vx50_500 w_boom parts manual to gen3
2006 Perimeter Road. Greenville, SC 29605 Toll Free: 800/435-9340 – Phone: 864/277-5870 Fax: 864/235-9661 – Website address: www.mclaughlinunderground Email address: [email protected]
PARTS MANUAL VX50-500 BOOM E850515 SERIAL NUMBER – V5H0217172400 TO PRESENT 5/26/2016
2016 by McLaughlin Group, Inc. All rights reserved. No part of this manual may be reproduced in any form, or by any means without prior written permission of McLaughlin Group, Inc.
2
Table of Contents DECAL LAYOUT ……………….……………………………………………………………………………………
7
TRAILER ……………………………………………………………………………………………………………….
16
TRAILER ASSEMBLY……………..……………………………………………………………………………….
18
ELECTRICAL ASSEMBLY……………..………………………………………………………………………….
20
FUEL TANK ASSEMBLY……………..…………………………………………………………………………..
22
HYDRAULIC PUMP ASSEMBLY ………………..……………………………………………………………
24
BASE MANIFOLD ASSEMBLY ……………….……………………………………………………………….
27
HYDRAULIC ARM ASSEMBLY ………………………………………………………………………………….
29
SPOIL TANK/DOOR ASSEMBLY……………….………………………………………………………………
31
FILTRATION ASSEMBLY…………..……………………………………………………………………………..
33
TANK SKID ASSEMBLY …………………………………………………………………………………………..
35
POWERPACK SKID ASSEMBLY ……………………………………………………………………………….
37
CONTROL BOX ASSEMBLY………………………………………………………………………………………
39
ENCLOSURE ASSEMBLY……………..……………………………………………………………………………
41
ENGINE ASSEMBLY……………..…………………………………………………………………………………..
43
BLOWER ASSEMBLY ………………………………………………………………………………………………
45
WATER PUMP ASSEMBLY…………….………………………………………………………………………….
47
WATER TANK 50GAL ASSEMBLY…………….………………………………………………………………
49
WATER TANK 125GAL ASSEMBLY………………………………………………………………………………
51
WATER REEL/ANTIFREEZE ASSEMBLY……………….……………………………………………………..
53
VAC TOOLS………………….……………………………………………………………………………………………
56
SUCTION TOOL ASSEMBLY……………..…………………………………………………………………………
57
ROTARY LANCE ASSEMBLY………………..………………………………………………………………………
59
WASH WAND ASSEMBLY………………..…………………………………………………………………………
61
HOT BOX ASSEMBLY………………..…………………………………………………………………………………
63
ARROWBOARD ASSEMBLY……………….……………………………………………………………………………
65
BOOM ASSEMBLY ………………………….…………………………………………………………………………
67
ROOT BLOWER MANUAL ………………..…………………………………………………………………………
82
3
4
SYSTEM OPERATIONS SPECIFICATIONS PART
PART #
ENGINE OIL
15W40 CJ-4 50/50 mixture of PROPYLENE GLYCOL AND WATER that meets ASTM D6210 specifications T700077 8090544-07
ENGINE COOLANT
OIL FILTER (KUBOTA) FUEL FILTER (KUBOTA) AIR FILTER (KUBOTA)
FIRST 50 HOURS Daily
EVERY 400 HOURS
EVERY 1 YEAR
X X
8090544-12
X
HYDRAULIC OIL
INDUSTRIAL TYPE HYDRAULIC FLUID
Daily
BLOWER OIL
INDUSTRIAL TYPE, HEAVY DUTY, NONDETERGENT MOTOR OIL GENERAL PUMP SERIES 100 OIL or SAE30, NONDETERGENT, MOTOR OIL
Daily, X
X
X
X
Daily
DIESEL PARTICULATE FILTER
BLOWER TEMPERTURE RANGE
EVERY 3000 HOURS
X
X
8090941-01
HYDRAULIC TEMPERTURE RANGE
EVERY 500 HOURS
Daily
FUEL-WATER SEPARATOR FILTER
WATER PUMP OIL
EVERY 250 HOURS
X
