installation instructions - Honda Parts
INSTALLATION INSTRUCTIONS PARTS LIST
Accessory
Application
ROOF RACK RAILS P/N 08L02-T0A-110
2012 CR-V
Publications No.
AII 12087 Issue Date
DEC 2011
TOOLS AND SUPPLIES REQUIRED Flat-tip screwdriver
Left roof rack rail
T-30 Torx bit Eye protection (face shield, safety goggles, etc.) File Felt-tip pen Blanket Approx. 120 mm height empty cardboard box Torque wrench
Right roof rack rail
Ruler Tape The following tools are available through the Honda Tool and Equipment program. On the iN, click on: Service > Service Bay > Tool and Equipment Program, then enter the number under “Search.” Or call 888-424-6857.
Cap A, left
• Air saw (Snap-on AT192A) • Plastic Trim Tool (T/N: SILTRIMTL10)
Cap A, right
Illustration of the Roof Rack Rails Installed on the Vehicle
RIGHT ROOF RACK RAIL
4
LEFT ROOF RACK RAIL
Caps B
Cap C, left
Cap C, right Q0D0903AD
12 Torx nuts
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
AII 46215 (1112)
08L02-T0A-1000-90
1 of 6
INSTALLATION
2.
Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
Using a plastic trim tool, pry up on the left roof molding cover to release one retaining tab and one clip. RETAINING TAB
LEFT ROOF MOLDING COVER
NOTE: • Be extremely careful not to damage the roof and other finished surfaces of the body when installing the roof rack rails.
PLASTIC TRIM TOOL
CLIP
• The weight of the cargo must not exceed the maximum weight capacity of 75 kg (165 lbs). FRONT
Installing the Roof Rack Rails 1.
Measure rearward from the windshield molding, and mark the left roof molding at the measurement shown. MARK
LEFT ROOF MOLDING
17 mm (0.7 in.)
TAILGATE
Click QA22108AD to Stop
Click to Play
3.
LEFT ROOF MOLDING
Pull the left roof molding toward the outside of vehicle to release the locking tab, and then press the locking tab toward the inside of vehicle, and release the left roof molding from the vehicle. When removing the left roof molding, start from the rear of vehicle and work towards the front.
FRONT
WINDSHIELD MOLDING
LEFT ROOF MOLDING
FRONT FELT-TIP PEN
LEFT ROOF MOLDING Press toward inside of vehicle.
QA11301AD
LEFT ROOF MOLDING
CROSS SECTION CLIP
2 of 6
AII 46215 (1112)
LOCKING TAB Pull toward outside of vehicle.
LOCKING TAB Q0D0801BD
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
4.
While pulling up the left roof molding, remove the two clips. Insert the plastic trim tool alternately to each slots in the clip, and release the locking tabs in the order shown. When removing the left roof molding, start from the rear of vehicle and work towards the front. Be careful not to deform the roof molding. 5
3
1
2
4
6
5.
Place a blanket over the roof of vehicle under the left roof molding. Be careful not to deform the roof molding when measuring and cutting. LEFT ROOF MOLDING
CLIP
FRONT
PLASTIC TRIM TOOL
CLIP
PLASTIC TRIM TOOL
LOCKING TAB
LEFT ROOF MOLDING BLANKET
6.
Q0D0802CD
Place an empty cardboard box (approx. 120 mm tall) under the left roof molding near the mark.
FRONT LEFT ROOF MOLDING
Approx. 7 mm (0.3 in.) width. Approx. 1 mm (0.04 in.) thickness.
FRONT PLASTIC TRIM TOOL
Click to Play
MARK
Approx. 120 mm (4.7 in.)
Click to Stop QA60801AG
EMPTY CARDBOARD BOX Q0D0803BD
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
AII 46215 (1112)
3 of 6
7.
While wearing an eye protection, use an air saw to cut the left roof molding at the mark. Do not use a cutting wheel or shears to cut the left roof molding, it will damage the left roof molding. Have an assistant hold the rear edge while cutting.
10. Insert flat-tip screwdrivers alternately between the green clip and the stud bolt as shown. While pulling on the green clip, release the locking tab on the green clip from the groove on the stud bolt notch by notch, and remove the green clip. Repeat the same procedure to remove the two purple clips.
LEFT ROOF MOLDING
FLAT-TIP SCREWDRIVERS Alternately insert to release the locking tab.
