Bearing Inspection Report

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Bearing Inspection Report

International Paper Eastover, SC #1PM

Reel Spool

Thursday - February 4, 2016

#E16-04

Bearing Inspection Report

End User International Paper

Contact John Clarke

Address 4001 McCords Ferry Road

City, State, Zip Eastover, SC, 29044

Phone 803-353-7572

E-mail [email protected]

Distributor Motion Industries

Xerium

Contact

Contact

JohnHenry Hustus

Ron Kelly

Address

Address

105 Queen Parkway

1075 Everee Inn Road

City, State, Zip

City, State, Zip

West Columbia, SC, 29169

Phone

Griffin, GA, 30223

Phone

803-261-9406

770-227-8000

E-mail

E-mail

[email protected]

SKF TM/ IS

[email protected]; Dave.ka…

Vendor Job #

Derek Bergeson / Bobby Dwayne Scott

Equipment

Vendor

X100829

Application Reel Spool

Serial# #E16-04

#1PM

Inspection Date: 2016-02-01

Travel Time: 7 hours

Inspection Time: 2 hours

As always, we appreciate the opportunity to be of service. Please contact me if you have any questions and/or/comments. Kind Regards, Bobby Dwayne Scott Pulp and Paper Specialist - SKF

http://www.SKF.com

Garner, NC 27529 / (919) 670-6389

[email protected] Inspected by Robert Alexander

This report is confidential and proprietary to SKF and may not be disclosed to any third party without the express written consent of SKF. Use of this report is limited to the sole purpose for which it was provided.

Outboard Tending Bearing Inspection International Paper

#1PM

#E16-04

Recommendations:

Reuse Bearing

Reel Spool

Remanufacture Bearing

Replace Bearing

Bearing should be replaced and not returned to service. It is not a candidate for repair. Contact SKF Industry Specialist listed on report for possible solutions & assistance, per SKF. Bearing Nomenclature:

Inner Race Rotation

Outer Race Rotation

SKF 22044 CCK30/W33 SWEDEN, E [2008]

Comments: Review transportation and storage procedures. Inspect seals and seal fits. Review lubrication quantities and frequencies. Review lubricant selection.

Inspection Findings: Outer Ring Outside Diameter (OD)

Inner Ring Bore

5.3.3.2 - Fretting corrosion - Minor

5.3.3.2 - Fretting corrosion - Minor

Outer Ring Raceway (ORR)

Rolling Elements

5.5.4 - Indentation by handling - Moderate

Normal

5.2.3 - Adhesive wear - Minor 5.5.3 - Indentation from debris - Minor

5.2.3 - Adhesive wear - Minor 5.5.3 - Indentation from debris - Minor

Inner Ring Raceway (IRR)

Cage

5.5.3 - Indentation from debris - Moderate

Normal

5.2.3 - Adhesive wear - Minor

Lubrication: grease

Outboard Tending Bearing Images Outer Ring Outside Diameter Photo 1 5.3.3.2 - Fretting corrosion - Minor

Outer Ring Outside Diameter Photo 2 5.3.3.2 - Fretting corrosion - Minor

Outboard Tending Bearing Images Outer Ring Raceway Photo 1 5.2.3 - Adhesive wear - Minor

Outer Ring Raceway Photo 2 5.5.4 - Indentation by handling - Moderate 5.2.3 - Adhesive wear - Minor 5.5.3 - Indentation from debris - Minor

Outboard Tending Bearing Images Inner Ring Raceway Photo 1 5.5.3 - Indentation from debris - Moderate

Inner Ring Raceway Photo 2 5.5.3 - Indentation from debris - Moderate 5.2.3 - Adhesive wear - Minor

Outboard Tending Bearing Images Inner Ring Bore Photo 1 5.3.3.2 - Fretting corrosion - Minor

Inner Ring Bore Photo 2 5.3.3.2 - Fretting corrosion - Minor

Outboard Tending Bearing Images Rolling Elements Photo 1 Normal -

Rolling Elements Photo 2 5.2.3 - Adhesive wear - Minor 5.5.3 - Indentation from debris - Minor

Inboard Tending Bearing Inspection International Paper

#1PM

#E16-04

Recommendations:

Reuse Bearing

Reel Spool

Remanufacture Bearing

Replace Bearing

Bearing should be replaced and not returned to service. It is not a candidate for repair. Contact SKF Industry Specialist listed on report for possible solutions & assistance, per SKF. Bearing Nomenclature:

Inner Race Rotation

Outer Race Rotation

SKF 22044 CC/W33 SWEDEN, E [2008]

Comments: Review transportation and storage procedures. Inspect seals and seal fits. Review lubrication quantities and frequencies. Review lubricant selection.

Inspection Findings: Outer Ring Outside Diameter (OD)

Inner Ring Bore

5.3.3.2 - Fretting corrosion - Minor

5.3.3.2 - Fretting corrosion - Minor

Outer Ring Raceway (ORR)

Rolling Elements

5.5.3 - Indentation from debris - Moderate 5.2.3 - Adhesive wear - Minor

5.5.3 - Indentation from debris - Moderate 5.2.3 - Adhesive wear - Minor

5.3.3.3 - False brinelling - Minor

Inner Ring Raceway (IRR) 5.5.3 - Indentation from debris - Moderate 5.2.3 - Adhesive wear - Minor

Lubrication: grease

Cage

Inboard Tending Bearing Images Outer Ring Outside Diameter Photo 1 5.3.3.2 - Fretting corrosion - Minor

Outer Ring Outside Diameter Photo 2 5.3.3.2 - Fretting corrosion - Minor

Inboard Tending Bearing Images Outer Ring Raceway Photo 1 5.5.3 - Indentation from debris - Moderate 5.2.3 - Adhesive wear - Minor

