accessories
Note:Machine shown with optional accessories
FCL Series FCL-18 • 21 • 25 • 26
FCL-2560
3
High Precision Spindle
High Accuracy Ballscrews
The spindle is supported by accurately measured, selected and preloaded precision taper roller bearings. The spindle is assembled in a temperature controlled clean room to ensure high accuracy and rigidity through the full RPM range.
Hardened and ground precision ballscrews mounted on high precision bearings on both X and Z axes result in long life and high accuracy. These accuracies are verified by state-of-the-art laser calibration equipment.
Versatile Apron Controls Specially designed handwheels with simultaneous movement of both X and Z axes and adjustable resolutions available. It can be shifted to left or right hand side.
Wear Resistant Ways The machine guide ways, saddle and spindle bore are hardened and ground. The contact surface of the guide ways are also hand scraped and automatically lubed. Therefore, because of lower friction and reduced wear, high accuracy results can be obtained.
FCL Series FCL-18 • 21 • 25 • 26 4
Manual Tailstock The heavy duty cast tailstock features a hardened and ground quill providing easy movement for precision cutting and drilling capability while maintaining high rigidity for part support. Ø75 mm Quill diameter for 18/21/25 Series Ø80 mm Quill diameter for 26 Series
MACHINE CONSTRUCTION
Heavy Duty Headstock The Chrome-Molybdenum Alloy Steel gears are hardened and precision-ground for long life and low noise. The gears are supported by high load capacity precision bearings allowing a greater transmission of torsional forces for heavier cutting capability. Patented cam driven auto. gear shifting mechanism.
BIG SPINDLE BORE
Hardened & Ground Guideways The machine bed is constructed with Meehanite castings. The machine guide ways are heat treated and precision ground, providing excellent rigidity and superb dampening capability for high metal removal during rough turning and exceptional surface finish during fine turning. Unit : mm (")
Model
Standard
Optional (A2-11)
FCL-1840 / 1860
56mm (2.2") D1-6
N/A
FCL-2140 / 2160 / 2180 / 2540 / 2560 / 2580
85mm (3.3") D1-8
105mm (4.1")
FCL-2660 / 2680 / 26120
85mm (3.3") D1-8
105mm (4.1")
FCL Series FCL-18 • 21 • 25 • 26
2” 3” 4”
5
BIG SPINDLE BORE FAGOR 8055i Control ●
● ● ● ● ● ● ● ● ● ●
Easy to modify already existing part-programs, possible to mix 8055i operations with routines defines in ISO language. Interactive graphic interface. 10.4'' TFT color monitor. Profile editor.
Integrated PLC.
Graphic display. DNC software.
Programmable spindle speed.
Constant surface speed(css)function. Ethernet USB
SIEMENS 828D Control ● ● ●
10.4'' TFT screen.
2 axis AC servo motors. "ShopTurn" software
INSPECTION
FCL Series FCL-18 • 21 • 25 • 26 6
Laser Calibration
Spindle Nose Runout
After assembly, the machine tolerances are measured and verified by state-of-the-art laser calibration equipment.
Place a test indicator stylus on the external surface of the spindle nose at a right angle then rotate the spindle through 360 degrees. The indicator variation will be under 0.0075mm (0.0003").
MAX. TURNING DIAMETER Dtmax Lt
FOUR WAY TOOL POST Model
Lt
Dmax
Dtmax Dmax
Dmax
Dtmax
Lt
FCL-1840 / 1860
230mm (9.1")
460mm (18.1")
230mm (9.1")
FCL-2140 / 2160 / 2180
310mm (12.2")
540mm (21.3")
270mm (10.6")
FCL-2540 / 2560 / 2580
400mm (15.7")
630mm (24.8")
315mm (12.4")
FCL-2660 / 2680 / 26120
400mm (15.7")
