SHELTER Model# RV Shelter
SHELTER ASSEMBLY MANUAL
Model# RV Shelter L12.0xW4.0xH4.0m
SPECIFICATION Length: 12.0m Width: 4.0m Height: 4.0m Door dimension: H3.9xW3.9m (Please note the measurement is from center to center of the tubes)
IMPORTANT-----READ MANUAL FIRST Improper site preparation, Assembly and Maintenance may invalidate warranty and cause unnecessary and costly mistakes. If you have any questions contact your local dealer. For User Friendly assembly we have identified each individual component with the part code as indicated in the parts list. Please refer to the part code numbers and drawing to ensure problem free assembly. It’s necessary to tighten the roof fabric enough to avoid "hammocks" on the roof and also re-tighten once or twice again after a few months of use. This is important when assembly in cold weather (autumn and winter) because the fabric is stiff then and when we got the sun and warm weather afterwards it will make the fabric "slack" again and need to be re-tighten before next winter. It’s the owners responsibility to take of snow immediately if not slide off by itself.
READ ALL INSTRUCTIONS BEFORE ASSEMBLY 1. Keep work area clean. Cluttered areas invite injuries. Do not set up near snow drifts, in slippery places, in high winds, or wet location. 2. Keep children away. All children should be kept away from the work area. 3. Don’t over reach. Keep proper footing and balance at all times. 4. Do not assemble if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt. Do not assemble. 5. Be aware of possible windy conditions; fasten the bases in concrete if these conditions are likely to occur. Remove the cover during hurricane. 6. Be careful with power and heat sources. Do not keep heat sources near the tarpaulin. Do not expose to open flame. 7. Be aware of personal safety during assembly and use. Be careful not to pinch fingers with clips and tubes when assembling: when using makes sure there is adequate ventilation for exhaust and other dangerous fumes.
1
Parts Part Code 1 2 3 4 5 6 7 8 9 10A,10B 11 12 13 14 15A 15B 15C 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31A 31B 32 33
List
Description Uprights on front panel(with ring) Sidewall Bent Tube on front panel(with ring) Top Roof Bent Tube on front panel(with ring) Roof and Sidewall Purlin Top Roof Bent Tube(with ring) Sidewall Bent Tube(with ring) Uprights(with ring) Upper Cross Tube on back panel Lower Cross Tube on back panel Standing Tube on back panel Lower Tensioning Tube for back cover Base Plate inside Base Plate for four corners Base Plate for back panel standing tube Bolts M8x60 for swaged tube and back panel upper cross tube Bolts M10x65 for purlins and back panel lower cross tube Bolts M10x30 for angle Angle Turnbuckle Steel Wire Earth Auger Stake Peg Roof Cover Lower Tensioning Tube for roof cover(8pcs/set) Winch(being installed) Belts for Winch Front Cover Back Cover Handle Kit for earth anger Fastener for opening door Nylon Tie Knitting rope for no.21,26 Plastic Plug for lower tensioning tube of roof cover Plastic Plug for lower tensioning tube of back cover Pole for front door opening Tensioning Wire for sidewall
2
Qty(pc) 2 2 1 30 6 12 12 2 2 1each 2 10 4 1 92 44 4 4 2 1 15 15 1 2sets 14 14 1 1 1 2 11 1bundle 4 4 1 8
3
EQUIPMENT AND TOOLS FOR INSTALLION 1. Measuring Tape 3. Stakes 5. Sledge Hammer 7. Wrench
2. 4. 6. 8.
String for alignment Ladder or Scissors Lift Drill Knife
INSTALLATION PROCESS A---BASE INSTALLATION Please refer to the diagram (Figure 2) to place the base plates:
Figure 2 1. The measurement is from center to center of the tube holder on the base plates. Please note it is different of the base plates on the 4 corners and inside, as well as the direction of the plates, that is the tube holder should be outmost and the winch on the base plates face inside. ENSURE THE FOUNDATION IS SQUARE. 2. There are two holes on the plates, one for earth auger and one for stake peg. Method of placing earth auger 1. Mark the auger hole through the base plate by using stake peg. Move the base plates away and the mark determines where the auger will be. 2. Use the Handle Kit supplied to turn the auger into ground. Leave sufficient shaft over the ground. Now place the base plates onto the auger through the holes and tighten the washer and nuts through the thread over the shaft over the base plates.
