Overview of Knauf Products And Systems - knauf gypsum singapore
Product & System
Overview of Knauf Products And Systems
11/2013
Contents Knauf Group was founded in 1932 by the brothers Karl and Dr. Alfons N. Knauf in Iphofen Germany. Knauf nowadays operates more than 150 production plants in over 40 countries with over 23,000 employees. For the last few years, Knauf is spreading the market to East Europe and Asia. Knauf Gypsum Indonesia is the 48th Knauf plasterboard manufacturing in the world, which is located at Cikampek, West Java. Our professional sale, technical assistance and marketing team guarantee that our customers have access to the benefits of a number of systems in the best possible manner that we offer in commercial performance and in the technical aspect. Knauf’s products and systems made in Indonesia maintain high quality and enjoy outstanding reputation. We are sure that when it comes to good products and good services, we give the best to the market.
I. Gypsum Plasterboard a. Standard b. Moistureshield c. Denseshield d. Fireshield e. Soundshield f. Fireboard
1 1 1 2 2 2
II. Acoustic and Aesthetic a. Perforated Expressive Gypsum Plasterboard i. Apertura (Cleaneo) 1. Random 8/15/20 3 2. Circular 8/12/50 3 3. Square 8/18 3 4. Square 12/25 3 ii. Danoline 1. Tile 4 2. Designpanel 1200 4 3. Belgravia 5 4. Plaza 5 b. Heradesign Magnesite Bonded Wood Wool Panel 1. Superfine 6 2. Fine 6 3. Micro 6 4. Plano 6 5. Superfine A2 6 6. Fine A2 6 III. System a. Fire Rated Partition b. Impact Resistance Partition c. Ceiling d. Structural Steel Protection
7 7 8 8
IV. Accessories a. Ready Mix b. Joint Tape c. Mastic d. Putty Pad e. Screws f. Steel Channel/Connector/Hanger
9 9 9 9 9 9
GYPSUM PLASTERBOARD Standard Board A skin for the wall Gypsum is the ideal surface for a wall because it has the same PH value and thermal conductivity properties as the human skin. Gypsum is made up of minerals, and is free of any materials that could negatively influence a sense of well-being. Gypsum is not harmful to human skin : modern medicine uses gypsum directly on the skin to set broken bones; dental technology uses gypsum for molds. Product Specifications Appearance Ivory face and grey back paper Weight 9mm : nominal 6.3 kg/m2 12mm : nominal 8.4 kg/m2 15mm : nominal 10.5 kg/m2 Edge detail Square edge (SE) and tapered edge (TE) Standards ASTM C1396, ASTM E119 BS 1230 : Part 1, Non Combustible BS 476 : Part 4
Thickness 9mm,12mm and 15mm Width 1200mm and 1220mm Length 2400mm and 2440mm
041 - 017
Moistureshield Plasterboard for high humidity areas Knauf Moistureshield is a plasterboard manufactured specifically for use in areas of high humidity and exposure to moisture. The core formulation and treated paper liners ensure the boards resistance to the ingress of moisture. Features • The paper surface liner is treated to inhibit mould growth. • The special core formulation results in very low moisture absorption rate. • High resistance to deformation. Product Specifications Appearance : Green liner paper Weight : 9mm : nominal 6.3 kg/m2 12.5mm : nominal 8.75 kg/m2 15mm : nominal 10.9 kg/m2
Edge Profile : Tapered Edge Thickness : 9mm, 12.5mm and 15mm Width : 1200mm and 1220mm Length : 2400mm and 2440mm 041 - 017
Standards ASTM C1396 BS 1230 : Part 1, 1985 Non Combustible to BS 476 : Part 4
Denseshield Exceptional impact resistance performance Knauf Denseshield is a plasterboard specially developed to provide exceptional impact resistance. A combination of a high density and high strength core coupled with a purpose designed liner paper offers a significant improvement in impact performance in comparison to standard plasterboard. Features • A High density, reinforced core ensures the plasterboard can withstand significant impacts without deformation or damage. • Both the surface paper, which is scuff resistant and back paper are designed to contribute and further enhance the overall strength and integrity of the board. • High fire resistance compared to standard plasterboard. Product Specifications Appearance : Beige, scuff resistant front paper, grey back paper Weight 12mm : nominal 11.3 kg/m2 15mm : nominal 14.12 kg/m2
Edge profile : Tapered edge Thickness : 12mm and 15mm Width :1200mm and 1220mm Length : 2400mm and 2440mm
Standards ASTM C1396 BS 5234 : Part 2 : 1992 BS 1230 : Part 1, 1985; Non Combustible to BS 476 : Part 4
041 - 017
1
GYPSUM PLASTERBOARD Fireshield A high fire resistance performance plasterboard Knauf Fireshield is a plasterboard specifically developed to offer superior fire resistance performance when used in Knauf partition, ceiling and lining systems and also for encasement and shaftwall system. Designed to protect your investment and family. Feature • Ideal boards for area where superior fire resistance is required. • Suitable for forming walls and ceilings to fire components & means of escape.
041 - 017
Product Specifications Appearance : Pink face and grey back paper Board Density : 885kg/m3 Weight : 12.5 mm : 10.5 kg/m2 15 mm : 13 kg/m2 Edge Profile : Tapered Edge Standards ASTM C1396, ASTM E119 BS 1230 : Part 1 Non Combustible to BS 476 : Part 4
K : 0.24 w/mk R : 12.5m = 0.05 m2 k/w 15m = 0.06 m2 k/w Dimension Metric 12.5 mm x 1200 mm x 2400 mm 15 mm x 1200 mm x 2400 mm
Imperial 1 /2 inch x 4 ft x 8 ft 5 /8 inch x 4 ft x 8 ft
Soundshield Sound reduction performance Knauf Soundshield is designed for use in areas where sound reduction is of particular importance. Its high mass and tuned core help absorb sound energy, giving enchanced acoustic performance to Knauf Drywall systems. Feature Ideal board for area where superior sound reduction is required. Product Specifications Appearance : grey paper Board Density : 885kg/m3 Weight : 12.5mm = 12kg/m2 15mm = 13.8kg/m2 Edge Profile : Tapered Edge 041 - 017
K : 0.24 w/mk R : 12.5m = 0.05 m2 k/w 15m = 0.06 m2 k/w Dimension Metric 12.5 mm x 1200 mm x 2400 mm 15 mm x 1200 mm x 2400 mm
Imperial 1 /2 inch x 4 ft x 8 ft 5 /8 inch x 4 ft x 8 ft
Standards ASTM BS 1230 : Part 1 Non Combustible to BS 476 : Part 4
Fireboard Description A glass reinforced gypsum (GRC) with impregnated fleece liners for high fire performance. It’s hygroexpansivity shall not exceed 0.02% according to BS 6712 : Part 2; 1991. Feature Provide up to 2 hours protection to structural steel columns and beam, specially developed to accept direct edge fixings, providing a frameless system. Product Specifications Density : 800 kg/m3 Size Thickness : 15, 20, 25, 30 mm Width : 1250 mm Length : 2000mm Colour : White Standards Non combustible to BS476 : Part 4 Class ‘O’ material under Building Regulations 1991
Water Absorption (24 hour %) : < 20 Water Vapour Transmission (MN. sg) : 8 Alkalinity (pH value) : 6 - 8 Thermal Conductivity K : 0.16 W / mk Working Temp Range 0C : 0 to 40
Perforated Expressive Gypsum Plasterboard
APERTURA (CLEANEO)
Knauf Acoustic And Aesthetic Ceilings Knauf Apertura (Cleaneo) ceilings give you the freedom to carefully control the acoustic properties of a room whlist creating stunning, seamless jointed aesthetics and improving air quality with the Cleaneo Effect. Apertura (Cleaneo) Aesthetic Sound Absorption Solutions Accurate and effective sound absorption is crucial to the effectiveness of many rooms including learning environments, communal areas and atriums. Knauf Apertura (Cleaneo) perforated and patterned sound absorption boards provide effective control over reverberation whilst offering the designer complete creative freedom and a quality of finish that simply cannot be achieved with tiles. Controlling Pollutants - the ‘Cleaneo Effect’ Knauf Apertura (Cleaneo) boards incorporate volcanic Zeolite to act as a molecular sieve, cleaning the air that passes through it by removing a range of impurities. With regulations making buildings increasingly air tight the accumulation of pollutants in indoor air is a new challenge. Especially critical are volatile organic compounds that not only have an unpleasant odour but can, depending on the concentration, be damaging to health. Knauf Apertura (Cleaneo) is able to reduce the concentration of these pollutants in indoor air.