660mm (26")
330mm (13")
Dmax
Dtmax
Lt
FCL-1840 / 1860
230mm (9.1")
460mm (18.1")
230mm (9.1")
FCL-2140 / 2160 / 2180
310mm (12.2")
522mm (20.6")
261mm (10.3")
FCL-2540 / 2560 / 2580
400mm (15.7")
522mm (20.6")
261mm (10.3")
FCL-2660 / 2680 / 26120
400mm (15.7")
630mm (24.8")
330mm (13")
8 STATION TURRET Model
Standard Accessory
Optional Accessory
1 Steady rest
1 Follow rest
3 Automatic Lubrication system
3 H4 electric turret
2 Manual tailstock
4 Worklight
6 Safety door with reinforce glasses 7 Sleeve (MT#5/MT#6) 8 Centers MT#5
9 X,Z axis electric handwheel
10 Manual 4-station toolpost
(25x25mm)
11 Tool box
12 Fully Enclosed Splash Guard
(For machine with 2M. or smaller, between centers)
20x20mm(18 Series) 25x25mm (21/25/26 Series)
4 3-Jaw scroll chuck (manual) 5 4-Jaw scroll chuck (manual) 6 V8 Hydraulic vertical turret
20x20mm(18 Series) 25x25mm (21/25/26 Series)
7 Hydraulic scroll chuck system 8 Face plate
9 Live center (MT6#)
10 SAUTER turret
20x20mm(18 Series) 25x25mm (21/25/26 Series)
11 Chip conveyer
Steady rest
H4 Electric turret
12 Hydraulic tailstock
V8 Vertical turret
FCL Series FCL-18 • 21 • 25 • 26
5 Coolant system
2 Quick change toolpost
7
SPINDLE MOTOR OUTPUT FAGOR CONTROL FCL-18/21/25/26 SERIES CNC LATHE POWER TORQUE CHART
1127
960
S1 (5.5kW)
640
8 7.7 7 6 5.5
S1 (5.5kW)
555 541
152 124 121
S1 (72N-m) 77N-m 55N-m 620 1240 680 950
47 208 Low Gear
S6-40% (94N-m)
Mid Gear
2532
S6-40% (419N-m) S1 (322N-m)
353 320 252 0
S6-40% (7.7kW)
S6-40% S1 1860
S6-40% (15.5kW)
3200 2668 2400
1600
2
965 800 673
Mid Gear
POWER(kW) 15 13.5
0
10
S1 (9kW)
9
7
47 208 Low Gear
S6-40% (144N-m)
S6-40% S1
S1 (130N-m)
135N-m 90N-m 620 1240 680 950
Mid Gear
2848
152 138
624
S6-40% (644N-m) S1 (580N-m)
617 600 411
1860
2480
TORQUE(N-m) 3500
3259
1400
3
822 700 548
0
S1 (9kW)
0
450 490
40 156
Low Mid Gear Gear
180N-m 120N-m 715
900
Mid Gear
1350
3 42N-m 38N-m 2250
1800
High Gear
S6-40% S1
1350 High Gear
Spindle speed (rpm)
1800
SIEMENS Spindle Bore Ø105mm(4.1") 1500RPM
For FCL-26
POWER(kW) 20
TORQUE(N-m) 5000 4954
16.5 16
4000
14 13 12
3303 3000
8
2000
4
1138 1000 932
51N-m 2250
0
S6-40% (16.5kW)
POWER(kW) 20
S6-40% (16.5kW)
16.5 16 14 13 12
S1 (11kW)
S1 (11kW) S6-40% (1251N-m) S1 (1180N-m)
226
S1 (11kW)
221N-m 147N-m 450 900 490 715
S6-40% S1
32 113 Low Gear
8
S6-40% (353N-m) S1 (333N-m) S6-40% S1 306N-m 204N-m 300 600 900 330 515 1031
4
300
1009 800 673
S6-40% (16.5kW)
S6-40% (915N-m) S1 (915N-m) S6-40% (231N-m) S1 (231N-m)
6
S6-40% (762N-m) S1 (686N-m) S6-40% (192N-m) S1 (173N-m)
40 156
64 92 85
1600
9
Spindle speed (rpm)
1905
S1 (11kW)
10
S1 (9kW)
FCL-26 SERIES CNC LATHE POWER TORQUE CHART
1429
2668 2400
S6-40% (16.5kW)
13.5
7
Low Gear
SIEMENS Spindle Bore Ø85mm(3.3") 2250RPM
312 416
3200
79 105 125
FCL Series FCL-18 • 21 • 25 • 26 8
TORQUE(N-m) 4000
S6-40% (13.5kW)
POWER(kW) 15
12
2173 2100
6
32N-m 29N-m 3100
S6-40% (13.5kW)
Spindle speed (rpm)
For FCL-26
High Gear
2800
High Gear
SIEMENS CONTROL
67N-m 51N-m 2250
1800
SIEMENS Spindle Bore Ø85mm(3.3") 2250RPM
For FCL-21/25
12
1200
1350
FCL-18/21/25 SERIES CNC LATHE POWER TORQUE CHART
S6-40% (13.5kW)
S1 (9kW)
211N-m 147N-m 900 715
4
S6-40% S1
Spindle speed (rpm)
2400 1836 1800
S6-40% (308N-m) S1 (231N-m)
450 490
40 156 Low Gear
SIEMENS Spindle Bore Ø56mm(2.2") 3100RPM
S6-40% (13.5kW)
2754
8
469
3000
12
S1 (11kW)
S1 (915N-m)
125 118
TORQUE(N-m)
16 15.5 14.5
S6-40% (1220N-m)
Spindle speed (rpm)
For FCL-18
S6-40% (15.5kW)
S1 (11kW)
0
High Gear
SIEMENS CONTROL
POWER(kW) 20
