installation instructions - Honda Parts

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Accessory

INSTALLATION INSTRUCTIONS PARTS LIST

Application

Publications No.

AII 43417

BED EXTENDER P/N 08L26-SJC-100

2011 RIDGELINE

Issue Date

JUNE 2010

2

Well nuts

6

Hex bolts

Left tube

Right tube (with label) Left latch

3

Center tubes

Right latch 6

Threaded wedges

6

Non-threaded wedges

6

T-20 Torx screws

2

Snap-screws

2

Washers

© 2010 American Honda Motor Co., Inc. – All Rights Reserved.

Left bracket (with latch)

AII 43417 (1006)

08L26-SJC-1000-91

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Right bracket (with latch)

INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” NOTE: Do not damage the body paint finish.

Template 1.

Using an awl, pierce through the seals in the holes on the left side bed lining. LEFT SIDE BED LINING

Accessory User’s Information Manual

TOOL AND SUPPLIES REQUIRED Ratchet 10 mm Socket T-20 Torx wrench T-50 Torx wrench Tape measure Drill 3 mm and 8 mm Drill bits

HEX BOLTS

Center punch Eye protection (face shield, safety goggles, etc.)

HOLES

Phillips screwdriver Felt-tip pen

LEFT LATCH 7D0954AB

2.

Awl

Install the left latch to the left side bed lining with three hex bolts.

4 mm Hex wrench File

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AII 43417 (1006)

© 2010 American Honda Motor Co., Inc. – All Rights Reserved.

3.

Remove the left front lower tie-down hook (two T-50 torx bolts).

T-50 TORX BOLTS

6.

On the left side of the tailgate, position the template to the tailgate as shown. FRONT

LEFT FRONT LOWER TIE-DOWN HOOK

TAILGATE

Align. HOLE

TEMPLATE

CENTER PUNCH

7D0957AB

7.

Using a center punch, mark the tailgate at the hole in the template. Remove the template.

8.

Using a felt-tip pen, mark the right side of the tailgate at the center of the triangular plain surface as shown.

7D0955AB

4.

Reinstall the left front lower tie-down hook and the left bracket with two T-50 torx bolts (reused). LEFT BRACKET

CENTER PUNCH

T-50 TORX BOLTS reused

FRONT

FELT-TIP PEN

TAILGATE MARK LEFT FRONT LOWER TIE-DOWN HOOK

5.

Repeat steps 1 through 4 on the right side of the vehicle.

© 2010 American Honda Motor Co., Inc. – All Rights Reserved.

TRIANGULAR PLAIN SURFACE

7D0956AB

9.

AII 43417 (1006)

7D0958AB

Using a center punch, mark the tailgate at the mark made in step 8.

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10. While wearing eye protection, drill a 3 mm hole at the mark on the left side of the tailgate. Enlarge the hole with a 8 mm drill bit. To prevent damage to the inner vehicle tailgate parts, wrap a tape around the drill bit at the measurement shown. Remove any burrs.

14. Insert three center tubes to the left tube. LEFT TUBE

TAILGATE

MARK

3 CENTER TUBES

DRILL

DRILL BIT TIP

10 mm (0.4 in.) 3 mm 8 mm DRILL BIT

TUBE RETAINER (If not installed you may need to install.)

TAPE

ROOT

DRILL 7D0959AB

11. Secure one well nut into the hole made in step 10. TAILGATE

HOLE

WELL NUT WASHER SNAPSCREW

7D0960AB

12. Secure one snap-screw and one washer to the well nut. 13. Repeat steps 10 through 12 on the right side of the tailgate.

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AII 43417 (1006)

© 2010 American Honda Motor Co., Inc. – All Rights Reserved.

15. Align the non-threaded wedge with the threaded wedge at three joints between the left and center tubes, then secure the wedges with one T-20 torx screw each. 3 NON-THREADED WEDGES

18. Open the tailgate.

BED EXTENDER

3 T-20 TORX SCREWS

3 THREADED WEDGES

PIVOT RIGHT LATCH

LEFT LATCH

3 CENTER TUBES

TAILGATE LEFT TUBE

PIVOT

841801AX

19. Insert the two pivots on the bed extender into the latches. 20. Carefully pivot the bed extender onto the tailgate.

STRAP Pivot. BED EXTENDER

7D0951CB

16. Insert three center tubes into the right tube (with label). OUTER PROJECTION LEFT TUBE

SNAP

50 inches (1,270 mm)

STRAP TAILGATE SNAP

841802AX

21. Secure two straps on the bed extender to two snaps on the tailgate.

CENTER TUBE

OUTER PROJECTION RIGHT TUBE (with label)

LABEL

17. Adjust the three center tubes so that the distance between the outer projections on the ends of the right tube (with label) and left tube is 1,270 mm (50.00 in.). © 2010 American Honda Motor Co., Inc. – All Rights Reserved.

AII 43417 (1006)

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22. Align the center tubes so that there is a consistent gap between the bed extender and the side bed lining.

23. Align the non-threaded wedge with the threaded wedge at three joints between the right and center tubes, then secure the wedges with one T-20 torx screw each.

SIDE BED LINING LEFT SIDE BED LINING

3 T-20 TORX 3 NON-THREADED SCREWS WEDGES

3 THREADED WEDGES BED EXTENDER 3 CENTER TUBES

3 CENTER TUBES

RIGHT TUBE

BED EXTENDER TAILGATE 841803AX

7D0953CB

24. Install the bed extender as described in the Accessory User’s Information Manual provided.

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AII 43417 (1006)

© 2010 American Honda Motor Co., Inc. – All Rights Reserved.