Void Depth
Hz
Board Size
Board Size
Width = 1200 mm Length = 1875mm Weight = 9.09 kg/m2
Width = 1200mm Length = 2000mm Weight = 8.73 kg/m2 ²
Area Perforation 9.9%
Area Perforation 13.1%
125
250
500
1000 2000 4000 Perform. Class
Void Depth
0.56
0.83
0.53
0.49
0.33
0.35
Class D
Circular 8/12/50, 400 mm
Random 8/15/20, 400mm with Mineral Wool 0.64
0.85
0.69
0.62
0.37
0.48
Random 8/15/20, 60mm
0.19
0.29
0.78
0.64
0.32
Random 8/15/20, 60mm with Mineral Wool
0.31
0.68
1.02
0.60
0.25
Random 8/15/20, 400mm
Perforated
CIRCULAR 8/12/50
RANDOM 8/15/20
125
250
500
1000 2000 4000 Perform. Class
0.62
0.84
0.54
0.54
0.38
0.42
Class D
Class D
Circular 8/12/50, 400 mm with Mineral Wool 0.65
0.89
0.73
0.77
0.49
0.61
Class D
0.57
Class D
Circular 8/12/50, 60mm
0.18
0.25
0.70
0.77
0.40
0.60
Class D
0.40
Class D
Circular 8/12/50, 60mm with Mineral Wool
0.30
0.61
1.11
0.75
0.36
0.47
Class D
SQUARE 8/18
Hz
- Circular Straight Line Perforation (5 Design) - Circular Double Perforation (2 Design) - Circular Random Perforation (2 Design) - Square Straight Line Perforation (2 Design)
SQUARE 12/25
Patterned
Void Depth
Hz
Board Size
Board Size
Width = 1188mm Length = 1998mm Weight = 8.19 kg/m2 ²
Width = 1200 mm Length = 2000mm Weight = 7.69 kg/m2 ²
Area Perforation 19.8%
Area Perforation 23.0%
125
250
500
1000 2000 4000 Perform. Class
Void Depth
125
250
500
1000 2000 4000 Perform. Class
Square 8/18, 400mm
0.57
0.86
0.52
0.59
0.47
0.52
Class D
Square 12/25, 400 mm
Hz
0.60
0.82
0.48
0.54
0.48
0.51
Class D
Square 8/18, 400mm with Mineral Wool
0.66
0.95
0.77
0.90
0.67
0.75
Class C
Square 12/25, 400mm with Mineral Wool
0.65
0.96
0.76
0.88
0.70
0.79
Class C
Square 8/18, 60mm
0.17
0.18
0.66
0.81
0.50
0.69
Class D
Square 12/25, 60mm
0.16
0.20
0.55
0.83
0.52
0.69
Class D
Square 8/18, 60mm with Mineral Wool
0.27
0.53
1.09
0.90
0.52
0.68
Class C
Square 12/25, 60mm with Mineral Wool
0.28
0.47
1.06
0.89
0.54
0.67
Class C
- Squared Pattern (3 Design) - Slotted Pattern (3 Design)
2_3 2_ 3
DANOLINE
Perforated Expressive Gypsum Plasterboard
Danoline Laminated Ceiling Tiles
Danotile Danoline Tiles are mounted with a visible Lay-in grid system. The ceiling tiles look like a smooth, white faced surface, which is environmentally friendly and ensures great usability in rooms with relatively high humidity. The surface is easy to maintain and will therefore withstand tough cleaning and disinfection agents with PH levels 2.5 - 13, as it has a good mechanical resistance. Apart from Danoline Tile’s fine qualities, it is also an economically advantageous solution. Acoustic The graph shows the acoustic performance of 600x600mm plain Danoline Tile, 200mm suspension. Edge A (Square)
Deflection and load bearing capacity: EN 13964: 9,5mm, Class 1 / B / No load, Class 2 / B / 30N EN 13964: 6,5 mm, Class 2 / B / No load
Regula
Surface: Laminated,White or Metallic Suspension system: S15 / S24 Size & Perforation : 600 x 600 x 6.5 mm 600 x 1200 x 6.5 mm 600 x 600 x 9.5 mm 600 x 1200 x 9.5 mm
New clean room standard: Danoline tiles fulfil the requirements of zones 4 in particle control according to the norm NF S 90- 351 (Kinetic of decontamination class) Fire Classification: EN 13964: 9,5mm, Class 1 / B / No load, Class 2 / B / 30N EN 13964: 6,5 mm, Class 2 / B / No load Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190) 3. Clean Room Certificate (Cera Labo Report)
Danoline Perforated Ceiling Tiles
Plaza The setting of a Danoline Plaza ceiling is maybe best highlighted by using a narrow grid system. Danoline Plaza 600 is fast and easy to mount and adapt, as all edges remain hidden above the grid system. It is often used as a frieze/margin panel for Markant and Linear. Danoline Plaza 600 combines the qualities of gypsum with favourable pricing. Acoustic The graphs shows the acoustic performance of Danoline Plaza, 200mm suspension Edge A (Square)
Globe
Quadrill Surface: Painted, Standard White Gloss 5 Suspension system: S15 / S24
Micro
Tangent
Size & Perforation : 600 x 600 x 9.5 mm 600 x 1200 x 9.5 mm 600 x 600 x 12.5 mm 600 x 1200 x 12.5 mm
Fire Classification: EN14190 : Full perforated : A2-s1, d0(C1) Part and non-perforated: B-s1,d0(C1) S: Tändskyddande beklädnad N: K1-A, In 1 Deflection and load bearing capacity: EN 13964: Class 1 / A / No load EN 13964: Class 2 / B / No load EN 13964: Class 2 / A / 30N
Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190)
Perforated Expressive Gypsum Plasterboard
DANOLINE Danoline Perforated Ceiling Tiles
Belgravia Danoline Belgravia is the ceiling with a grid system that is semi-recessed. Supplied with tegular and bevelled edges, the tiles guarantee a very directionally stable ceiling and are less sensitive to damaging the edges. As they are being installed, they fall into place in the suspension system with distinct ease and simplicity. Acoustic The graph shows the acoustic performance of Belgravia, 200mm suspension. Edge E (Tegular)
Globe
Quadrill
Micro
Tangent
Surface: Painted, Standard White Gloss 5 Suspension system: S15 / S24 Fire Classification: EN14190 : Full perforated : A2-s1, d0(C1) Part and non-perforated: B-s1,d0(C1) S: Tändskyddande beklädnad N: K1-A, In 1
Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190)
Deflection and load bearing capacity: EN 13964: Class 1 / A / No load EN 13964: Class 2 / B / No load EN 13964: Class 2 / A / 30N
Size & Perforation : 600 x 600 x 12.5 mm Other sizes on request
Danoline Perforated Ceiling Panels & Wall Lining
Designpanel 1200 The Danoline Designpanel products offer scope for a ceiling design with large, seamless continuous surfaces. Combined with acoustic control, perforations are used, taking the shape of patterns embossed almost plastically into the surface. Designpanel are fitted with tapered edges on all four edges, giving an even and smooth intermediate joint filling between panels and reducing cracking. Edge
Surface: Untreated
Globe
Quadrill
Micro
Tangent
Suspension System: Furring, suspended on steel Fire Classification: Fullperforated Part : A2-s1, d0 (C1) and non-perforated : A2-s1, d0 (C1) N: K1-A, In 1 DK: Kalsse 1 beklædning Deflection and load bearing capacity: EN 13964:600/1200x2400 Class2/B/30N
Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190)
Size & Perforation : Globe: (1200) G2F Quadril: (1200) Q2F Micro: (1200) M2F Tangent: (900) T3L4 Regula: R Other sizes on request
4_5 4_ 5
HERADESIGN
Magnesite Bonded Wood Wool Panel
Heradesign Ceiling & Wall Panels
Heradesign Heradesign®’s innovative ceiling systems combine versatile design possibilities with an excellent acoustic functionality at the same time. With this they thrill architects, planners and building owners around the world and are used in the most extraordinary applications: lofts, event locations, galleries and wellness areas, to name a few. The magnesite bonded wood wool acoustic panels are convincing in every field with their outstanding properties with regard to sound absorption, ecology and sustainability.