FRONT
FLAT-TIP SCREWDRIVERS CLIP
STUD BOLT
LOCKING TAB
CROSS SECTION
STUD BOLT
CLIP
MARK
AIR SAW Q0D0804BD
8.
Remove the cardboard box and blanket.
9.
Secure the roof molding to the two clips removed in step 4.
GREEN CLIP
PURPLE CLIP
LEFT ROOF MOLDING FRONT
FRONT
Q0D0805BD
CLIP
QA60802AG
4 of 6
AII 46215 (1112)
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
11. Remove the red clip and the three yellow clips.
13. Reinstall the left roof molding cover in its original position on the roof.
YELLOW CLIP
RETAINING TAB
RED CLIP
LEFT ROOF MOLDING COVER
CLIP
FRONT FRONT
TAILGATE
Q0D0806BD QA22110AD
12. Using a flat-tip screwdriver wrapped with electrical tape, remove the left roof molding cover from the left roof molding (one retaining tab). Discard the left roof molding.
14. Install the left roof rack rail to the vehicle using six Torx nuts. Torque the Torx nuts to 10-15 N·m (8-11 lbf·ft).
LEFT ROOF MOLDING Discard.
LEFT ROOF RACK RAIL
LEFT ROOF MOLDING COVER
6 TORX NUTS
ELECTRICAL TAPE
FRONT 6 STUD BOLTS
FLAT-TIP SCREWDRIVER
RETAINING TAB
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
Q0D0807AD
QA22109BD
AII 46215 (1112)
5 of 6
15. Install cap A (left) to the front of left roof rack rail.
17. Install cap C (left) to the rear of left roof rack rail. CAP C (LEFT)
CAP A (LEFT)
FRONT
FRONT FRONT OF LEFT ROOF RACK RAIL
REAR OF LEFT ROOF RACK RAIL
Q0D0808AD
16. Install two caps B to the middle of left roof rack rail. 2 CAPS B
Q0D0902AD
18. Repeat steps 1 through 17 to install the right roof rack rail on the right side of the vehicle. USE AND CARE Check the roof rail mounting bolts frequently, and re-tighten if necessary.
FRONT MIDDLE OF LEFT ROOF RACK RAIL
6 of 6
Q0D0901AD
AII 46215 (1112)
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
Accessory
Application
ROOF RACK RAILS P/N 08L02-T0A-110
2012 CR-V
Publications No.
AII 12087 Issue Date
DEC 2011
TOOLS AND SUPPLIES REQUIRED Flat-tip screwdriver
Left roof rack rail
T-30 Torx bit Eye protection (face shield, safety goggles, etc.) File Felt-tip pen Blanket Approx. 120 mm height empty cardboard box Torque wrench
Right roof rack rail
Ruler Tape The following tools are available through the Honda Tool and Equipment program. On the iN, click on: Service > Service Bay > Tool and Equipment Program, then enter the number under “Search.” Or call 888-424-6857.
Cap A, left
• Air saw (Snap-on AT192A) • Plastic Trim Tool (T/N: SILTRIMTL10)
Cap A, right
Illustration of the Roof Rack Rails Installed on the Vehicle
RIGHT ROOF RACK RAIL
4
LEFT ROOF RACK RAIL
Caps B
Cap C, left
Cap C, right Q0D0903AD
12 Torx nuts
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
AII 46215 (1112)
08L02-T0A-1000-90
1 of 6
INSTALLATION
2.
Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
Using a plastic trim tool, pry up on the left roof molding cover to release one retaining tab and one clip. RETAINING TAB
LEFT ROOF MOLDING COVER
NOTE: • Be extremely careful not to damage the roof and other finished surfaces of the body when installing the roof rack rails.
PLASTIC TRIM TOOL
CLIP
• The weight of the cargo must not exceed the maximum weight capacity of 75 kg (165 lbs). FRONT
Installing the Roof Rack Rails 1.
Measure rearward from the windshield molding, and mark the left roof molding at the measurement shown. MARK
LEFT ROOF MOLDING
17 mm (0.7 in.)
TAILGATE
Click QA22108AD to Stop
Click to Play
3.
LEFT ROOF MOLDING
Pull the left roof molding toward the outside of vehicle to release the locking tab, and then press the locking tab toward the inside of vehicle, and release the left roof molding from the vehicle. When removing the left roof molding, start from the rear of vehicle and work towards the front.