4
Note: The earth auger and stake pegs apply for normal conditions, not suitable to the rock ground, ground frozen soil, concrete or asphalt.
B---FRAME INSTALLATION 1. Please refer to the Figure 1 the frame sketch for frame assembly. Connect each one arch by double bolts M8x60 (no.15). Put one end of the arch into the other plate opposite and fasten them by the double bolts. DO NOT install the bolts on the top of the truss where the cover (fabric) will rest. NOTE: The arches at ends are different to the ones inside. 2. Lift another assembled arch into the base plates and connect the assembled two arches by purlins (part code 4). There are 5 pcs of purlins between each section. 3. By this way, install another arch and then connect them by purlins. There are five arches and five groups of the purlins. You may refer to Figures 1 to find where the parts are when you are doing this. 4. Refer to Figure 1, find the correct parts for the back panel
C---COVER INSTALLATION, Roof Cover, Front and Back Cover Note: DO NOT install the cover onto the frame of your building in high wind conditions. A light breeze is best for cover installation. To take advantage of the breeze, pull the cover up over the arches with the breeze blowing in the cover…like a sail filled with air. 1. Roll out the roof cover on a ground sheet. Align the cover evenly to each end of the frame. The notches in the roof cover line up with the winch on the base plates. 2. Pull the cover over the frame evenly. Insert the tensioning tubes (no.22) into the cover pipe pockets and loosely secure the Belts (no.24) in the Winch. BE SURE DOING NOT TIGHTEN NOW. Adjust the cover so that it is square and evenly centered on the frame. NOTE: The end flaps must overhand evenly at both ends.
5
3. Install the front (with zips) and back cover to the frame by Nylon Tie. Please note Figure 3, Front Panel assembly for front cover assembly. 4. Tension ends of the roof cover to get longitude tension and tie the rope inside the end folds to the ring on the four corners of the base plates. Then tension the sides with the winch. Look at it as you work so as to provide even Tension of the fabric.
Note: There are 3 zips for front cover. With different methods of rolling them up, the doors can be fully opened or half opened.
Now congratulations on the fulfillment of your assembly. 6
Model# RV Shelter L12.0xW4.0xH4.0m
SPECIFICATION Length: 12.0m Width: 4.0m Height: 4.0m Door dimension: H3.9xW3.9m (Please note the measurement is from center to center of the tubes)
IMPORTANT-----READ MANUAL FIRST Improper site preparation, Assembly and Maintenance may invalidate warranty and cause unnecessary and costly mistakes. If you have any questions contact your local dealer. For User Friendly assembly we have identified each individual component with the part code as indicated in the parts list. Please refer to the part code numbers and drawing to ensure problem free assembly. It’s necessary to tighten the roof fabric enough to avoid "hammocks" on the roof and also re-tighten once or twice again after a few months of use. This is important when assembly in cold weather (autumn and winter) because the fabric is stiff then and when we got the sun and warm weather afterwards it will make the fabric "slack" again and need to be re-tighten before next winter. It’s the owners responsibility to take of snow immediately if not slide off by itself.
READ ALL INSTRUCTIONS BEFORE ASSEMBLY 1. Keep work area clean. Cluttered areas invite injuries. Do not set up near snow drifts, in slippery places, in high winds, or wet location. 2. Keep children away. All children should be kept away from the work area. 3. Don’t over reach. Keep proper footing and balance at all times. 4. Do not assemble if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt. Do not assemble. 5. Be aware of possible windy conditions; fasten the bases in concrete if these conditions are likely to occur. Remove the cover during hurricane. 6. Be careful with power and heat sources. Do not keep heat sources near the tarpaulin. Do not expose to open flame. 7. Be aware of personal safety during assembly and use. Be careful not to pinch fingers with clips and tubes when assembling: when using makes sure there is adequate ventilation for exhaust and other dangerous fumes.