0-120°F (-18°-40°C) SAE 10 GRADE HYDRAULIC OIL or DEXTRON II ATF 32-175°F (0-80°C) SAE 20 GRADE HYDRAULIC OIL 3QTS (2.8L) 30°F (-1°C) AND UNDER 30-90°F (-1-32°C) 90°F (32°C) AND ABOVE
SAE 20 SAE 30 SAE 40
****WATER PUMP – (Remove fill cap and fill crankcase to dot on oil gauge window.) ****Refer to Component Manual specific Component Specifications. 5
GREASE GUN LUBE POINTS
STRONGARM GREASE POINT
TANK PIVOT TUBE GREASE POINT
ENGINE GREASE POINT
4-WAY VALVE GREASE POINT
TRAILER JACK GREASE POINT
6
DECAL LAYOUT
J200445
J200435
J20045
7
DECAL LAYOUT
J200210
J200445
J200425
8049882
8
DECAL LAYOUT
J200420
J200220
J200810
9
DECAL LAYOUT
J200423
J200450
J200458
J200455 10
DECAL LAYOUT
J200423
J200415
J200410
J200473
11
DECAL LAYOUT
J200440
J200532
12
DECAL LAYOUT
13
14
VX50-500 BOOM COMPLETE
15
16
VX50-500 TRAILER
17
VX50-500 TRAILER
18
TRAILER ASSEMBLY
19
TRAILER ASSEMBLY
20
ELECTRICAL ASSEMBLY
21
ELECTRICAL ASSEMBLY
22
FUEL TANK ASSEMBLY
23
FUEL TANK ASSEMBLY
24
HYDRAULIC PUMP (BOOM)
25
HYDRAULIC PUMP (BOOM)
26
HYDRAULIC PUMP ASSEMBLY
27
BASE MANIFOLD ASSEMBLY
28
BASE MANIFOLD ASSEMBLY
29
HYDRAULIC ARM ASSEMBLY
30
HYDRAULIC ARM ASSEMBLY
31
SPOIL TANK ASSEMBLY
32
SPOIL TANK ASSEMBLY
33
FILTRATION ASSEMBLY
34
FILTRATION ASSEMBLY
35
TANK SKID ASSEMBLY
36
TANK SKID ASSEMBLY
37
POWERPACK SKID ASSEMBLY
38
POWERPACK SKID ASSEMBLY
39
CONTROL BOX ASSEMBLY
40
CONTROL BOX ASSEMBLY
41
ENCLOSURE ASSEMBLY
42
ENCLOSURE ASSEMBLY
43
ENGINE ASSEMBLY
44
ENGINE ASSEMBLY
45
BLOWER ASSEMBLY
46
BLOWER ASSEMBLY
47
WATER PUMP ASSEMBLY
48
WATER PUMP ASSEMBLY
49
WATER TANK ASSEMBLY 50 GALLON
50
WATER TANK ASSEMBLY 50 GALLON
51
WATER TANK ASSEMBLY 125 GALLON
52
WATER TANK ASSEMBLY 125 GALLON
53
ANTIFREEZE/WATER REEL ASSEMBLY
54
ANTIFREEZE/WATER REEL ASSEMBLY
55
56
VACUUM TOOLS LAYOUT
57
TOOLS
SUCTION TOOL
58
TOOLS
SUCTION TOOL
59
TOOLS
ROTARY LANCE
60
TOOLS
ROTARY LANCE
61
TOOLS
WASH WAND
62
TOOLS
WASH WAND
63
OPTIONS
HOT BOX ASSEMBLY
64
OPTIONS
HOT BOX ASSEMBLY
65
OPTIONS
ARROWBOARD ASSEMBLY
66
OPTIONS
ARROWBOARD ASSEMBLY
67
OPTIONS
BOOM ASSEMBLY EXTENSION ARM
68
OPTIONS
BOOM ASSEMBLY EXTENSION ARM
69
OPTIONS
BOOM ASSEMBLY PIVOT ARM
70
OPTIONS
BOOM ASSEMBLY PIVOT ARM
71
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
72
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
73
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
74
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
75
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
76
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
77
OPTIONS
BOOM ASSEMBLY TOOLS
78
OPTIONS
BOOM ASSEMBLY TOOLS
79
OPTIONS
BOOM ASSEMBLY REMOTES
80
OPTIONS
BOOM ASSEMBLY REMOTES
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
FOR SCHEMATICS SEE: www.mclaughlinunderground
107
108
109
110
PARTS MANUAL VX50-500 BOOM E850515 SERIAL NUMBER – V5H0217172400 TO PRESENT 5/26/2016
2016 by McLaughlin Group, Inc. All rights reserved. No part of this manual may be reproduced in any form, or by any means without prior written permission of McLaughlin Group, Inc.