Fascinating Acoustic Solutions
Heradesign Superfine
• SGL • BA
Heradesign Micro
Heradesign Superfine A2
• BA
• BA
035 - 091
1-Layer magnesite bonded wood wool 1-layer magnesite bonded wood wool acoustic panel (fibre width 1mm). Exquisite acoustic panel with fine pored surface, surface structure, building biologically building biologically recommended. recommended Heradesign Ceiling
Nominal Dimensions mm
600 x 600, 1200 x 600 Other Sizes on Request
Nominal Dimensions mm
Nominal Dimensions mm
600 x 600, 1200 x 600
Thickness mm
15
25
35
Thickness mm
25
35
Thickness mm
25
Weight kg/m2
7,8
11,3
15,0
Weight kg/m2
14.1
18.5
Weight kg/m2
18,5
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Sound absorption value aw to 0,95
Sound absorption value aw to 0,50
Sound absorption value aw to 0.7
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Reaction to fire acc. to BS EN 13501-1 : A2-s1, d0
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562
Heradesign Fine
• SGL • BA
Heradesign Ceiling (Island Design)
600 x 600, 1200 x 600
1-layer non-combustible magnesite bonded wood wool acoustic panel (fibre width 1 mm). Exquisite surface structure, building biologically recommended.
ABZ general building inspection registration permit : Z-23.15-1562
ABZ general building inspection registration permit : Z-23.15-1562
Heradesign Plano
Heradesign Fine A2
• BA
• BA
1-layer magnesite bonded wood wool acoustic panel with closed surface, building biologically recommended.
1-layer non-combustible magnesite bonded wood wool acoustic panel (fibre width 2 mm).Characteristic surface structure,building biologically recommended.
035 - 091
1-layer magnesite bonded wood wool acoustic panel (fibre width 2 mm). Characteristic surface structure, building biologically recommended
Nominal Dimensions mm
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008
600 x 600, 1200 x 600
Nominal Dimensions mm
600 x 600, 1200 x 600
Nominal Dimensions mm
600 x 600, 1200 x 600
Thickness mm
15
25
35
Thickness mm
25
Thickness mm
25
Weight kg/m2
8
12
16
Weight kg/m2
14.1
Weight kg/m2
17.5
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Sound absorption value aw to 0,80
Sound absorption value aw to 0,30
Sound absorption value aw to 0,70
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Reaction to fire acc. to BS EN 13501-1 : A2-s1, d0
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10) 200-Cl3
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562
Certificate: Institut Fur Baubiologie Rosenheim GmbH Fraunhofer - Institut Fur Bauphysik IBP Blue Angel (BA) Singapore Green Label (SGL)
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562
SYSTEM Fire Rated Partition 80mm thick Knauf 1 hour Fire Rated drywall partition consisting of one layer of 15mm thick Knauf Fireshield gypsum plasterboard on each side of Knauf galvanized steel track and stud sections size 50 x 0.55 mm thick, studs at 610 mm c/c. Dimensions
Head track
Knauf ‘U’ Channel forms head plate
Board Thickness (mm)
Knauf deep flange ‘U’ Channel for deflection head details.
Studs Knauf ‘C’ Stud with triangle embossment engaged in head and floor tracks.
Plasterboard lining The full range of acoustic, fire resistant, moisture resistant, impact resistance and carbon neutral boards to provide performance and design solutions.
Floor track Knauf ‘U’ Channel secured to floor.
Number
Stud Size &
of Layers
Gauge (mm)
Fire Resistance
Overall
Wallboard,
Partition
Moistureshield,
Width
Soundshield
(mm)
(hrs)
Maximum Heights (mm) - Medium Duty
Sound Reduction All Types except soundshield
Fireshield, Fire &
Soundshield
Moistureshield,
Clear
25mm
Clear
Denseshield
Cavity
Glasswool
Cavity
(hrs)
dB
mat 12-16
dB
(Rw)
kg/cu. m.
(Rw)
25mm
305
405
610
Glasswool mat 12-16kg/cu.m.
12.5
1
75
0.5
0.5
37
42
37
43
4300
3600
3200
12.5
2
100
1
2
45
50
46
51
4900
4300
3800
15
1
80
0.5
1
37
42
40
45
4700
3700
3200
15
2
110
1.5
2
46
52
49
55
5400
4700
4000
12.5
1
100
0.5
0.5
37
44
40
45
5300
4400
4000
12.5
2
125
1
2
46
52
49
54
5800
5000
4400
15
1
105
0.5
1
42
44
42
50
5800
4900
4400
15
2
135
1.5
2
47
55
51
57
6300
5500
4800
12.5
1
125
0.5
0.5
37
44
40
45
6500
5600
4800
12.5
2
150
1
2
46
52
49
54
7100
6200
5300
15
1
130
0.5
1
42
44
42
50
7100
6000
5200
15
2
160
1.5
2
48
55
51
57
7100
6900
5800
12.5
1
175
0.5
0.5
40
46
41
47
8300
6900
6000
12.5
2
200
1
2
49
54
53
56
9100
7900
7000
15
1
180
0.5
1
42
47
43
51
9100
7400
6600
15
2
210
1.5
2
49
55
55
57
10000
8900
7700
50(0.55)
75(0.55)
100(0.7)
150(0.55)
TUV-SUD-PSB Certificate of Conformity 011059, 010969, 011060
Impact Resistance Partition
Acoustic Performance
105mm thick 1 hour Fire Rated Impact Resistance (Severe Duty) Knauf drywall partition consisting of one layer of 15mm thick Knauf Denseshield gypsum plasterboard on each side of Knauf galvanized track and stud sections size 75 x 0.55 mm thick, studs at 405mm.
Optional System
Approx. Sound Reduction
Without Mineral wool infill
RW 42 dB
With 50mm x 40 kg/m3 Mineral wool infill
RW 49-50 dB
Summary of strength and robustness test to BS 5234 : Part 2 : 1992 (Details of partition specimen available upon request)
Head track
Tests for grade compliance
Knauf ‘U’ Channel secure to soffit.
Requirements Tested
Grade performance achieved Pass / Fail
Taped & jointed
Seamless finish. Door head
Knauf ‘U’ Channel snipped, bent back and screwed to the studs. Timber ground (full height)
to door frame. Studs
Knauf ‘C’ Stud with triangle embossment engaged in head and floor tracks. Plasterboard lining
Fixed to metal framework with Knauf Drywall screw.
LD
MD
HD
SD
-
-
-
Passed
straight partition
-
-
-
Tested*
right angle partition
-
-
-
Tested*
straight partition
-
-
-
Passed
right angle partition
-
-
-
Passed
straight partition
-
-
-
Passed
right angle partition
-
-
-
Passed
Resistance to structural damage by large soft body impact
-
-
-
Passed
Door Slamming
-
-
-
Passed
Stiffness Surface danage by small hard body impact :
1
Surface danage by large soft body impact
Perforation by small hard body impact :
1
1
See test report if surface damage is acceptable
*Show „tested“ under grade tested
Summary of other test on partition specimen Requirements Tested
Performance achieved
Crowd pressure
3 kN/M
Floor track
Knauf ‘U’ Channel secured to floor. Technical Services Other systems available are up to 2 hours shaftwall, standard suspended ceiling, moistureshield suspended ceiling, wall lining, twin frame acoustic partition, please contact Knauf Singapore Pte Ltd for details.
TUV-SUD-PSB Certificate of Conformity 011485
6_7 6_ 7
SYSTEM Ceiling Knauf 1 hour Fire Rated Suspended Ceiling consisting of two layers of 12.5mm thick Knauf Fireshield gypsum plasterboard with staggered joints fixed below Knauf upper channel size 60mm x 27 x 0.6mm at 800mm centres, lower Knauf channel at 406 mm centres connected by Knauf channel intersection connector and suspended by Knauf suspension hanger at 800mm centres together with perimeter channel size 30 x27 x 20 x 0.5 mm fixed to perimeter with expansion bolts at 610mm centres.