Outer Ring Raceway Photo 2 5.5.3 - Indentation from debris - Moderate 5.2.3 - Adhesive wear - Minor 5.3.3.3 - False brinelling - Minor

Inboard Tending Bearing Images Inner Ring Raceway Photo 1 5.5.3 - Indentation from debris - Moderate 5.2.3 - Adhesive wear - Minor

Inner Ring Raceway Photo 2 5.5.3 - Indentation from debris - Moderate 5.2.3 - Adhesive wear - Minor

Inboard Tending Bearing Images Inner Ring Bore Photo 1 5.3.3.2 - Fretting corrosion - Minor

Inner Ring Bore Photo 2 5.3.3.2 - Fretting corrosion - Minor

Inboard Tending Bearing Images Rolling Elements Photo 1 5.2.3 - Adhesive wear - Minor

Rolling Elements Photo 2 5.5.3 - Indentation from debris - Moderate 5.2.3 - Adhesive wear - Minor

Inboard Drive Bearing Inspection International Paper

#1PM

#E16-04

Recommendations:

Reuse Bearing

Reel Spool

Remanufacture Bearing

Replace Bearing

Bearing should be replaced and not returned to service. It is not a candidate for repair. Contact SKF Industry Specialist listed on report for possible solutions & assistance, per SKF. Bearing Nomenclature:

Inner Race Rotation

Outer Race Rotation

TIMKEN 24044 YMBW33

Comments: Review transportation and storage procedures. Inspect seals and seal fits. Review lubrication quantities and frequencies. Review lubricant selection. DE, IB: Heat damage. Looks like loss of clearance and the rollers locked up. Appears to have spun in housing.

Inspection Findings: Outer Ring Outside Diameter (OD)

Inner Ring Bore

Normal

5.3.3.2 - Fretting corrosion - Minor

Outer Ring Raceway (ORR)

Rolling Elements

Normal

5.1.3 - Surface initiated fatigue

Inner Ring Raceway (IRR)

Cage Normal

Lubrication:

Inboard Drive Bearing Images Outer Ring Outside Diameter Photo 1 Normal -

Outer Ring Outside Diameter Photo 2 Normal -

Inboard Drive Bearing Images Inner Ring Bore Photo 1 5.3.3.2 - Fretting corrosion - Minor

Inner Ring Bore Photo 2 5.3.3.2 - Fretting corrosion - Minor

Inboard Drive Bearing Images Rolling Elements Photo 1 5.1.3 - Surface initiated fatigue

Rolling Elements Photo 2 5.1.3 - Surface initiated fatigue

Outboard Drive Bearing Inspection International Paper

#1PM

#E16-04

Recommendations:

Reuse Bearing

Reel Spool

Remanufacture Bearing

Replace Bearing

Bearing should be replaced and not returned to service. It is not a candidate for repair. Contact SKF Industry Specialist listed on report for possible solutions & assistance, per SKF. Bearing Nomenclature:

Inner Race Rotation

Outer Race Rotation

TIMKEN 24044 KYMBW33

Comments: Review transportation and storage procedures. Inspect seals and seal fits. Review lubrication quantities and frequencies. Review lubricant selection. DE, OB: fractured inner ring,

Inspection Findings: Outer Ring Outside Diameter (OD)

Inner Ring Bore

5.6.2 - Forced fracture - Severe

5.3.3.2 - Fretting corrosion - Minor

5.3.3.2 - Fretting corrosion -@ Minor 5.2.3 - Adhesive wear - Minor

Outer Ring Raceway (ORR)

Rolling Elements

5.5.4 - Indentation by handling - Moderate

5.2.2 - Abrasive wear - Minor

5.6.2 - Forced fracture - Severe

5.3.3.3 - False brinelling - Minor

5.2.2 - Abrasive wear - Minor

Inner Ring Raceway (IRR)

Cage

5.6.3 - Fatigue fracture - Moderate

Normal

5.2.2 - Abrasive wear - Minor 5.5.3 - Indentation from debris - Minor

Lubrication: grease

Outboard Drive Bearing Images Outer Ring Outside Diameter Photo 1 5.3.3.2 - Fretting corrosion - Minor 5.2.3 - Adhesive wear - Minor

Outer Ring Outside Diameter Photo 2 5.6.2 - Forced fracture - Severe

Outboard Drive Bearing Images Outer Ring Raceway Photo 1 5.5.4 - Indentation by handling - Moderate 5.2.2 - Abrasive wear - Minor

Outer Ring Raceway Photo 2 5.5.4 - Indentation by handling - Moderate 5.6.2 - Forced fracture - Severe 5.2.2 - Abrasive wear - Minor

Outboard Drive Bearing Images Inner Ring Raceway Photo 1 5.6.3 - Fatigue fracture - Moderate 5.2.2 - Abrasive wear - Minor 5.5.3 - Indentation from debris - Minor

Inner Ring Raceway Photo 2 5.6.3 - Fatigue fracture - Moderate 5.2.2 - Abrasive wear - Minor

Outboard Drive Bearing Images Inner Ring Bore Photo 1 5.3.3.2 - Fretting corrosion - Minor

Inner Ring Bore Photo 2 5.3.3.2 - Fretting corrosion - Minor

Outboard Drive Bearing Images Rolling Elements Photo 1 5.2.2 - Abrasive wear - Minor 5.3.3.3 - False brinelling - Minor

Rolling Elements Photo 2 5.2.2 - Abrasive wear - Minor 5.3.3.3 - False brinelling - Minor