2
Table of Contents DECAL LAYOUT ……………….……………………………………………………………………………………
7
TRAILER ……………………………………………………………………………………………………………….
16
TRAILER ASSEMBLY……………..……………………………………………………………………………….
18
ELECTRICAL ASSEMBLY……………..………………………………………………………………………….
20
FUEL TANK ASSEMBLY……………..…………………………………………………………………………..
22
HYDRAULIC PUMP ASSEMBLY ………………..……………………………………………………………
24
BASE MANIFOLD ASSEMBLY ……………….……………………………………………………………….
27
HYDRAULIC ARM ASSEMBLY ………………………………………………………………………………….
29
SPOIL TANK/DOOR ASSEMBLY……………….………………………………………………………………
31
FILTRATION ASSEMBLY…………..……………………………………………………………………………..
33
TANK SKID ASSEMBLY …………………………………………………………………………………………..
35
POWERPACK SKID ASSEMBLY ……………………………………………………………………………….
37
CONTROL BOX ASSEMBLY………………………………………………………………………………………
39
ENCLOSURE ASSEMBLY……………..……………………………………………………………………………
41
ENGINE ASSEMBLY……………..…………………………………………………………………………………..
43
BLOWER ASSEMBLY ………………………………………………………………………………………………
45
WATER PUMP ASSEMBLY…………….………………………………………………………………………….
47
WATER TANK 50GAL ASSEMBLY…………….………………………………………………………………
49
WATER TANK 125GAL ASSEMBLY………………………………………………………………………………
51
WATER REEL/ANTIFREEZE ASSEMBLY……………….……………………………………………………..
53
VAC TOOLS………………….……………………………………………………………………………………………
56
SUCTION TOOL ASSEMBLY……………..…………………………………………………………………………
57
ROTARY LANCE ASSEMBLY………………..………………………………………………………………………
59
WASH WAND ASSEMBLY………………..…………………………………………………………………………
61
HOT BOX ASSEMBLY………………..…………………………………………………………………………………
63
ARROWBOARD ASSEMBLY……………….……………………………………………………………………………
65
BOOM ASSEMBLY ………………………….…………………………………………………………………………
67
ROOT BLOWER MANUAL ………………..…………………………………………………………………………
82
3
4
SYSTEM OPERATIONS SPECIFICATIONS PART
PART #
ENGINE OIL
15W40 CJ-4 50/50 mixture of PROPYLENE GLYCOL AND WATER that meets ASTM D6210 specifications T700077 8090544-07
ENGINE COOLANT
OIL FILTER (KUBOTA) FUEL FILTER (KUBOTA) AIR FILTER (KUBOTA)
FIRST 50 HOURS Daily
EVERY 400 HOURS
EVERY 1 YEAR
X X
8090544-12
X
HYDRAULIC OIL
INDUSTRIAL TYPE HYDRAULIC FLUID
Daily
BLOWER OIL
INDUSTRIAL TYPE, HEAVY DUTY, NONDETERGENT MOTOR OIL GENERAL PUMP SERIES 100 OIL or SAE30, NONDETERGENT, MOTOR OIL
Daily, X
X
X
X
Daily
DIESEL PARTICULATE FILTER
BLOWER TEMPERTURE RANGE
EVERY 3000 HOURS
X
X
8090941-01
HYDRAULIC TEMPERTURE RANGE
EVERY 500 HOURS
Daily
FUEL-WATER SEPARATOR FILTER
WATER PUMP OIL
EVERY 250 HOURS
X
0-120°F (-18°-40°C) SAE 10 GRADE HYDRAULIC OIL or DEXTRON II ATF 32-175°F (0-80°C) SAE 20 GRADE HYDRAULIC OIL 3QTS (2.8L) 30°F (-1°C) AND UNDER 30-90°F (-1-32°C) 90°F (32°C) AND ABOVE