10
5 6
5
2 4 6 7
9
3
8
8 1
VIEW A
3
VIEW B
LEGENDS 1. Knauf Fireshield Plasterboard 2 x 12.5mm thick with board joints staggered 2. Lower Knauf ‘C’ Channel @ 406mm c/c - Knauf ‘C’ Channel size 60 x 27 x 0.6 mm 3. Upper Knauf ‘C’ Channel @ 816 mm c/c - Knauf ‘C’ Channel size 60x27x0.6 mm 4. Knauf Channel Intersection Connector 5. Knauf Adjustable channel hanger & suspension rod of 4mm dia.@ 800mm c/c 6. Knauf ‘U’ Channel size 30x27x20x0.5mm perimeter support 7. Knauf intumescent mastic FR sealant along perimeter 8. No. 6 steel screw @ 150mm c/c length of screw, 1st layer: 25 mm; 2nd layer: 42mm 9. M6 expansion bolts @ 610mm c/c 10. wood screw of length 60mm or Hitti x-cc ceiling clip or HA8RI anchor for Steel & Concrete or equivalent 11. Knauf C Channel Connector for connecting straight lengths of C Channel.
DETAIL - A Max. 20mm expansion at end of channel 2 X 12.5mm Fireshield Plasterboard with staggered board joints
TUV-SUD-PSB Certificate of Conformity 010907, 010908, 010909, CLS1A 13 03 80539 003
Structural Steel Protection
Abutment angles Light gauge steel angles provide support at soffit and wall junctions.
DESIGNATION SECTION SIZE mm
356 x 406
Fixed to soffit or section flange.
356 x 368
Butt joints Adjacent board joints staggered a minimum 300 mm. Backing strips only behind joints in beam casing.
305 x 305
Fireboard casing Direct edge-fixing with either staples or screws.
254 x 254
Skirting Timber profiles screw-fixed, or membrane skirting bonded direct to FIreboard casing.
Establishing Board Thickness
COLUMNS & BEAMS
203 x 203
152 x 152
To establish the board thickness required for steel column and beam encasement, proceed as follows: • Refer to tables to Locate the appropriate size of beam or column on the table and read off its Hp/A Factor depending on whether 3 or 4 sided protection is required. • Establish the period of fire resistance required. • Refer to the adjoining table to determine the board thickness required. • For castellated sections, adopt the above procedure, then add 20% to the indicated thickness and specify the next highest available board thickness. Example Requirement: One hour fire protection to 254 x 254mm x 167 Kg/m steel beam with three sided encasement. Solution Section Factor = 40 Hp/A m1 (from Table) Use single layer of fireboard.
MASS PER METRE kg
3SIDES Hp/AM-1
4 SIDES Hp/Am-1
634
15
20
551
20
25
467
20
30
393
25
35
340
30
35
287
30
45
235
40
50
202
45
60
177
50
65
153
55
75
129
65
90
283
30
40
240
35
45
198
40
50
260
158
50
65
137
55
70
240
118
60
85
97
75
100
167
40
50
132
50
65
107
60
75
89
70
90
73
80
110
86
60
80
71
70
95
60
80
110
52
95
125
46
105
140
60 40 20
37
100
135
0
30
120
160
23
155
205
FIREBOARD: FIRE RESISTANCE 30 mm
220 Section Factor Hp/A
Up to 2 hour protection of steel beam or column consisting of 20 to 25mm thick Fireboard glass reinforced gypsum (single or multiple layers) depending on the size of steel section to be protected fixed onto supporting soffit or wall with steel angle size 25 x 25mm x 0.7mm thick at 600mm centres.
200 180 160 140
25 mm
15 mm
100 80
40 mm
35 mm
15 mm
120
45 mm
20 mm
30 mm
15 mm
25 mm
30 60 90 120 Protection Required (hours) critical temperature 550o C
Technical Services Other systems available are up to 2 hours shaftwall, standard suspended ceiling, moistureshield suspended ceiling, wall lining, twin frame acoustic partition, please contact Knauf Singapore Pte Ltd for details.
SETSCO Certificate of FSP-2013-0133
Conformity
Ready Mix, Joint Tape, Mastic, Putty Pad, Screws Knauf Ready Mix
ACCESSORIES
Knauf C Channel Galvanised steel stud sections size 50mm, 75mm & 100mm are used in non-load bearing partition systems and fire resistance partition. Knauf roll formed C Channels are used to engage in head and floor tracks. Knauf DC 60 ceiling channel forms the upper and lower supports of Knauf C-Form I.
Formulated for a professional quality finishing for drywall joints. A ready mixed formulation for embedding Knauf Joint Tape and for filling and finishing coats in interior plasterboards applications. Also suitable for covering corner beads, fasteners, trims and for skim coating entire gypsum panel surfaces and for applying simple textures.
Knauf Joint Tape
Knauf U Channel Galvanised steel track sections size 50mm, 75mm & 100mm are used as the standard head and floor track for partitions. Perimeter channel providing support at the junction of ceiling to wall.
Knauf Joint Tape provides strong, optimal seamless joints if used together with Knauf Jointing Compound or Knauf Ready Mix Joint Cement. Knauf Joint Tape is 50mm wide with micro perforations for joints reinforcement, suitable for manual or machine application. Knauf Joint Tape is one of the main components in Knauf Partition System and ceiling.
Knauf Intumescent & Acoustic Mastic
Knauf C Channel Connector
Knauf Intumescent and Acoustic Mastic is a rapid curing, water based acrylic expanding fire resistant mastic. It is used for sealing individual or grouped services or for linear joint seal in fire separating walls and floors to prevent the spread of fire and smoke from one compartment to another.
Knauf Putty Pad
For connecting straight lengths of DC60 channel.
Knauf Channel Intersection Connector Locates and connects DC60 channels (C-Form I).
Knauf Putty Pads are sheets of intumescent, mouldable putty designed for use inside and outside plastic electrical socket boxes. They offer not only fire protection but also ensure that the acoustic integrity of a system is maintained, without the need for baffle boxes.
Knauf Screw
Knauf Adjustable Hanger Black phosphated screws with drill bit tips for heavier gauge metal profiles from 0.7mm to 1.2mm thick. Each box includes one screwdriver tip.
Engages onto suspension rod and can be slid up and down by compressing the wing flanges. When the flanges are released, the suspension rod is held fixed in position. Enables adjustment of ceiling void depth and easy levelling.
8_9
All the information contain within Overview of Knauf Products And Systems is available online at our website, www.knauf.com
Knauf Singapore Pte Ltd 80 Marine Parade Rd #14 - 06 Parkway Parade Singapore 449269 Tel. : (+65) 6345 9233 Fax. : (+65) 6345 5465 E-mail : [email protected] Website : www.knauf.com.sg
PT. Knauf Gypsum Indonesia Cilandak Commercial Estate Garden Centre 5th Floor, Suite 16 (B) Jl. Raya Cilandak KKO Jakarta 12560, Indonesia Phone : (+62 21) 789 1661 Fax : (+62 21) 789 1662 Website : www.knauf.co.id e-mail : [email protected]
Knauf Gypsum Thailand Limited 598 Q House Ploenjit Building, 19th Floor, Room 18BC & 19B, Ploenjit Rd., Lumpini, Pathumwan, Bangkok 10330 - Thailand Tel no. : +66(0) 2689-6077 Fax no. : +66(0) 2689-6001 e-mail : [email protected] Disclaimer: The information provided in this leaflet is only intended to give guidance in selecting and using Knauf products. While we make every effort to ensure its accuracy, neither PT Knauf Gypsum Indonesia nor any of its employees or affiliates warrant or assume any legal liability or responsibility for the completeness or usefulness of any information regarding any apparatus, product, or process described in this leaflet or for any failure in installing or constructing any structure, installation or building or part thereof, caused by using this leaflet. Readers are advised to independently verify this information prior to relying on it. In particular, readers must obtain appropriate independent advice on the use of products in specific structures, installations or buildings to ensure compliance with all regulations, including health and safety regulations.