FRONT
WINDSHIELD MOLDING
LEFT ROOF MOLDING
FRONT FELT-TIP PEN
LEFT ROOF MOLDING Press toward inside of vehicle.
QA11301AD
LEFT ROOF MOLDING
CROSS SECTION CLIP
2 of 6
AII 46215 (1112)
LOCKING TAB Pull toward outside of vehicle.
LOCKING TAB Q0D0801BD
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
4.
While pulling up the left roof molding, remove the two clips. Insert the plastic trim tool alternately to each slots in the clip, and release the locking tabs in the order shown. When removing the left roof molding, start from the rear of vehicle and work towards the front. Be careful not to deform the roof molding. 5
3
1
2
4
6
5.
Place a blanket over the roof of vehicle under the left roof molding. Be careful not to deform the roof molding when measuring and cutting. LEFT ROOF MOLDING
CLIP
FRONT
PLASTIC TRIM TOOL
CLIP
PLASTIC TRIM TOOL
LOCKING TAB
LEFT ROOF MOLDING BLANKET
6.
Q0D0802CD
Place an empty cardboard box (approx. 120 mm tall) under the left roof molding near the mark.
FRONT LEFT ROOF MOLDING
Approx. 7 mm (0.3 in.) width. Approx. 1 mm (0.04 in.) thickness.
FRONT PLASTIC TRIM TOOL
Click to Play
MARK
Approx. 120 mm (4.7 in.)
Click to Stop QA60801AG
EMPTY CARDBOARD BOX Q0D0803BD
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
AII 46215 (1112)
3 of 6
7.
While wearing an eye protection, use an air saw to cut the left roof molding at the mark. Do not use a cutting wheel or shears to cut the left roof molding, it will damage the left roof molding. Have an assistant hold the rear edge while cutting.
10. Insert flat-tip screwdrivers alternately between the green clip and the stud bolt as shown. While pulling on the green clip, release the locking tab on the green clip from the groove on the stud bolt notch by notch, and remove the green clip. Repeat the same procedure to remove the two purple clips.
LEFT ROOF MOLDING
FLAT-TIP SCREWDRIVERS Alternately insert to release the locking tab.
FRONT
FLAT-TIP SCREWDRIVERS CLIP
STUD BOLT
LOCKING TAB
CROSS SECTION
STUD BOLT
CLIP
MARK
AIR SAW Q0D0804BD
8.
Remove the cardboard box and blanket.
9.
Secure the roof molding to the two clips removed in step 4.
GREEN CLIP
PURPLE CLIP
LEFT ROOF MOLDING FRONT
FRONT
Q0D0805BD
CLIP
QA60802AG
4 of 6
AII 46215 (1112)
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
11. Remove the red clip and the three yellow clips.
13. Reinstall the left roof molding cover in its original position on the roof.
YELLOW CLIP
RETAINING TAB
RED CLIP
LEFT ROOF MOLDING COVER
CLIP
FRONT FRONT
TAILGATE
Q0D0806BD QA22110AD
12. Using a flat-tip screwdriver wrapped with electrical tape, remove the left roof molding cover from the left roof molding (one retaining tab). Discard the left roof molding.
14. Install the left roof rack rail to the vehicle using six Torx nuts. Torque the Torx nuts to 10-15 N·m (8-11 lbf·ft).
LEFT ROOF MOLDING Discard.
LEFT ROOF RACK RAIL
LEFT ROOF MOLDING COVER
6 TORX NUTS
ELECTRICAL TAPE
FRONT 6 STUD BOLTS
FLAT-TIP SCREWDRIVER
RETAINING TAB
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
Q0D0807AD
QA22109BD
AII 46215 (1112)
5 of 6
15. Install cap A (left) to the front of left roof rack rail.
17. Install cap C (left) to the rear of left roof rack rail. CAP C (LEFT)
CAP A (LEFT)
FRONT
FRONT FRONT OF LEFT ROOF RACK RAIL
REAR OF LEFT ROOF RACK RAIL
Q0D0808AD
16. Install two caps B to the middle of left roof rack rail. 2 CAPS B
Q0D0902AD
18. Repeat steps 1 through 17 to install the right roof rack rail on the right side of the vehicle. USE AND CARE Check the roof rail mounting bolts frequently, and re-tighten if necessary.
FRONT MIDDLE OF LEFT ROOF RACK RAIL
6 of 6
Q0D0901AD
AII 46215 (1112)
© 2011 American Honda Motor Co., Inc. – All Rights Reserved.