1
Parts Part Code 1 2 3 4 5 6 7 8 9 10A,10B 11 12 13 14 15A 15B 15C 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31A 31B 32 33
List
Description Uprights on front panel(with ring) Sidewall Bent Tube on front panel(with ring) Top Roof Bent Tube on front panel(with ring) Roof and Sidewall Purlin Top Roof Bent Tube(with ring) Sidewall Bent Tube(with ring) Uprights(with ring) Upper Cross Tube on back panel Lower Cross Tube on back panel Standing Tube on back panel Lower Tensioning Tube for back cover Base Plate inside Base Plate for four corners Base Plate for back panel standing tube Bolts M8x60 for swaged tube and back panel upper cross tube Bolts M10x65 for purlins and back panel lower cross tube Bolts M10x30 for angle Angle Turnbuckle Steel Wire Earth Auger Stake Peg Roof Cover Lower Tensioning Tube for roof cover(8pcs/set) Winch(being installed) Belts for Winch Front Cover Back Cover Handle Kit for earth anger Fastener for opening door Nylon Tie Knitting rope for no.21,26 Plastic Plug for lower tensioning tube of roof cover Plastic Plug for lower tensioning tube of back cover Pole for front door opening Tensioning Wire for sidewall
2
Qty(pc) 2 2 1 30 6 12 12 2 2 1each 2 10 4 1 92 44 4 4 2 1 15 15 1 2sets 14 14 1 1 1 2 11 1bundle 4 4 1 8
3
EQUIPMENT AND TOOLS FOR INSTALLION 1. Measuring Tape 3. Stakes 5. Sledge Hammer 7. Wrench
2. 4. 6. 8.
String for alignment Ladder or Scissors Lift Drill Knife
INSTALLATION PROCESS A---BASE INSTALLATION Please refer to the diagram (Figure 2) to place the base plates:
Figure 2 1. The measurement is from center to center of the tube holder on the base plates. Please note it is different of the base plates on the 4 corners and inside, as well as the direction of the plates, that is the tube holder should be outmost and the winch on the base plates face inside. ENSURE THE FOUNDATION IS SQUARE. 2. There are two holes on the plates, one for earth auger and one for stake peg. Method of placing earth auger 1. Mark the auger hole through the base plate by using stake peg. Move the base plates away and the mark determines where the auger will be. 2. Use the Handle Kit supplied to turn the auger into ground. Leave sufficient shaft over the ground. Now place the base plates onto the auger through the holes and tighten the washer and nuts through the thread over the shaft over the base plates.
4
Note: The earth auger and stake pegs apply for normal conditions, not suitable to the rock ground, ground frozen soil, concrete or asphalt.
B---FRAME INSTALLATION 1. Please refer to the Figure 1 the frame sketch for frame assembly. Connect each one arch by double bolts M8x60 (no.15). Put one end of the arch into the other plate opposite and fasten them by the double bolts. DO NOT install the bolts on the top of the truss where the cover (fabric) will rest. NOTE: The arches at ends are different to the ones inside. 2. Lift another assembled arch into the base plates and connect the assembled two arches by purlins (part code 4). There are 5 pcs of purlins between each section. 3. By this way, install another arch and then connect them by purlins. There are five arches and five groups of the purlins. You may refer to Figures 1 to find where the parts are when you are doing this. 4. Refer to Figure 1, find the correct parts for the back panel
C---COVER INSTALLATION, Roof Cover, Front and Back Cover Note: DO NOT install the cover onto the frame of your building in high wind conditions. A light breeze is best for cover installation. To take advantage of the breeze, pull the cover up over the arches with the breeze blowing in the cover…like a sail filled with air. 1. Roll out the roof cover on a ground sheet. Align the cover evenly to each end of the frame. The notches in the roof cover line up with the winch on the base plates. 2. Pull the cover over the frame evenly. Insert the tensioning tubes (no.22) into the cover pipe pockets and loosely secure the Belts (no.24) in the Winch. BE SURE DOING NOT TIGHTEN NOW. Adjust the cover so that it is square and evenly centered on the frame. NOTE: The end flaps must overhand evenly at both ends.
5
3. Install the front (with zips) and back cover to the frame by Nylon Tie. Please note Figure 3, Front Panel assembly for front cover assembly. 4. Tension ends of the roof cover to get longitude tension and tie the rope inside the end folds to the ring on the four corners of the base plates. Then tension the sides with the winch. Look at it as you work so as to provide even Tension of the fabric.
Note: There are 3 zips for front cover. With different methods of rolling them up, the doors can be fully opened or half opened.
Now congratulations on the fulfillment of your assembly. 6