Overview of Knauf Products And Systems
11/2013
Contents Knauf Group was founded in 1932 by the brothers Karl and Dr. Alfons N. Knauf in Iphofen Germany. Knauf nowadays operates more than 150 production plants in over 40 countries with over 23,000 employees. For the last few years, Knauf is spreading the market to East Europe and Asia. Knauf Gypsum Indonesia is the 48th Knauf plasterboard manufacturing in the world, which is located at Cikampek, West Java. Our professional sale, technical assistance and marketing team guarantee that our customers have access to the benefits of a number of systems in the best possible manner that we offer in commercial performance and in the technical aspect. Knauf’s products and systems made in Indonesia maintain high quality and enjoy outstanding reputation. We are sure that when it comes to good products and good services, we give the best to the market.
I. Gypsum Plasterboard a. Standard b. Moistureshield c. Denseshield d. Fireshield e. Soundshield f. Fireboard
1 1 1 2 2 2
II. Acoustic and Aesthetic a. Perforated Expressive Gypsum Plasterboard i. Apertura (Cleaneo) 1. Random 8/15/20 3 2. Circular 8/12/50 3 3. Square 8/18 3 4. Square 12/25 3 ii. Danoline 1. Tile 4 2. Designpanel 1200 4 3. Belgravia 5 4. Plaza 5 b. Heradesign Magnesite Bonded Wood Wool Panel 1. Superfine 6 2. Fine 6 3. Micro 6 4. Plano 6 5. Superfine A2 6 6. Fine A2 6 III. System a. Fire Rated Partition b. Impact Resistance Partition c. Ceiling d. Structural Steel Protection
7 7 8 8
IV. Accessories a. Ready Mix b. Joint Tape c. Mastic d. Putty Pad e. Screws f. Steel Channel/Connector/Hanger
9 9 9 9 9 9
GYPSUM PLASTERBOARD Standard Board A skin for the wall Gypsum is the ideal surface for a wall because it has the same PH value and thermal conductivity properties as the human skin. Gypsum is made up of minerals, and is free of any materials that could negatively influence a sense of well-being. Gypsum is not harmful to human skin : modern medicine uses gypsum directly on the skin to set broken bones; dental technology uses gypsum for molds. Product Specifications Appearance Ivory face and grey back paper Weight 9mm : nominal 6.3 kg/m2 12mm : nominal 8.4 kg/m2 15mm : nominal 10.5 kg/m2 Edge detail Square edge (SE) and tapered edge (TE) Standards ASTM C1396, ASTM E119 BS 1230 : Part 1, Non Combustible BS 476 : Part 4
Thickness 9mm,12mm and 15mm Width 1200mm and 1220mm Length 2400mm and 2440mm
041 - 017
Moistureshield Plasterboard for high humidity areas Knauf Moistureshield is a plasterboard manufactured specifically for use in areas of high humidity and exposure to moisture. The core formulation and treated paper liners ensure the boards resistance to the ingress of moisture. Features • The paper surface liner is treated to inhibit mould growth. • The special core formulation results in very low moisture absorption rate. • High resistance to deformation. Product Specifications Appearance : Green liner paper Weight : 9mm : nominal 6.3 kg/m2 12.5mm : nominal 8.75 kg/m2 15mm : nominal 10.9 kg/m2
Edge Profile : Tapered Edge Thickness : 9mm, 12.5mm and 15mm Width : 1200mm and 1220mm Length : 2400mm and 2440mm 041 - 017
Standards ASTM C1396 BS 1230 : Part 1, 1985 Non Combustible to BS 476 : Part 4
Denseshield Exceptional impact resistance performance Knauf Denseshield is a plasterboard specially developed to provide exceptional impact resistance. A combination of a high density and high strength core coupled with a purpose designed liner paper offers a significant improvement in impact performance in comparison to standard plasterboard. Features • A High density, reinforced core ensures the plasterboard can withstand significant impacts without deformation or damage. • Both the surface paper, which is scuff resistant and back paper are designed to contribute and further enhance the overall strength and integrity of the board. • High fire resistance compared to standard plasterboard. Product Specifications Appearance : Beige, scuff resistant front paper, grey back paper Weight 12mm : nominal 11.3 kg/m2 15mm : nominal 14.12 kg/m2
Edge profile : Tapered edge Thickness : 12mm and 15mm Width :1200mm and 1220mm Length : 2400mm and 2440mm
Standards ASTM C1396 BS 5234 : Part 2 : 1992 BS 1230 : Part 1, 1985; Non Combustible to BS 476 : Part 4
041 - 017
1
GYPSUM PLASTERBOARD Fireshield A high fire resistance performance plasterboard Knauf Fireshield is a plasterboard specifically developed to offer superior fire resistance performance when used in Knauf partition, ceiling and lining systems and also for encasement and shaftwall system. Designed to protect your investment and family. Feature • Ideal boards for area where superior fire resistance is required. • Suitable for forming walls and ceilings to fire components & means of escape.
041 - 017
Product Specifications Appearance : Pink face and grey back paper Board Density : 885kg/m3 Weight : 12.5 mm : 10.5 kg/m2 15 mm : 13 kg/m2 Edge Profile : Tapered Edge Standards ASTM C1396, ASTM E119 BS 1230 : Part 1 Non Combustible to BS 476 : Part 4
K : 0.24 w/mk R : 12.5m = 0.05 m2 k/w 15m = 0.06 m2 k/w Dimension Metric 12.5 mm x 1200 mm x 2400 mm 15 mm x 1200 mm x 2400 mm
Imperial 1 /2 inch x 4 ft x 8 ft 5 /8 inch x 4 ft x 8 ft
Soundshield Sound reduction performance Knauf Soundshield is designed for use in areas where sound reduction is of particular importance. Its high mass and tuned core help absorb sound energy, giving enchanced acoustic performance to Knauf Drywall systems. Feature Ideal board for area where superior sound reduction is required. Product Specifications Appearance : grey paper Board Density : 885kg/m3 Weight : 12.5mm = 12kg/m2 15mm = 13.8kg/m2 Edge Profile : Tapered Edge 041 - 017
K : 0.24 w/mk R : 12.5m = 0.05 m2 k/w 15m = 0.06 m2 k/w Dimension Metric 12.5 mm x 1200 mm x 2400 mm 15 mm x 1200 mm x 2400 mm
Imperial 1 /2 inch x 4 ft x 8 ft 5 /8 inch x 4 ft x 8 ft
Standards ASTM BS 1230 : Part 1 Non Combustible to BS 476 : Part 4
Fireboard Description A glass reinforced gypsum (GRC) with impregnated fleece liners for high fire performance. It’s hygroexpansivity shall not exceed 0.02% according to BS 6712 : Part 2; 1991. Feature Provide up to 2 hours protection to structural steel columns and beam, specially developed to accept direct edge fixings, providing a frameless system. Product Specifications Density : 800 kg/m3 Size Thickness : 15, 20, 25, 30 mm Width : 1250 mm Length : 2000mm Colour : White Standards Non combustible to BS476 : Part 4 Class ‘O’ material under Building Regulations 1991
Water Absorption (24 hour %) : < 20 Water Vapour Transmission (MN. sg) : 8 Alkalinity (pH value) : 6 - 8 Thermal Conductivity K : 0.16 W / mk Working Temp Range 0C : 0 to 40
Perforated Expressive Gypsum Plasterboard
APERTURA (CLEANEO)
Knauf Acoustic And Aesthetic Ceilings Knauf Apertura (Cleaneo) ceilings give you the freedom to carefully control the acoustic properties of a room whlist creating stunning, seamless jointed aesthetics and improving air quality with the Cleaneo Effect. Apertura (Cleaneo) Aesthetic Sound Absorption Solutions Accurate and effective sound absorption is crucial to the effectiveness of many rooms including learning environments, communal areas and atriums. Knauf Apertura (Cleaneo) perforated and patterned sound absorption boards provide effective control over reverberation whilst offering the designer complete creative freedom and a quality of finish that simply cannot be achieved with tiles. Controlling Pollutants - the ‘Cleaneo Effect’ Knauf Apertura (Cleaneo) boards incorporate volcanic Zeolite to act as a molecular sieve, cleaning the air that passes through it by removing a range of impurities. With regulations making buildings increasingly air tight the accumulation of pollutants in indoor air is a new challenge. Especially critical are volatile organic compounds that not only have an unpleasant odour but can, depending on the concentration, be damaging to health. Knauf Apertura (Cleaneo) is able to reduce the concentration of these pollutants in indoor air.