4000 3826
4
21N-m 16N-m 3100
2480 2468
TORQUE(N-m)
1905
S6-40% (7.7kW)
1280
POWER(kW) 10
2143
1600 1578
416
TORQUE(N-m)
FAGOR Spindle Bore Ø85mm(3.3") 2250RPM
For FCL-21/25/26
125105
FAGOR Spindle Bore Ø56mm(2.2") 3100RPM
For FCL-18
Mid Gear
1200
High Gear
Spindle speed (rpm)
1375
77N-m 73N-m 1500
GENERAL SPECIFICATIONS FAGOR Spindle Bore Ø105mm(4.1") 1500RPM
For FCL-21/25/26
TORQUE(N-m) 5000 4737
S6-40% (15.5kW)
4000 3303 3000
C:2,040mm C:2,040mm (80"(80 ) ")
POWER(kW) 20
S6-40% (15.5kW)
16 15.5 12
S1 (11kW)
S1 (11kW) S6-40% (1698N-m)
2000
8
0
32 113 Low Gear
S6-40% (479N-m) S6-40% S1 (353N-m) S1 291N-m 204N-m 300 600 900 330 515
Mid Gear
For FCL-21/25
TORQUE(N-m)
1200
105N-m 77N-m 1500
SIEMENS Spindle Bore Ø105mm(4.1") 1500RPM S6-40% (13.5kW)
S1 (9kW)
2700 2690 1800
S1 (9kW)
S6-40% (944N-m) S1 (850N-m)
92
1138 900 759
0
POWER(kW) 15 13.5 12
3600
32 113 Low Gear
A
B
C
2,700mm (106")
1,950mm (77")
2,040mm (80")
FCL-1860 / 3,200mm B:2,190mm B:2,190mm (86.2”) (86.2”) 2160 / 2560 (126")
1,950mm (77")
FCL-2180 / 2580
1,950mm (77")
C:2,100mm C:2,100mm (82.7”) (82.7”)
3,700mm (146")
A A
2,040mm (80")
2,040mm (80")
9
6
S6-40% (266N-m) S1 (240N-m) S6-40% S1 249N-m 166N-m 300 600 900 330 515
Mid Gear
Model FCL-1840 / 2140 / 2540
High Gear
S6-40% (13.5kW)
Unit : mm (")
4
SPINDLE SPEED (rpm)
4034
A A
3
1200
C:21,00mm (82.7")
92
1336 1000 932
4500
B:1,950mm B:1,950mm ) ") (77"(77
S1 (1250N-m)
58N-m 53N-m 1500
High Gear
Spindle speed (rpm) A
B:2,190mm (8602")
Model
A
B
C
FCL-2660
3,830mm (150.8")
2,190mm (86.2")
2,100mm (82.7")
FCL-2680
4,330mm (170.4")
2,190mm (86.2")
2,100mm (82.7")
FCL-26120
5,330mm (209.8")
2,190mm (86.2")
2,100mm (82.7")
FCL Series FCL-18 • 21 • 25 • 26
Unit : mm (")
9
GENERAL SPECIFICATIONS MODEL
FCL-1840 / 60
FCL-2140 / 60 / 80
Swing Over Bed
460mm (18.1")
540mm (21.3")
Swing Over Cross-Slide
230mm (9.1")
310mm (12.2")
Swing Maximum Machining Diameter Center Height
460mm (18.1")
540mm (21.3")
230mm (9.1")
1,000 / 1,500 / 2,000mm (39.4" / 59.1" / 78.7")
Distance Between Centers
270mm (10.6")
Headstock Spindle Speeds
33-3,100rpm (D1-6)
Spindle Nose
D1-6
Spindle Bore
Ø56mm (2.2") (D1-6)
Taper In Spindle
27~2,250rpm (D1-8), Opt. 80~1,500rpm
MT#6
D1-8, Opt. A2-11 Ø85mm (3.3") (D1-8), Opt. Ø105mm (4.1") (A2-11) 1/16, Opt. 1/20
900 / 1,400 / 1,900mm (35.4" / 55.1" / 74.8") 280mm (11")
850 / 1,350 / 1,850mm (33.5" / 53.1" / 73") 350mm (13.8")
Saddle Longitudinal Travel(Z Axis) Cross-Slide Travel(X Axis) Size Of Tool Post Shank
25mm (1")
Tailstock Diameter
75mm (3")
Travel
210mm (8.3")
Taper
MT#5
Motor FAGOR: 5.5kW / 7.7kW (S1 / S6-40%) SIEMENS: 9kW / 13.5kW (S1 / S6-40%)
Spindle Motor Axis X/Z
Coolant Pump Motor
FAGOR: 11kW / 15.5kW (S1 / S6-40%) SIEMENS: 9kW / 13.5kW (S1 / S6-40%) X: 1kW , Z: 1.5kW 1/10 kW
Axis Feedrate Feedrates X/Z
5,000mm/min (196.9")
Rapid Traverse X/Z
5,000 / 8,000mm/min (196.9"/315")
Accuracy (VDI3441) FCL Series FCL-18 • 21 • 25 • 26 10
X: 0.012mm , Z: 0.012mm
Positioning Accuracy
X: 0.007mm , Z: 0.007mm
Repeatability
General Rated Power, Approx Width of Bed
Approx. Machine Weight L Floor Space W H
16 KVA 2,900 / 3,400 kgs (6,380 / 7,480 lbs)
350mm (13.8")
20 KVA 3,200 / 3,700 / 4,200 kgs (7,040 / 8,140 / 9,240 lbs)
2,700 / 3,200 / 3,700mm (106" / 126" / 146") 1,950mm (77")
2,040mm (80" )
※ Note: The manufacturer reserves the right to modify the design, specifications,mechanisms...etc. of the machine without prior notice. All the specifications shown above are just for reference.