SAE 20 SAE 30 SAE 40
****WATER PUMP – (Remove fill cap and fill crankcase to dot on oil gauge window.) ****Refer to Component Manual specific Component Specifications. 5
GREASE GUN LUBE POINTS
STRONGARM GREASE POINT
TANK PIVOT TUBE GREASE POINT
ENGINE GREASE POINT
4-WAY VALVE GREASE POINT
TRAILER JACK GREASE POINT
6
DECAL LAYOUT
J200445
J200435
J20045
7
DECAL LAYOUT
J200210
J200445
J200425
8049882
8
DECAL LAYOUT
J200420
J200220
J200810
9
DECAL LAYOUT
J200423
J200450
J200458
J200455 10
DECAL LAYOUT
J200423
J200415
J200410
J200473
11
DECAL LAYOUT
J200440
J200532
12
DECAL LAYOUT
13
14
VX50-500 BOOM COMPLETE
15
16
VX50-500 TRAILER
17
VX50-500 TRAILER
18
TRAILER ASSEMBLY
19
TRAILER ASSEMBLY
20
ELECTRICAL ASSEMBLY
21
ELECTRICAL ASSEMBLY
22
FUEL TANK ASSEMBLY
23
FUEL TANK ASSEMBLY
24
HYDRAULIC PUMP (BOOM)
25
HYDRAULIC PUMP (BOOM)
26
HYDRAULIC PUMP ASSEMBLY
27
BASE MANIFOLD ASSEMBLY
28
BASE MANIFOLD ASSEMBLY
29
HYDRAULIC ARM ASSEMBLY
30
HYDRAULIC ARM ASSEMBLY
31
SPOIL TANK ASSEMBLY
32
SPOIL TANK ASSEMBLY
33
FILTRATION ASSEMBLY
34
FILTRATION ASSEMBLY
35
TANK SKID ASSEMBLY
36
TANK SKID ASSEMBLY
37
POWERPACK SKID ASSEMBLY
38
POWERPACK SKID ASSEMBLY
39
CONTROL BOX ASSEMBLY
40
CONTROL BOX ASSEMBLY
41
ENCLOSURE ASSEMBLY
42
ENCLOSURE ASSEMBLY
43
ENGINE ASSEMBLY
44
ENGINE ASSEMBLY
45
BLOWER ASSEMBLY
46
BLOWER ASSEMBLY
47
WATER PUMP ASSEMBLY
48
WATER PUMP ASSEMBLY
49
WATER TANK ASSEMBLY 50 GALLON
50
WATER TANK ASSEMBLY 50 GALLON
51
WATER TANK ASSEMBLY 125 GALLON
52
WATER TANK ASSEMBLY 125 GALLON
53
ANTIFREEZE/WATER REEL ASSEMBLY
54
ANTIFREEZE/WATER REEL ASSEMBLY
55
56
VACUUM TOOLS LAYOUT
57
TOOLS
SUCTION TOOL
58
TOOLS
SUCTION TOOL
59
TOOLS
ROTARY LANCE
60
TOOLS
ROTARY LANCE
61
TOOLS
WASH WAND
62
TOOLS
WASH WAND
63
OPTIONS
HOT BOX ASSEMBLY
64
OPTIONS
HOT BOX ASSEMBLY
65
OPTIONS
ARROWBOARD ASSEMBLY
66
OPTIONS
ARROWBOARD ASSEMBLY
67
OPTIONS
BOOM ASSEMBLY EXTENSION ARM
68
OPTIONS
BOOM ASSEMBLY EXTENSION ARM
69
OPTIONS
BOOM ASSEMBLY PIVOT ARM
70
OPTIONS
BOOM ASSEMBLY PIVOT ARM
71
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
72
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
73
OPTIONS
BOOM ASSEMBLY TURRET HYD ROTATION
74
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
75
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
76
OPTIONS
BOOM ASSEMBLY TURRET MANUAL ROTATION
77
OPTIONS
BOOM ASSEMBLY TOOLS
78
OPTIONS
BOOM ASSEMBLY TOOLS
79
OPTIONS
BOOM ASSEMBLY REMOTES
80
OPTIONS
BOOM ASSEMBLY REMOTES
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
FOR SCHEMATICS SEE: www.mclaughlinunderground
107
108
109
110