Void Depth
Hz
Board Size
Board Size
Width = 1200 mm Length = 1875mm Weight = 9.09 kg/m2
Width = 1200mm Length = 2000mm Weight = 8.73 kg/m2 ²
Area Perforation 9.9%
Area Perforation 13.1%
125
250
500
1000 2000 4000 Perform. Class
Void Depth
0.56
0.83
0.53
0.49
0.33
0.35
Class D
Circular 8/12/50, 400 mm
Random 8/15/20, 400mm with Mineral Wool 0.64
0.85
0.69
0.62
0.37
0.48
Random 8/15/20, 60mm
0.19
0.29
0.78
0.64
0.32
Random 8/15/20, 60mm with Mineral Wool
0.31
0.68
1.02
0.60
0.25
Random 8/15/20, 400mm
Perforated
CIRCULAR 8/12/50
RANDOM 8/15/20
125
250
500
1000 2000 4000 Perform. Class
0.62
0.84
0.54
0.54
0.38
0.42
Class D
Class D
Circular 8/12/50, 400 mm with Mineral Wool 0.65
0.89
0.73
0.77
0.49
0.61
Class D
0.57
Class D
Circular 8/12/50, 60mm
0.18
0.25
0.70
0.77
0.40
0.60
Class D
0.40
Class D
Circular 8/12/50, 60mm with Mineral Wool
0.30
0.61
1.11
0.75
0.36
0.47
Class D
SQUARE 8/18
Hz
- Circular Straight Line Perforation (5 Design) - Circular Double Perforation (2 Design) - Circular Random Perforation (2 Design) - Square Straight Line Perforation (2 Design)
SQUARE 12/25
Patterned
Void Depth
Hz
Board Size
Board Size
Width = 1188mm Length = 1998mm Weight = 8.19 kg/m2 ²
Width = 1200 mm Length = 2000mm Weight = 7.69 kg/m2 ²
Area Perforation 19.8%
Area Perforation 23.0%
125
250
500
1000 2000 4000 Perform. Class
Void Depth
125
250
500
1000 2000 4000 Perform. Class
Square 8/18, 400mm
0.57
0.86
0.52
0.59
0.47
0.52
Class D
Square 12/25, 400 mm
Hz
0.60
0.82
0.48
0.54
0.48
0.51
Class D
Square 8/18, 400mm with Mineral Wool
0.66
0.95
0.77
0.90
0.67
0.75
Class C
Square 12/25, 400mm with Mineral Wool
0.65
0.96
0.76
0.88
0.70
0.79
Class C
Square 8/18, 60mm
0.17
0.18
0.66
0.81
0.50
0.69
Class D
Square 12/25, 60mm
0.16
0.20
0.55
0.83
0.52
0.69
Class D
Square 8/18, 60mm with Mineral Wool
0.27
0.53
1.09
0.90
0.52
0.68
Class C
Square 12/25, 60mm with Mineral Wool
0.28
0.47
1.06
0.89
0.54
0.67
Class C
- Squared Pattern (3 Design) - Slotted Pattern (3 Design)
2_3 2_ 3
DANOLINE
Perforated Expressive Gypsum Plasterboard
Danoline Laminated Ceiling Tiles
Danotile Danoline Tiles are mounted with a visible Lay-in grid system. The ceiling tiles look like a smooth, white faced surface, which is environmentally friendly and ensures great usability in rooms with relatively high humidity. The surface is easy to maintain and will therefore withstand tough cleaning and disinfection agents with PH levels 2.5 - 13, as it has a good mechanical resistance. Apart from Danoline Tile’s fine qualities, it is also an economically advantageous solution. Acoustic The graph shows the acoustic performance of 600x600mm plain Danoline Tile, 200mm suspension. Edge A (Square)
Deflection and load bearing capacity: EN 13964: 9,5mm, Class 1 / B / No load, Class 2 / B / 30N EN 13964: 6,5 mm, Class 2 / B / No load
Regula
Surface: Laminated,White or Metallic Suspension system: S15 / S24 Size & Perforation : 600 x 600 x 6.5 mm 600 x 1200 x 6.5 mm 600 x 600 x 9.5 mm 600 x 1200 x 9.5 mm
New clean room standard: Danoline tiles fulfil the requirements of zones 4 in particle control according to the norm NF S 90- 351 (Kinetic of decontamination class) Fire Classification: EN 13964: 9,5mm, Class 1 / B / No load, Class 2 / B / 30N EN 13964: 6,5 mm, Class 2 / B / No load Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190) 3. Clean Room Certificate (Cera Labo Report)
Danoline Perforated Ceiling Tiles
Plaza The setting of a Danoline Plaza ceiling is maybe best highlighted by using a narrow grid system. Danoline Plaza 600 is fast and easy to mount and adapt, as all edges remain hidden above the grid system. It is often used as a frieze/margin panel for Markant and Linear. Danoline Plaza 600 combines the qualities of gypsum with favourable pricing. Acoustic The graphs shows the acoustic performance of Danoline Plaza, 200mm suspension Edge A (Square)
Globe
Quadrill Surface: Painted, Standard White Gloss 5 Suspension system: S15 / S24
Micro
Tangent
Size & Perforation : 600 x 600 x 9.5 mm 600 x 1200 x 9.5 mm 600 x 600 x 12.5 mm 600 x 1200 x 12.5 mm
Fire Classification: EN14190 : Full perforated : A2-s1, d0(C1) Part and non-perforated: B-s1,d0(C1) S: Tändskyddande beklädnad N: K1-A, In 1 Deflection and load bearing capacity: EN 13964: Class 1 / A / No load EN 13964: Class 2 / B / No load EN 13964: Class 2 / A / 30N
Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190)
Perforated Expressive Gypsum Plasterboard
DANOLINE Danoline Perforated Ceiling Tiles
Belgravia Danoline Belgravia is the ceiling with a grid system that is semi-recessed. Supplied with tegular and bevelled edges, the tiles guarantee a very directionally stable ceiling and are less sensitive to damaging the edges. As they are being installed, they fall into place in the suspension system with distinct ease and simplicity. Acoustic The graph shows the acoustic performance of Belgravia, 200mm suspension. Edge E (Tegular)
Globe
Quadrill
Micro
Tangent
Surface: Painted, Standard White Gloss 5 Suspension system: S15 / S24 Fire Classification: EN14190 : Full perforated : A2-s1, d0(C1) Part and non-perforated: B-s1,d0(C1) S: Tändskyddande beklädnad N: K1-A, In 1
Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190)
Deflection and load bearing capacity: EN 13964: Class 1 / A / No load EN 13964: Class 2 / B / No load EN 13964: Class 2 / A / 30N
Size & Perforation : 600 x 600 x 12.5 mm Other sizes on request
Danoline Perforated Ceiling Panels & Wall Lining
Designpanel 1200 The Danoline Designpanel products offer scope for a ceiling design with large, seamless continuous surfaces. Combined with acoustic control, perforations are used, taking the shape of patterns embossed almost plastically into the surface. Designpanel are fitted with tapered edges on all four edges, giving an even and smooth intermediate joint filling between panels and reducing cracking. Edge
Surface: Untreated
Globe
Quadrill
Micro
Tangent
Suspension System: Furring, suspended on steel Fire Classification: Fullperforated Part : A2-s1, d0 (C1) and non-perforated : A2-s1, d0 (C1) N: K1-A, In 1 DK: Kalsse 1 beklædning Deflection and load bearing capacity: EN 13964:600/1200x2400 Class2/B/30N
Certificate: 1. The Danish Indoor Climate Labelling 2. Declaration of Conformity (EN 14190)
Size & Perforation : Globe: (1200) G2F Quadril: (1200) Q2F Micro: (1200) M2F Tangent: (900) T3L4 Regula: R Other sizes on request
4_5 4_ 5
HERADESIGN
Magnesite Bonded Wood Wool Panel
Heradesign Ceiling & Wall Panels
Heradesign Heradesign®’s innovative ceiling systems combine versatile design possibilities with an excellent acoustic functionality at the same time. With this they thrill architects, planners and building owners around the world and are used in the most extraordinary applications: lofts, event locations, galleries and wellness areas, to name a few. The magnesite bonded wood wool acoustic panels are convincing in every field with their outstanding properties with regard to sound absorption, ecology and sustainability.