FCL-2540 / 60 / 80
FCL-2660 / 80 / 120
630mm (24.8")
660mm (26")
400mm (15.7")
400mm (15.7")
630mm (24.8")
660mm (26")
315mm (12.4") 1,000 / 1,500 / 2,000mm (39.4" / 59.1" / 78.7")
330mm (13") 1,500 / 2,000 / 3,000mm (59.1" / 78.7" / 118.1")
27~2,250rpm (D1-8), Opt. 80~1,500rpm (A2-11)/10~800 rpm (A2-11)
27~2,250rpm (D1-8), Opt. 80~1,500rpm (A2-11)
D1-8, Opt. A2-11 Ø85 (3.3")mm (D1-8), Opt. Ø105 (4.1")mm (A2-11) 1/16, Opt. 1/20
850 / 1,350 / 1,850mm (33.5" / 53.1" / 73") 350mm (13.8")
1,480 / 1,980 / 2,980mm (58.3" / 78" / 117.3") 450mm (17.7")
25mm (1")
75mm (3")
80mm(3.2"), Opt.105mm (4.1")
210mm (8.3")
220mm (8.7")
MT#5 FAGOR: 11kW / 15.5kW (S1/S6-40%)
SIEMENS: 9kW / 13.5kW (S1 / S6-40%)
SIEMENS: 11kW / 16.5kW (S1 / S60-40%) X: 1kW , Z: 1.5kW 1/10 kW
5,000mm/min (196.9")
5,000 / 8,000mm/min (196.9"/315")
X: 0.007mm , Z: 0.007mm
350mm (13.8") 3,350 / 3,850 / 4,350 kgs (7,370 / 8,470 / 9,570 lbs)
20 KVA
450mm (17.7") 4,400 / 5,100 / 5,600 kgs (9,680 / 11,220 / 12,320 lbs)
2,700 / 3,200 / 3,700mm (106" / 126" / 146")
3,830 / 4,330 / 5,330mm (150.8" / 170.4" / 209.8")
1,950mm (77")
2,190mm (86.2")
2,040mm (80" )
2,100mm (82.7")
FCL Series FCL-18 • 21 • 25 • 26
X: 0.012mm , Z: 0.012mm
11
機械尺寸
SMART-H/B818 III
A B C D E F G H I J
SMART-H/B12/16 III
SMART-H/B24 III
H/B818III
H/B1224III
H/B1640III
H/B2440III
H/B2460III
H/B2480III
1,757 (69")
2,376 (93.5")
3,493 (137.5")
3,926 (154.5")
4,926 (194")
6,080mm (239 3/8")
1,330 (52") 2,021 (80")
1,150 (45.2") 2,113 (83")
1,445 (57.5") 2,133 (83")
1,504 (59")
2,625 (103.3")
2,822 (111.1")
2,043 (80")
N/A
N/A
2,746 (108") 2,527 (100") 1,062 (42") 2,346 (92") N/A
3,200 (126") N/A
970 (38.1")
2,650 (104.3") 1,855 (73")
2,100 (82.7")
3,100 (122")
2,780 (109.4") 3,842 (151.3")
4,165 (164")
N/A
N/A
N/A
975 (38.3")
3,614 (142.3") 2,052 (80.8")
4,100mm (161.4")
N/A
3,500 (137.8)
880 (34.6")
4,500 (177.1) N/A
6,000 (236.2")
注意:本公司隨時在進行研究改進工作,因此保有隨時更改設計、規格尺寸及機械結構之權利。
Grinding Machines
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CAT: 2816-00027C00 / 201308 / 1000P1
Grinding Machines
All content is for reference only and may be subject to change without prior notice or obligation.