Fascinating Acoustic Solutions
Heradesign Superfine
• SGL • BA
Heradesign Micro
Heradesign Superfine A2
• BA
• BA
035 - 091
1-Layer magnesite bonded wood wool 1-layer magnesite bonded wood wool acoustic panel (fibre width 1mm). Exquisite acoustic panel with fine pored surface, surface structure, building biologically building biologically recommended. recommended Heradesign Ceiling
Nominal Dimensions mm
600 x 600, 1200 x 600 Other Sizes on Request
Nominal Dimensions mm
Nominal Dimensions mm
600 x 600, 1200 x 600
Thickness mm
15
25
35
Thickness mm
25
35
Thickness mm
25
Weight kg/m2
7,8
11,3
15,0
Weight kg/m2
14.1
18.5
Weight kg/m2
18,5
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Sound absorption value aw to 0,95
Sound absorption value aw to 0,50
Sound absorption value aw to 0.7
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Reaction to fire acc. to BS EN 13501-1 : A2-s1, d0
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562
Heradesign Fine
• SGL • BA
Heradesign Ceiling (Island Design)
600 x 600, 1200 x 600
1-layer non-combustible magnesite bonded wood wool acoustic panel (fibre width 1 mm). Exquisite surface structure, building biologically recommended.
ABZ general building inspection registration permit : Z-23.15-1562
ABZ general building inspection registration permit : Z-23.15-1562
Heradesign Plano
Heradesign Fine A2
• BA
• BA
1-layer magnesite bonded wood wool acoustic panel with closed surface, building biologically recommended.
1-layer non-combustible magnesite bonded wood wool acoustic panel (fibre width 2 mm).Characteristic surface structure,building biologically recommended.
035 - 091
1-layer magnesite bonded wood wool acoustic panel (fibre width 2 mm). Characteristic surface structure, building biologically recommended
Nominal Dimensions mm
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008
600 x 600, 1200 x 600
Nominal Dimensions mm
600 x 600, 1200 x 600
Nominal Dimensions mm
600 x 600, 1200 x 600
Thickness mm
15
25
35
Thickness mm
25
Thickness mm
25
Weight kg/m2
8
12
16
Weight kg/m2
14.1
Weight kg/m2
17.5
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Sound absorption value aw to 0,80
Sound absorption value aw to 0,30
Sound absorption value aw to 0,70
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Reaction to fire acc. to BS EN 13501-1 : A2-s1, d0
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10) 200-Cl3
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562
Certificate: Institut Fur Baubiologie Rosenheim GmbH Fraunhofer - Institut Fur Bauphysik IBP Blue Angel (BA) Singapore Green Label (SGL)
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008 ABZ general building inspection registration permit : Z-23.15-1562
SYSTEM Fire Rated Partition 80mm thick Knauf 1 hour Fire Rated drywall partition consisting of one layer of 15mm thick Knauf Fireshield gypsum plasterboard on each side of Knauf galvanized steel track and stud sections size 50 x 0.55 mm thick, studs at 610 mm c/c. Dimensions
Head track
Knauf ‘U’ Channel forms head plate
Board Thickness (mm)
Knauf deep flange ‘U’ Channel for deflection head details.
Studs Knauf ‘C’ Stud with triangle embossment engaged in head and floor tracks.
Plasterboard lining The full range of acoustic, fire resistant, moisture resistant, impact resistance and carbon neutral boards to provide performance and design solutions.
Floor track Knauf ‘U’ Channel secured to floor.
Number
Stud Size &
of Layers
Gauge (mm)
Fire Resistance
Overall
Wallboard,
Partition
Moistureshield,
Width
Soundshield
(mm)
(hrs)
Maximum Heights (mm) - Medium Duty
Sound Reduction All Types except soundshield
Fireshield, Fire &
Soundshield
Moistureshield,
Clear
25mm
Clear
Denseshield
Cavity
Glasswool
Cavity
(hrs)
dB
mat 12-16
dB
(Rw)
kg/cu. m.
(Rw)
25mm
305
405
610
Glasswool mat 12-16kg/cu.m.
12.5
1
75
0.5
0.5
37
42
37
43
4300
3600
3200
12.5
2
100
1
2
45
50
46
51
4900
4300
3800
15
1
80
0.5
1
37
42
40
45
4700
3700
3200
15
2
110
1.5
2
46
52
49
55
5400
4700
4000
12.5
1
100
0.5
0.5
37
44
40
45
5300
4400
4000
12.5
2
125
1
2
46
52
49
54
5800
5000
4400
15
1
105
0.5
1
42
44
42
50
5800
4900
4400
15
2
135
1.5
2
47
55
51
57
6300
5500
4800
12.5
1
125
0.5
0.5
37
44
40
45
6500
5600
4800
12.5
2
150
1
2
46
52
49
54
7100
6200
5300
15
1
130
0.5
1
42
44
42
50
7100
6000
5200
15
2
160
1.5
2
48
55
51
57
7100
6900
5800
12.5
1
175
0.5
0.5
40
46
41
47
8300
6900
6000
12.5
2
200
1
2
49
54
53
56
9100
7900
7000
15
1
180
0.5
1
42
47
43
51
9100
7400
6600
15
2
210
1.5
2
49
55
55
57
10000
8900
7700
50(0.55)
75(0.55)
100(0.7)
150(0.55)
TUV-SUD-PSB Certificate of Conformity 011059, 010969, 011060
Impact Resistance Partition
Acoustic Performance
105mm thick 1 hour Fire Rated Impact Resistance (Severe Duty) Knauf drywall partition consisting of one layer of 15mm thick Knauf Denseshield gypsum plasterboard on each side of Knauf galvanized track and stud sections size 75 x 0.55 mm thick, studs at 405mm.
Optional System
Approx. Sound Reduction
Without Mineral wool infill
RW 42 dB
With 50mm x 40 kg/m3 Mineral wool infill
RW 49-50 dB
Summary of strength and robustness test to BS 5234 : Part 2 : 1992 (Details of partition specimen available upon request)
Head track
Tests for grade compliance
Knauf ‘U’ Channel secure to soffit.
Requirements Tested
Grade performance achieved Pass / Fail
Taped & jointed
Seamless finish. Door head
Knauf ‘U’ Channel snipped, bent back and screwed to the studs. Timber ground (full height)
to door frame. Studs
Knauf ‘C’ Stud with triangle embossment engaged in head and floor tracks. Plasterboard lining
Fixed to metal framework with Knauf Drywall screw.
LD
MD
HD
SD
-
-
-
Passed
straight partition
-
-
-
Tested*
right angle partition
-
-
-
Tested*
straight partition
-
-
-
Passed
right angle partition
-
-
-
Passed
straight partition
-
-
-
Passed
right angle partition
-
-
-
Passed
Resistance to structural damage by large soft body impact
-
-
-
Passed
Door Slamming
-
-
-
Passed
Stiffness Surface danage by small hard body impact :
1
Surface danage by large soft body impact
Perforation by small hard body impact :
1
1
See test report if surface damage is acceptable
*Show „tested“ under grade tested
Summary of other test on partition specimen Requirements Tested
Performance achieved
Crowd pressure
3 kN/M
Floor track
Knauf ‘U’ Channel secured to floor. Technical Services Other systems available are up to 2 hours shaftwall, standard suspended ceiling, moistureshield suspended ceiling, wall lining, twin frame acoustic partition, please contact Knauf Singapore Pte Ltd for details.
TUV-SUD-PSB Certificate of Conformity 011485
6_7 6_ 7
SYSTEM Ceiling Knauf 1 hour Fire Rated Suspended Ceiling consisting of two layers of 12.5mm thick Knauf Fireshield gypsum plasterboard with staggered joints fixed below Knauf upper channel size 60mm x 27 x 0.6mm at 800mm centres, lower Knauf channel at 406 mm centres connected by Knauf channel intersection connector and suspended by Knauf suspension hanger at 800mm centres together with perimeter channel size 30 x27 x 20 x 0.5 mm fixed to perimeter with expansion bolts at 610mm centres.
10
5 6
5
2 4 6 7
9
3
8
8 1
VIEW A
3
VIEW B
LEGENDS 1. Knauf Fireshield Plasterboard 2 x 12.5mm thick with board joints staggered 2. Lower Knauf ‘C’ Channel @ 406mm c/c - Knauf ‘C’ Channel size 60 x 27 x 0.6 mm 3. Upper Knauf ‘C’ Channel @ 816 mm c/c - Knauf ‘C’ Channel size 60x27x0.6 mm 4. Knauf Channel Intersection Connector 5. Knauf Adjustable channel hanger & suspension rod of 4mm dia.@ 800mm c/c 6. Knauf ‘U’ Channel size 30x27x20x0.5mm perimeter support 7. Knauf intumescent mastic FR sealant along perimeter 8. No. 6 steel screw @ 150mm c/c length of screw, 1st layer: 25 mm; 2nd layer: 42mm 9. M6 expansion bolts @ 610mm c/c 10. wood screw of length 60mm or Hitti x-cc ceiling clip or HA8RI anchor for Steel & Concrete or equivalent 11. Knauf C Channel Connector for connecting straight lengths of C Channel.
DETAIL - A Max. 20mm expansion at end of channel 2 X 12.5mm Fireshield Plasterboard with staggered board joints
TUV-SUD-PSB Certificate of Conformity 010907, 010908, 010909, CLS1A 13 03 80539 003
Structural Steel Protection
Abutment angles Light gauge steel angles provide support at soffit and wall junctions.
DESIGNATION SECTION SIZE mm
356 x 406
Fixed to soffit or section flange.
356 x 368
Butt joints Adjacent board joints staggered a minimum 300 mm. Backing strips only behind joints in beam casing.
305 x 305
Fireboard casing Direct edge-fixing with either staples or screws.
254 x 254
Skirting Timber profiles screw-fixed, or membrane skirting bonded direct to FIreboard casing.
Establishing Board Thickness
COLUMNS & BEAMS
203 x 203
152 x 152
To establish the board thickness required for steel column and beam encasement, proceed as follows: • Refer to tables to Locate the appropriate size of beam or column on the table and read off its Hp/A Factor depending on whether 3 or 4 sided protection is required. • Establish the period of fire resistance required. • Refer to the adjoining table to determine the board thickness required. • For castellated sections, adopt the above procedure, then add 20% to the indicated thickness and specify the next highest available board thickness. Example Requirement: One hour fire protection to 254 x 254mm x 167 Kg/m steel beam with three sided encasement. Solution Section Factor = 40 Hp/A m1 (from Table) Use single layer of fireboard.
MASS PER METRE kg
3SIDES Hp/AM-1
4 SIDES Hp/Am-1
634
15
20
551
20
25
467
20
30
393
25
35
340
30
35
287
30
45
235
40
50
202
45
60
177
50
65
153
55
75
129
65
90
283
30
40
240
35
45
198
40
50
260
158
50
65
137
55
70
240
118
60
85
97
75
100
167
40
50
132
50
65
107
60
75
89
70
90
73
80
110
86
60
80
71
70
95
60
80
110
52
95
125
46
105
140
60 40 20
37
100
135
0
30
120
160
23
155
205
FIREBOARD: FIRE RESISTANCE 30 mm
220 Section Factor Hp/A
Up to 2 hour protection of steel beam or column consisting of 20 to 25mm thick Fireboard glass reinforced gypsum (single or multiple layers) depending on the size of steel section to be protected fixed onto supporting soffit or wall with steel angle size 25 x 25mm x 0.7mm thick at 600mm centres.
200 180 160 140
25 mm
15 mm
100 80
40 mm
35 mm
15 mm
120
45 mm
20 mm
30 mm
15 mm
25 mm
30 60 90 120 Protection Required (hours) critical temperature 550o C
Technical Services Other systems available are up to 2 hours shaftwall, standard suspended ceiling, moistureshield suspended ceiling, wall lining, twin frame acoustic partition, please contact Knauf Singapore Pte Ltd for details.
SETSCO Certificate of FSP-2013-0133
Conformity
Ready Mix, Joint Tape, Mastic, Putty Pad, Screws Knauf Ready Mix
ACCESSORIES
Knauf C Channel Galvanised steel stud sections size 50mm, 75mm & 100mm are used in non-load bearing partition systems and fire resistance partition. Knauf roll formed C Channels are used to engage in head and floor tracks. Knauf DC 60 ceiling channel forms the upper and lower supports of Knauf C-Form I.
Formulated for a professional quality finishing for drywall joints. A ready mixed formulation for embedding Knauf Joint Tape and for filling and finishing coats in interior plasterboards applications. Also suitable for covering corner beads, fasteners, trims and for skim coating entire gypsum panel surfaces and for applying simple textures.
Knauf Joint Tape
Knauf U Channel Galvanised steel track sections size 50mm, 75mm & 100mm are used as the standard head and floor track for partitions. Perimeter channel providing support at the junction of ceiling to wall.
Knauf Joint Tape provides strong, optimal seamless joints if used together with Knauf Jointing Compound or Knauf Ready Mix Joint Cement. Knauf Joint Tape is 50mm wide with micro perforations for joints reinforcement, suitable for manual or machine application. Knauf Joint Tape is one of the main components in Knauf Partition System and ceiling.
Knauf Intumescent & Acoustic Mastic
Knauf C Channel Connector
Knauf Intumescent and Acoustic Mastic is a rapid curing, water based acrylic expanding fire resistant mastic. It is used for sealing individual or grouped services or for linear joint seal in fire separating walls and floors to prevent the spread of fire and smoke from one compartment to another.
Knauf Putty Pad
For connecting straight lengths of DC60 channel.
Knauf Channel Intersection Connector Locates and connects DC60 channels (C-Form I).
Knauf Putty Pads are sheets of intumescent, mouldable putty designed for use inside and outside plastic electrical socket boxes. They offer not only fire protection but also ensure that the acoustic integrity of a system is maintained, without the need for baffle boxes.
Knauf Screw
Knauf Adjustable Hanger Black phosphated screws with drill bit tips for heavier gauge metal profiles from 0.7mm to 1.2mm thick. Each box includes one screwdriver tip.
Engages onto suspension rod and can be slid up and down by compressing the wing flanges. When the flanges are released, the suspension rod is held fixed in position. Enables adjustment of ceiling void depth and easy levelling.
8_9
All the information contain within Overview of Knauf Products And Systems is available online at our website, www.knauf.com
Knauf Singapore Pte Ltd 80 Marine Parade Rd #14 - 06 Parkway Parade Singapore 449269 Tel. : (+65) 6345 9233 Fax. : (+65) 6345 5465 E-mail : [email protected] Website : www.knauf.com.sg
PT. Knauf Gypsum Indonesia Cilandak Commercial Estate Garden Centre 5th Floor, Suite 16 (B) Jl. Raya Cilandak KKO Jakarta 12560, Indonesia Phone : (+62 21) 789 1661 Fax : (+62 21) 789 1662 Website : www.knauf.co.id e-mail : [email protected]
Knauf Gypsum Thailand Limited 598 Q House Ploenjit Building, 19th Floor, Room 18BC & 19B, Ploenjit Rd., Lumpini, Pathumwan, Bangkok 10330 - Thailand Tel no. : +66(0) 2689-6077 Fax no. : +66(0) 2689-6001 e-mail : [email protected] Disclaimer: The information provided in this leaflet is only intended to give guidance in selecting and using Knauf products. While we make every effort to ensure its accuracy, neither PT Knauf Gypsum Indonesia nor any of its employees or affiliates warrant or assume any legal liability or responsibility for the completeness or usefulness of any information regarding any apparatus, product, or process described in this leaflet or for any failure in installing or constructing any structure, installation or building or part thereof, caused by using this leaflet. Readers are advised to independently verify this information prior to relying on it. In particular, readers must obtain appropriate independent advice on the use of products in specific structures, installations or buildings to ensure compliance with all regulations, including health and safety regulations.
